esco crushing brochure
TRANSCRIPT
7212019 ESCO Crushing Brochure
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CRUSHING
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ESCO Corporation
With a history of proprietary products and a reputation for engineering
and metallurgical expertise ESCO is a leading manufacturer of
technically-rich ground engaging tools and durable wearparts for mining
construction dredging and other industrial applications ESCO alsoproduces a wide array of critical components for the aerospace and
power-generation markets By designing better products eliminating
waste reducing costs and improving continuously ndash ESCO is a global
leader in providing customers with Quality Value and Speed
ESCO Engineered Products
With manufacturing facilities throughout North and South America
Europe and Asia ndash and licensees in key markets around the world ndash
ESCO Engineered Products is the customerrsquos choice for premier field-
tested wear solutions and ground engaging tools for the toughest most
challenging applications
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Table of Contents
Jaw Crusher Wear Parts 4
Gyratory Crusher Wear Parts 6
Cone Crusher Wear Parts 8
Wear Profile Analysis 9
Impact Crusher Wear Parts 10
Horizontal Shaft Impactor (HSI) Wear Parts 10
Vertical Shaft Impactor (VSI) Wear Parts 11
ESCO Alloys for Crushing Applications 12
Kwik-Lok reg Systems 14
Infinitytrade Bimetallic Wear Products 16
Universal Wear Solutions 17
Epoxy Crusher Backing 18
Quality Value and Speed 19
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Jaw Crusher Wear PartsESCO replacement crusher jaws not onlydeliver maximum production they are alsospecifically designed to last longer crush moreefficiently and reduce crusher wear and tear
Years of field experience ndash as well as superiorengineering and metallurgical expertise ndashmean ESCO crusher jaws produce more
quality rock more consistently than standardequipment while reducing the need for
rescreening and recrushing
ESCO offers a wide array of options for all popular jaw crushers ndash includingvarious tooth curve and alloy options The most popular are the ProductionMaster jaw series that feature tooth designs to optimize cleavage points thatcrush rock more efficiently and require less power Wide valleys allow fastdischarge of properly sized rock Standard Production Master jaws are anexcellent choice for most crushing applications and provide significantly more
wear metal than OEM designs For more heavy-duty applications theProduction Master II jaws are the best option with an enhanced tooth profileand more wear metal All ESCO jaws come with precision machined surfacesto provide a consistent fit for easier installation less downtime and ensuredistribution of the working load stresses evenly over the jaw frame
Features and Benefits
Increased Production
bull Longer jaw life means morecrusher availability
bull More efficient crushingincreases throughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance ofpremature failure
bull Efficient crushing reduces wearand tear on the machinery
bull Machined fit surface allows easierinstallation and distributes loadevenly
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull ESCO will design an option tomatch each application with
guaranteed lower cost-per-ton
Production Master
Features and Benefits
Enhancedprofile design Maximum
wear metal
More wearmetal than
OEM designsMachinedfit surface
Production Master Jaw Production Master II Jaw
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Jaw Crusher Wear PartsESCO also offers design options for specialized applications ndash includingsmooth jaws solid end jaws Hi-Life
reg designs slab breaker jaws and solid
center jaws
bull Smooth Jaws ndash Designed specifically for crushers not configured for toothtype jaws and include peening slots to allow movement of the work-hardenedmanganese
bull Solid End Jaws ndash Available in Production Master and Production Master IIdesigns these jaws are a great option to address high end wear applications
bull Hi-Life Jaws ndash An enhanced version of solid end jaws for maximumperformance in high end wear applications
bull Slab Breaker Jaws ndash The best choice for recycling concrete or crushingslabby rock like shale
bull Solid Center Jaws ndash Designed for crushing applications with high centerwear
ESCO Alloy 14G (GT2000)
When crushing gets tough jaws of super tough ESCO alloy 14G (GT2000) getthe job done This ESCO-patented manganese steel provides longer wear lifethan any other product and helps lower per-ton costs
Curve Options
ESCO crushing experts work with customersto recommend a variety of curve optionsdesigned to maximize jaw crusher productionIncreasing the curve profile of the jaw teeth
raises the material higher in the chamber toeven out the wear with the end of the jaws
Jaw Crusher Accessories
ESCO also provides such jaw crusher ac-cessories and wear parts as toggle platestoggle seats cheek plates and jaw wedges
Smooth
Solid end
No curveprofile
Curvedprofile
Slabbreaker
Hi-Life
Solid center
Jaw crusheraccessories
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Larger concavesegment
Convenient
lifting eyes
Features and BenefitsGyratory Crusher Wear PartsESCOrsquos improved designs tested alloys andsuperior local service provide gyratory wearparts solutions for the crushing industryESCO also offers gyratory crusher
accessories including rim liners spider capsand spider arm liners
The combination of ESCO mantles andconcave segments ensures maximum production
increased wear component life and reducedmaintenance Mantles are available in a variety of styles
to match specific applications Concave segments are designed for easyinstallation and replacement to reduce maintenance and downtime There aremultiple design options to ensure the best performance
Increased Production
bull Faster wear part replacementincreases uptime
bull Longer component life meansmore crusher availability
bull More efficient crushing increasesthroughput
Reduced Maintenance
bull Longer part life eliminates unnec-essary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull More efficient crushing reduceswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Ribbedmantle
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Gyratory Crusher Wear PartsSmooth Mantles
Used primarily for mining applications maximizing production and providinglong wear life in the most abrasive conditions
Fully Ribbed MantlesUsed mainly for aggregate applications and to improve material flow byallowing fine materials to escape the chamber through the channels Ribbedmantles grip rock better and reduce belching Valleys provide channels for finematerial to escape the chamber ndash allowing more room for new material andreducing the chance of clogging
Partially Ribbed Mantles
Ribbed at the upper half to maximize grip on larger rocks and the smooth lowerhalf provides more wear metal for longer life in severe abrasion
One-Piece or Two-Piece Mantles
One-piece designs are ideal for retaining tightness and are easier to install and
replace than two-piece mantles Two-piece mantles help reduce throwawaymetal and the upper mantle can be reused with two to five lower mantlesdepending on the application
Concave Segments
ESCO concave segments are larger with fewer pieces tohandle ndash resulting in less time to remove old segments andinstall new ones Larger segments also mean fewer seams towear which reduces maintenance costs
Double-High Concave Segments
Double high segments allow two rows of ESCO concaves
to replace four rows of standard OEM designs The result is fewer pieces tohandle for quicker replacement Double-high concaves reduce the OEM total of48 segments down to 16 eliminating seams that can wear and increasemaintenance costs
Pin or Key Concaves
Tapered dowel pins are driven between concaves forcing them outward tomake contact with the top shell and create even spacing The key concave hasparallel sides and is easily removed with a wedge Once the key concave is outthe remainder are easily removed
Partiallyribbed mantle
Smoothmantle
Ribbedmantle
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Features and Benefits
Improved Production
bull Custom configuration ensuresconsistent production of desired
productbull Long lasting manganese steel
increases crusher uptime
bull ESCO cone crusher wear partsretain the feed opening throughthe life of the parts
Reduced Maintenance
bull Precision machined fit surfacesensure easy replacement
bull Long lasting and durable parts
need replacement less oftenbull Excellent fitment distributes
stresses across the frame for lesswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Cone Crusher Wear PartsESCO manufactures replacement wear partsto fit all major cone crusher models ESCOcone crusher wear parts are designed tomaximize production by retaining the feed
opening throughout their life and balancing themantle and bowl liner wear Cone parts can becustom fit to match any application
Precision machinedfit surfaces
Custom designs areavailable
Superior ESCOalloys
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Standard
chamber
Special
chamber
with
4 gripper
slots
Wear Profile Analysis
ESCO crusher experts provide wear profileanalysis to design mantle and bowl liner parts incombinations that optimize each crusherrsquosperformance ESCO can recommend partsthat help increase production produce moreconsistent end product lower recirculationand reduce throwaway metal The processis simple just contact your ESCO
representative for more details
Cone Crusher Wear PartsGripper Slot Bowl Liner
ESCO gripper slot bowl liners are specifically designed to let oversized rockenter the chamber and keep the feed opening clear The specially ribbed mantlehelps the crushing process start higher in the chamber for cobblestone river
rock and other hard to grip materials The result is improved production andmore even wear
Cone Crusher Accessories
ESCO also provides a variety of conecrusher accessories and wear partsproduced to exacting standards toguarantee maximum performance ofcone crusher components Theoffering includes cone feed platesupper mantles torch rings andmantle nut caps
Main Frame Cone Crusher Liners
ESCO also fabricates main frame liners and inserts that are economicalalternatives to OEM parts Liners are available in ESCOALLOYtrade 400 andESCOALLOY 500 plate ESCOALLOY 500 plate outwears OEM A514 plate bytwo to three times For low impact applications liners may be ordered inInfinitytrade chromium carbide overlay plate for maximum abrasion resistanceAll ESCO liners can be built to customer specifications and may be orderedwith inserts for additional wear protection
Torchring
UppermantleCone
feed plates
Main frame conecrusher liner
Inserts for mainframe liner
Newprofile
Wornprofile
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Increased Production
bull Choice of alloys means longer lifeand more crusher availability
bull Uniform wear ensures moreefficient crushing for increasedthroughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull Consistent part weight minimizes
vibration reducing wear on themachine components
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull Consistent fit makes replacementfaster and easier for more uptime
Impact Crusher Wear PartsESCO offers wear parts and accessories forboth vertical and horizontal impact crushersEngineering and manufacturing expertise makeESCO impactor wear parts one of the longest
wearing and highest quality components inthe industry ESCO offers a variety of alloys tomatch perfectly with any application
Long life and durability maximize production andreduce required maintenance ndash making ESCO
replacement parts a top choice for reduced operating costs
Features and Benefits
Horizontal shaft
impeller bar
Throw shoeAnvil
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bull
Bohringerbull Cedarapids
bull Eagle
bull Excel
bull Hartl
bull Hazemag
bull Hewitt Robbins
bull Humbolt-Wedag
bull
I-Rockbull Kemco
bull Kleemann Reiner
bull Kobelco
bull Kurtz
bull Minyu
bull Nordberg
bull Pioneer
bull
SBMbull Stedman
bull Telsmith
bull Tesab
bull Torgerson
bull Universal
Impact Crusher Wear Parts
Vertical Shaft Impactor (VSI)
ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-
sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration
ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners
Anvil
Throwshoe
Tableliner
Feed disc
Horizontal Shaft Impactor (HSI)
ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise
ESCO manufactures HSI impeller bars for the following equipment
Alloy Application for Impact Crushers
14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron
18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present
35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present
35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present
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ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
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ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
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Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
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Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
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Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
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Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
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Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
