Essar Engineering Services Division   ­­Leaping Beyond Imagination

Minerals & MetalsMinerals & Metals

Oil & G

Oil & G

PowerPower

Minerals & Metals

Oil & G

Power& Gas& Gas

PortPort

Core

Engineering

Areas

Core

Engineering

Areas

& Gas

Port

Core

Engineering

Areas

Port & Terminal

Port & Terminal

Petro-chemical

Petro-chemical

InfrastructureInfrastructure

Port & Terminal

Petro-chemical

Infrastructure

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ABOUT US

Essar Engineering Services Division (EESD), Specialized Engineering group of Aegis, with state of the artinfrastructure facilities, provide basic and detail engineering services globally in the areas of Minerals &Metals, Power, Oil & Gas, Petrochemical, Port & Terminal and Infrastructures

With engineering development centers across India, we offer services for both green field and brown fieldprojects.  

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050 Large- Scale Projects150 Small- Scale/ Brown- Field Projects090+ TEFR’s

Strength of 1100+ Engineers10,500+ Man-Years of ExperienceYoung group with Average Age of 33 Yrs

EESD’s inherent understanding of different business dynamics can help to decrease time-to-market withintegration of elements like safety, construction, operation and maintenance issues that are anticipated andresolved at the conceptualization stage. EESD provide a strategic advantage in the long term with cuttingedge technology platform, flexibility and capability that transform into unique set of attributes for benefit of all.R

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EESD provide comprehensive services from concept to commissioning of projects covering:

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WHY EESD

EESD has the direct access to operating plants in above sectors and hence ready data base of basic & detailengineering, construction, operation & maintenance with concern on safety and better operating practices.Having practical exposure, EESD can assist in selection of suitable technology & equipment with closeestimate of Capex & Opex.

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EESD provide comprehensive services from concept to commissioning of projects covering:

ConceptualizationAssistance for financial closuresPreparing EPC contract documentsFeasibility ReportsConcept Notes and Concept ReportsBasic Engineering & P&ID’sDetail engineering including

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Detail engineering includingoFabrication drawings for technological & building structures

Stress Analysis of high energy pipes and technological structures etc.Engineering as per nut and bolt concept.Procurement Specifications and Procurement AssistanceMajority of the deliverables in 3D Models/Perspective Views/ Isometric Views.HAZOP studyControl Logics and Ladder Diagrams.Construction services: Commissioning/ operation assistanceA

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Construction services: Commissioning/ operation assistanceDe-Bottlenecking of Operating Plants

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Piling – 4,000 Nos./ MonthConcreting – 60,000 Cu.m / Month

Structure – 14,500 T/MonthPiping – 50, 000 Inch.m / Month

EESD has achieved following Benchmarks for issue of detail drawings:

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MINERALS & METALS:

EESD has a wide experience in steel projects starting from Mining, Beneficiation, Iron Making, Steel Making& Rolling mill technologies etc. EESD has supported Essar’s brown-field and green-field projects in its questto grow from 3.0 MTPA to 14 MTPA and further to 25 MTPA of Steel production. EESD is proud to beassociated with other leading Iron & steel companies of the world.

Engineering being undertaken concurrently for following Minerals & Metals Projects:S

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20 MTPA of Beneficiation Plant (BP)Beneficiation Plant at Dabuna, OrissaBeneficiation Plant at Minnesota, USA

20 MTPA of Steel PlantSteel plant at Hazira (DRI, BF, Corex,

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37 MTPA of Pellet Plant (PP) & 18MTPAin PipelinePellet Plant at Paradeep, OrissaPellet Plant at Minnesota, USAPellet Plant at Oman, Vale

Downstream Facilities Plate Mill at Essar Hazirap ( , , ,

Conarc , CSP, HSM, CRM)Steel Plant at Paradeep, OrissaSteel Plant at Minnesota, USASteel Plant at Algoma, Canada

BROWN-FIELD ASSIGNMENTS

EESD provide services for capacity and technology up-gradation, enhancing productivity and quality.

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E Pipe Mill at Essar HaziraService Centers at various locations ofIndia, Europe, UAE, US and Canada.

