erp implementation @ essel propack

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    Presented by Group 5:

    Amalesh Bandopadhyay (6)Meenal Aggarwal

    Swati NarwalUdit Adhlakha

    Abhishek Prasad (49)Himani Pandey

    ERP is not IT. It is a business process change

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    Whom we met

    What we understood

    What we learnt

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    Part of the Essel Group with turnover of over $300 mn

    Largest specialty packaging company

    manufacturing laminated and seamless plastic tubes

    oral care, cosmetics, personal care, pharmaceutical, food and industrialsectors.

    2200 employees and 23 state of the art facilities in twelvecountries sell 4.5 billion tubes and a market share of 33%

    Across countries like USA, UK, Europe, Egypt, Russia, China,Philippines, Indonesia & India

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    Born in Surat, Migrated to Aden Studied in Gujarati medium school Graduation from COEP, Pune

    Masters from IIT Kharagpur 1978, First Company TCS for 9 years.

    1987,SKF Bearing i: First time ERP implementation 2001 , EDS 2003, Pidilite

    2007,Essel Propack 2009, as CIO . SAP Implementation at Essel Propack

    We would like to extend our thanks to Mr. Zoeb Adenwala for takingout time to guide us through this project.

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    2008Was the start of the ERP implementation journey for Mr. ZoebAdenwala.2008Was the start of the ERP implementation journey for Mr. ZoebAdenwala.

    y 200 , tandard AP was successfully rolled out world-wide in 21 Plants spread across 10countries.

    Transitioning from the earlier APO (Advanced production optimization) andPPD toolsTransitioning from the earlier APO (Advanced production optimization) andPPD tools

    helled out Rs 20 crore for the AP implementation

    For the ERP application, the organization utilized HPs Unix 11i platformalong with HP's O virtualization technology and oracle 10g as the database.For the ERP application, the organization utilized HPs Unix 11i platformalong with HP's O virtualization technology and oracle 10g as the database.

    Implementation of MM, D, and accounting modules along with CRM.

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    Gave visibility to your business

    A single view of the business data

    Makes your business agile enabling it to easily adjust to

    the market.

    Integrates your business

    Removes manual and paper work

    Accessibility of information increases

    No top line effect but a bottom line improvement

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    Initiation

    AS IS toTO BE

    BusinessBlue Printing

    Realization& Testing

    Go Live andPost Go Live

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    Takes about 2 to 3 months

    Involved Convincing and procuring Management Support

    Selecting the Right Consultants, KPMG Selecting the right ERP solution, SAP Selecting the Right Core team Constructing the right infrastructure Assess Organizational Preparedness

    SAP essentials:Transactional SystemAll DSS was generatedABAP is the programming languageBasis is for database and user administration

    Exits in standard code and configuration helped in customizing.

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    The Sponsors and supporters

    Drive For ERP Comes from them

    Senior leadership team i.e. Functional Guys

    The Sponsors and supporters

    Drive For ERP Comes from them

    Senior leadership team i.e. Functional Guys

    MD/Senior levelManagement

    Team 1 Process owners / function ( 8-9 yrs of work experience)

    Designs the entire business blueprint and suggestchanges to ERP

    Separate IT team responsible for data collection,migration & cleaning

    1 Process owners / function ( 8-9 yrs of work experience)

    Designs the entire business blueprint and suggestchanges to ERP

    Separate IT team responsible for data collection,migration & cleaning

    Core Team

    They tag along with the ERP being implemented

    They Give best standard Practices

    KPMG was selected to map the requirements and suggestbest suited ERP.

    They tag along with the ERP being implemented

    They Give best standard Practices

    KPMG was selected to map the requirements and suggestbest suited ERP.

    Consultants

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    For CIO/ Top Management A facilitator

    A Problem Solver Conflict Management

    A Change Agent

    Not the part of Core Team , but you represent the top

    Management Enabling contracts with reference to the project

    Leading discussions within the team so as to guidethem.

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    Cons ltants hav t lat s, str ct r stionnair anddata athering tools for

    collecting ser requirements. fixed fee ased consultant

    hase is defined asedon the visionof . Brain storming and creativediscussions. lue rint a reality check

    Development of customized reports and reconfiguration.

    Customization to adapt toother countries regulation MasterDataCreation

    No Integrationof suppliers

    very regionhad a separate core team

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    A big bang approach

    Checks are implemented.

    Users are given Vanilla SAP. Training through Video Conferencing

    Testing is done in three phases:

    Unit testing (core team only) Functional testing (core + user)

    System Integration testing (core + user)

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    Culture challenges

    Training challenges :

    Video-conferencing Fear of losing job :

    No retrenchment

    New and better roles Tech-gap between gen X and Y employees

    Change Management

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    A People Management Project

    A Business Process Re-engineering Project

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    MS OneNote: Utility ofWindows applications

    in everyday life.

    Communication, communication and whenadequate communication has been made

    more communication is the key

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