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Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
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copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
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Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
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ESCO Corporation
With a history of proprietary products and a reputation for engineering
and metallurgical expertise ESCO is a leading manufacturer of
technically-rich ground engaging tools and durable wearparts for mining
construction dredging and other industrial applications ESCO alsoproduces a wide array of critical components for the aerospace and
power-generation markets By designing better products eliminating
waste reducing costs and improving continuously ndash ESCO is a global
leader in providing customers with Quality Value and Speed
ESCO Engineered Products
With manufacturing facilities throughout North and South America
Europe and Asia ndash and licensees in key markets around the world ndash
ESCO Engineered Products is the customerrsquos choice for premier field-
tested wear solutions and ground engaging tools for the toughest most
challenging applications
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Table of Contents
Jaw Crusher Wear Parts 4
Gyratory Crusher Wear Parts 6
Cone Crusher Wear Parts 8
Wear Profile Analysis 9
Impact Crusher Wear Parts 10
Horizontal Shaft Impactor (HSI) Wear Parts 10
Vertical Shaft Impactor (VSI) Wear Parts 11
ESCO Alloys for Crushing Applications 12
Kwik-Lok reg Systems 14
Infinitytrade Bimetallic Wear Products 16
Universal Wear Solutions 17
Epoxy Crusher Backing 18
Quality Value and Speed 19
7212019 ESCO Crushing Brochure
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Jaw Crusher Wear PartsESCO replacement crusher jaws not onlydeliver maximum production they are alsospecifically designed to last longer crush moreefficiently and reduce crusher wear and tear
Years of field experience ndash as well as superiorengineering and metallurgical expertise ndashmean ESCO crusher jaws produce more
quality rock more consistently than standardequipment while reducing the need for
rescreening and recrushing
ESCO offers a wide array of options for all popular jaw crushers ndash includingvarious tooth curve and alloy options The most popular are the ProductionMaster jaw series that feature tooth designs to optimize cleavage points thatcrush rock more efficiently and require less power Wide valleys allow fastdischarge of properly sized rock Standard Production Master jaws are anexcellent choice for most crushing applications and provide significantly more
wear metal than OEM designs For more heavy-duty applications theProduction Master II jaws are the best option with an enhanced tooth profileand more wear metal All ESCO jaws come with precision machined surfacesto provide a consistent fit for easier installation less downtime and ensuredistribution of the working load stresses evenly over the jaw frame
Features and Benefits
Increased Production
bull Longer jaw life means morecrusher availability
bull More efficient crushingincreases throughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance ofpremature failure
bull Efficient crushing reduces wearand tear on the machinery
bull Machined fit surface allows easierinstallation and distributes loadevenly
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull ESCO will design an option tomatch each application with
guaranteed lower cost-per-ton
Production Master
Features and Benefits
Enhancedprofile design Maximum
wear metal
More wearmetal than
OEM designsMachinedfit surface
Production Master Jaw Production Master II Jaw
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Jaw Crusher Wear PartsESCO also offers design options for specialized applications ndash includingsmooth jaws solid end jaws Hi-Life
reg designs slab breaker jaws and solid
center jaws
bull Smooth Jaws ndash Designed specifically for crushers not configured for toothtype jaws and include peening slots to allow movement of the work-hardenedmanganese
bull Solid End Jaws ndash Available in Production Master and Production Master IIdesigns these jaws are a great option to address high end wear applications
bull Hi-Life Jaws ndash An enhanced version of solid end jaws for maximumperformance in high end wear applications
bull Slab Breaker Jaws ndash The best choice for recycling concrete or crushingslabby rock like shale
bull Solid Center Jaws ndash Designed for crushing applications with high centerwear
ESCO Alloy 14G (GT2000)
When crushing gets tough jaws of super tough ESCO alloy 14G (GT2000) getthe job done This ESCO-patented manganese steel provides longer wear lifethan any other product and helps lower per-ton costs
Curve Options
ESCO crushing experts work with customersto recommend a variety of curve optionsdesigned to maximize jaw crusher productionIncreasing the curve profile of the jaw teeth
raises the material higher in the chamber toeven out the wear with the end of the jaws
Jaw Crusher Accessories
ESCO also provides such jaw crusher ac-cessories and wear parts as toggle platestoggle seats cheek plates and jaw wedges
Smooth
Solid end
No curveprofile
Curvedprofile
Slabbreaker
Hi-Life
Solid center
Jaw crusheraccessories
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Larger concavesegment
Convenient
lifting eyes
Features and BenefitsGyratory Crusher Wear PartsESCOrsquos improved designs tested alloys andsuperior local service provide gyratory wearparts solutions for the crushing industryESCO also offers gyratory crusher
accessories including rim liners spider capsand spider arm liners
The combination of ESCO mantles andconcave segments ensures maximum production
increased wear component life and reducedmaintenance Mantles are available in a variety of styles
to match specific applications Concave segments are designed for easyinstallation and replacement to reduce maintenance and downtime There aremultiple design options to ensure the best performance
Increased Production
bull Faster wear part replacementincreases uptime
bull Longer component life meansmore crusher availability
bull More efficient crushing increasesthroughput
Reduced Maintenance
bull Longer part life eliminates unnec-essary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull More efficient crushing reduceswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Ribbedmantle
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Gyratory Crusher Wear PartsSmooth Mantles
Used primarily for mining applications maximizing production and providinglong wear life in the most abrasive conditions
Fully Ribbed MantlesUsed mainly for aggregate applications and to improve material flow byallowing fine materials to escape the chamber through the channels Ribbedmantles grip rock better and reduce belching Valleys provide channels for finematerial to escape the chamber ndash allowing more room for new material andreducing the chance of clogging
Partially Ribbed Mantles
Ribbed at the upper half to maximize grip on larger rocks and the smooth lowerhalf provides more wear metal for longer life in severe abrasion
One-Piece or Two-Piece Mantles
One-piece designs are ideal for retaining tightness and are easier to install and
replace than two-piece mantles Two-piece mantles help reduce throwawaymetal and the upper mantle can be reused with two to five lower mantlesdepending on the application
Concave Segments
ESCO concave segments are larger with fewer pieces tohandle ndash resulting in less time to remove old segments andinstall new ones Larger segments also mean fewer seams towear which reduces maintenance costs
Double-High Concave Segments
Double high segments allow two rows of ESCO concaves
to replace four rows of standard OEM designs The result is fewer pieces tohandle for quicker replacement Double-high concaves reduce the OEM total of48 segments down to 16 eliminating seams that can wear and increasemaintenance costs
Pin or Key Concaves
Tapered dowel pins are driven between concaves forcing them outward tomake contact with the top shell and create even spacing The key concave hasparallel sides and is easily removed with a wedge Once the key concave is outthe remainder are easily removed
Partiallyribbed mantle
Smoothmantle
Ribbedmantle
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Features and Benefits
Improved Production
bull Custom configuration ensuresconsistent production of desired
productbull Long lasting manganese steel
increases crusher uptime
bull ESCO cone crusher wear partsretain the feed opening throughthe life of the parts
Reduced Maintenance
bull Precision machined fit surfacesensure easy replacement
bull Long lasting and durable parts
need replacement less oftenbull Excellent fitment distributes
stresses across the frame for lesswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Cone Crusher Wear PartsESCO manufactures replacement wear partsto fit all major cone crusher models ESCOcone crusher wear parts are designed tomaximize production by retaining the feed
opening throughout their life and balancing themantle and bowl liner wear Cone parts can becustom fit to match any application
Precision machinedfit surfaces
Custom designs areavailable
Superior ESCOalloys
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Standard
chamber
Special
chamber
with
4 gripper
slots
Wear Profile Analysis
ESCO crusher experts provide wear profileanalysis to design mantle and bowl liner parts incombinations that optimize each crusherrsquosperformance ESCO can recommend partsthat help increase production produce moreconsistent end product lower recirculationand reduce throwaway metal The processis simple just contact your ESCO
representative for more details
Cone Crusher Wear PartsGripper Slot Bowl Liner
ESCO gripper slot bowl liners are specifically designed to let oversized rockenter the chamber and keep the feed opening clear The specially ribbed mantlehelps the crushing process start higher in the chamber for cobblestone river
rock and other hard to grip materials The result is improved production andmore even wear
Cone Crusher Accessories
ESCO also provides a variety of conecrusher accessories and wear partsproduced to exacting standards toguarantee maximum performance ofcone crusher components Theoffering includes cone feed platesupper mantles torch rings andmantle nut caps
Main Frame Cone Crusher Liners
ESCO also fabricates main frame liners and inserts that are economicalalternatives to OEM parts Liners are available in ESCOALLOYtrade 400 andESCOALLOY 500 plate ESCOALLOY 500 plate outwears OEM A514 plate bytwo to three times For low impact applications liners may be ordered inInfinitytrade chromium carbide overlay plate for maximum abrasion resistanceAll ESCO liners can be built to customer specifications and may be orderedwith inserts for additional wear protection
Torchring
UppermantleCone
feed plates
Main frame conecrusher liner
Inserts for mainframe liner
Newprofile
Wornprofile
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Increased Production
bull Choice of alloys means longer lifeand more crusher availability
bull Uniform wear ensures moreefficient crushing for increasedthroughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull Consistent part weight minimizes
vibration reducing wear on themachine components
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull Consistent fit makes replacementfaster and easier for more uptime
Impact Crusher Wear PartsESCO offers wear parts and accessories forboth vertical and horizontal impact crushersEngineering and manufacturing expertise makeESCO impactor wear parts one of the longest
wearing and highest quality components inthe industry ESCO offers a variety of alloys tomatch perfectly with any application
Long life and durability maximize production andreduce required maintenance ndash making ESCO
replacement parts a top choice for reduced operating costs
Features and Benefits
Horizontal shaft
impeller bar
Throw shoeAnvil
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bull
Bohringerbull Cedarapids
bull Eagle
bull Excel
bull Hartl
bull Hazemag
bull Hewitt Robbins
bull Humbolt-Wedag
bull
I-Rockbull Kemco
bull Kleemann Reiner
bull Kobelco
bull Kurtz
bull Minyu
bull Nordberg
bull Pioneer
bull
SBMbull Stedman
bull Telsmith
bull Tesab
bull Torgerson
bull Universal
Impact Crusher Wear Parts
Vertical Shaft Impactor (VSI)
ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-
sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration
ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners
Anvil
Throwshoe
Tableliner
Feed disc
Horizontal Shaft Impactor (HSI)
ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise
ESCO manufactures HSI impeller bars for the following equipment
Alloy Application for Impact Crushers
14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron
18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present
35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present
35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present
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ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
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ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
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Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
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Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