Installation of HGMS system to improvethe yield and Fe recoveryFiltration System at KirandulAfter Cooler installation to increase theproduction by 10% at Vizag Pellet Plant

Dust Extraction System For Lime PlantFume Dust Extraction SystemScrap Processing, Melting, Casting &RollingRefurbishing, Modernization & capacity

Over 100 Assignments were completed till date in the fields of Iron & Steel Making and rolling mills. Some ofthe major assignments are:

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p y gDRI Plant up-gradationHot DRI continuous feeding systemHot Metal Charging SystemCRCA - Coil Packaging lineTension Leveler & Scale BreakerCRCA - Inspection Cum Trimming LineEffluent Treatment Plant

enhancementUp gradation of CO2 Removal PCS systemDetail engineering for Individual OvenPressure Control system for coke ovenbatteriesM&A Support & Revamping/ Re-Installing/Up-Gradation

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VPSA Absorber Vessel

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POWER:

EESD is equipped with multidisciplinary team of engineers and resources to design power plants.

EESD is supporting Essar’s goal to produce 11,470 MW energy with a portfolio of gas, coal and liquid fuelbased power plants. EESD is proud to be associated with other leading power companies of the world.

Engineering being undertaken concurrently for following Power Projects:  DIVIS

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2x600MW Thermal Power Station, Salaya(Ph-I)2x660MW Supercritical Thermal Power Station, Salaya (Ph-II)4x150MW CFBC Petcoke Fired Plant, Salaya

2x110MW & 325 MW Vadinar Power Company Ltd, Jamnagar 9.2MW Diesel Generator Package, KPRL, Kenya60MW NewZim Steel Cogeneration Plant,Zimbabwe

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2x600MW Thermal Power Station, Mahan3x600MW Thermal Power Station, Tori2x525MW Thermal Power Station, Navbharat2x135MW Multi Fuel Fired Power Station, Hazira

4X150MW Fosterwheeler CFBC BoilerEngineering

EPCM:

EESD has its presence in Project Management Consultancy of all the sectors we serve. With in-depthknowledge and extensive capability to perform engineering services for major industrial sectors and withavailable man power and resources we have for EPMC services, we are well positioned to provide mostpractical and realistic EPMC solutions.

EPCM Services being undertaken concurrently for following Projects:

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EPCM Services being undertaken concurrently for following Projects:

PMC Services for Deep Draught Coal Berth at ParadipPMC for Forming Turning Circle & Approach Channel, HaziraPMC for Deep Draught Bulk Berth at HaziraEngineering & PMC services for Transition Jetty

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Analysis of TG Deck in STAAD-PRO Turbine Floor

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Stress Analysis and Design of Fender Walls

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PORT & TERMINAL:

EESD undertakes basic and detail engineering for ports and associated bulk material handling facilities.

From preparing concept notes to finalizing layouts, to providing complete system design & configuration of allthe top side equipments and conveying systems, we provide end to end engineering services for Port &Terminal and various other Material Handling Projects.

RVICES EESD’s experience in conveyor designs spans across wide range of capacities ranging from 800 TPH to

7000 TPH with single flight conveyor designed for the length of 6 KM.

Essar, India' second largest private port operator with 76MTPA capacity, going up to 158MTPA by FY2013.With 30 MTPA of the dry bulk port and 20 MTPA of all-weather deep draft port & jetty for import of iron ore,pellets, coal, limestone and export of finished steel products at Hazira, EESD is privileged to be a part ofthese projects.

Engineering being undertaken concurrently for following Port & Jetty Projects:

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25 MTPA Hazira Port – Phase I50 MTPA Hazira Port – Phase II46 MTPA Vadinar Port12 MTPA Salaya port – Phase I24 MTPA Salaya Port – Phase II14 MTPA Paradip Coal Berth (BOT)16 MTPA Paradip CQ 3 Berth (BOT)

Integrated Port-cum-IWT Terminal at Sittweand Paletwa, MyanmarIron Ore Berth and Coal Berth at Beira, Mozambique4 MTPA Indonesia Coal Berth

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PIPELINE:

EESD has the capability to plan and engineer long distance cross country & submarine pipelines fortransportation of crude oil, petroleum products, gases and slurries. EESD provide services such asconceptual scheme, feasibility study, on site investigations and route survey, cathodic protection andtelemetry.

