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Wood Group ESP The ESP Specialists www.woodgroup-esp.com Electric Submersible Pumps for the Petroleum Industry Electric Submersible Pumps for the Petroleum Industry

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  • Wood Group ESPThe ESP Specialistswww.woodgroup-esp.com

    Electric Submersible Pumps for the Petroleum Industry

    Electric Submersible Pumps for the Petroleum Industry

  • A MESSAGE FROM THE PRESIDENT OF WOOD GROUP ESP

    Headquartered in Oklahoma City, Wood Group ESP was established in 1983 as an esp equipmenttesting and service company. In 1992 we purchased a major submersible pump manufacturingcompany that had been in business for over 30 years. Wood Group ESP has since emerged as aleading manufacturer of electric submersible pumps and control equipment. Our focus is on the pur-suit of innovation in the application of petroleum industry electric submersible and surface pump sys-tems. Our philosophy is to provide unparalleled service, quality cost-effective products and thetechnological advances to enhance performance.Wood Group ESP introduced the application of field maintenance programs, equipment testing, wellperformance testing, performance-based contracts, radial-stabilized bearings, flame-spray corrosioncoating, gas separators and many more of the industrys major innovations.Our recently developed high-efficiency pumps and motors offer options for abrasion and corrosion-resistant materials, advanced downhole and surface monitoring capabilities and improved operatingtemperature. We have expanded booster and transfer pump applications with our SPS (SurfacePumping System).This versatile, low-maintenance product is an excellent alternative in applicationswhere high pressure movement of fluids is required. Operating under ISO 9001 certification, our pri-mary Technology and Manufacturing Center is located in Oklahoma City, USA. We now have Distrib-utive Manufacturing and Repair Centers located in key oil-producing regions worldwide and over 30sales and service centers within our 19 operating regions.Our SmartArchitecture performance model demonstrates our commitment to reducing operatingcosts and maximizing production through the integration of an information to knowledge pro-activedecision making process.In the petroleum industry, success is measured by performance. Routinely our customers ask us to testtheir wells, optimize ESP performance, service all their ESP equipment and provide and manage theirinventories. Each month we deliver detailed performance reports on pull rates, surface and subsur-face activity, power consumption, production efficiencies and other key performance indicators. Wethen strive to improve performance the next month.

    Some call us a leading manufacturer of electric submersible pumps. Others call us the best ESPservice supplier in the world. Operators all over the world continue to call us because they know wellimprove their operational performance.

    Joe BradyCEO and President

    3 SmartArchitecture Performance Model4 High-Efficiency Pumps5 Downhole Gas Compressors/Separators6 Seal Sections7 High-Efficiency Submersible Motors8 Controls and Communication10 Downhole Monitoring11 Power Cables12 Special Purpose Systems14 Field Services15 Equipment Testing Services16 Distributive Manufacturing and Equipment Repair17 Total Well Performance and Optimization18 Surface Pumping Systems20 Worldwide Sales and Service Locations

    CONTENTS

    Comodoro, Argentina

    Maracaibo, Venezuela

    Jebel Ali, UAE

    Midland, Texas

    Nisku, Alberta

    Duri, Indonesia

    Oklahoma City, Oklahoma (facilities photo on back cover)

  • THE TOTAL PACKAGE

    Wood Group ESP designs andmanufactures artificial lift andsurface pumping systemsbased on a SmartArchitecturemodel, which consists of:

    Downhole and surface pumpsand assemblies

    Surface controls and commu-nication systems

    Data management and report-ing capabilities.

    When combined, these compo-nents provide operators a versa-tile information-to-knowledgemanagement tool that helpsthem optimize their oil fieldsand process facilities.

    Sub pumps were once consid-

    ered to be economic only inhigh-volume applications.Today, Wood Group ESP offerselectric submersible pumps ina wide capacity range from 70to 64,000 BFPD (barrels fluidper day). These include designsfor onshore and offshore appli-cations in casing sizes of 4.5-in.and larger to depths up to15,000 ft. With only the wellhead,and fixed or variable-speedcontroller visible at the surface,these ESP systems offer asmall footprint and low-profileoption for virtually all artificiallift applications.

    Wood Group ESP offers a fullarray of abrasion and corrosion-resistant pump equipment,

    power cables, fixed or variablespeed controllers, downholesensors, and data communica-tion and control panels. Thetypical application is to provideartificial lift for oil, water andbrine well production. The sys-tems can also be used for pipe-line booster service, waterfloodinjection, mine dewatering, fireprotection, irrigation, directinjection, cavern storage, com-mercial water systems, geo-thermal industrial applications,coal bed methane and gas wellde-watering.

    REMOTE MONITORING, CONTROLAND SYSTEM ANALYSIS

    The SmartArchitecture modelallows complete monitoring of

    the entire ESP system, localand remote data logging, aswell as control and interfacevia any Web-based Microsoft

    software program. Its versatiledesign capability facilitatesknowledge-based decisionmaking. Complete systemcontrol, data processing andanalysis is possible in real timefrom any computer anywherein the world. The SmartArchi-tecture model is key to allow-ing proactive well or processsystem maintenance andimproving performance on acontinuous basis. Its like hav-ing an engineer on every well.

    Fixed or variable speed controller

    Downhole ESP assembly including

    SmartGuard sensor

    Vector Control System RTU programmable controller, data logger and communications interface

    eSmart data management, reporting and system control via laptop or portable data collector

    Data management, reporting and system control from operator's data center and/or Wood Group eSmart data management center

    SCADA or phone link to remote computer network

    Incoming power

    Transformers

    Surface

    Production facilities

    SmartArchitecturePerformance ModelInformation-to-KnowledgeDecision Making

    Downhole parameters monitored/controlledWellbore intake pressurePump discharge pressureWellbore fluid temperatureMotor oil or winding temperatureVibrationCurrent leakage

    Surface parameters monitored/controlledTubing pressureCasing pressureFlow rateChemical pump controlTank levelsPhase current/voltageRestartsRun/downtimePower consumptionPower qualityCathodic protection statusOther physical parameters

    Data management,reports, trend analysisOnline controller setupAlarm code data/pagingException conditionsWell attributesPreconfigured reportsGraphical trendingPerformance analysis/historyWell optimization analysisIntegrated with other appsClient/server architecture

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    3

    SmartArchitecturePerformance Model

  • fluid, handle more gas andreduce the effects of sand andscaling. We have also designedour systems to have some ofthe highest efficiency and headper stage ratings of any in theirpump class range.

    Features

    Production rates from 70 to64,000 BFPD

    Operating depths up to15,000 ft

    High-efficiency stage design

    Abrasion and corrosionresistant materials

    Center tandem housings(radial or mixed flow, floateror compression)

    100% factory tested to APIRP 112S standards

    ISO 9001 quality standards

    Monel-trim fasteners

    Optional coating and materials

    Wood Group ESPs multistage

    centrifugal submersible pumps

    consist of a rotating impeller

    and a stationary diffuser that

    can be stacked in either floater

    or compression configurations

    to meet the most demanding

    performance requirements.