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Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
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Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
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Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
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Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
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copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
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Table of Contents
Jaw Crusher Wear Parts 4
Gyratory Crusher Wear Parts 6
Cone Crusher Wear Parts 8
Wear Profile Analysis 9
Impact Crusher Wear Parts 10
Horizontal Shaft Impactor (HSI) Wear Parts 10
Vertical Shaft Impactor (VSI) Wear Parts 11
ESCO Alloys for Crushing Applications 12
Kwik-Lok reg Systems 14
Infinitytrade Bimetallic Wear Products 16
Universal Wear Solutions 17
Epoxy Crusher Backing 18
Quality Value and Speed 19
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Jaw Crusher Wear PartsESCO replacement crusher jaws not onlydeliver maximum production they are alsospecifically designed to last longer crush moreefficiently and reduce crusher wear and tear
Years of field experience ndash as well as superiorengineering and metallurgical expertise ndashmean ESCO crusher jaws produce more
quality rock more consistently than standardequipment while reducing the need for
rescreening and recrushing
ESCO offers a wide array of options for all popular jaw crushers ndash includingvarious tooth curve and alloy options The most popular are the ProductionMaster jaw series that feature tooth designs to optimize cleavage points thatcrush rock more efficiently and require less power Wide valleys allow fastdischarge of properly sized rock Standard Production Master jaws are anexcellent choice for most crushing applications and provide significantly more
wear metal than OEM designs For more heavy-duty applications theProduction Master II jaws are the best option with an enhanced tooth profileand more wear metal All ESCO jaws come with precision machined surfacesto provide a consistent fit for easier installation less downtime and ensuredistribution of the working load stresses evenly over the jaw frame
Features and Benefits
Increased Production
bull Longer jaw life means morecrusher availability
bull More efficient crushingincreases throughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance ofpremature failure
bull Efficient crushing reduces wearand tear on the machinery
bull Machined fit surface allows easierinstallation and distributes loadevenly
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull ESCO will design an option tomatch each application with
guaranteed lower cost-per-ton
Production Master
Features and Benefits
Enhancedprofile design Maximum
wear metal
More wearmetal than
OEM designsMachinedfit surface
Production Master Jaw Production Master II Jaw
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Jaw Crusher Wear PartsESCO also offers design options for specialized applications ndash includingsmooth jaws solid end jaws Hi-Life
reg designs slab breaker jaws and solid
center jaws
bull Smooth Jaws ndash Designed specifically for crushers not configured for toothtype jaws and include peening slots to allow movement of the work-hardenedmanganese
bull Solid End Jaws ndash Available in Production Master and Production Master IIdesigns these jaws are a great option to address high end wear applications
bull Hi-Life Jaws ndash An enhanced version of solid end jaws for maximumperformance in high end wear applications
bull Slab Breaker Jaws ndash The best choice for recycling concrete or crushingslabby rock like shale
bull Solid Center Jaws ndash Designed for crushing applications with high centerwear
ESCO Alloy 14G (GT2000)
When crushing gets tough jaws of super tough ESCO alloy 14G (GT2000) getthe job done This ESCO-patented manganese steel provides longer wear lifethan any other product and helps lower per-ton costs
Curve Options
ESCO crushing experts work with customersto recommend a variety of curve optionsdesigned to maximize jaw crusher productionIncreasing the curve profile of the jaw teeth
raises the material higher in the chamber toeven out the wear with the end of the jaws
Jaw Crusher Accessories
ESCO also provides such jaw crusher ac-cessories and wear parts as toggle platestoggle seats cheek plates and jaw wedges
Smooth
Solid end
No curveprofile
Curvedprofile
Slabbreaker
Hi-Life
Solid center
Jaw crusheraccessories
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Larger concavesegment
Convenient
lifting eyes
Features and BenefitsGyratory Crusher Wear PartsESCOrsquos improved designs tested alloys andsuperior local service provide gyratory wearparts solutions for the crushing industryESCO also offers gyratory crusher
accessories including rim liners spider capsand spider arm liners
The combination of ESCO mantles andconcave segments ensures maximum production
increased wear component life and reducedmaintenance Mantles are available in a variety of styles
to match specific applications Concave segments are designed for easyinstallation and replacement to reduce maintenance and downtime There aremultiple design options to ensure the best performance
Increased Production
bull Faster wear part replacementincreases uptime
bull Longer component life meansmore crusher availability
bull More efficient crushing increasesthroughput
Reduced Maintenance
bull Longer part life eliminates unnec-essary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull More efficient crushing reduceswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Ribbedmantle
7212019 ESCO Crushing Brochure
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Gyratory Crusher Wear PartsSmooth Mantles
Used primarily for mining applications maximizing production and providinglong wear life in the most abrasive conditions
Fully Ribbed MantlesUsed mainly for aggregate applications and to improve material flow byallowing fine materials to escape the chamber through the channels Ribbedmantles grip rock better and reduce belching Valleys provide channels for finematerial to escape the chamber ndash allowing more room for new material andreducing the chance of clogging
Partially Ribbed Mantles
Ribbed at the upper half to maximize grip on larger rocks and the smooth lowerhalf provides more wear metal for longer life in severe abrasion
One-Piece or Two-Piece Mantles
One-piece designs are ideal for retaining tightness and are easier to install and
replace than two-piece mantles Two-piece mantles help reduce throwawaymetal and the upper mantle can be reused with two to five lower mantlesdepending on the application
Concave Segments
ESCO concave segments are larger with fewer pieces tohandle ndash resulting in less time to remove old segments andinstall new ones Larger segments also mean fewer seams towear which reduces maintenance costs
Double-High Concave Segments
Double high segments allow two rows of ESCO concaves
to replace four rows of standard OEM designs The result is fewer pieces tohandle for quicker replacement Double-high concaves reduce the OEM total of48 segments down to 16 eliminating seams that can wear and increasemaintenance costs
Pin or Key Concaves
Tapered dowel pins are driven between concaves forcing them outward tomake contact with the top shell and create even spacing The key concave hasparallel sides and is easily removed with a wedge Once the key concave is outthe remainder are easily removed
Partiallyribbed mantle
Smoothmantle
Ribbedmantle
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Features and Benefits
Improved Production
bull Custom configuration ensuresconsistent production of desired
productbull Long lasting manganese steel
increases crusher uptime
bull ESCO cone crusher wear partsretain the feed opening throughthe life of the parts
Reduced Maintenance
bull Precision machined fit surfacesensure easy replacement
bull Long lasting and durable parts
need replacement less oftenbull Excellent fitment distributes
stresses across the frame for lesswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Cone Crusher Wear PartsESCO manufactures replacement wear partsto fit all major cone crusher models ESCOcone crusher wear parts are designed tomaximize production by retaining the feed
opening throughout their life and balancing themantle and bowl liner wear Cone parts can becustom fit to match any application
Precision machinedfit surfaces
Custom designs areavailable
Superior ESCOalloys
7212019 ESCO Crushing Brochure
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Standard
chamber
Special
chamber
with
4 gripper
slots
Wear Profile Analysis
ESCO crusher experts provide wear profileanalysis to design mantle and bowl liner parts incombinations that optimize each crusherrsquosperformance ESCO can recommend partsthat help increase production produce moreconsistent end product lower recirculationand reduce throwaway metal The processis simple just contact your ESCO
representative for more details
Cone Crusher Wear PartsGripper Slot Bowl Liner
ESCO gripper slot bowl liners are specifically designed to let oversized rockenter the chamber and keep the feed opening clear The specially ribbed mantlehelps the crushing process start higher in the chamber for cobblestone river
rock and other hard to grip materials The result is improved production andmore even wear
Cone Crusher Accessories
ESCO also provides a variety of conecrusher accessories and wear partsproduced to exacting standards toguarantee maximum performance ofcone crusher components Theoffering includes cone feed platesupper mantles torch rings andmantle nut caps
Main Frame Cone Crusher Liners
ESCO also fabricates main frame liners and inserts that are economicalalternatives to OEM parts Liners are available in ESCOALLOYtrade 400 andESCOALLOY 500 plate ESCOALLOY 500 plate outwears OEM A514 plate bytwo to three times For low impact applications liners may be ordered inInfinitytrade chromium carbide overlay plate for maximum abrasion resistanceAll ESCO liners can be built to customer specifications and may be orderedwith inserts for additional wear protection
Torchring
UppermantleCone
feed plates
Main frame conecrusher liner
Inserts for mainframe liner
Newprofile
Wornprofile
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Increased Production
bull Choice of alloys means longer lifeand more crusher availability
bull Uniform wear ensures moreefficient crushing for increasedthroughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull Consistent part weight minimizes
vibration reducing wear on themachine components
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull Consistent fit makes replacementfaster and easier for more uptime
Impact Crusher Wear PartsESCO offers wear parts and accessories forboth vertical and horizontal impact crushersEngineering and manufacturing expertise makeESCO impactor wear parts one of the longest
wearing and highest quality components inthe industry ESCO offers a variety of alloys tomatch perfectly with any application
Long life and durability maximize production andreduce required maintenance ndash making ESCO
replacement parts a top choice for reduced operating costs
Features and Benefits
Horizontal shaft
impeller bar
Throw shoeAnvil
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bull
Bohringerbull Cedarapids
bull Eagle
bull Excel
bull Hartl
bull Hazemag
bull Hewitt Robbins
bull Humbolt-Wedag
bull
I-Rockbull Kemco
bull Kleemann Reiner
bull Kobelco
bull Kurtz
bull Minyu
bull Nordberg
bull Pioneer
bull
SBMbull Stedman
bull Telsmith
bull Tesab
bull Torgerson
bull Universal
Impact Crusher Wear Parts
Vertical Shaft Impactor (VSI)
ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-
sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration
ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners
Anvil
Throwshoe
Tableliner
Feed disc
Horizontal Shaft Impactor (HSI)
ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise
ESCO manufactures HSI impeller bars for the following equipment
Alloy Application for Impact Crushers
14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron
18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present
35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present
35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present
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ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
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ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
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Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
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Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
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Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
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Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
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Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
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Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
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copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
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Jaw Crusher Wear PartsESCO replacement crusher jaws not onlydeliver maximum production they are alsospecifically designed to last longer crush moreefficiently and reduce crusher wear and tear
