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ERP & BANGLADESH READYMADE GARMENTS SECTOR: PROPOSAL FOR MARKET STUDY

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  • ERP & BANGLADESH READYMADE

    GARMENTS SECTOR: PROPOSAL FOR

    MARKET STUDY

  • 2

    Submitted to:

    Techmedian

    Date: 3nd April 2013

    Submitted By:

    RUPAM IT LIMITED

  • Table of Contents Background: .................................................................................................................................................. 4

    Bangladesh: The Next RMG Destination ....................................................................................................... 5

    Macroeconomic Impact of RMG: .................................................................................................................. 6

    Contribution in National Export ................................................................................................................ 6

    Growth of the Industry ............................................................................................................................. 7

    Labor market ................................................................................................................................................. 9

    The need for ERP in the sector.................................................................................................................... 10

    Importance for manufacturing: .............................................................................................................. 10

    Increase in Productivity: ......................................................................................................................... 11

    Competitive Advantage .......................................................................................................................... 12

    External factors ....................................................................................................................................... 13

    Potential target and affordability ........................................................................................................... 14

    Suitability for Indian service providers ................................................................................................... 15

    The Need for Survey Conduction: ............................................................................................................... 16

    ERP Status Quo in RMG Sector ............................................................................................................... 16

    Key Market players: ................................................................................................................................ 17

    Underlying Problems: ............................................................................................................................. 21

    Need for the Survey conduction: ............................................................................................................ 22

    Specific Outcomes of the Survey: ........................................................................................................... 23

    Other Important factors about the Survey: ............................................................................................ 23

    Conclusion: .................................................................................................................................................. 24

    Project Team: .............................................................................................................................................. 25

    Conclusion

  • 4

    Background:

    Although currently ranked as the 60th country in terms of nominal GDP figure, Bangladesh

    is one of the most promising lands for development in the near future. Goldman Sachs has

    included the country in their Next 11 to watch following BRIC (Brazil, Russia, India,

    China). Price and capacity being its major competitive advantages, the country provides

    satisfactory quality levels for entry-level mid-market products in general. The stable GDP

    growth rate (near around 6%) even during the global recession only proves the countrys

    competency. Beginning from almost nothing in the 1970s, the apparel industry has

    experienced very rapid growth in employment, production, and exports so far. It has been a

    journey of capacity building in response to growing demand and competition, and we are

    already the second largest clothing exporting country in the world.Garments exports,

    totaling $19.1 billion in 2012, accounted for almost 16% of national GDP, while the

    manufacturing industry had a 17.89% share in GDP.Also, the sector employs around 5

    million people directly and indirectly and 80% of them are female. The contribution of the

    sector in the national income is increasing with the years piling up and according to the

    Mckinsey report 2012, The story of Bangladesh has just begun.

  • Bangladesh: The Next RMG Destination

    Generally, an industry initially develops in response to domestic demand, and then

    subsequently turns to export once it becomes mature. The evolution of the garment

    industry in Bangladesh, as opposed to many other countries, has not followed this pattern.

    Instead of growth being spurred by

    domestic demand, the rise of the

    RMG industry in Bangladesh can be

    ascribed to growing demand in

    developed countries for cheap

    apparel. Even now, cheap production

    process has given an edge over China

    to the country. In 2010 China

    dominated the RMG export to USA and

    Europe accounting for approximately

    40% of the total market share in each region.Bangladesh needs 5 years at most to

    restore that gap with China.According to Mckinsey report 2012, owing to wage increase

    and capacity pressure in China,

    54% of Chief Purchase officers of

    USA & Euro companies shared

    their plan to decrease sourcing

    activities from China more than

    10%. 80% CPOs preferred

    Bangladesh as the next

    sourcing hot spot after China. According to the most of the CPOs price attractiveness of

    Bangladesh Market is the driving force behind such success.