    Corrosion-resistant impellers

    and diffusers are cast from a

    Niresist high-nickel iron con-

    taining destructive-resistant

    properties. For more severe

    environments optional radially-

    stabilized corrosion-resistant

    pump materials, including vari-

    ous stage coatings and boron

    diffusion hardening processes,

    are available.

    Wood Group ESP has intro-

    duced an array of high-effi-

    ciency, low-volume and high-

    volume pumps. These pumps

    have wider vane openings to

    help produce lower gravity

    Radial-flow centrifugal pump

    Mixed-flow centrifugal pump

    SUBMERSIBLE PUMPS

    Pump Normal Series Operating Range(O.D.-in.) bbl/d m3/dTA 250 to 40 to(3.38) 2800 445

    TD 70 to 11 to(4.00) 10500 1650

    TG 1300 to 200 to(5.13) 6750 1100

    TE 750 to 120 to(5.38) 19500 3100

    TH 700 to 1100 to(5.62) 33000 5250

    TJ 4000 to 632 to(6.75) 37000 5900

    TM 12500 to 2000 to(8.62) 45000 7150

    TN 22000 to 3500 to(9.50) 64000 10200

    HEAD CAPACITY

    PUMP ONLY EFFICIENCY

    HP MOTOR LOAD

    30

    25

    20

    15

    10

    5

    100

    80

    60

    40

    20

    0

    25.0 100%

    20.0 80%

    15.0 60%

    10.0 40%

    5.0 20%

    0.0 0%

    HP Motor Load

    Pump Only Efficiency Headm ft

    bbl/d 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000 24000

    m3/d 500 1000 1500 2000 2500 3000 3500

    RECOMMENDED OPERATING RANGE

    Typical pump performance curve for a 6.75-in. O.D. single-stage pump @ 3500 rpm

    High- and ultra-high-strengthshafts

    Wider vane openings

    Benefits

    Up to 1500 horsepowerapplications

    Low operating costs

    Protection from H2S or corro-sives for extended run life

    Best-of-class inventory man-agement (flexible assembly,repairs and modifications)

    Quality and workmanshipresults in fewer field failuresand extended run life

    International standard com-pliance for quality assurance

    Fewer stages and housingsrequired

    Wide-vane pumps producelower-gravity fluid, handlemore gas and reduce solidsand scaling

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    4

    High-Efficiency Pumps

  • The intake section of a sub-mersible pump functions as asuction manifold, feeding thewell fluid to the pump. In stan-dard applications, an intakesection can be a simple inlethole adapter attached betweenthe seal section and the pumphousing. In applications withhigher gas/oil ratios (GOR) andlower bottom-hole pressures,the well fluid may contain sig-nificant amounts of free gas. A gas separator, designed toseparate free gas from the wellfluid before it enters the pump,replaces the intake section.

    The rotary gas separator, withthree abrasion-resistant bear-ings standard, comprises threedistinct stages. In the first stage,a low NPSH (net positive suc-tion head) impeller is used toimpart energy to the fluid. In theseparation chamber, a spinningsteel rotor is used to generatecentrifugal forces to separatefluids based on density differ-ences. In the crossover section,the lighter density fluids are

    ejected from the gas separatorto the wells annulus and heavierfluids are directed to the pump.Gas separators are designedwith special metallurgy andbearing systems to extend theiroperational lives in adversewell conditions.

    In applications where theamount of free gas cannot behandled efficiently by rotarygas separators, tandem rotarygas separators, a high-volumeXGVS separator or an XGC

    gas compressor can be used.The XGVS uses a vortex sepa-ration chamber and the XGCsystem introduces a compres-sion chamber downstream fromthe tandem gas separators. Thecompression chamber allowsfree gas to be compressedback into the solution whilesimultaneously breaking largegas bubbles into an increasing-ly homogenized solution, whicha submersible pump can han-dle without gas locking. Gasseparation assemblies are avail-able in TA (3.38 in.) through TJ(6.75 in.) series options.

    Features

    High-efficiency balancedrotors

    Standard 3 abrasion-resistantbearing system

    Capable of handling highGOR wells

    Monel corrosion-resistant trim standard

    Benefits

    Extend run time

    Increase mean time betweenfailures

    Low NPSH impeller andblender XGC reduce gasinterference

    High-volume XGVS separatordesigns improve system effi-ciencies

    Minimize pump downtimeand restarts

    Provide optimization of pro-duction rates

    TR5 RGS

    538 XVGS

    FLOW (bpd)

    HEA

    D (ft

    )

    Head vs.Flow (water only) performancechart for XGC gas compressor

    XGC gas compressor

    Amp chart indicating gas before XGC Amp chart indicating gas after XGC

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    5

    Downhole GasCompressors/Separators

  • The seal section is located be-tween the motor and the intakeand performs the followingfunctions:

    Houses the thrust bearingthat carries the axial thrustdeveloped by the pump

    Isolates and protects themotor from well fluids

    Equalizes the pressure in thewellbore with the pressureinside the motor

    Compensates for the expan-sion and contraction of motoroil due to temperaturechanges in the motor

    Seal sections can be used intandem configurations forincreased motor protection.They are available in both bag-type and labyrinth-style designsto meet specific applications.

    TR-SBG and TR-DBG sealshave elastomeric bags thatfunction as a positive barrierbetween the motor fluid andthe well fluid.

    TR-STD seals feature alabyrinth-style seal, whichcreates a tortuous path ofprotection from well fluids.

    AR (abrasion-resistant) sealsare designed to provide radialstabilization and minimize vi-bration transmitted to the mo-tor. Up to four chambers inone housing are available.

    HT (high-temperature) sealsincorporate specialized elas-tomers and thrust bearingsfor increased bottomholetemperatures.

    HL (high-load) seals employincreased load-carryingcapabilities for compressionor larger pumps and/or ex-tremely deep applications.

    Features

    Tandem configurations for all sizes and applications

    Labyrinth and bag chambercombinations are available inmost series

    High-volume oil chambers

    Multiple shaft seals

    Abrasion-resistant modelsavailable with tungsten car-bide bearings

    High-load thrust bearingsand high-temperature elas-tomers available in all models

    Corrosion resistant housingsand flame spray coatingoptional

    300 to 900 series designs for all casing configurations

    Up to four chambers in onehousing

    AR seals maintain the largestshaft diameter and strengthin the industry

    Corrosion-resistant, Monel-trim fasteners and plugs standard

    100% of all units are factorytested

    Benefits

    Designs available for all envi-ronments including deviatedand hot holes

    Versatile design reducesinventories

    High-volume and positivebarrier seals reduce motorfailure and extend run life

    Corrosion resistant trim re-duces H2S and CO2 relatedfailures

    High-load thrust bearing addsgreater pump thrust capacityTR-5 AR TR-SBG TR-STD 98 L

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    6

    Seal Sections

  • Wood Group ESP submersibletwo-pole, squirrel-cage, in-duction electric motors aremanufactured in a variety ofhorsepower ratings, operatingvoltages and currents to meetextremes in pressure and tem-perature requirements. WoodGroup offers four series ofmotors with outside diametersof 3.75 in., 4.56 in., 5.44 in. and5.62 in. to operate in 4.5-in.and larger casing.