Years of field experience ndash as well as superiorengineering and metallurgical expertise ndashmean ESCO crusher jaws produce more
quality rock more consistently than standardequipment while reducing the need for
rescreening and recrushing
ESCO offers a wide array of options for all popular jaw crushers ndash includingvarious tooth curve and alloy options The most popular are the ProductionMaster jaw series that feature tooth designs to optimize cleavage points thatcrush rock more efficiently and require less power Wide valleys allow fastdischarge of properly sized rock Standard Production Master jaws are anexcellent choice for most crushing applications and provide significantly more
wear metal than OEM designs For more heavy-duty applications theProduction Master II jaws are the best option with an enhanced tooth profileand more wear metal All ESCO jaws come with precision machined surfacesto provide a consistent fit for easier installation less downtime and ensuredistribution of the working load stresses evenly over the jaw frame
Features and Benefits
Increased Production
bull Longer jaw life means morecrusher availability
bull More efficient crushingincreases throughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance ofpremature failure
bull Efficient crushing reduces wearand tear on the machinery
bull Machined fit surface allows easierinstallation and distributes loadevenly
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull ESCO will design an option tomatch each application with
guaranteed lower cost-per-ton
Production Master
Features and Benefits
Enhancedprofile design Maximum
wear metal
More wearmetal than
OEM designsMachinedfit surface
Production Master Jaw Production Master II Jaw
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Jaw Crusher Wear PartsESCO also offers design options for specialized applications ndash includingsmooth jaws solid end jaws Hi-Life
reg designs slab breaker jaws and solid
center jaws
bull Smooth Jaws ndash Designed specifically for crushers not configured for toothtype jaws and include peening slots to allow movement of the work-hardenedmanganese
bull Solid End Jaws ndash Available in Production Master and Production Master IIdesigns these jaws are a great option to address high end wear applications
bull Hi-Life Jaws ndash An enhanced version of solid end jaws for maximumperformance in high end wear applications
bull Slab Breaker Jaws ndash The best choice for recycling concrete or crushingslabby rock like shale
bull Solid Center Jaws ndash Designed for crushing applications with high centerwear
ESCO Alloy 14G (GT2000)
When crushing gets tough jaws of super tough ESCO alloy 14G (GT2000) getthe job done This ESCO-patented manganese steel provides longer wear lifethan any other product and helps lower per-ton costs
Curve Options
ESCO crushing experts work with customersto recommend a variety of curve optionsdesigned to maximize jaw crusher productionIncreasing the curve profile of the jaw teeth
raises the material higher in the chamber toeven out the wear with the end of the jaws
Jaw Crusher Accessories
ESCO also provides such jaw crusher ac-cessories and wear parts as toggle platestoggle seats cheek plates and jaw wedges
Smooth
Solid end
No curveprofile
Curvedprofile
Slabbreaker
Hi-Life
Solid center
Jaw crusheraccessories
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Larger concavesegment
Convenient
lifting eyes
Features and BenefitsGyratory Crusher Wear PartsESCOrsquos improved designs tested alloys andsuperior local service provide gyratory wearparts solutions for the crushing industryESCO also offers gyratory crusher
accessories including rim liners spider capsand spider arm liners
The combination of ESCO mantles andconcave segments ensures maximum production
increased wear component life and reducedmaintenance Mantles are available in a variety of styles
to match specific applications Concave segments are designed for easyinstallation and replacement to reduce maintenance and downtime There aremultiple design options to ensure the best performance
Increased Production
bull Faster wear part replacementincreases uptime
bull Longer component life meansmore crusher availability
bull More efficient crushing increasesthroughput
Reduced Maintenance
bull Longer part life eliminates unnec-essary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull More efficient crushing reduceswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Ribbedmantle
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Gyratory Crusher Wear PartsSmooth Mantles
Used primarily for mining applications maximizing production and providinglong wear life in the most abrasive conditions
Fully Ribbed MantlesUsed mainly for aggregate applications and to improve material flow byallowing fine materials to escape the chamber through the channels Ribbedmantles grip rock better and reduce belching Valleys provide channels for finematerial to escape the chamber ndash allowing more room for new material andreducing the chance of clogging
Partially Ribbed Mantles
Ribbed at the upper half to maximize grip on larger rocks and the smooth lowerhalf provides more wear metal for longer life in severe abrasion
One-Piece or Two-Piece Mantles
One-piece designs are ideal for retaining tightness and are easier to install and
replace than two-piece mantles Two-piece mantles help reduce throwawaymetal and the upper mantle can be reused with two to five lower mantlesdepending on the application
Concave Segments
ESCO concave segments are larger with fewer pieces tohandle ndash resulting in less time to remove old segments andinstall new ones Larger segments also mean fewer seams towear which reduces maintenance costs
Double-High Concave Segments
Double high segments allow two rows of ESCO concaves
to replace four rows of standard OEM designs The result is fewer pieces tohandle for quicker replacement Double-high concaves reduce the OEM total of48 segments down to 16 eliminating seams that can wear and increasemaintenance costs
Pin or Key Concaves
Tapered dowel pins are driven between concaves forcing them outward tomake contact with the top shell and create even spacing The key concave hasparallel sides and is easily removed with a wedge Once the key concave is outthe remainder are easily removed
Partiallyribbed mantle
Smoothmantle
Ribbedmantle
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Features and Benefits
Improved Production
bull Custom configuration ensuresconsistent production of desired
productbull Long lasting manganese steel
increases crusher uptime
bull ESCO cone crusher wear partsretain the feed opening throughthe life of the parts
Reduced Maintenance
bull Precision machined fit surfacesensure easy replacement
bull Long lasting and durable parts
need replacement less oftenbull Excellent fitment distributes
stresses across the frame for lesswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Cone Crusher Wear PartsESCO manufactures replacement wear partsto fit all major cone crusher models ESCOcone crusher wear parts are designed tomaximize production by retaining the feed
opening throughout their life and balancing themantle and bowl liner wear Cone parts can becustom fit to match any application
Precision machinedfit surfaces
Custom designs areavailable
Superior ESCOalloys
7212019 ESCO Crushing Brochure
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Standard
chamber
Special
chamber
with
4 gripper
slots
Wear Profile Analysis
ESCO crusher experts provide wear profileanalysis to design mantle and bowl liner parts incombinations that optimize each crusherrsquosperformance ESCO can recommend partsthat help increase production produce moreconsistent end product lower recirculationand reduce throwaway metal The processis simple just contact your ESCO
representative for more details
Cone Crusher Wear PartsGripper Slot Bowl Liner
ESCO gripper slot bowl liners are specifically designed to let oversized rockenter the chamber and keep the feed opening clear The specially ribbed mantlehelps the crushing process start higher in the chamber for cobblestone river
rock and other hard to grip materials The result is improved production andmore even wear
Cone Crusher Accessories
ESCO also provides a variety of conecrusher accessories and wear partsproduced to exacting standards toguarantee maximum performance ofcone crusher components Theoffering includes cone feed platesupper mantles torch rings andmantle nut caps
Main Frame Cone Crusher Liners
ESCO also fabricates main frame liners and inserts that are economicalalternatives to OEM parts Liners are available in ESCOALLOYtrade 400 andESCOALLOY 500 plate ESCOALLOY 500 plate outwears OEM A514 plate bytwo to three times For low impact applications liners may be ordered inInfinitytrade chromium carbide overlay plate for maximum abrasion resistanceAll ESCO liners can be built to customer specifications and may be orderedwith inserts for additional wear protection
Torchring
UppermantleCone
feed plates
Main frame conecrusher liner
Inserts for mainframe liner
Newprofile
Wornprofile
7212019 ESCO Crushing Brochure
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Increased Production
bull Choice of alloys means longer lifeand more crusher availability
bull Uniform wear ensures moreefficient crushing for increasedthroughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull Consistent part weight minimizes
vibration reducing wear on themachine components
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull Consistent fit makes replacementfaster and easier for more uptime
Impact Crusher Wear PartsESCO offers wear parts and accessories forboth vertical and horizontal impact crushersEngineering and manufacturing expertise makeESCO impactor wear parts one of the longest
wearing and highest quality components inthe industry ESCO offers a variety of alloys tomatch perfectly with any application
Long life and durability maximize production andreduce required maintenance ndash making ESCO
replacement parts a top choice for reduced operating costs
Features and Benefits
Horizontal shaft
impeller bar
Throw shoeAnvil
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1120wwwescocorpcom11
bull
Bohringerbull Cedarapids
bull Eagle
bull Excel
bull Hartl
bull Hazemag
bull Hewitt Robbins
bull Humbolt-Wedag
bull
I-Rockbull Kemco
bull Kleemann Reiner
bull Kobelco
bull Kurtz
bull Minyu
bull Nordberg
bull Pioneer
bull
SBMbull Stedman
bull Telsmith
bull Tesab
bull Torgerson
bull Universal
Impact Crusher Wear Parts
Vertical Shaft Impactor (VSI)
ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-
sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration
ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners
Anvil
Throwshoe
Tableliner
Feed disc
Horizontal Shaft Impactor (HSI)
ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise
ESCO manufactures HSI impeller bars for the following equipment
Alloy Application for Impact Crushers
14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron
18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present
35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present
35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present
7212019 ESCO Crushing Brochure
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ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
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ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
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Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
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Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
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Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
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Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
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Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
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Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
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copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
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Jaw Crusher Wear PartsESCO also offers design options for specialized applications ndash includingsmooth jaws solid end jaws Hi-Life
reg designs slab breaker jaws and solid
center jaws
bull Smooth Jaws ndash Designed specifically for crushers not configured for toothtype jaws and include peening slots to allow movement of the work-hardenedmanganese
bull Solid End Jaws ndash Available in Production Master and Production Master IIdesigns these jaws are a great option to address high end wear applications
bull Hi-Life Jaws ndash An enhanced version of solid end jaws for maximumperformance in high end wear applications
bull Slab Breaker Jaws ndash The best choice for recycling concrete or crushingslabby rock like shale
bull Solid Center Jaws ndash Designed for crushing applications with high centerwear
ESCO Alloy 14G (GT2000)
When crushing gets tough jaws of super tough ESCO alloy 14G (GT2000) getthe job done This ESCO-patented manganese steel provides longer wear lifethan any other product and helps lower per-ton costs
Curve Options
ESCO crushing experts work with customersto recommend a variety of curve optionsdesigned to maximize jaw crusher productionIncreasing the curve profile of the jaw teeth
raises the material higher in the chamber toeven out the wear with the end of the jaws
Jaw Crusher Accessories
ESCO also provides such jaw crusher ac-cessories and wear parts as toggle platestoggle seats cheek plates and jaw wedges