  • 6

    Macroeconomic Impact of RMG:

    Contribution in National Export

    Figure :Growth of export income (1986-2012)

    Ever since its inception, the sector has experienced very fast moving growth in terms of

    export, labor and in numbers as well. At present, 5800 firms of both large and small scale

    compete in the market with a huge cumulative labor force. The RMG industry is the only

    multi-billion-dollar manufacturing and export industry in Bangladesh. Whereas the

    industry contributed only 0.001 per cent to the countrys total export earnings in 1976, its

    share increased to about 79 per cent of those earnings in 2012.The industry experienced a

    whooping 18.5% growth over the last 28 years. And if we can main this growth rate for

    another 10 years, our RMG export will stand at $125 billion, enough to transform

    Bangladesh into a middle income country.The foreign exchange earnings and employment

    generation of the RMG sector have been increasing at double-digit rates from year to year.

    -20

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    1980 1985 1990 1995 2000 2005 2010 2015

    Export in Millions of USD

    Growth Of Export

  • Growth of the Industry

    Figure: Growth of the industry

    As we can infer from the graph that increase in factories and labor force, which increase in

    capital investment (both capital goods and human capital in this case) has a direct and

    positive co-relation with export volume. In 2011,export growth reached more than 40%.

    This boom got deflated again in2012 owing to sudden labor unrest. But proving strong

    resilience, this sector has gotten back defying all odds.

    As of now, In January 2013, export value surged nearly 23 percent year-on-year, as some

    overseas orders shifted from China to the country.According to the countrys Export

    Promotion Bureau, during January 2013, the export value of RMG reached $2.09

    billion, compared with $1.7 billion in January 2012. In the first seven months of the

    current fiscal year (July 2012 to January 2013) in Bangladesh, the total export value of RMG

    amounted to $12.04 billion, up 9.9 percent over the same period last year, among which

    that of woven garments was up 13.57 percent to $6.11 billion, while that of knitted ones

    was up 6.39 percent to $5.92 billion. Table below shows the growth pattern in recent

    timeline:

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012

    Growth of factories

    Growth of Worker

  • 8

    BANGLADESH'S RMG EXPORTS TO WORLD, FY 2011-12 & 2012-13

    Value in Million US$

    Month ALL COUNTRIES

    Woven Growth Knit Growth

    Total (Woven+Knit)

    Growth

    Year Rate Year Rate Rate

    2011/12

    2012/13

    2011/12

    2012/13

    2011/12

    2012/13

    July 888 993.84 11.92 1007.88

    1001.07 -0.68 1895.88 1994.91

    5.22

    August 870.63 997.72 14.6 1052.43

    1004.24 -4.58 1923.06 2001.96

    4.1

    September 475.93 465.3 -2.23 519.21 534.52 2.95 995.14 999.82 0.47

    October 704.7 761.48 8.06 796.05 873.16 9.69 1500.75 1634.64

    8.92

    November 626.91 710.04 13.26 621.73 653.96 5.18 1248.64 1364 9.24

    December 890.8 1042.68

    17.05 794.23 908.94 14.44 1685.03 1951.62

    15.8

    Although the sector is adopting automated technologies for production and other business

    functions, the process remains, to date, extremely labor intensive. We can draw a bar graph

    showing the sectors contribution to national labor market.Explosive growth of RMG

    exports is of course not unique to Bangladesh. Moreover the growth cycles have seen boom

    on a continuous manner because of RMG. Quota rents associated with MFA quotas had

    aided Bangladeshs RMG entrepreneurs to absorb, at least partly, the higher costs of

    production resulting from bureaucratic inefficiency and corruption in the highly regulated

    economic environment prevailing in the country during the late 1970s and 1980s when the

    industry was in its growing phase. At the same time, low labor costs in Bangladesh had

    attracted quota-restrained foreign garment producers to come to this country and act as a

    catalyst in the rise of the garment industry in Bangladesh.

