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ESM 30–132 SeriesScrew Compressors

The growing industrial demand for compressed air requires compressor manufacturers to provide more reliable, economic and versatile compressors within a small footprint. Gardner Denver addresses these requirements, with the introduction of the new ESM 30–132 Series.

The ESM 30–132 Series of air compressors features the latest in technology, innovation and engineering.

Low dBA level, small footprint, high efficiency and easy service are standard benefits with the ESM Series.

Designed and manufactured in accordance with ISO standards, the ESM series meets the industry’s expectations of the highest quality standards.

These fixed speed compressors continue to further strengthen Gardner Denver’s success story as a world leader in compressors.

Proven Results Even In Toughest Conditions

Gardner Denver product development is a balance of technology, efficiency and performance – all focused on meeting your demand for compressed air.

The perfect fit to maximize productivity

DIN ISO 9001/EN 29001

Certificate: 5168

Without an efficient, durable air-end, an unique compressor design means nothing.

That’s why Gardner Denver designs and manufactures this critical component to exact standards.

Efficient Gardner Denver Air-Ends

The ESM 30–132 series is specially designed to meet the demands for continuous 24-hour use and absolute uptime required in critical industrial processes.

More weight on your benefits

Efficiency

Low Noise Operation

Advanced Control System

Modern Cooling System

Easy Maintenance

Advanced Design

Thousands of our air-ends are in operation world-wide,

proving that the heart of the ESM 30–132 series can stand the

test of time.

1 + 1 = 1

A Perfectly Matched Design of

Motor, Direct Drive and Air-End

Optimized Cooling System

High efficiency radial fan

The radial fan concept represents quiet and efficient operation.

Additionally peripheral speed means low noise and the power consumption is up to 50 percent lower than a comparable axial fan. Another advantage is the high residual thrust (stable curve) that allows the use of exhaust ducting with a pressure drop of up to 130 Pa.

Also the oversized after coolers used in the ESM 30–132 series ensures an optimum cooling and discharge temperature.

Small Installation Footprint & Integrated Dryer Concept

Thanks to the advanced compressor concept the required footprint is reduced down to a minimum.

The optional integrated refrigerant dryer reduces both extra installations and the required fl oor space, making the compressor easier to install.

• Optimised cooled

• Low installation costs

• Same dimensions with integrated dryer option

Utilising the premium sized air-end with optimised rotor tip speed, the compressor works more efficiently and furthermore lowers the noise level. This allows additional 8 % energy savings for ESM50/80 models of the extended 45/75 kW class.

The efficient motor/drive/air-end combination are designed to reduce the specific power, which benefits you in the form of energy cost savings.

Additionally Gardner Denver is using TEFC IP55, high efficiency motors.

An automatic motor lubrication system increases bearing life and is maintenance free.

ESM 55–132

Optional integrated refrigerant dryer requires no extra fl oor space and reduces extra installations.

GD PILOT MK

Multiple languages

Total running and loaded hours

Service interval information

Running condition indicators

GD PILOT MK Control System

for reliability and simplicity of operation

The GD Pilot MK also has the capability to have programmable inputs and outputs, control additional equipment as well as providing the following features:

The GD Pilot MK controller has a clear text display with menus and tactile buttons for easy navigation.

The controller ensures reliable operation and protects your investment by continuously monitoring the operational parameters, which is essential to reducing your running costs.

Error log monitor

Week clock timer

Secondary pressure function

Remote control

Auto restart after power-cut

Emergency stop

RS 485 Modbus RTU

Advanced Control System

Easy Servicing

The design of these packages assures the service points are readily accessible. The enclosure side doors are hinged and removable to allow complete access to all service points. The reduced number of moving parts also lowers maintenance costs.

Gardner Denver carries a full line of after sales products to meet all your requirements. By using original spare parts, you will save both time and money in the long term.

The synthetic efficiency advantage

with Gardner Denver AEONTM 9000 SP lubricant

as a standard

A unique synthetic lubricant designed specifically to maximise compressor efficiency and provide optimum lubricity. A proven track record of service-life up to 6,000 hours in the most rugged operating environments.

Extended life time

Maximum protection for internal components

Protect your investment

Gardner Denver recommends regular oil sampling and analysis provided by GD to ensure the highest level of protection against component failure.