Smooth
Solid end
No curveprofile
Curvedprofile
Slabbreaker
Hi-Life
Solid center
Jaw crusheraccessories
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Larger concavesegment
Convenient
lifting eyes
Features and BenefitsGyratory Crusher Wear PartsESCOrsquos improved designs tested alloys andsuperior local service provide gyratory wearparts solutions for the crushing industryESCO also offers gyratory crusher
accessories including rim liners spider capsand spider arm liners
The combination of ESCO mantles andconcave segments ensures maximum production
increased wear component life and reducedmaintenance Mantles are available in a variety of styles
to match specific applications Concave segments are designed for easyinstallation and replacement to reduce maintenance and downtime There aremultiple design options to ensure the best performance
Increased Production
bull Faster wear part replacementincreases uptime
bull Longer component life meansmore crusher availability
bull More efficient crushing increasesthroughput
Reduced Maintenance
bull Longer part life eliminates unnec-essary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull More efficient crushing reduceswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Ribbedmantle
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Gyratory Crusher Wear PartsSmooth Mantles
Used primarily for mining applications maximizing production and providinglong wear life in the most abrasive conditions
Fully Ribbed MantlesUsed mainly for aggregate applications and to improve material flow byallowing fine materials to escape the chamber through the channels Ribbedmantles grip rock better and reduce belching Valleys provide channels for finematerial to escape the chamber ndash allowing more room for new material andreducing the chance of clogging
Partially Ribbed Mantles
Ribbed at the upper half to maximize grip on larger rocks and the smooth lowerhalf provides more wear metal for longer life in severe abrasion
One-Piece or Two-Piece Mantles
One-piece designs are ideal for retaining tightness and are easier to install and
replace than two-piece mantles Two-piece mantles help reduce throwawaymetal and the upper mantle can be reused with two to five lower mantlesdepending on the application
Concave Segments
ESCO concave segments are larger with fewer pieces tohandle ndash resulting in less time to remove old segments andinstall new ones Larger segments also mean fewer seams towear which reduces maintenance costs
Double-High Concave Segments
Double high segments allow two rows of ESCO concaves
to replace four rows of standard OEM designs The result is fewer pieces tohandle for quicker replacement Double-high concaves reduce the OEM total of48 segments down to 16 eliminating seams that can wear and increasemaintenance costs
Pin or Key Concaves
Tapered dowel pins are driven between concaves forcing them outward tomake contact with the top shell and create even spacing The key concave hasparallel sides and is easily removed with a wedge Once the key concave is outthe remainder are easily removed
Partiallyribbed mantle
Smoothmantle
Ribbedmantle
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Features and Benefits
Improved Production
bull Custom configuration ensuresconsistent production of desired
productbull Long lasting manganese steel
increases crusher uptime
bull ESCO cone crusher wear partsretain the feed opening throughthe life of the parts
Reduced Maintenance
bull Precision machined fit surfacesensure easy replacement
bull Long lasting and durable parts
need replacement less oftenbull Excellent fitment distributes
stresses across the frame for lesswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Cone Crusher Wear PartsESCO manufactures replacement wear partsto fit all major cone crusher models ESCOcone crusher wear parts are designed tomaximize production by retaining the feed
opening throughout their life and balancing themantle and bowl liner wear Cone parts can becustom fit to match any application
Precision machinedfit surfaces
Custom designs areavailable
Superior ESCOalloys
7212019 ESCO Crushing Brochure
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Standard
chamber
Special
chamber
with
4 gripper
slots
Wear Profile Analysis
ESCO crusher experts provide wear profileanalysis to design mantle and bowl liner parts incombinations that optimize each crusherrsquosperformance ESCO can recommend partsthat help increase production produce moreconsistent end product lower recirculationand reduce throwaway metal The processis simple just contact your ESCO
representative for more details
Cone Crusher Wear PartsGripper Slot Bowl Liner
ESCO gripper slot bowl liners are specifically designed to let oversized rockenter the chamber and keep the feed opening clear The specially ribbed mantlehelps the crushing process start higher in the chamber for cobblestone river
rock and other hard to grip materials The result is improved production andmore even wear
Cone Crusher Accessories
ESCO also provides a variety of conecrusher accessories and wear partsproduced to exacting standards toguarantee maximum performance ofcone crusher components Theoffering includes cone feed platesupper mantles torch rings andmantle nut caps
Main Frame Cone Crusher Liners
ESCO also fabricates main frame liners and inserts that are economicalalternatives to OEM parts Liners are available in ESCOALLOYtrade 400 andESCOALLOY 500 plate ESCOALLOY 500 plate outwears OEM A514 plate bytwo to three times For low impact applications liners may be ordered inInfinitytrade chromium carbide overlay plate for maximum abrasion resistanceAll ESCO liners can be built to customer specifications and may be orderedwith inserts for additional wear protection
Torchring
UppermantleCone
feed plates
Main frame conecrusher liner
Inserts for mainframe liner
Newprofile
Wornprofile
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Increased Production
bull Choice of alloys means longer lifeand more crusher availability
bull Uniform wear ensures moreefficient crushing for increasedthroughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull Consistent part weight minimizes
vibration reducing wear on themachine components
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull Consistent fit makes replacementfaster and easier for more uptime
Impact Crusher Wear PartsESCO offers wear parts and accessories forboth vertical and horizontal impact crushersEngineering and manufacturing expertise makeESCO impactor wear parts one of the longest
wearing and highest quality components inthe industry ESCO offers a variety of alloys tomatch perfectly with any application
Long life and durability maximize production andreduce required maintenance ndash making ESCO
replacement parts a top choice for reduced operating costs
Features and Benefits
Horizontal shaft
impeller bar
Throw shoeAnvil
7212019 ESCO Crushing Brochure
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bull
Bohringerbull Cedarapids
bull Eagle
bull Excel
bull Hartl
bull Hazemag
bull Hewitt Robbins
bull Humbolt-Wedag
bull
I-Rockbull Kemco
bull Kleemann Reiner
bull Kobelco
bull Kurtz
bull Minyu
bull Nordberg
bull Pioneer
bull
SBMbull Stedman
bull Telsmith
bull Tesab
bull Torgerson
bull Universal
Impact Crusher Wear Parts
Vertical Shaft Impactor (VSI)
ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-
sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration
ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners
Anvil
Throwshoe
Tableliner
Feed disc
Horizontal Shaft Impactor (HSI)
ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise
ESCO manufactures HSI impeller bars for the following equipment
Alloy Application for Impact Crushers
14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron
18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present
35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present
35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present
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ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
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ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
7212019 ESCO Crushing Brochure
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Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1520wwwescocorpcom15
Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
7212019 ESCO Crushing Brochure
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Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
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Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
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Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
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copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
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Larger concavesegment
Convenient
lifting eyes
Features and BenefitsGyratory Crusher Wear PartsESCOrsquos improved designs tested alloys andsuperior local service provide gyratory wearparts solutions for the crushing industryESCO also offers gyratory crusher
accessories including rim liners spider capsand spider arm liners
The combination of ESCO mantles andconcave segments ensures maximum production
increased wear component life and reducedmaintenance Mantles are available in a variety of styles
to match specific applications Concave segments are designed for easyinstallation and replacement to reduce maintenance and downtime There aremultiple design options to ensure the best performance
Increased Production
bull Faster wear part replacementincreases uptime
bull Longer component life meansmore crusher availability
bull More efficient crushing increasesthroughput
Reduced Maintenance
bull Longer part life eliminates unnec-essary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull More efficient crushing reduceswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Ribbedmantle
7212019 ESCO Crushing Brochure
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Gyratory Crusher Wear PartsSmooth Mantles
Used primarily for mining applications maximizing production and providinglong wear life in the most abrasive conditions
Fully Ribbed MantlesUsed mainly for aggregate applications and to improve material flow byallowing fine materials to escape the chamber through the channels Ribbedmantles grip rock better and reduce belching Valleys provide channels for finematerial to escape the chamber ndash allowing more room for new material andreducing the chance of clogging
Partially Ribbed Mantles
Ribbed at the upper half to maximize grip on larger rocks and the smooth lowerhalf provides more wear metal for longer life in severe abrasion
One-Piece or Two-Piece Mantles
One-piece designs are ideal for retaining tightness and are easier to install and
replace than two-piece mantles Two-piece mantles help reduce throwawaymetal and the upper mantle can be reused with two to five lower mantlesdepending on the application
Concave Segments
ESCO concave segments are larger with fewer pieces tohandle ndash resulting in less time to remove old segments andinstall new ones Larger segments also mean fewer seams towear which reduces maintenance costs
Double-High Concave Segments
Double high segments allow two rows of ESCO concaves
to replace four rows of standard OEM designs The result is fewer pieces tohandle for quicker replacement Double-high concaves reduce the OEM total of48 segments down to 16 eliminating seams that can wear and increasemaintenance costs
Pin or Key Concaves
Tapered dowel pins are driven between concaves forcing them outward tomake contact with the top shell and create even spacing The key concave hasparallel sides and is easily removed with a wedge Once the key concave is outthe remainder are easily removed
Partiallyribbed mantle
Smoothmantle
Ribbedmantle
7212019 ESCO Crushing Brochure
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Features and Benefits
Improved Production
bull Custom configuration ensuresconsistent production of desired
productbull Long lasting manganese steel
increases crusher uptime
bull ESCO cone crusher wear partsretain the feed opening throughthe life of the parts
Reduced Maintenance
bull Precision machined fit surfacesensure easy replacement
bull Long lasting and durable parts
need replacement less oftenbull Excellent fitment distributes
stresses across the frame for lesswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Cone Crusher Wear PartsESCO manufactures replacement wear partsto fit all major cone crusher models ESCOcone crusher wear parts are designed tomaximize production by retaining the feed
opening throughout their life and balancing themantle and bowl liner wear Cone parts can becustom fit to match any application
Precision machinedfit surfaces
Custom designs areavailable
Superior ESCOalloys
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 920wwwescocorpcom9
Standard
chamber
Special
chamber
with
4 gripper
slots
Wear Profile Analysis
ESCO crusher experts provide wear profileanalysis to design mantle and bowl liner parts incombinations that optimize each crusherrsquosperformance ESCO can recommend partsthat help increase production produce moreconsistent end product lower recirculationand reduce throwaway metal The processis simple just contact your ESCO
representative for more details
Cone Crusher Wear PartsGripper Slot Bowl Liner
ESCO gripper slot bowl liners are specifically designed to let oversized rockenter the chamber and keep the feed opening clear The specially ribbed mantlehelps the crushing process start higher in the chamber for cobblestone river