  • Labor market

    Figure: Contribution in national labor market

    50% of available work force of Bangladesh still remains associated with agro-based

    services. As we analyze the industry scenario of the country, we can actually understand

    how important the RMG sector actually is for the labor market:

    RMG sector alone is responsible for 90% of the production workers involved in

    different industries. With its high volume, and higher share of female workers (who are

    willing to accept less wage than their male counterparts), the industry can afford to pay

    0

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    50

    60

    2003 2006 2010

    No. of total labor force available

    No. of labor employed

    No. of workers in RMG factories

    -10

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    4.5

    1980 1985 1990 1995 2000 2005 2010 2015

    Total Number of Workers in Millions

    Percentage Change in growth

  • 10

    fewer wages to its workers compared to other industries in the country. However,

    changing economy demands changes in wage-structure as well. This is where the minimum

    wage policy comes in. According to a survey conducted by Fair Wear Foundation in 2012,

    Before the 2010 law, the monthly average pay of surveyed workers was 3 371 BDT.

    Under the new minimum wage scheme, the average increased to 4 027 BDT.

    80% of the workers stated that pay slips are given to them.

    Most of the workers said that they were paid within the first and second week of the

    month; only 4% said that they were paid in the last week of the month.

    However, even with the rise in cost and increasing pressure for labor-safety compliance, as

    McKinsey report would predict, the pricing will remain competitive and Bangladesh will

    remain a hot spot for foreign investment in the years to come.

    The need for ERP in the sector

    Importance for manufacturing:

    For every manufacturing concern, simpler costing methods such as average cost and

    FIFO are generally of limited usefulness. This is because purchase of raw materials is

    only one of the elements of the cost of the manufactured product. Other cost elements also

    need to be monitored, such as labor, power, spare parts used and depreciation expense

    incurred. The price and quantity of each of these required for a unit of production can vary

    depending on how efficiently the production process is managed. Implementing standard

    costs accordingly requires estimation of target costs for each individual input. As each item

    of production is actually completed, the ERP system will capture actual data of those

    costs. These are then compared with the standard (budgeted) costs by means of variance

    accounts. For example, an inefficient production process, which wastes raw materials, will

    show positive variance on raw materials; an efficient production process, which used less

    than the budgeted raw materials, will show negative variance. By examining variance

    accounts, more efficient production processes, workers and managers can be identified.

    This can result in cutting costs and a better bottom line, which is the efficiency, which ERP

  • promises. Also, in a linked supply chain business, like the one any typical RMG business

    has, daily monitoring is crucial for avoiding losses.

    Increase in Productivity:

    Bangladesh lags behind many of the

    exporter countries in the RMG

    domain worldwide. Reason being

    less technology acceptance of grass

    root level workers who ultimately

    burdens the industry with lower

    output in comparison with

    technologically advanced workers of

    key exporting countries. Off late

    BKMEA and BGMEA have started

    Productivity Improvement Program in association with GIZ .The objective of the program

    is to enhance workers output ratio by implementing lean Manufacturing method. Under

    this umbrella project, Productivity improvement cells of various stakeholders (Export

    associations, EPZs,BJMEA, FBCCI, BKMEA) all are rigorously working with manufacturers,

    Labor force, trainers etc. And all of the aforementioned bodies have identified ERP as the

    probable primary catalyst in future, behind productivity increase in every possible way.

    -20

    -10

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    1980 1985 1990 1995 2000 2005 2010 2015

    Re

    ven

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    ork

    er

    Pe

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    ear

    In U

    SD

    YEAR

    Revenue Per Worker in USD

    Productivity Change in %

  • 12

    And the result is encouraging. Yet in comparison with our biggest competitors i.e.

    Pakistan,India and China, we have substantial lacking in this regard, as the figure above

    suggests. So, definitely many of the companies will try to adopt ERP and such software

    even incurring huge cost as to continue the market share via a productive workforce.