    Wellbore fluids passing overthe motor housing act as cool-ing agents. The motors arepowered from the surface viasubmersible electric cable.High-temperature motors areavailable for applications withbottom-hole operating temper-atures up to 350F, and ultra-high temperature models areavailable for temperatures upto 500F. Improved designsused in our high-efficiencymotor line feature elongatedpentagon-shaped rotor barsand open stator slots thatincrease flux utilization, lowercopper losses and result ingreater horsepower per lengthof motor. For extremely corro-sive environments, motor hous-ings, heads and bases are

    offered in ferritic and stainlesssteel materials. For less-severeapplications, the outer surfacesare carbon steel. The equip-ment can be treated with flamespray coatings for added cor-rosion protection.

    Every motor is subjected to abattery of factory tests to con-firm electrical integrity, no-loadperformance and bearing sys-tem performance.

    Features

    Newly designed systemdelivers up to 75% morehorsepower

    Locked rotor bearings reducefriction and wear

    Tape-in or optional plug-in potheads are available

    Standard upper and centertandem models

    E-series motors offer thehighest efficiency perform-ance in class

    Advanced micro-filter systemin E-series motors maintainsclean oil

    Standard Monel-trim fastenersand fill/drain valves

    All steel stators and involutesplines provide efficiency andstrength for harsh applications

    High-temperature optionsprovide dependability up to 500F

    Benefits

    Extended run life

    Less rig time during installa-tion due to connection design

    Reduced inventory require-ments due to system design

    Lower operating/power costs

    Clean motor oil extends run life

    Improved corrosion resistance

    Systems available for hostileenvironments

    HORSEPOWERS AVAILABLEMotor 60 Hz HP 50 Hz HPSize375 7.5 to 127.5 6.3 to 106.5

    456 10 to 480 8.3 to 400

    544 20 to 800 16.7 to 667

    562 200 to 1500 167 to 1250

    SPEED

    EFFICIENCY

    % AMPS POWER FACTOR

    % KW

    120

    110

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    0

    3600

    3500

    3400

    3300

    3200

    3100

    300020 40 60 80 100 120

    % RATED LOAD

    % A

    MPS

    / %

    KW

    / EF

    FICI

    ENCY

    / PO

    WER

    FAC

    TOR

    SPEE

    D (R

    PM)

    Typical E56 motor performance E56 high-efficiency motor

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    7

    High-Efficiency Submersible Motors

  • VECTOR CONTROL SYSTEM RTUs ARE LIKE HAVING ANENGINEER AT THE WELL

    Our Vector Control Systemconsists of two intelligent RTUprogrammable controllers: the VCS 1600 (fixed-speed)and the VCS 1800 (variable-speed). These controllers arethe most comprehensive andflexible, open architecture,motor control devices avail-able, offering accurate dataand reliable performance.

    Using the latest advances inhardware, software and tele-communication technology,both units offer programmablecontrol, motor protection, dataacquisition and, most impor-tantly, data memory with thecapability for real-time dataanalysis. Modular constructionand add-on options allow boththe VCS 1600 and the VCS1800 to be configured via a fullarray of systems for stand-alone operation or to be multi-tasked remotely from sitesanywhere in the world.

    Wood Group ESP VCS technol-ogy enables full web-basedcommunication and control ofthe ESP system via any com-puter phone link or SCADAsystem. The system can evenprovide for the collection andplotting of downhole sensorsand amp chart data to instantlyanalyze and plot trend data forproactive failure prevention oranalysis.

    Features

    Fixed- and variable-speedmodels available

    Fully programmable for allmotor control alarms andshutdown faults

    Analog and digital ports forinput and output signals

    Memory options for data stor-age from 7 to 35 days

    Backspin and groundfaultprotection

    Fault and event logging module

    Output via permanent display,hand-held data collector, lap-top computer, or SCADA RTUsystems

    Onboard phone modem standard

    Windows-based,menu-drivensoftware for easy interfaceand data trending

    Fits into any switchboard orvariable-speed drive

    Benefits

    Memory or real-time readoutof all ESP parameters providefault and failure detection

    Remote intervention reducestrips to well to make adjust-ments or to determine equip-ment status

    Data storage allows completeinterpretation and facilitatestrending plots

    Sensing of real-time downholeparameters allows ESP con-trol and motor control fromactual, not inferred, downholeconditions

    Storage of amp chart dataeliminates collection and filingof cumbersome paper charts

    Remote control of ESP start,stop, alarm set points andspeed variations

    Download software additionsand updates remotely viaWeb communication

    VECTOR III VARIABLE SPEEDDRIVES WITH VSG TECHNOLOGY

    Using state-of-the-art technolo-gy, Wood Group ESP has devel-oped the Vector III series ofVariable Speed Drives (VSD)incorporating VSG (variablesine-wave generation) technol-ogy, which produces a nearsine-wave output with low har-monic content. This results inbetter motor performance,extended motor and cable life,and lowers operating costs.VSDs allow conversion fromconstant Hz power to variablefrequency. The performance ofthe pump and motor vary withthe frequency, allowing theoperator increased flexibility of their ESP installations. TheVSD also provides soft starting,which is more beneficial to runlife than a traditional acrossthe line system startup.

    Available in power levels to suitany ESP application, the VectorIII VSDs offer field-proven per-formance and premier featuresnot available in previous sys-tems. The Vector III VSDs areavailable in NEMA 3R oilfield-rugged enclosures and withdesign features for 6, 12,18

    Vector III VSD

    Vector Control SystemVCS 1800RTU

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    8

    Controls and Communication

  • and 24-pulse operation. TheWood Group VSD is the onlysystem to be fully compliantwith IEEE 519 without the useof external filters and systemmodifiers. A variety of controlfunctions are pre-programmedwith our specially designedfirmware allowing easy adjust-ment to motor speed, auto re-starts, retries, delays, stoppingmethods and more. Program-mable security codes preventunauthorized parameter andcontrol changes. Lockout fea-tures provide additional safetycontrol. All settings are madedigitally via the local keypad orvia the optional remote VCS1800 variable-speed controller.