rock and other hard to grip materials The result is improved production andmore even wear
Cone Crusher Accessories
ESCO also provides a variety of conecrusher accessories and wear partsproduced to exacting standards toguarantee maximum performance ofcone crusher components Theoffering includes cone feed platesupper mantles torch rings andmantle nut caps
Main Frame Cone Crusher Liners
ESCO also fabricates main frame liners and inserts that are economicalalternatives to OEM parts Liners are available in ESCOALLOYtrade 400 andESCOALLOY 500 plate ESCOALLOY 500 plate outwears OEM A514 plate bytwo to three times For low impact applications liners may be ordered inInfinitytrade chromium carbide overlay plate for maximum abrasion resistanceAll ESCO liners can be built to customer specifications and may be orderedwith inserts for additional wear protection
Torchring
UppermantleCone
feed plates
Main frame conecrusher liner
Inserts for mainframe liner
Newprofile
Wornprofile
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1020wwwescocorpcom10
Increased Production
bull Choice of alloys means longer lifeand more crusher availability
bull Uniform wear ensures moreefficient crushing for increasedthroughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull Consistent part weight minimizes
vibration reducing wear on themachine components
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull Consistent fit makes replacementfaster and easier for more uptime
Impact Crusher Wear PartsESCO offers wear parts and accessories forboth vertical and horizontal impact crushersEngineering and manufacturing expertise makeESCO impactor wear parts one of the longest
wearing and highest quality components inthe industry ESCO offers a variety of alloys tomatch perfectly with any application
Long life and durability maximize production andreduce required maintenance ndash making ESCO
replacement parts a top choice for reduced operating costs
Features and Benefits
Horizontal shaft
impeller bar
Throw shoeAnvil
7212019 ESCO Crushing Brochure
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bull
Bohringerbull Cedarapids
bull Eagle
bull Excel
bull Hartl
bull Hazemag
bull Hewitt Robbins
bull Humbolt-Wedag
bull
I-Rockbull Kemco
bull Kleemann Reiner
bull Kobelco
bull Kurtz
bull Minyu
bull Nordberg
bull Pioneer
bull
SBMbull Stedman
bull Telsmith
bull Tesab
bull Torgerson
bull Universal
Impact Crusher Wear Parts
Vertical Shaft Impactor (VSI)
ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-
sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration
ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners
Anvil
Throwshoe
Tableliner
Feed disc
Horizontal Shaft Impactor (HSI)
ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise
ESCO manufactures HSI impeller bars for the following equipment
Alloy Application for Impact Crushers
14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron
18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present
35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present
35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1220wwwescocorpcom12
ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1320wwwescocorpcom13
ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1420wwwescocorpcom14
Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1520wwwescocorpcom15
Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1620wwwescocorpcom16
Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 720wwwescocorpcom7
Gyratory Crusher Wear PartsSmooth Mantles
Used primarily for mining applications maximizing production and providinglong wear life in the most abrasive conditions
Fully Ribbed MantlesUsed mainly for aggregate applications and to improve material flow byallowing fine materials to escape the chamber through the channels Ribbedmantles grip rock better and reduce belching Valleys provide channels for finematerial to escape the chamber ndash allowing more room for new material andreducing the chance of clogging
Partially Ribbed Mantles
Ribbed at the upper half to maximize grip on larger rocks and the smooth lowerhalf provides more wear metal for longer life in severe abrasion
One-Piece or Two-Piece Mantles
One-piece designs are ideal for retaining tightness and are easier to install and
replace than two-piece mantles Two-piece mantles help reduce throwawaymetal and the upper mantle can be reused with two to five lower mantlesdepending on the application
Concave Segments
ESCO concave segments are larger with fewer pieces tohandle ndash resulting in less time to remove old segments andinstall new ones Larger segments also mean fewer seams towear which reduces maintenance costs
Double-High Concave Segments
Double high segments allow two rows of ESCO concaves
to replace four rows of standard OEM designs The result is fewer pieces tohandle for quicker replacement Double-high concaves reduce the OEM total of48 segments down to 16 eliminating seams that can wear and increasemaintenance costs
Pin or Key Concaves
Tapered dowel pins are driven between concaves forcing them outward tomake contact with the top shell and create even spacing The key concave hasparallel sides and is easily removed with a wedge Once the key concave is outthe remainder are easily removed
Partiallyribbed mantle
Smoothmantle
Ribbedmantle
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 820wwwescocorpcom8
Features and Benefits
Improved Production
bull Custom configuration ensuresconsistent production of desired
productbull Long lasting manganese steel
increases crusher uptime
bull ESCO cone crusher wear partsretain the feed opening throughthe life of the parts
Reduced Maintenance
bull Precision machined fit surfacesensure easy replacement
bull Long lasting and durable parts
need replacement less oftenbull Excellent fitment distributes
stresses across the frame for lesswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Cone Crusher Wear PartsESCO manufactures replacement wear partsto fit all major cone crusher models ESCOcone crusher wear parts are designed tomaximize production by retaining the feed
opening throughout their life and balancing themantle and bowl liner wear Cone parts can becustom fit to match any application
Precision machinedfit surfaces
Custom designs areavailable
Superior ESCOalloys
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 920wwwescocorpcom9
Standard
chamber
Special
chamber
with
4 gripper
slots
Wear Profile Analysis
ESCO crusher experts provide wear profileanalysis to design mantle and bowl liner parts incombinations that optimize each crusherrsquosperformance ESCO can recommend partsthat help increase production produce moreconsistent end product lower recirculationand reduce throwaway metal The processis simple just contact your ESCO
representative for more details
Cone Crusher Wear PartsGripper Slot Bowl Liner
ESCO gripper slot bowl liners are specifically designed to let oversized rockenter the chamber and keep the feed opening clear The specially ribbed mantlehelps the crushing process start higher in the chamber for cobblestone river
rock and other hard to grip materials The result is improved production andmore even wear
Cone Crusher Accessories
ESCO also provides a variety of conecrusher accessories and wear partsproduced to exacting standards toguarantee maximum performance ofcone crusher components Theoffering includes cone feed platesupper mantles torch rings andmantle nut caps
Main Frame Cone Crusher Liners
ESCO also fabricates main frame liners and inserts that are economicalalternatives to OEM parts Liners are available in ESCOALLOYtrade 400 andESCOALLOY 500 plate ESCOALLOY 500 plate outwears OEM A514 plate bytwo to three times For low impact applications liners may be ordered inInfinitytrade chromium carbide overlay plate for maximum abrasion resistanceAll ESCO liners can be built to customer specifications and may be orderedwith inserts for additional wear protection
Torchring
UppermantleCone
feed plates
Main frame conecrusher liner
Inserts for mainframe liner
Newprofile
Wornprofile
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1020wwwescocorpcom10
Increased Production
bull Choice of alloys means longer lifeand more crusher availability
bull Uniform wear ensures moreefficient crushing for increasedthroughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull Consistent part weight minimizes
vibration reducing wear on themachine components
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull Consistent fit makes replacementfaster and easier for more uptime
Impact Crusher Wear PartsESCO offers wear parts and accessories forboth vertical and horizontal impact crushersEngineering and manufacturing expertise makeESCO impactor wear parts one of the longest
wearing and highest quality components inthe industry ESCO offers a variety of alloys tomatch perfectly with any application
Long life and durability maximize production andreduce required maintenance ndash making ESCO
replacement parts a top choice for reduced operating costs
Features and Benefits
Horizontal shaft
impeller bar
Throw shoeAnvil
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1120wwwescocorpcom11
bull
Bohringerbull Cedarapids
bull Eagle
bull Excel
bull Hartl
bull Hazemag
bull Hewitt Robbins
bull Humbolt-Wedag
bull
I-Rockbull Kemco
bull Kleemann Reiner
bull Kobelco
bull Kurtz
bull Minyu
bull Nordberg
bull Pioneer
bull
SBMbull Stedman
bull Telsmith
bull Tesab
bull Torgerson
bull Universal
Impact Crusher Wear Parts
Vertical Shaft Impactor (VSI)
ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-
sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration
ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners
Anvil
Throwshoe
Tableliner
Feed disc
Horizontal Shaft Impactor (HSI)
ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise
ESCO manufactures HSI impeller bars for the following equipment
Alloy Application for Impact Crushers
14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron
18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present
35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present
35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1220wwwescocorpcom12
ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1320wwwescocorpcom13
ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1420wwwescocorpcom14
Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1520wwwescocorpcom15
Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1620wwwescocorpcom16
Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 820wwwescocorpcom8
Features and Benefits
Improved Production
bull Custom configuration ensuresconsistent production of desired
productbull Long lasting manganese steel
increases crusher uptime
bull ESCO cone crusher wear partsretain the feed opening throughthe life of the parts
Reduced Maintenance
bull Precision machined fit surfacesensure easy replacement
bull Long lasting and durable parts
need replacement less oftenbull Excellent fitment distributes
stresses across the frame for lesswear and tear on the equipment
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesmaintenance and downtime
Cone Crusher Wear PartsESCO manufactures replacement wear partsto fit all major cone crusher models ESCOcone crusher wear parts are designed tomaximize production by retaining the feed
opening throughout their life and balancing themantle and bowl liner wear Cone parts can becustom fit to match any application
Precision machinedfit surfaces
Custom designs areavailable
Superior ESCOalloys
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 920wwwescocorpcom9
Standard
chamber
Special
chamber
with
4 gripper
slots
Wear Profile Analysis
ESCO crusher experts provide wear profileanalysis to design mantle and bowl liner parts incombinations that optimize each crusherrsquosperformance ESCO can recommend partsthat help increase production produce moreconsistent end product lower recirculationand reduce throwaway metal The processis simple just contact your ESCO
representative for more details
Cone Crusher Wear PartsGripper Slot Bowl Liner
ESCO gripper slot bowl liners are specifically designed to let oversized rockenter the chamber and keep the feed opening clear The specially ribbed mantlehelps the crushing process start higher in the chamber for cobblestone river
rock and other hard to grip materials The result is improved production andmore even wear
Cone Crusher Accessories
ESCO also provides a variety of conecrusher accessories and wear partsproduced to exacting standards toguarantee maximum performance ofcone crusher components Theoffering includes cone feed platesupper mantles torch rings andmantle nut caps
Main Frame Cone Crusher Liners
ESCO also fabricates main frame liners and inserts that are economicalalternatives to OEM parts Liners are available in ESCOALLOYtrade 400 andESCOALLOY 500 plate ESCOALLOY 500 plate outwears OEM A514 plate bytwo to three times For low impact applications liners may be ordered inInfinitytrade chromium carbide overlay plate for maximum abrasion resistanceAll ESCO liners can be built to customer specifications and may be orderedwith inserts for additional wear protection
Torchring
UppermantleCone
feed plates
Main frame conecrusher liner
Inserts for mainframe liner
Newprofile
Wornprofile
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1020wwwescocorpcom10
Increased Production
bull Choice of alloys means longer lifeand more crusher availability
bull Uniform wear ensures moreefficient crushing for increasedthroughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull Consistent part weight minimizes