    Competitive Advantage

    Before considering this issue, a view of the rapid growth in RMG should be provided:

    Figure 5:

    Exponential

    growth curve

    of RMG

    factories

    In a growing

    industry like

    RMG in

    Bangladesh, it is imperative to gain a competitive advantage over numerous new entrants

    for ensuring business sustainability. Despite the ex-post entry barrier caused by high

    pricing of technological options, it is in fact the most ideal source for sustainable advantage

    in a developing country. As most of its businesses are yet to be automated, in this part of

    the world, investing in IS (Information Systems) is considered as a differentiation strategy

    for the adopters. ERP facilitates all 3 sources of organizational competency: input-

    transformation-output. Viyellatex group has already initiated the trend in 2008. A large

    number of major RMGs are in line to adopt their unique, customized ERP solutions to stay

    in the game.

    0

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    7000

    1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012

    NUMBER OF FACTORIES

  • External factors

    Followed by catastrophic fire accident in Tazreen garments in 2012, The European

    Parliament (EP) is planning to adopt a harsh resolution soon on the labor and safety

    standards in the garment sector in Bangladesh. The development in the European region

    have caused further worries to both policy-makers of the government and the leaders of

    the apparel sector as it comes in tandem with the move of the United States Trade

    Representative (USTR) to debar the country from getting any facility under the generalized

    system of preferences (GSP) for what it considered, its failure to implement labor standard,

    ensure workers' union right and improve safety standard. The EU is the largest export

    destination for the country's RMG, as export earnings in the sector from the EU region

    aggregated at $11.37 billion in the last fiscal year (FY) 2011-2012. It is nearly 60 per cent of

    the total export earnings worth $ 20.13 billion in the RMG sector. The business reputation

    is all that matters and now, in order to keep up the demands of the international

    organizations, Bangladesh has to comply with the labor-safety issues. These initiatives will

    cost a fortune and hence the need for a more controlled cost monitoring than ever. The

    benefits of ERP to these issues can be categorized into three:

    Increased management productivity:

    The analytics ERP systems can provide good visibility into manufacturing performance and

    quality, enabling production to stay on track and maintain the highest quality output.

    Identifying issues early helps ensure efficient use of production and employee assets.

    Supply chain visibility shrinks the time people spend on busywork and the cost of

    expediting materials. ERP automates communication and eliminate much of the overhead

    of paperwork and messages. With access to key demand and schedule data, partners can

    often answer questions themselves, freeing the employees for other tasks.

    Supply chain management:

    The geographical distance that Bangladesh has with its major buyers in EU, is a matter of

    concern for timely delivery and relations management. With the common database and

    integrated module, constant communication with the buyers and suppliers can be

  • 14

    maintained. Ultimately this will facilitate the establishment of an efficient supply chain

    system for the organization.

    Indirect effect on work-condition:

    With management having to spend less time for information procurement, the time and

    resources can be better utilized for improved line-balancing, work-flow design. Also this

    can bring in transparency in the payroll system that will ensure decreasing discrepancies in

    the long run.

    Potential target and affordability

    A survey conducted by World Bank in 2005, among all the member textiles and apparels

    companies registered in BGMEA listing-showed relatively higher degree of export

    concentration at the firm level. Of 2387 exporting RMG units in 2004, the top 500 firms

    exported 74 percent of total garments export, while 81 percent of total RMG exports was

    made by the top 650 firms. These firms belong to the large (production capacity of 5,000 to

    10,000 dozens per month) manufacturer category. The remaining 19 percent of garments

    export was made by 1737 firms, which can be considered as small (production capacity of

    less than 5,000 dozens per month). Another report published in RMG Exporters Conference

    2010 organized jointly by BGMEA and BKMEA highlightedthat 70-80% of the export

    volumes every year- are being processed by on an average 500-600 firms; who enjoy larger

    capacity leading to economies of scale. Moreover they maintain a bigger supply chain

    owing to their extent of product variability, which usually covers all possible

    manufacturing components i.e. knitting, dyeing, apparels, fabrics etc. This means that out

    of the total number of 5000+ firms in the RMG industry, at least 500-600 firms can

    afford the huge installation cost of ERPs, not to mention their complex supply chain will

    propel the adoption of ERP as to integrate the multi-functional business domain into one

    center.