    Features

    Programmable control forstart, run speed, and stopfunction variable operation

    Provides near perfect sinewave output generation

    Low harmonic option providesIEEE 519 compliance withoutexternal filters

    No special air conditioningsystems to maintain opera-tional cooling

    Specially coated circuit boardfor corrosion protection

    Oilfield rugged NEMA 3 (IP 54)enclosures are standard

    Fully programmable options,event log and fault detectionin up to seven languages

    Available in 380/480 volt50/60 Hz, standard, arcticand desert configurations

    Benefits

    Allows variable-speed op-eration of any ESP systemwithout damage to motor orpower cable

    Enables flexible well opera-tions to control pump-off orgas-lock shutdowns

    Allows periodic multi-rate well testing and reservoirdata collection

    Reduces nuisance shutdownsand equipment re-sizing dueto changing well conditions

    Eliminates harmonic feedbackand overall system damage

    Provides full system controland communication fromremote computer terminals

    Shipped fully assembled andready to install

    No special housing, environ-mental or cooling systems tomaintain

    Solid-state circuitry providestrouble-free field operation,reducing need for speciallytrained technicians to main-tain, trouble shoot and repairsystems

    Provides soft starting

    WOOD GROUP VECTORSWITCHBOARDS (SWB)

    Vector Switchboard controlpanels are weatherproofed andare available in two models(Model 3600 and Model 5000).A complement of optionalaccessories are available toaccommodate various installa-tions. Some standard featuresinclude: fused disconnects,recording ammeters, under/

    over load protection, signallights, timer for automaticrestarts and instruments forautomatic remote control.

    Features

    Common enclosure for allmodels

    7200 volt vacuum contactorcommon to all models

    A480R fuses are used exclu-sively to eliminate the needfor 1500 volt and 2400 voltfuses and clips

    Isolated medium voltagecompartment and other safetyfeatures such as mechanicaland electrical door interlocks

    Factory wired for VCS intelli-gent RTU controller

    NEMA 3R enclosure with UVresistant painted finish

    Benefits

    Compact design capable offield upgrade

    Technology eliminates theneed for multiple ranges andreduces spare part require-ments

    Safety features help protectservice personnel from con-tact with dangerous voltage

    Easily retrofitted with state-of-the-art control and communi-cation devices

    Oilfield rugged for protectionfrom extreme environments

    Vector SWB

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    9

    Controls and Communication

  • Surface interface unit coupled tothe SmartGuard sensor providessuperior, stand-alone datacollection andmonitoring.

    The sensor can also be interfacedwith the VCS intelligent RTU toprovide the highest degree of sys-tem control, protection and datastorage/communications.

    SmartGuard sensor(adapters available for allbrands of motors)

    Wood Group ESPs SmartGuarddownhole sensor and surfaceinterface system enables reli-able and accurate retrieval ofcritical real-time ESP and well-bore performance parameters.Employing state-of-the-arttransducers and linear calibra-tion technologies, SmartGuardperformance far surpasses con-ventional pressure and temper-ature sensors. Designed withoutmoving parts, this robust, reli-able and accurate sensingsystem provides oil-field-ruggedconstruction. The standardSmartGuard III has 8-datachannels to measure intakepressures, wellbore and motoroil or winding temperatures.Option IV includes pump dis-charge pressure, and OptionsV-VII add measurements ofvibration, current leakage andflow rate. ESP system control

    and alarms are achieved byreal-time monitoring of actualdownhole readings, reducingnuisance shutdowns causedby inaccurate overload andunderload amp load settings.Surface interface can beaccomplished via permanentdigital readout, hand-held datalogger or laptop computer. Useof our VCS intelligent RTU con-troller allows monitoring of datafrom any web-based computeranywhere in the world.

    Features

    Robust design, no movingparts, vibration resistant

    Up to eight data channelsand 35 days of data memory

    Communicates via the ESPpower cable

    Integral advanced linear calibration

    Rated to 302F (150C)

    Continues recording with ESPin the off mode, which allowspressure buildup testing

    Fully compatible with powercable megging

    Completely compatible withcathodic protection systems

    NEMA enclosed surfaceinterface and readout system

    Accuracy to 0.1% psi/bar,temperature to 34F (1C)

    Adaptable to all ESP brandmotors

    Corrosion-resistant housingmaterials or flame spray coat-ings available

    Field-proven reliability andaccuracy

    Electronics completely segre-gated from motor or well fluids

    Benefits

    Allows accurate and depend-able monitoring of ESP andwell parameters

    Allows system control basedon measured data, notinferred system performance

    Control ESP motor shutdownby absolute motor operatingtemperature measurement

    Encapsulating electronic cir-cuitry improves dependabilityand ensures long life

    Communication via ESP cableeliminates costly I-wire, spe-cial telemetry cables andadditional wellhead connec-tors of other systems

    Surface interface circuit canbe integral part of RTU con-troller, eliminates expensiveadditional surface equipmentinstallation and maintenance

    Data is web-accessible viaSCADA systems

    Surface interface unitenables viewing of datavia a permanent, hand-held or laptop computerdata display.

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    10

    Downhole Monitoring

  • Wood Group ESP offers a complete cost-effective rangeof power cables for electricsubmersible pumps. All aredesigned to perform under themost stringent well conditions.Available in configurations offlat or round, these speciallyengineered and manufacturedcable systems provide depend-ability in the harsh, hot, gassyand corrosive conditions foundin most ESP applications.

    A variety of materials, dutyranges and constructions allowselection of a particular cablefor specific applications. Thisindividually tailored selectioncriterion provides for the mostcost-effective supply of powercable available to the industry.Wood Group ESP also pro-vides a complete line of motorlead extension cables as wellas land, offshore and Arcticspooling equipment. We alsoprovide full-service cablerepair, computerized cabletesting and splicing services.

    Features

    Temperature ranges from50F to 450F, voltage from3 to 5 KV

    Selections include speciallyformulated polyethylene,nitrile, EPDM insulations andjacket compounds

    Lead sheaths available forhighly corrosive, hot andgassy environments

    Flat or round constructionwith galvanized, stainless, or Monel interlocked armor

    Kapton tape and nylon braidsadd extra protection

    High-conductive annealedand tinned copper strandedor solid conductors

    Crush and corrosion resistance

    High-dielectric rigidity andtensional strength

    Decompression tolerant

    Computer tested to exactingIEEE and API-RP standards

    Benefits

    Superior reliability standardsresult in extended service life and fewer production dis-ruptions (i.e., less downtime)

    Rugged construction allowscable reuse and lower inven-tory requirements

    All-steel, high-strength ship-ping reels provide greatercable protection and lessdamage during handling

    Computerized cable testingensures the integrity of newand used cable

    Motor lead extension with connector

    Various power cables

    Modern spooling service equipment in all regions

    CABLE SPECIFICATIONSTemp. Rating Voltage

    F Shape Rating Insulation Jacket ExtraModel (C) Round/Flat (kV) Material Material Protection ApplicationPL205 -30 to 205 R / F 3, 4, 5 PP Nitrile Rubber Tape and General use, oil resistant,

    (-34 to 96) Braid high lateral strength

    PL300 -22 to 300 R 3, 4, 5 EPDM Nitrile Rubber Tape and Medium temperature,(-30 to 149) Braid gassy conditions

    PL300-RE -22 to 300 R 3, 4, 5 EPDM EPDM Tape and Moderately gassy wells,(-30 to 149) Braid higher temperatures

    PL450 -50 to 450 F 4, 5 EPDM Lead Braid Hot, corrosive, gassy wells(-40 to 232)

    Other power cables are available, including models for highly specialized applications.