vibration reducing wear on themachine components
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull Consistent fit makes replacementfaster and easier for more uptime
Impact Crusher Wear PartsESCO offers wear parts and accessories forboth vertical and horizontal impact crushersEngineering and manufacturing expertise makeESCO impactor wear parts one of the longest
wearing and highest quality components inthe industry ESCO offers a variety of alloys tomatch perfectly with any application
Long life and durability maximize production andreduce required maintenance ndash making ESCO
replacement parts a top choice for reduced operating costs
Features and Benefits
Horizontal shaft
impeller bar
Throw shoeAnvil
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1120wwwescocorpcom11
bull
Bohringerbull Cedarapids
bull Eagle
bull Excel
bull Hartl
bull Hazemag
bull Hewitt Robbins
bull Humbolt-Wedag
bull
I-Rockbull Kemco
bull Kleemann Reiner
bull Kobelco
bull Kurtz
bull Minyu
bull Nordberg
bull Pioneer
bull
SBMbull Stedman
bull Telsmith
bull Tesab
bull Torgerson
bull Universal
Impact Crusher Wear Parts
Vertical Shaft Impactor (VSI)
ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-
sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration
ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners
Anvil
Throwshoe
Tableliner
Feed disc
Horizontal Shaft Impactor (HSI)
ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise
ESCO manufactures HSI impeller bars for the following equipment
Alloy Application for Impact Crushers
14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron
18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present
35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present
35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1220wwwescocorpcom12
ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1320wwwescocorpcom13
ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1420wwwescocorpcom14
Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1520wwwescocorpcom15
Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1620wwwescocorpcom16
Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 920wwwescocorpcom9
Standard
chamber
Special
chamber
with
4 gripper
slots
Wear Profile Analysis
ESCO crusher experts provide wear profileanalysis to design mantle and bowl liner parts incombinations that optimize each crusherrsquosperformance ESCO can recommend partsthat help increase production produce moreconsistent end product lower recirculationand reduce throwaway metal The processis simple just contact your ESCO
representative for more details
Cone Crusher Wear PartsGripper Slot Bowl Liner
ESCO gripper slot bowl liners are specifically designed to let oversized rockenter the chamber and keep the feed opening clear The specially ribbed mantlehelps the crushing process start higher in the chamber for cobblestone river
rock and other hard to grip materials The result is improved production andmore even wear
Cone Crusher Accessories
ESCO also provides a variety of conecrusher accessories and wear partsproduced to exacting standards toguarantee maximum performance ofcone crusher components Theoffering includes cone feed platesupper mantles torch rings andmantle nut caps
Main Frame Cone Crusher Liners
ESCO also fabricates main frame liners and inserts that are economicalalternatives to OEM parts Liners are available in ESCOALLOYtrade 400 andESCOALLOY 500 plate ESCOALLOY 500 plate outwears OEM A514 plate bytwo to three times For low impact applications liners may be ordered inInfinitytrade chromium carbide overlay plate for maximum abrasion resistanceAll ESCO liners can be built to customer specifications and may be orderedwith inserts for additional wear protection
Torchring
UppermantleCone
feed plates
Main frame conecrusher liner
Inserts for mainframe liner
Newprofile
Wornprofile
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1020wwwescocorpcom10
Increased Production
bull Choice of alloys means longer lifeand more crusher availability
bull Uniform wear ensures moreefficient crushing for increasedthroughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull Consistent part weight minimizes
vibration reducing wear on themachine components
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull Consistent fit makes replacementfaster and easier for more uptime
Impact Crusher Wear PartsESCO offers wear parts and accessories forboth vertical and horizontal impact crushersEngineering and manufacturing expertise makeESCO impactor wear parts one of the longest
wearing and highest quality components inthe industry ESCO offers a variety of alloys tomatch perfectly with any application
Long life and durability maximize production andreduce required maintenance ndash making ESCO
replacement parts a top choice for reduced operating costs
Features and Benefits
Horizontal shaft
impeller bar
Throw shoeAnvil
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1120wwwescocorpcom11
bull
Bohringerbull Cedarapids
bull Eagle
bull Excel
bull Hartl
bull Hazemag
bull Hewitt Robbins
bull Humbolt-Wedag
bull
I-Rockbull Kemco
bull Kleemann Reiner
bull Kobelco
bull Kurtz
bull Minyu
bull Nordberg
bull Pioneer
bull
SBMbull Stedman
bull Telsmith
bull Tesab
bull Torgerson
bull Universal
Impact Crusher Wear Parts
Vertical Shaft Impactor (VSI)
ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-
sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration
ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners
Anvil
Throwshoe
Tableliner
Feed disc
Horizontal Shaft Impactor (HSI)
ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise
ESCO manufactures HSI impeller bars for the following equipment
Alloy Application for Impact Crushers
14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron
18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present
35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present
35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1220wwwescocorpcom12
ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1320wwwescocorpcom13
ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1420wwwescocorpcom14
Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1520wwwescocorpcom15
Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1620wwwescocorpcom16
Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1020wwwescocorpcom10
Increased Production
bull Choice of alloys means longer lifeand more crusher availability
bull Uniform wear ensures moreefficient crushing for increasedthroughput
Reduced Maintenance
bull Longer part life eliminatesunnecessary replacement
bull Stronger more durable designreduces the chance of prematurefailure
bull Consistent part weight minimizes
vibration reducing wear on themachine components
Reduced Operating Costs
bull Increased throughput providesmore quality product less waste
bull Long lasting wear parts reducesdowntime for maintenance
bull Consistent fit makes replacementfaster and easier for more uptime
Impact Crusher Wear PartsESCO offers wear parts and accessories forboth vertical and horizontal impact crushersEngineering and manufacturing expertise makeESCO impactor wear parts one of the longest
wearing and highest quality components inthe industry ESCO offers a variety of alloys tomatch perfectly with any application
Long life and durability maximize production andreduce required maintenance ndash making ESCO
replacement parts a top choice for reduced operating costs
Features and Benefits
Horizontal shaft
impeller bar
Throw shoeAnvil
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1120wwwescocorpcom11
bull
Bohringerbull Cedarapids
bull Eagle
bull Excel
bull Hartl
bull Hazemag
bull Hewitt Robbins
bull Humbolt-Wedag
bull
I-Rockbull Kemco
bull Kleemann Reiner
bull Kobelco
bull Kurtz
bull Minyu
bull Nordberg
bull Pioneer
bull
SBMbull Stedman
bull Telsmith
bull Tesab
bull Torgerson
bull Universal
Impact Crusher Wear Parts
Vertical Shaft Impactor (VSI)
ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-
sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration
ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners
Anvil
Throwshoe
Tableliner
Feed disc
Horizontal Shaft Impactor (HSI)
ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise
ESCO manufactures HSI impeller bars for the following equipment
Alloy Application for Impact Crushers
14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron
18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present
35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present
35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1220wwwescocorpcom12
ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1320wwwescocorpcom13
ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1420wwwescocorpcom14
Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1520wwwescocorpcom15
Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1620wwwescocorpcom16
Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1120wwwescocorpcom11
bull
Bohringerbull Cedarapids
bull Eagle
bull Excel
bull Hartl
bull Hazemag
bull Hewitt Robbins
bull Humbolt-Wedag
bull
I-Rockbull Kemco
bull Kleemann Reiner
bull Kobelco
bull Kurtz
bull Minyu
bull Nordberg
bull Pioneer
bull
SBMbull Stedman
bull Telsmith
bull Tesab
bull Torgerson
bull Universal
Impact Crusher Wear Parts
Vertical Shaft Impactor (VSI)
ESCO VSI wear parts are castfrom premium chrome white iron alloys35S and 33F-MC for maximum abra-
sion resistance Careful productioncontrol ensure that parts wearuniformly In addition weight ismaintained to a very close tolerance tominimize vibration
ESCO offers a wide range of highquality throw shoes and anvils for avariety of VSI crushers ndash including CanicaCemco Cedarapids El-Jay ISC Pioneer and Spokane ESCOalso offers such VSI accessories as rim liners lid liners table liners feed tubesfeed discs and pedestal liners
Anvil
Throwshoe
Tableliner
Feed disc
Horizontal Shaft Impactor (HSI)
ESCO HSI impeller bars rotor shoes andspecialty liners provide longer life and aconsistent fit ESCO impeller bars are theoverwhelming favorite for sand and gravelproducers and recyclers and are available in14HN 18CR 35F-MC and 35S alloys to bestsuit the application All products are supportedby superior engineering and dealer expertise
ESCO manufactures HSI impeller bars for the following equipment
Alloy Application for Impact Crushers
14HN ndash Manganese steel that work-hardens on the surface (500-650 BHN) forlarge feed +203cm800in with potential for some tramp iron
18CR ndash Through-hardened chrome moly steel (400+ BHN) for maximum feed+305cm120in with some rebar present
35F-MC ndash Chrome white iron (700+ BHN) for small feed -203cm800in highcompression strength stone or concrete with no tramp iron present
35S ndash Chrome white iron (700+ BHN) for small feed -203cm800in low tomoderate compression strength stone or concrete with no tramp iron present
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1220wwwescocorpcom12
ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1320wwwescocorpcom13
ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1420wwwescocorpcom14
Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1520wwwescocorpcom15
Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1620wwwescocorpcom16
Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1220wwwescocorpcom12
ESCO Alloys for Crushing ApplicationsESCO provides a wide range of superior alloys for all types of crushingapplications Nearly a century of metallurgical experience and commitment tounsurpassed quality make ESCO alloys the customerrsquos choice for exceptionallylong wear life
Austenitic Manganese Steels
Alloy 14G (GT-2000) Aluminum bearing manganese
bull Highest abrasion-resistant ESCO manganese alloy available
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Cone parts jaw crusher liners gyradisc liners gyratory concaves andmantles
Alloy 14R High manganese chrome bearing alloy
bull Parts of light-to-heavy thickness for high-abrasion applications
bull
Optimized chrome and carbon levels for superior wear resistance andtoughness
bull Excellent for jaw crusher liners cone-crusher bowl liners and mantles
Alloy 14HN Chrome bearing manganese
bull Less susceptible to cold flow
bull Better wear resistance than alloy 14
bull Parts of light-to-heavy section thickness for heavy-duty applications
bull Used in large gyratory crusher mantles concaves cone and jaw crusherparts ndash as well as in impact crusher hammers impeller bars and liners
Alloy 14 Typical Hadfield manganese ASTM A 128 GR A
bull Parts of light-to-heavy section thickness for applications where high abrasionis not a primary concern
Alloy 14Z Molybdenum bearing manganese
bull Parts of medium-to-heavy section thickness for good abrasion resistance
bull Excellent toughness
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1320wwwescocorpcom13
ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1420wwwescocorpcom14
Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1520wwwescocorpcom15
Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1620wwwescocorpcom16
Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1320wwwescocorpcom13
ESCO Alloys for Crushing ApplicationsMartensitic Chrome Moly
Alloy 18CR
bull Low-to-moderate impact strength
bull
Excellent wear resistance to low-stress sliding abrasionbull Sections can be through-hardened up to 125mm50 inches
bull Impeller bars and concave segments
Chrome White Iron
Alloy 33F-MC
bull Superior abrasion resistance and improved toughness for gyratory concaveliners and for HSI and VSI applications
Alloy 35S