  • Year Total Export Value from RMG

    Shared revenue of Top 600 companies (75% on an average)

    Revenue per factory/Indication of Affordability (Shared Total/600)

    2005 6417.67 million USD 4888.2525 7.5 million

    2007 9350.33 million USD 7012.5 11.6875 million 2010 14854.80 million USD 11141.1 18.5685 million

    2011 19212.98 million USD 14409.73 24.0 Million

    Suitability for Indian service providers

    Due to the communication difficulties inherent in a big organization, large and even

    medium sized companies will see the need for ERP software sooner or later. However, this

    creates a difficult decision; which ERP system the choice is quite bewildering. On the high

    end of the market there are the established multinational ERP providers such as SAP,

    Oracle and Microsoft, which have comprehensive functionality proven over thousands of

    client installations. However, they come at a steep price, invariably costing thousands of

    dollars per user in up-front software license costs, as well as hefty customization costs by

    foreign experts who stay in five-star hotels. At the low end of the market there are local

    Bangladeshi software companies offering much cheaper solutions, usually costing in the

    0

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    Mill

    ion

    s

    Revenue Per factory in Millions of USD

  • 16

    region of tens of lakhs of Takas; however, these can be a risky proposition, having usually

    been developed for and deployed by only a handful of customers in a limited range of

    industries. With all due respect to the Bangladeshi software industry, these local solutions

    cannot really be considered to be proven, general-purpose ERP software, since they simply

    havent been tested in enough varied business contexts. Relying on an unproven, untested

    ERP system is indeed dangerous, since once an ERP is implemented, every department in a

    company is dependent on it; major bugs in the system could throw the entire company into

    chaos.

    The Need for Survey Conduction:

    ERP Status Quo in RMG Sector

    Currently, Considering all the business sectors of Bangladesh, ERP penetration within

    medium businesses (Companies having 100 to 999 employees) is somewhat embryonic

    (11%) though it is much healthier in terms of large businesses (Companies having 1000+

    employees) i.e. 26% penetration. When it comes to RMG sector, many of the middle and

    large apparel and textile companies are caught in a situation where new requirements for

    compliance, control and accountability are being introduced daily by a wide spectrum of

    international clients. Hence the penetration rate should have been higher here, than any

    other sector with regards to emphasis on exports and the need to be in constant touch with

    international customers via a streamlined business process. Unfortunately this is not the

    scenario, defying the conventional wisdom as to say that- adoption of ERP in manufacture

    intensive RMG sector should be a common phenomenon; only a few market players have

    integrated it into their business system.

    Automation has taken place in almost all of the departments related to manufacturing

    process, most of the leading companies are shifting to automated production systems

    (involving knitting, dyeing, cutting, packaging etc.) from the traditional ones to be more

    competitive in global apparel business. Though such adoption of fresh technology in the

    apparel industry is paying dividends to owners, as it helps improve management, quality

  • and delivery systems; ERP integration has not become a popular part of automation

    process yet now- owing to its huge installation cost added with expensive after sales

    servicing cost.Viyellatex Group is countrys first garments factory that has implemented the

    expensive Enterprise Resource Planning (ERP) solution from SAP Germany.The group

    implemented the ERP in its Gazipur based factory in December 2008 at a cost of $2million.

    Following the footstep, Dekko group, SQ group, Base textiles (located in kalurghat,

    Chittagong) have adopted ERP, mostly from local software developers. In November 2009

    Envoy textiles bought its first ERP from an India Bangladesh venture (Royal Datamatics

    Pvt. Ltd, India & CIBL Bangladesh).

    Off late, the requirement for real time information and centralized decision making have

    gradually increased need for ERP installment among RMGs. According to BASIS, due to the

    growing demand from apparel and textile players, Bangladeshs Software Application

    market is enjoying 20-30% growth. Significant numbers of local garments are purchasing

    ERP software now a day.