253 km slurry pipeline from Dabuna to meter piping Hazira

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253 km slurry pipeline from Dabuna toParadeep267 km slurry pipeline from Kirandul andVizag18 Km of cross country sea water pipelineat SalayaBasic and Detail Engg. Of 3.0 Million inch-

meter piping Hazira16" CBM Gas Transmission Pipe Line ,DurgapurShell NG Pipe Line, Hazira

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High Energy Piping Analysis

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  DIVIS OIL & GAS:

EESD has a wide exposure in refinery configuration and technologies with control on safety, budget andscheduling of the complete project.

EESD provides engineering services to Essar Oil which is one of the largest oil refineries expansion in India.

Offshore:

RVICES EESD offer a full range of engineering capabilities and solutions that draw upon the expertise in electrical,

instrumentation, mechanical, civil and structural engineering and other critical disciplines. EESD provideservices for the entire lifecycle of a project, beginning with the initial studies evaluating a project's potentialand including conceptual designs, preliminary engineering, detailed engineering and design, procurement,project and construction management, start-up and commissioning. Applying the expertise through servicesunique to business markets, EESD offer expertise in three main market segments: Deepwater, Shelf andFPSO.

Engineering being undertaken concurrently for following OIL & GAS:

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Refinery & Petrochemical:

EESD offer expertise in every major area of refinery and petrochemical work. Through deep involvement inevery aspect of refinery and petrochemical development, the depth and breadth of EESD knowledge andexperience is unmatched in the industry.

ONGC D1 Development ProjectONGC Neelam & Heera Re-construction Project

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From an initial business evaluation study to a complete turnkey grassroots project, EESD has the provenability to bring strategic visions to business reality. EESD personnel have extensive knowledge of the overallprocess as it affects each of their individual disciplines. EESD has provided the services in every phase ofthe project execution including FEED, Detailed Engineering, Procurement and Construction Management.

Engineering being undertaken concurrently for following REFINERY & PETROCHEMICAL

C l B d M th R i j Matix Fertilizer Plant Durgapur

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4 MMTPA Vadinar Oil Terminal Limited16 MMTPA Refinery Expansion Project34 MMTPA Refinery Expansion Project –IICrude Oil Terminal (COT), VadinarKenya Petroleum Refinery Limited (KPRL)- Up-gradation

Matix Fertilizer Plant, Durgapur15 MMTPA IOCL Refinery ISBL, ParadipOSBL facilities for Jurong Aromatic Complex,SingaporeEOL 20MMTPA CDU AugmentationStanlow Refinery Up-gradation, UKHydrogen Manufacturing Unit- 2 at EOL

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ISOMETRIC DRAWING OF INTERCONNECTIONG PIPE OF INI CASTER

HOT BOX ANALYSIS OF VGO REACTOR

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SOFTWARES:

EESD uses advanced engineering software & tools to aid fast and efficient production of engineeringdeliverables and document management.

Auto CAD Elite

PDSSS Pipe

PRO ModelSmart Plant

ETAPLuxicon

Steam ProMarian

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CLIENTELE

FlarenetHYSYSPipenetPipenet StudioSmart Plant P& IDCaesar IIOrthogen

BeltSTATHelix MujaMath CADPneumatic Conveying SysPV EliteMat CAD

ReviewSTADD FoundationSTADD Pro STRUCADMost2DPRO Engineer

Smart Plant ElectricalFlowelInfomakerInstru CACLIntoolsGT Pro

SAPDocument Control IndexDocumentumMS PlannerPrimavera

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Arcelor Mittal South Africa Ltd.Jindal Shadeed Iron & Steel LLCJurong Corp.Qatar Design ConsortiumQatar Steel Company Vale International, SAHindustan Petroleum Corp. Ltd.

L&T Special Steel and Heavy Forging Pvt. Ltd.Matix Projects Pvt. Ltd.Shell Technology India Pvt. Ltd. Essar Steel Algoma IncMinnesota Steel Industries LLC.NewZim Steel Pvt. Ltd.

Services Ltd.Essar Logistics Ltd.Essar Offshore Subsea Ltd.Essar Oil Ltd.Essar Power Ltd.Essar Steel India Ltd.Vadinar Oil Terminal Ltd.