”Green“ advantage

Extended drain intervals, minimum disposal costs

Energy savings as a result of optimum operation under demanding temperature conditions

Make considerable savings on your energy bill

Reduce your carbon foot print and save even more money with our optional heat recovery system

Re-use heat for industrial processes, heating systems, hot water and hot air!

Gardner Denver utilizes heat recovery systems to maximize efficiency by recovering energy generated during compressed air production.

• As much as 90 % of all energy used can be recovered and utilized

• Thermostatic control maintains desired temperature in the compressor

• Available factory fitted or as a retrofit kit

Technical Data

1) Data measured and stated in accordance with ISO 1217 Ed. 4, Annex C and Pneurop / Cagi PN2CPTC2 test code and the following working pressures are used: 7.5 bar

models at 7 bar, 10 bar models at 9 bar and 13 bar models at 12 bar.2) Measured in free fi eld conditions in accordance with the Pneurop / Cagi PN8TNC2.2 test code, +/– 3 dB3) Flow capacities to ISO 7183 refer to a working pressure of 7 bar, an inlet temperature of 35 °C and an ambient temperature of 25 °C, saturated / dew point to ISO 8573-1

ESM30–50 – Fixed speed rotary screw compressors

COMPRESSOR MODEL ESM30 ESM37 ESM45 ESM50

Maximum target pressure bar g 7.5 10 13 7.5 10 13 7.5 10 13 7.5 10

Drive motor kW 30 37 45 45

FAD at working pressure 1) m³/min 5.76 5.13 4.38 7.11 6.19 5.32 8.01 7.02 6.13 8.67 7.42

Noise level 2), 1 m dB(A) 67 68 69 67

Weight kg 923 966 988 1055

Dimensions (LxWxH) mm 1722 x 920 x 1659 1722 x 920 x 1659 1722 x 920 x 1659 1722 x 920 x 1659

INTEGRATED DRYER OPTION

Pressure dew point 3) oC 3 3 4 3 3 4 3

Pressure Drop kPa 8 12 14 17

Total power kW 1.3 1.8 1.8 1.8

Weight kg 110 120 120 120

COMPRESSOR MODEL ESM55 ESM75 ESM80

Maximum target pressure bar g 7.5 10 13 7.5 10 13 7.5 10

Drive motor kW 55 75 75

FAD at working pressure 1) m³/min 10.71 9.54 8.27 13.76 12.48 10.51 14.75 12.32

Noise level 2), 1 m dB(A) 69 72 69

Weight kg 1725 1765 2010

Dimensions (LxWxH) mm 2158 x 1223 x 1971 2158 x 1223 x 1971 2158 x 1223 x 1971

INTEGRATED DRYER OPTION

Pressure dew point 3) oC 3 3 3

Pressure Drop kPa 20 16 12 16 12 10 16 12 10

Total power kW 2.2 3.3 3.3

Weight kg 128 139 139

ESM55–80 – Fixed speed rotary screw compressors

COMPRESSOR MODEL ESM90 ESM110 ESM132

Maximum target pressure bar g 7.5 10 13 7.5 10 13 7.5 10 13

Drive motor kW 90 110 132

FAD at working pressure 1) m³/min 17.48 15.52 13.48 20.80 18.67 16.22 22.89 21.29 18.59

Noise level 2), 1 m dB(A) 73 75 76

Weight kg 2513 2614 2778

Dimensions (LxWxH) mm 2337 x 1368 x 2039 2337 x 1368 x 2039 2337 x 1368 x 2039

ESM55 toESM132 models are also available as WATER COOLED versions, for technical specifi cations please refer to the water cooled technical information sheets.

ESM90–132 – Fixed speed rotary screw compressors

For additional information please contact Gardner Denver or your local representative.

info.tampere@gardnerdenver.com

www.gardnerdenverproducts.com

Specifications subject to change without notice.Copyright 2010 Gardner Denver. 58

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Whatever the Application – All from One

Gardner Denver is a recognised leader providing compressed air and gas, vacuum and fluid transfer technologies to industries throughout the world. With more than 150 years of manufacturing experience, we have earned the trust of our customers.

Our products and engineered solutions are sold through multi-channel, worldwide distribution systems and are used for applications in virtually every market sector, including industrial manufacturing, transportation, to environmental processes, to healthcare applications, and to energy production.

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Coupled with an extremely high efficiency and maximum reliability the VS Series provides a flexible solution in the market with convincing features and controls.

• Maximum output

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• Extremely low noise levels

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