    But, Local ERP brands no longer meet their enhanced needs; they are looking for

    standardized best of breed end-to-end solutions, and are turning to global vendors they

    perceive as having an edge in meeting compliance requirements and international

    standards. Significant footprints of global brands like SAP, Oracle, and IFS have been

    observed within the Bangladesh market in the last 2-3 years. They have now collectively

    captured the largest chunk of the Bangladesh ERP segment, edging out local brands. Global

    brands offer a large portfolio of products for multiple verticals compared to local vendors

    focus on a few specific ones.

    Key Market players:

    In Bangladesh, we can categorize the ERP software producer/supplier in 3 primary

    categories:

    1. Local Producers: These are run by local administration, they sell softwareusually in

    the local market, software developed by them.

    Example: ERP 9 (Tally), Prism ERP (Divine group)

  • 18

    2. Local Partners with International Brands: Run by local administrations, software

    developed by famous brands. Sometimes the local companies itself develop

    software. In Bangladesh such partnerships have been being created

    betweenBangladesh+USA and India+Bangladesh frequently. After sales service is

    provided by local team.

    Example: Oracle partners with IBCS-Primax, RDPL partnered with CIBL to

    produce apparel specific software

    3. International Seller: A mere distributor just gets recruited as to penetrate into the

    market.

    Example: SAP Germany.

    Variables that make the market complex

    ERP software- producing diverse and specific solutions

    Product type - which generates complex buying behavior

    Industry business model discrepancy

    Assorted Perspectives on developing and highlighting own product

    Target Companies- which differs because of size, goal, culture etc

    Divisions of ERP software solution provider

    1. Local producers

    2. International Companies

    3. Local Company with foreign partnership

    Perspective (benefits and highlights)

    Classification of Market Players Target

    Local Producers

    Local with Foreign Partnership

    International SECTOR

    Onsite and off-shore development

    Component Development

    ATI Limited with Oracle -ATI ERP Features- MIS,

    SME of any sector

  • Security, Asset management etc.

    For Multiple-businesses, multi- level and multi profile user

    Windows desktop based, can be controlled from anywhere without effect on global position

    QSR Limited headquarter in Singapore, branch in Malaysia -Business Talker ERP 3.1 Features- LC management, purchase, inventory management etc.

    Manufacturing, Distribution house, merchandising, , Telecom, SME sector

    Flexibility of desired report

    Central Database

    IBCS-Primax Software Bangladesh Limited Partnered with- oracle, Redhat ,Zend -REERP -Features - Advance multi-level security, easy to use

    Real-Estate Industry of Bangladesh

    Low-cost of ownership

    Easy to customize Easy to find qualified

    personnel

    STM Vision Infotech Ltd- -Tally .ERP 9 Features Payroll management, accounting, inventory

    Governement bodies, NGO , Cement industries, Real-estate industry, SME industry

    Sustainability Profitability Reduces operating

    cost Return on

    investment

    BITS solutions Ltd-.net ERP Integrated business solutions, features-Fixed asset management , customer care and target achievement

    Trading, non trading , manufacturing concern, Universities ,Poultry projects

    One stop IT solution for Apparel Industry

    Royal DatamaticsPvt.LTd, INDIA with CIBL, BD -APPS- complete ERP solution- commercial and shipping documentation, HR payroll, financial accounting, production

    Apparel Industry

  • 20

    The products of ERP from local and foreign firms are highly dependent on the industry they

    are targeting. In this ICT solutions, every operating model from of specific industry is

    different, which encompasses their own tiers and specialized ways of inventory, HR,

    production planning, financial accounting,security, MIS. So the IT companies with software

    solution have to cater the need of the industry with a customized solution. These business

    models vary even within the industry because company size, culture etc. For more

    certainty,IT firms perform multi-level surveys and a thorough analysis of the players in

    every dimension. This is the first step to matching one IT firms resources,software to the

    need of the market they want to be in.