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SOME OF THE COMPLETED & COMISSIONED PROJECTS:

5 MTPA Steel Plant, Hazira1.5 MTPA, 5 M Wide Plate Mill, Hazira

Upgrading MIDREX-PCS System for ArcelorMittal, South Africa

Indian Oil Corporation Ltd.Oil & Natural Gas CorporationAsia Motor Works

PT Manoor Bulatn LestariEssar Bulk Terminal Ltd.Essar Heavy Engineering

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2X4.5 MTPA Pellet Plant, OmenIOPC on Coke Oven Battery at ESAI, Canada (For the First Time in the World)2X110MW Power Plant Vadinar2x600MW Thermal Power Plant, Salaya2x600MW Thermal Power Plant, Mahan

2X4.5 MTPA Pellet Plant for Vale, Oman4 MMTPA VOTL - Train I, Port's & Terminal ExpansionEOL Train-1EOL Train I Refinery Expansion-10.5MMTPA TO 16MMTPACoal Bed Methane (CBM) Field Development

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Erection Schemes by EESD

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OUR PARENTAGE

A strategic business unit of Aegis Limited, EESD is currently focused on projects of Iron & Steel, Oil & Gas,

Petrochemical, Power and Port & Terminal

Aegis Limited is a 100% subsidiary of Essar Group, revenue of approx. USD 1 Billion. Its global footprint

spans 50 centers across US & India, 3 partner centers around the world with 60,000 employees and growing.

Aegis has a track record in bringing both process and technology innovation to the industry. Today, several

  DIVIS Fortune 500 clients trust Aegis to manage their customer interaction processes.

The Essar Group is a multinational conglomerate and a leading player in the sectors of Steel, Oil & Gas,

Power, BPO & Telecom Services, Shipping, Ports, and Projects. With operations in more than 25 countries

across five continents, the Group employs 75,000 people, and has revenues of USD 17 billion.

North America & Europe

5.0 MTPA - Algoma Expansion

Prospective Projects / Under Study

Trinidad- 2.5 MTPASteel Project

Iran – Steel Project

Capex & Debottlenecking/ Expansion

Under Construction / Development

Prospective Projects / Under Study

RVICES 6.5 MTPA – Minnesota Beneficiation

Plant

7.0 MTPA - Minnesota Pellet Plant

Stanlow UK refinery Expansion

Asian Projects (other than India)

Iran – Steel Project

Spain, Germany, Ukraine – Steel Service Centers

HSM Vietnam 2.0 MTPA

India – ISP- Jharkhand, Orissa, Chhattisgarh,

Karnataka

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External Clients:

Qatar Steel DRI Up-gradation Projects

2*4.5 MTPA Pellet Plant – VALE, Oman

Indian Projects

5 MTPA Steel Plant

1.5 MTPA Plate MillAfrica Projects

Asian Projects (other than India)

Aries Indonesia – Mining,

Infrastructure, Coal Berth

PT Essar Indonesia 0.4 MTPA

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Contact Details

15 MTPA Iron Ore Distribution Center VALE,

Malaysia

Arcelor Mittal Saldanha Project, South Africa

IOCL – Paradip Refinery, India

Indo-Myanmar Port, Myanmar

Jurong Aromatic Complex, Singapore

KOMO Airport, Papua Guinea

0.6 MTPA Pipe Mill

12 MTPA Beneficiation Plant

12 MTPA Pellet Plant

10000 MW Power Plant Projects

34 MTPA Refinery Projects

3850 TPD Fertilizer Projects

Pipeline Projects

Various Capex & Debottlenecking Projects

Zimbabwe – 2 MTPA Steel Plant

Zimbabwe - 60 MW Power Plant

Mozambique –Coal Berth Port

Mozambique –Iron Ore Berth Port

Kenya – POL Terminal

Kenya - 10MW Power

Kenya - Petroleum Plant

Zambia – Power Plant

Nigeria – Power Plant

Uganda – Refinery Plant

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Contact Details

Essar Engineering Services Division

Essar Technopark, Old Swan Mill Compound, LBS Marg, Kurla (W), Mumbai 400070, IndiaTel : +91 22 6733 5000Fax : +91 22 6637 6600

Email: info-eesl@essar.com

27th KM, Surat-Hazira Rd,Essar Group, Surat, Hazira 394 270Tel : +91 261 668 2400Fax : +91 261 668 2790

Embassy Heights, ‘C’ Block, Ground Floor, Magrath Road, Bangalore 560001Tel: +9180 6637 6000

Essar House, Y-16 Block-EP, Sector-V, Salt Lake, Kolkata, 700091Tel: +91 33 6612 6668Fax: +91 33 6612 6600

Uganda Refinery Plant

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