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    11

    Power Cables

  • including any necessary Y-block and wellhead penetra-tion equipment.

    STEAM FLOOD APPLICATIONS

    Steam injection applicationsrequire specialized ESP sys-tems that are capable of with-standing exceptionally highwellbore operating tempera-tures, perhaps up to 500F. Wehave developed customizedequipment with special toler-ance pump clearances andmotor designs, high-tempera-ture elastomers, and ultra-high-temperature motor featuresand windings, to addressthese special applications.

    COAL BED METHANE (CBM)SYSTEMS

    CBM systems have beendeveloped to deploy in thesedemanding and specializedapplications, which ofteninvolve highly corrosive andabrasive conditions. Our CBMsystems allow use of low-tem-perature motors for cost-effec-tive reductions in equipmentspecification. Wood Group ESPoffers complete systems suitedfor these special conditions ateconomical investment levels.

    DEVIATED HOLE CONDITION ESP SYSTEMS

    Applications in highly deviatedwells have always presentedspecial challenges for ESP

    Our Technology DevelopmentCenter located in OklahomaCity employs a large group oftalented engineers with diversespecialties. Experienced teamsof our engineers have devel-oped specialized applicationequipment and techniques forthe most demanding and uniquewell conditions.

    Custom testing loops are usedto conduct rigorous perform-ance tests of new equipmentdesigns. We have speciallydesigned testing laboratoriesfor motors, pumps, gas com-pressors and separators, powercables and downhole sensors.We also can provide equipmentendurance and other special-ized testing. This is in additionto the standard equipment per-formance testing that we do inour ISO 9001 certified manu-facturing plant and distributivemanufacturing centers. We test100% of all equipment that wemanufacture.

    Some of the special purposesystems we provide include:

    WAG PUMPS

    Tertiary recovery projects inmany fields require water alter-nating gas injection to prolongfield life. Wood Group ESP hasdeveloped special pumps forthese applications. They fea-ture enhanced housing and

    shaft metallurgy and special-ized stage coatings to resistcorrosion and abrasion insevere CO2 or other harshenvironments.

    DOWS SYSTEMS

    Downhole Oil Water Separationrequires special equipment toallow efficient and clean sepa-ration and re-injection of liq-uids in disposal zones. WoodGroup ESP has combined sev-eral special technologies tooffer a field proven separationsystem at rates approaching10,000 BFPD. We have proventhat our technology and effi-cient separation techniquesallow disposal of unwantedwater into the same wellboreas the produced oil. The resultis vastly lower operating costsand unwanted environmentalcosts and contingencies.

    DUAL COMPLETION ESP SYSTEMS

    Special purpose equipmentallows the application of a re-dundant ESP system deployedwith the primary ESP installa-tion. The totally redundant sys-tem can be activated shouldthe primary system fail orexperience operating difficul-ties. The dual completion ESPsystem reduces the cost of awell intervention and allowscontinued well production,even in the event of a primaryfailure. Wood Group ESP offerscomplete system hardware,

    Special purpose equipmentallows the application of redundant ESP systems

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    12

    Special Purpose Systems

  • In order toprevent damage

    during coiled tub-ing deployment, a

    specialized unit allowsthe ESP cable to be sus-

    pended within the coiled tubingvia permanent earth magnetswithout mechanical clamping

    users. Wood Group ESP hasdeveloped ESP BEND propri-etary software that is based onactual laboratory bend testingof all ESP components. ESPBEND predicts the effects ofcasing deviations. Our appli-cation engineers use this pro-gram to assist clients with realand scientifically derived an-swers to questions aboutequipment performance indeviated conditions.

    BOTTOM DISCHARGE SYSTEMS(BDS)

    These systems allow the injec-tion of fluids from one produc-ing zone into another zone inthe same wellbore. The re-injection of these fluids allowsre-pressurization of one zonefrom another without the needto pump the producing zone tothe surface. This often elimi-nates the need for costly, high-maintenance, leak-pronesurface equipment and the en-vironmental issues associatedwith producing unwanted liquidsto the surface.

    COILED TUBING DEPLOYMENT

    Using lower cost coiled tubingunits to install sub pumps pro-vides a lower overall cost to theoperator. Operators have beenlooking for more economicalways to deploy electric sub-mersible pumps for many years.Our Standard Intake System

    (SIS) and Bottom Intake Sys-tem (BIS) in conjunction with aunique cable suspension sys-tem and Multi-inflatable PackerSystem (MIPS) make the entirepackage possible. SIS employsstandard design equipmentwhile BIS requires speciallydesigned pumps and seals tocomplete the package. Oursystem prevents any damageto the downhole cable orcoiled tubing while running.Additionally, it requires no spe-cial fittings. It is now possibleto run and pull submersiblepumps without a more expen-sive drilling or workover rig.Not only is our installation tech-nology faster and safer thanconventional deployment, iteliminates the costs associat-ed with a drilling or workoverrig. It also allows live well inter-vention and is most often employed in applications wherespace becomes a significantfactor, or where operating conditions are extreme.

    HIGH TEMPERATURE (HT) WELLS

    Submersible pumps are beinginstalled with increasing fre-quency in higher temperaturereservoirs. Higher temperaturesare encountered as well depthsbecome deeper. In order toextend equipment run life inwells with high bottom holetemperatures, Wood GroupESP has made importantchanges to the material and

    design of downhole motors.Insulation systems have beenimproved and new varnish pro-cesses have been employedas a winding encapsulationmaterial to increase perform-ance. Additionally, rotatingclearances in the motor havebeen modified to provide addi-tional thermal expansion madenecessary due to high motortemperatures. In order to selectthe proper horsepower for aspecific application, it is im-portant to note that motor tem-perature rise is a function ofhorsepower load, motor design,motor voltage, voltage wave-form and heat dissipation char-acteristics of a particular wellapplication. Wood Group ESPhas the technology and experi-ence for all types of ESP appli-cations, including the demandingrequirements of HT wells.

    Max DS=16.84 (/100 ft) Survey Station

    0

    100

    200

    300

    400

    500

    600

    700

    800

    OFFSET (ft)

    VERT

    ICAL

    DEP

    TH (ft

    )

    0 200 400 600 800 1000 1200

    Coiled tubing deployment

    Wood Group ESP engineers use proprietary ESP BEND softwareto predict the effects of casing deviation on downhole equipment

    Well Offset vs Vertical Depth

    Magnets

    Clamp Body

    CoiledTubing

    ESP Cable

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    13

    Special Purpose Systems

  • Wood Group ESP maintains 30sales and service centers in 19operating regions around theworld. Our fully equipped andprofessionally staffed centersoperate 24 hours per day.Each service center maintainsa complete stock of pumps,motors, seals, cable and parts.And each is networked to acentralized manufacturing andinventory control system.