    The varieties of the companies in existing market are also diverse in there underlying goals.

    Their solution in long term depends on the perspective they fixed to think and work from.

    The focus area should be on the viewpoint of their R and D goals but not on the existing

    common sections of every business models such finance, HR, security etc. These even

    helps the market leader like SAP to keep them updated and energized to innovate and

    develop. On the other hand, local companies such as STM vision info-tech Ltd., has been

    more prone to focusing on low-cost solution with convenience for users and businesses.

    Also, the product type induces complex buying behavior and needs after sales service and

    support to maintain the product. Other variables such as company culture also important

    planning etc

    Providing innovative business solutions that can be delivered quickly and cost-effectively in complex environments.

    RAMCO SERVICES, INDIA distributed by Computer source bd- Ramco on demand

    SME

    Industry specific solutions

    Competitiveness through customer insight

    SAP- From Germany

    Manufacturing, Import Export Industries, Apparel etc.

  • determinant of the need. So, any firms should have a thorough study and gather market

    intelligence before entering the market or fixing on any strategy to enter.

    Underlying Problems:

    ERP installation cost is extremely high. Not only the initial cost but also even the

    subsequent maintenance and upgrading cost is higher than average maintenance

    expenditure for any capital good. Moreover the company has to undergo several

    hardware upgrades as a result of ERP implementation. Bangladeshi entrepreneurs

    with traditional myopic mindset tend to take decisions on the basis of profit margins

    instead of future sustainability. So, even though many RMG companies (Around 500

    companies with yearly profit more than $5 million) have the affordability to invest

    for ERP, They rather continue to extract the cheap labor and increase the profit

    margin

    Bangladesh has a centralized labor-intensive system of management where

    managers rely on various types of paper-based reports, unstructured decision

    making, changing roles, and manual authorization procedures etc. By contrast, ERP

    systems inscribe modern management concepts and values using online services

    and highly structured processes, data, and roles. Hence the entire workforce who

    are used to working in isolation will be required to work in an integrated working

    environment which is some times non-adjustable as perceived my

    mangers/administrators.

    Most of the companies inhibit a hierarchical organizational culture having

    seniors/top management as the ultimate decision maker. Decision-making is low

    between junior and middle management. However, ERP demands decision making

    at all levels of operations. Hence some companies dont want to adopt ERP, which

    might go against a senior managers consent in future.

    Most of the management level employees in Bangladeshi RMG sector are

    accustomed to being employed by one organization for a long period of time, and

    often to working within a particular function within that organization. With

    experience, they become managers and owners of departments, not team players.

    Again, this goes against ERP culture, which promotes shared environments.

  • 22

    Bangladeshi Garment industry has a low-wage work force. Savings achieved through

    staff reductions are negligible compared to the cost of purchasing and implementing

    the ERP software.

    Though many local companies are providing ERPs at a lower cost, low quality after

    sales service and point of parity while purchasing from among them ultimately leads

    to dissatisfaction from the company perspective.

    Need for the Survey conduction:

    Thought the industry is growing at a much faster rate, adoption of ERP is not as fast

    as the optimum level should be. Anecdotal evidence suggests that some large

    organizations in this sector have successfully implemented full functional ERP

    modules, some have customized it only to one portion only i.e. Financial functions

    such as financials, assets planning and budgeting (usually without integrating the

    main business functions, such as purchasing, inventory and sales) excluding the

    overall functional activities. Some accumulate only the pay role and Supply chain

    continuum in the ERP. Such examples focus on neither the fact that though the

    industry is same, industry competitors needs are not identical nor their business

    philosophies. Hence, as to operate profitably by targeting the right market with the

    right level of software features; we have to conduct an exploratory survey.