bull Superior abrasion resistance for HSI and VSI applications
Note Due to low toughness of some alloys applications are limited by productgeometry machine fit relationships and material conditions and sizes
Alloy Chart for Crusher Wear Parts
14 14HN 14R 14Z 14G 18CR 33F-MC 35S
Jaw CrusherLiners x x x x
ConcaveSegments x x x x x
GyratoryMantles x x x x x
RimLiners x x
SpiderCaps x x
Spider ArmLiners x x
Cone CrusherLiners x x x x x
GyradiscCrusher Liners x x
HSI
Crushers x x x x
VSICrushers x x
Austenitic Martensitic Chrome Chrome
Manganese Steel Moly Steel White Iron
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1420wwwescocorpcom14
Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1520wwwescocorpcom15
Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1620wwwescocorpcom16
Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1420wwwescocorpcom14
Features and Benefits
Improved Safety
bull Lightweight wear runners aresafer and easier to handle
bull One-piece lock is fast and simpleto install and remove
bull No large wear plates to handle orwelding required forreplacement
Reduced Operating Cost
bull Universal design is adaptable tocurved and flat surfaces to pro-vide maximum protection
bull Easy-to-change system reduces
maintenance time to minutesrather than hours
bull Wide variety of wear runnersare available to protect valuableequipment in any application
bull Runners are reversible formaximum wear life
Increased Production
bull Reduced maintenance ensuresmaximum machine availability
bull Quick-change feature allowsreplacement during other sched-uled maintenance
bull Superior ESCO alloys last longerfor more time between replace-ment
Permanentlyattached base
Easy to
remove lock
Versatilerunner
Kwik-Lok II
Kwik-Lok reg
Systems
Kwik-Lok II Wear Protection
The Kwik-Lok II wear protection systemprovides reliable protection and convenientreplacement in the field Kwik-Lok II runners
are safer and easier to change thanconventional wear protection Depending on
the demands of the application multiple wearrunners may be used to protect large surfaces or
a single runner can be installed to protect an areaof high wear Kwik-Lok II wear protection improves safety
lowers costs and reduces maintenance
ESCO also offers the semi-mechanically attached Kwik-Lok system forspecial applications where a rubber lock is the best option
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1520wwwescocorpcom15
Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1620wwwescocorpcom16
Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1520wwwescocorpcom15
Kwik-Lok Systems
Kwik-Lok II Wear Protection
Kwik-Lok II runners provide an effective wear solution on mobile equipment toprotect high wear areas on draglines shovel dippers face shovels excavatorsand loader buckets They are also an excellent choice for haul truck beds Otherapplications include dozer arms scraper bowls and under log loading forks
Mobile Equipment
Stationary Equipment
Wear runners are particularly effective in crushing and processing plants wherelimited access confined space and lack of crane service make lightweightrunners a safer more cost-effective solution Runners have been successfullyused to protect high wear areas under crushers in chutes feeders scalpingdecks grizzlies transfer points and strike plates
System is Easy to Select and InstallFirst select the size of base to match the application and surface contour Thenselect the matching wear runner and lock Once the base is welded in placethe wear runner is slipped on the base and the lock installed The equipment isnow ready to operate When replacement is needed the lock removes easilywith a simple pry tool and a new runner is installed
Kwik-Lok Wear Protection
The original Kwik-Lok wear protection is a semi-mechanical system that utilizes
a weld-on stop block to hold the runner in place The standard Kwik-Lok systemis an ideal option for special applications
Hot Slag
Semi-mechanical Kwik-Lok runners are ideally suited for fighting abrasion inhot slag The weld-on stop block eliminates the use of rubber that may bedamaged in the heat while offering the benefits of ESCO alloy wear and impactresistance
Underwater Dredge
The reliability of Kwik-Lok system is an excellent match for underwater
applications The positive retention with the weld-on stop block is ideal wherecomponents are not always visible to the machine operator
Processing Plants
Kwik-Lok wear protection is ideally suited for applications where gravity canbe used to hold the runner on the base Since there is no reverse load tryingto push the runner off the base the system may be operated without the stopblock installed saving time and expense when replacement is needed
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1620wwwescocorpcom16
Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1620wwwescocorpcom16
Features and Benefits
Reduced Maintenance
bull Protects any high wear areaeliminating the need for frequent
rebuild or replacing wear platebull Lasts longer than other wear
protection
bull Excellent alternative to hardfacing which can lead tocracking of major structural com-ponents
Increased production
bull Reduced maintenance ensuresmaximum machine availability
bull Wide variety of shapes and sizesallows small areas to be pro-tected minimizing the affect onpenetration and material flow
Lower Operating Cost
bull Can be fit to flat or curvedsurfaces eliminating the need tohave wear plate formed to fit
bull Bucket life is significantlyincreased minimizing repair and
new bucket orders
Infinity
Infinitytrade Bimetallic Wear ProductsESCO Universal Wear Solutions is more than just a product It is a combination of productsservices and metallurgical expertise to providesuperior wear protection for mining equipment
and other industrial applications A key partof this package is the Infinity Bimetallic WearProducts a comprehensive offering of buttons
blocks bars runners tiles and overlay plate tomatch any application
Infinity bars
Infinity blocks
Infinity runners
Infinity buttons
Infinity Buttons Blocks Bars and Runners
ESCO Infinity wear buttons blocks bars and runners are a chrome whiteiron (CWI) casting on a mild steel backing plate The CWI has a minimumhardness of 700 Brinell and the mild steel backing allows easy attachmentwith minimal welding There is a variety of shapes and sizes to protect any highwear area on mobile or stationary machinery
Some of the many applications are buckets for shovels draglines loaders andexcavators and conveyor chutes liners grizzly screens crusher liners or anyother equipment exposed to abrasive wear
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1720wwwescocorpcom17
Universal Wear SolutionsESCO offers several additional wear solutions for crushing applications Avariety of specialty steel plate products are available with custom design andfabrication ndash including crusher liners chute liners feeders transfer points andstrike plates Infinity bimetallic wear tiles and cast chrome white iron (CWI) bolt-
on wear blocks are also available
ESCOALLOYtrade AR Plate
ESCO offers quenched and tempered ESCOALLOY 400 and ESCOALLOY500 AR steel plate created to handle extreme wear with optimum resistanceto gouging abrasion under severe impact ESCOALLOY plate givesexceptional toughness ductility formability and weldability ndash with superiorhardness compared to T1 type abrasion grades
Infinitytrade Chromium Carbide Overlay Plate
ESCO Infinity chromium carbide wear protection is the most cost effectiveway to protect equipment in extreme abrasion and low to medium impactapplications Infinity overlay plate offers a minimum of 573 Brinell hardness
Infinity Bimetallic Wear Tiles
For versatile wear protection ESCOoffers Infinity wear tiles cast in 700 Brinellhardness chrome white iron with mildsteel backing for easy weld installationThe wear tiles are available in standardsizes ranging from 203mm800in to610mm2400in long by 152mm600in to203mm800in wide Custom sizes areavailable on request Wear tiles may also beordered in a jacketed version where the mildsteel backing comes up around the sides
CWI Bolt-on Cast Wear Blocks
ESCO bolt-on cast wear blocks are an option for protectionin severe wear areas in hoppers conveyor chutes andtransfer points Cast in solid 700 Brinell hardness chromewhite iron the bolt-on design eliminates welding and makesreplacement faster and easier
Wearplates
Wearblock
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1820wwwescocorpcom18
Epoxy Backing for CrushersESCO provides Epoxy Crusher Backing forthe aggregates industry in standard and high-performance kits that are easy to mix and pourESCO Crusher Backing is an essential part of
any cone crusher to ensure maximumperformance from ESCO wear components
Standard Crusher Backing
ESCO Crusher Backings for standard applicationsprovide proven performance at an economical price
and is available in two formulas When cured ESCO CrusherBackings provide high compressive strength support for wear parts The two-part compounds can be used for backing liners and wear parts on almost anycrusher
bull ESCOBAKtrade Standard Crusher Backing provides excellent strength andimpact resistance The smooth consistency of the non-settling formula allows
for easy pouring and ensures complete backing by eliminating gaps thatweaken and shorten wear part life in gyratory crushers and cone crushers
bull ECO-BAKtrade Standard Crusher Backing is an alternative to our ESCOBAKepoxy that is free of Volatile Organic Compounds Butyl Glycidyl Ether andNonyl Phenol It has been carefully formulated to address environmental andtransport concerns ECO-BAK is free from the shipping regulations that af-fect other crusher backings
Severe Duty Crusher Backing
While ESCOrsquos standard crusher backings perform well in most applicationsthe demand for high-performance backing continues to increase ESCOoffers two High-Performance Crusher Backing formulas that feature a highercompressive strength excellent resilience and impact resistance resistanceto heat and a water absorption rate that is about one third that of the standardcrusher backing
bull MAXBAK IItrade Hi-Impact Crusher Backing is a high performance epoxydesigned to withstand the most challenging crushing conditions Whetherthe application involves gyratory primary or wet crushing and hard orexcessively abrasive media MAXBAK II Hi-Impact Crusher Backing offersexcellent performance
bull ECO-BAKtrade Hi-Impact Crusher Backing is an alternative to MAXBAK II epoxyThe ECO-BAK formula is free of Volatile Organic Compounds Butyl GlycidylEther and Nonyl Phenol so it is free from the shipping regulations that affectother crusher backings ECO-BAK epoxy will withstand the most demandingcrushing applications
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 1920wwwescocorpcom19
Quality
Speed
Value
Quality Value and SpeedESCOrsquos culture of Quality Value and Speed (QVS) and lean manufacturing isintegral to everything we do From boardroom to break room from office toplant floor ndash ESCO employees strive to reduce waste ensure safety drive downcosts decrease lead times standardize production techniques and improvecontinuously The result ESCO production output meets strict specificationsand offers customers superior flexibility and value These business practicesalso create sustainable economic environmental and social benefits for ouremployees and in the communities where we operate
Continuous QVS assessment of each ESCO facility worldwide is based on thefollowing criteria
bull Quick reaction to changes in customer demand
bull Reduced cost of ownership through enhanced product performance
bull Products which are easier and safer to replace than the competitionrsquos
bull Longer wear life than competitors bull Engineering expertise and product support
bull Electronic link to customer order processes
bull Real-time customer access to supply chain data
bull Rapid prototyping capability
bull Global supply chain management
bull Metal industry expertise
bull Capability to identify eliminate and prevent defects at the source
bull Operational stability
bull
Established culture of continuous improvement bull Production process excellence
bull Total material traceability
bull In-house metallurgical testing
bull Foundry operations ISO 9001 certified
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096
7212019 ESCO Crushing Brochure
httpslidepdfcomreaderfullesco-crushing-brochure 2020
copy 983090983088983088983097 ESCO Corporation All Rights Reserved All other brand or product names are trademarks of their respective holders
wwwescocorpcom
ESCO Corporation is the preferred provider oftechnically rich metal components and wear
solutions for industrial applications ESCO hasover 40 locations and affiliates worldwide
North America983090983089983092983089 NW 983090983093th AvenuePortland OR 983097983095983090983089983088PH 983096983088983088983093983090983091983091983095983097983093 | 983093983088983091983090983090983096983090983089983092983089
Latin AmericaAv Engenheiro Gerhard Ett 983089983090983089983093Distrito Industrial Paulo Camilo CEP 983091983090983093983091983088-983092983096983088Caixa Postal 983090983093983094 Betim Minas Gerais BrazilPH
983091983089983091983093983091983097983089983090983088983088
Europe Africa Middle EastCommonwealth of Independent StatesRue des Fours agrave Chaux983095983088983096983088 Frameries BelgiumPH 983091983090983094983093983094983089983089983093983093983093
Asia Pacific983089 Scotts Road Number 983089983094-983088983096Singapore 983090983090983096983090983088983096PH 983094983093983094983095983091983091983093983096983093983096