    All Wood Group ESP productsand systems are supported byexperienced service personnelwho assist in equipment instal-lation, change-outs and systemoptimization. Our service tech-nicians are thoroughly trainedon all brands of submersibleequipment. We provide com-ponent repair, motor dryout andrewind services, and equipmenttesting and evaluation to ensuremaximum performance fromour customers wells.

    Our well installation and spool-

    ing crews are thoroughly trained

    and equipped to provide safe,

    effective and efficient run and

    pull services.

    PORTABLE WELL TESTING

    Additionally, we offer portable

    well testing systems (the Opti-

    mizer) with downhole equip-

    ment and trailer mounted sur-

    face systems. By employing

    the latest technology in portable

    variable frequency controllers,

    downhole pressure sensors,

    and fluid level devices, we can

    test new or existing wells to

    determine productivity as well

    as economic viability.

    A complete test unit is designed

    to produce in a predetermined

    range of volumes based on

    the general well data. Static

    pressures and fluid levels are

    recorded prior to start-up.

    Production rates are recorded

    Expert installation

    at several speeds or frequen-cies, and a PI and IPR curve isdeveloped for each well.

    Whether defining the productioncharacteristics of a new well orevaluating an old well, WoodGroup ESP can design a testingprogram to ensure an accuratetest and proper equipmentselection to optimize productionpotential for your well beforemaking investments in equip-ment purchases. Proper sizingof the submersible equipmentby variable frequency well testing can:

    Extend run life and reduceoperator costs of the perma-nent installation

    Provide multi-rate drawdownpressure analysis and producereal IPR curves

    Ensure proper sizing andselection of ESP equipment

    Optimize electrical andequipment purchases

    Help determine the bestmethod of artificial lift

    Provide confidence in thedesign decision process

    TRAINING AND HSE

    Wood Group ESP offers inten-sive and thought-provoking,competency-based training that

    helps clients and employeesmaximize the production, runlife and efficiency of their artifi-cial lift operations. The widerange of classes provides abroad understanding of reser-voir, well and submersible pumpsystem design, selection, instal-lation, operations and perform-ance optimization.

    Courses range from the funda-mentals and principles of sub-mersible pump artificial lift tothe latest methods and tech-nologies in increasing opera-tional efficiency. Each integratedmodule emphasizes the impor-tance of quality control in thedata and calculations for artifi-cial lift design, accurate sizingprocesses, options and con-siderations to achieving thedesign criteria, installation criti-cal factors and key operationsmonitoring of downhole andsurface equipment.

    We are committed to the cre-ation and perpetuation of apositive, progressive safety cul-ture based upon three primarytenets: communication, trustand training. This is accom-plished through an integratedsafety and environmental man-agement system (IS/EMS)based upon international stan-dards such as ISO 14001 andBS 8800, as well as WoodGroups HSE guidance policy.

    Spooling services

    24-hour field service

    Optimizer portablewell-testing units

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    14

    Field Services

  • Our extensive equipment com-ponent testing programs aredesigned to reduce the cost ofequipment repair or replace-ment to a fraction of full repair/replacement costs. Wood GroupESP equipment testing servicesprovide rapid turnaround onrepairs of all brands of ESPequipment. Our proceduresconform to hydraulic instituteIEEE and API-recommendedpractices and standards.

    MOTOR TESTING

    Motor testing determines themechanical integrity of theprime mover. Inspections ofthe electrical and thrust-bearingassemblies are performed toreduce new motor start-up fail-ures and extend motor run life.Phase I and Phase II dry-outservices can be conductedwithout disassembling the motor.

    PUMP TESTING

    This service determines if apump can be confidently re-run and provides a fingerprintfor future performance com-parison. Wood Group ESP iscapable of testing all brands ofsubmersible pumps to theoriginal manufacturers specifi-cations, allowing for an inex-pensive means of validatingpump performance. All testresults are stored in our eSmartdatabase. This assures thatyou have an accurate historicalrecord of your equipment forfuture reference.

    SEAL TESTING

    Seal tests further reduce oper-ating costs by allowing the re-use of some seal sections.Typically, the seal section isreplaced after every use. Ourthorough testing of the seal,thrust bearing and dielectricstrength of the oil allows thisequipment to be re-run withconfidence.

    COMPUTERIZED CABLE TESTING

    These tests allow the integrityof new, used or repaired cableto be evaluated. Again, byemploying our proprietaryeSmart database, we can trackthe cable from well-to-well overits useful life. Our cable testingprocedures follow the IEEE1017-1985 acceptance test fornew cable.

    Features

    100% function testing of allnew components

    Simple pass-fail analysis

    All testing to API or IEEEstandards

    Each component individuallytested

    Fully computerized process

    Data archived for later analy-sis and review

    Certifies new and usedequipment

    Specialized adapters provideability to integrate all brandsof equipment

    Benefits

    Cost effectively allows inven-tory usage and reduction

    Quantifies status of new andused equipment

    Provides permanent record ofperformance and benchmarksreliability

    Reduces infant mortality fail-ures (i.e., saves money)

    Tests conducted at less than10% to 20% of full repair orreplacement costs

    Over 70% of all tested equip-ment is returned to service

    Motor testing

    Pump test bench

    Seal testing

    40.0

    35.0

    30.0

    25.0

    20.0

    15.0

    10.0

    5.0

    0.0

    2.00

    1.75

    1.50

    1.25

    1.00

    0.75

    0.50

    0.25

    0.00

    80

    70

    60

    50

    40

    30

    20

    10

    0

    FEET BHP EFF

    0 500 1000 1500 2000 2500 3000

    TEST DATE: 1/18/2004 TEST TIME: 12:44 PM

    BARRELS PER DAY

    DASHED LINES = PUBLISHED PUMP PERFORMANCE CURVES FROM CATALOG SOLID LINES = TEST CURVES

    API POINTS: MIN. RANGE BEP MAX. RANGEAPI DELTA HEAD RATE: -0.47 % -0.66 % 0.97 %API DELTA BHP: -2.50 % -2.66 % -1.25 %API EFF: 101.55 %

    CUSTOMER: XYZLOCATION: OKCPART NO: 130211

    WELL NO: ARCMPWORK ORDER: XYZ401-15OPERATOR: R.H.

    PUMP MFG: ESPPUMP SIZE: TD1750SERIAL #: N/A

    DAYS RUN: N/AHOUSING: 11STAGES: 91

    BHP AND HEAD ARE CORRECTED TO SPGR = 1.00 >>> TEST SPGR = 1.000RATE, HEAD AND BHP ARE ALL CORRECTED TO 3500 RPM.PUMP WAS TESTED HORIZONTALLY.