    Given the growth potential and market trend of RMG sector in Bangladesh, it is

    pretty evident that the need for ERP will soon turn into substantial demand, but

    after tackling several hurdles. Instead of traditional distinct SBUs promoting

    standalone working environment, manual integration among functional areas have

    started to take place in the garments industry. Initially we need to filter out the

    effective target groups from among around 5000 companies; who would be willing

    to pursue the expensive software-hardware change and re-skilling of the existing

    workforce as to earn long-term profitability. And the entire decision depends more

    on the top managements, board members etc. Whether they are ready to welcome

  • ERP or yet to get IT-matured is a vital question to get answer via organization level

    survey conduction.

    Several foreign companies are having their local partners successfully operating in

    Bangladesh. Even a few Indian IT firms have partnered with Bangladeshi software

    developers few years ago as to (RDPL-CIBL venture APPS software) provide middle-

    upper quality software for companies with varied portfolios. A properly conducted

    survey with companies experienced as such; will definitely provide us some

    important data.

    Almost 20 local software developers are providing low cost ERP software with a

    view to tapping the influential RMG sector. Added to that 10-15 local

    distributor/partner based foreign software firms (Microsoft, SAP, Oracle); being

    imported on regular basis as to serve the premium clients (big garment companies).

    Moreover open source ERP has made its entrance in some of the local industries

    (Poultry-Kazi&Kazi firms) having low cost and constant availability as its Unique

    selling and proposition. In a nutshell, the market is not an absolute blue ocean; here

    price elasticity will be a major decisive; since buyers are involved is Complex buying

    behavioral process. So, Survey with all the key market players sampled according to

    varied strata, will provide us the proper pricing answer.

    Specific Outcomes of the Survey: Specify different market needs (System Requirements)

    Identify Gaps in the market.

    Suggest different packages that help capture maximum market share with maximum

    profitability

    Provide a Price Elasticity of Demand Chart

    Determine a realistic sales target and sales strategy

    Marketing Strategy

    Sugging and Networking.

    Other Important factors about the Survey: Estimated Workload: 90 Key Informant Interviews with garments owners from Dhaka, Gazipur,

    Narayanganj and Chittagong, One/ Two Seminars (Focus Group Discussions) with related

    stakeholders

    Work Span: Around 2 Calendar Months from the contract sign

    Estimated Budget: BDT 160,000/ INR 110,000 (It may vary with the workload, this is just an

    estimate)

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    Conclusion: Enterprise Resource Planners are no more a need; its a necessity in Readymade

    Garments Sector. Currently Entrepreneurial initiative or affordability; none of these

    are creating hurdles as to adopt ERP. Rather most of the times, the Socio cultural

    environment of top-down hierarchy in any particular organization-is creating the

    problem. The market has enough growth potential, but the business process has to

    be subtle and strategic. Hence the need of such survey conduction, analysis& finally

    penetrating into Bangladesh market with a long-term vision.

  • Project Team:

    Name Specialization Designation for

    the Project

    Responsibility

    Zamil Rashid Economics, Statistics,

    Qualitative Research,

    Quantitative Data

    Analysis, Project

    Management

    Team Leader Overall Coordination of the Project,

    M&E, Maintain Client Relationship

    Ayesha Sabirna Desk Research, Analysis,

    Content writing, Intra

    team communication

    Research Facilitator Secondary research, Data Analysis,

    Content developing

    MuntasirTahmeed

    Chowdhury

    Research, Content

    Writing, FGD

    Research Assistant Coordinating Field Team, FGD &

    KII, Managing Data checking and

    Quality

    Amitabh Guha Roy Planning, Field

    Operation Monitoring,

    Evaluation

    Strategic Partner-

    Monitoring and

    evaluation

    Project monitoring and Evaluation,

    Developing key strategies

    Hisham Uddin

    Khan

    Field research, KII, FGD

    and Content writing

    Research Assistant Coordinating Field Team, FGD &

    KII, Managing Data checking and

    Quality

    Shawon Azad Education, Field and Desk Research.

    QA Coordinating between the Research Team and the team leader. Assure the quality of data coming from field. Proofreading.

  • 26

    THANK YOU