    TEST BPD FT/STG HP/STG EFF RPM FT LIFT BHP 1 2838 2.30 0.325 0.15 3503 209.1 29.59 2 2557 8.98 0.345 0.49 3503 816.8 31.41 3 2049 16.29 0.367 0.67 3503 1482.5 33.42 4 1755 20.32 0.370 0.71 3503 1848.7 33.66 5 1191 24.20 0.338 0.63 3504 2202.1 30.77 6 617 26.33 0.280 0.43 3497 2396.4 25.49 7 0 28.54 0.256 0.00 3496 2596.7 23.32 RECORD NUMBER: 23881

    Pump test printout ofremanufactured

    TD1750 ESP pump

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    15

    Equipment Testing Services

  • Wood Group ESP has pio-neered the use of distributivemanufacturing centers (DMC).These modern manufacturingcenters are fully equipped forthe local manufacture of down-hole assemblies includingpumps, motors, seals, motorlead cables and surface pump-ing systems. Currently we haveseven of these facilities locatedin key producing regions aroundthe world:

    Comodoro, Argentina

    Nisku, Alberta Canada

    Duri, Indonesia

    Jebel Ali, UAE

    Maracaibo, Venezuela

    Casper, Wyoming

    Midland, Texas

    These facilities also provideequipment testing and repairservices on all brands of ESPequipment. The development

    of local manufacturing, testingand repair expertise allows usto provide complete localizedservice in real time. Customersno longer have to wait for themain factory to open in theU.S. to get answers to press-ing questions.

    Benefits

    Allows direct local contact fortechnical support

    Provides local stock of partsand assemblies

    Allows the manufacturing andassembly of parts or systemson short notice

    Unique or locally used itemsare sufficiently inventoried forquick delivery

    Fully computerized inventoryand access to eSmart databases

    Provides direct access forcustomer witness testing

    Direct link to root cause failureanalysis

    Speeds delivery and simplifiestransportation, reducingcosts and lead times

    Worldwide manufacturing, repair and maintenance centers

    World Headquarters and Main Manufacturing PlantDistributive Manufacturing and Repair CentersOther Sales and Service Locations

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    16

    Distributive Manufacturing and Equipment Repair

  • SmartService Surveillance,

    Maintenance, Well Testing and Inventory

    Management

    System Installation and Commissioning

    Services

    eTrac Manufacturing and Supply of Downhole and

    Surface Systems

    ESP System Design, Evaluation, and Cost

    Analysis with eDesign

    eSmart Well/Field Planning

    and Analysis

    Knowledge-Based Decision Making

    and SOP Revision

    VCS Well Monitoring and

    Control

    eSmart Data Processing and Trend Analysis

    Failure, Cost and Safety Analysis and Reliability Engineering

    SmartCard and WellCard

    Performance Reports

    Competency, Conformance and Contract Review

    Wood Group ESP eSmart

    Comprehensive Database Management System

    Hardware Technologies and Services

    Information and Control Systems/Services

    SmartSolutions Integrated Decision Management for Total Well Performance and Optimization

    Our SmartSolutions IntegratedDecision Management toolsand services provide life-of-the-well options for total well per-formance and optimization.Based on our extensive eSmartdatabase, the goal of knowl-edge-based decision makingis a three-step process:

    Collect Datain conjunctionwith the eSmart database, col-lecting data from a variety ofsources in the field assuresthat all pertinent informationis available for analysis

    Analysisthe data can be ana-lyzed at the wellsite or remote-ly from any desktop by usingsophisticated analytical tools

    Decision Makingwith theproper information, key per-sonnel can collaborate andmake informed decisionsabout production operations

    ESMART DATABASE SYSTEMOur eSmart System housesone of the industrys most com-prehensive databases of sub-mersible equipment. Fromengineering and manufacturingdata, to installation, commis-sioning and servicing informa-tion, data on each ESP systemis entered into the eSmartdatabase. The system provideshistorical records of installedequipment organized by cate-gories. This enables the opera-tor to pull reports based onruntime, horsepower, depth,size of equipment or numerousother parameters. The real-timedata can be used to benchmark,analyze, forecast or monitor theperformance of all your wells.

    Using our SmartService pro-grams, installation and removalinformation about the submers-ible equipment, its condition,well information and electricalsetup is recorded and updatedby our field service technicians.Customer inventories are main-tained and are provided withshipping and receiving reports.Equipment test data and failureanalysis data are stored forfuture fingerprinting. All datacan be accessed via our secureweb site. Twenty standardizedreports ensure worldwide com-pliance and uniformity.

    SMARTSERVICEFIELD PROGRAMS

    Wood Group ESP has devel-oped proprietary VCS wellmonitoring processes to evalu-ate the performance of the well,reservoir and lifting equipment.

    Our SmartService maintenance,surveillance and testing pro-grams provide a proactivemeans of preventing failuresand optimizing well perform-ance. By involving each well,and by tracking production, lift-ing costs, wear rates, fluid lev-els, changing well conditionsand other parameters, WoodGroup ESP identifies solutionsand opportunities before oper-ators are forced into a reactiveequipment pull due to a failure.

    We have also pioneered de-tailed SmartCard and Well-Card performance reportingservices to aid in knowledge-based decision making.

    FAILURE ANALYSIS

    Our Reliability Engineeringservices were established toassist clients in the identifica-tion of product failure modes,

    The eSmart data entry and reportingsystem can be accessed at thewellsite or from remote computers.

    the isolation of root causes, andthe ability to take correctiveactions and avoid recurringequipment problems. An ex-tended run-life team reviews allfailure modes. This combinedeffort supports the worldwidefield-incident reporting pro-gram in gathering information,evaluating failures and report-ing results.

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    17

    Total Well Performance and Optimization

  • BRINGING OUR DOWNHOLEEXPERIENCE TO THE SURFACE

    The Wood Group SPS incorpo-rates the same high-efficiencypumps that the companyemploys for downhole applica-tions. For 15 years, the SPSpump has proven to be anextremely cost effective and

    reliable solution for producedwater injection applications.More recently, building on thissuccessful track record, theSPS product line has beenexpanded to handle higherand lower flow rates and pres-sures, with different materialand design configurations to

    SP1000: rated for 100 to 1000 HP(available but not illustrated is anSP150: rated for 100 to150 HP)

    SPS MARKET APPLICATIONSOil and GasProduced water injectionProduced water disposalWaterflood injectionPipeline boosterCO2 flood injection/boosterCrude oil transferCavern storage pumpsLPG/NGL/Amine servicesCondensate transferFPSO fluid handlingPower fluid pumps for downhole

    jet/piston pumps

    MiningDust suppressionDe-wateringHydraulic power fluidHigh pressure transferCoal fines slurry

    Industrial Industrial process pumpsReverse osmosisGeothermal injectionWash-downDe-scalingPipeline boosterHigh pressure transfer

    SPS OPTIONS

    Drive systems Electric, Gas or DieselElectric starting options Across the line/D.O.L.

    Solid-state reduced voltage

    Speed control Electric Variable Speed Drive (VSD)Mechanical-hydraulic or magnetic

    Suction pressure 0 to 3000 psi (class 150 to 1500 flange rating)

    Discharge pressure 0 to 6000 psi Mechanical Seals Component or cartridge seals

    API 682 single, double and tandem designsDry running sealsAPI flush and quench plans

    match an increasingly diverseinstallation base.

    As a result of successful appli-cation in new markets, the SPShas become a popular alterna-tive for many services whereplunger (triplex, quintiplex),split-case centrifugal, or verti-cal turbine pumps (VTP) werepreviously employed.

    Features

    Modular design concept

    Minimal routine maintenancerequirements

    Ease of repair and replace-ment of components

    Single low-pressure mechani-cal seal

    SP75: rated for 20 to 75 HP

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    18

    Surface Pumping Systems

  • SP1000 jet pump power fluid applicationVenezuela

    SP1000 waterflood injection installationOman, Middle East

    SP75 amine gas service applicationTexas,USA

    Typical Performance chart

    6000

    5000

    4000

    3000

    2000

    1000

    0

    Diff

    ere

    ntia

    l Pre

    ssur

    e (P

    SI)

    414

    345

    276

    207

    138

    69

    0

    Diff

    ere

    ntia

    l Pre

    ssur

    e (B

    AR)

    1371Barrels per day (bpd)

    686

    TE7000TE70000E

    TE27000 000

    TE1500

    TD1200

    2057 2743 3429 6857 13714 20572 27429 34286

    TJ1TJ1TTT 1200212001

    Best Efficiency Point (BEP)

    685722.5

    liter / second1.3 3.8 5.0 6.3 12.6 25.2 37.8 50.5 63.1 126.2

    Flow - gallons per minute (US)10 4020 60 80 100 200 400 600 800 1000 2000

    60 Hz (3570 rpm) Selection Chart

    For higher pressures or flows SPS are operated in parallel or series.

    SP1000 (2) water injection, SP1000 (2) oil transferWell Test Service Vessel, GOM

    SP1000 CO2 pipeline injectionMississippi, USA

    Short lead-times

    No gear reducers, v-belts orother associated equipmentto maintain

    Low noise and vibration levels

    No pulsation.

    Benefits

    High pump availability (mini-mal down time)

    Low initial and whole-life cost

    Capable of operating un-attended for extended periods

    Adaptable for changing duty conditions with minimalinvestment

    Low environmental impact.

    Wood Group ESP

    5500 S.E. 59th StreetOklahoma City, OK 73135Tel 405-670-1431Fax 405-670-5463www.woodgroup-esp.com

    19

    Surface Pumping Systems

    SP1000 (3) parallel water injectionTexas, USA

  • GULF COASTHouston, TexasTel 281-492-5100Fax 281-492-8107

    Laurel, MississippiTel 601-649-2030Toll free 800-488-9260Fax 601-649-8819

    MID-CONTINENTOklahoma City, Oklahoma*Tel 405-670-1431Toll free 800-723-3771Fax 405-670-2640

    Purcell, OklahomaTel 405-527-1566Toll free 800-256-5059Fax 405-527-7161 or 9582

    PERMIAN BASINArtesia, New MexicoTel 505-746-4614Fax 505-746-4519

    Hobbs, New MexicoTel 505-392-7999 or 7899Fax 505-392-8190

    Andrews, TexasTel 432-523-9701Fax 432-523-9700

    Midland, Texas*Tel 432-699-7401Toll free 800-749-7402Fax 432-699-4159

    Snyder, TexasTel 325-573-9325Fax 325-573-1616

    ROCKY MOUNTAIN/PACIFICDenver, ColoradoTel 303-740-6721Toll free 800-535-0310Fax 303-740-6722

    Casper, Wyoming*Tel 307-234-4495Toll free 800-535-0306Fax 307-234-4497

    CANADACalgary, AlbertaTel 403-263-7166Fax 403-263-7211

    Nisku, Alberta*Tel 780-955-2165Toll Free 888-586-8909Fax 780-955-9487

    Brooks, AlbertaTel 403-501-5822Fax 403-501-5823

    ASIA/PACIFICDuri, Indonesia*Tel +62-765-91904Fax +62-765-91923

    Jakarta, IndonesiaTel +62-21-789-1600Fax +62-21-789-1601

    SingaporeTel +65-6266-0016Fax +65-6261-0063

    RUSSIA (CIS)Moscow, RussiaTel +7-502-937-6641Fax +7-502-937-6642

    EUROPE/AFRICAAberdeen, ScotlandTel +44-1224-840-000Fax +44-1224-842-999

    LATIN AMERICABuenos Aires, ArgentinaTel +54-11-4-311-9411Fax +54-11-4-311-2980

    Comodoro, Argentina*Tel +54-29-7-446-8254Fax +54-29-7-446-8377

    Sao Paulo, BrazilTel +55-11-3-731-2999Fax +55-11-3-731-2998

    Barinas, VenezuelaTel +58-27-3-546-1241Fax +58-27-3-546-2653

    El Tigre, VenezuelaTel +58-28-3-241-7151Fax +58-28-3-241-8613

    Maracaibo, Venezuela*Tel +58-26-1-200-9200Fax +58-26-1-736-1993

    Quito, EcuadorTel +593-2-2433951Fax +593-2-2435130

    Bogota, ColombiaTel +57-1-621-2424Fax +57-1-621-2275

    MIDDLE EASTDubai, U.A.E.Tel +971-4-338-8027Fax +971-4-338-3104

    Jebel Ali, U.A.E.*Tel +971-4-883-7595Fax +971-4-883-7579

    Muscat, OmanTel +968-605-501Fax +968-605-784

    Wafra, KuwaitTel +965-398-3639 Ext 2810Fax +965-398-3639 Ext 2811

    U.S. SALES & SERVICE OUTSIDE U.S. SALES & SERVICE

    CORPORATE OFFICE& MANUFACTURING5500 S.E. 59th St (73135)P.O. Box 15070 (73155)Oklahoma City, Oklahoma,USATel 405-670-1431Toll free 800-723-3771Fax 405-670-5463

    [email protected]

    WORLDWIDE SALES& OPERATIONS19416 Park Row, Suite 100Houston, Texas 77084 USATel 281-492-5100Fax 281-492-8107

    Contact your local Wood Group ESP representative:

    *Manufacturing facility, in addition to sales and service

    WGESP 2.04/3M Printed in U.S.A. 2004 Wood Group ESP, Inc.

    All information is presented as a general guide only. For specific product/service data please contactthe Wood Group ESP location nearest you.

    Wood Group ESP

    Worldwide Sales and Service