Essel Propack Limited

Top F loor, Times tower, Kamala city, Senapati Bapat Marg, Lower Parel,Mumbai - 400 013 , India

Tel: +91-22-2481 9000 Fax: +91-22-24914649

Sales officesAhmedabad |Bangalore|Chennai|Delhi | Hyderabad|Kolkatta

For more information Email to: info@ep.esselgroup.comVisit: www.esselpropack.com

Essel Propack was founded in 1984 and since Innovation over last 25 years to develop new tube

inception; it has been on a value added growth track. structures which complement the changing need of

Essel Propack has sustained its position as a global our customer's customer (End-Consumer).

market leader in laminated tubes with Production sites

in India, China, US, UK, Germany, Poland, Russia, With our in-house graphics and printing capabilities

Egypt, Philippines, Colombia and Mexico. The global we can as well offer professional support starting from

presence continues to expand. product development to tube delivery. We are

commit ted to h igh qual i ty standards, del ivery

We manufacture tubes for Oral care, Cosmetics, re l i ab i l i t y, ou ts tand ing cus tomer se r v ice and

Pharma, Food and Industrial products. The mainstay continuous improvements based on customer needs

of the sustained growth has been a continuous and market requirements.

Company overviewWe work with a simple principle:

continuous innovation to offer our

customers an advant

in their markets

EDGE

Laminate is the core material of the tube. It forms the The barrier prevents the diffusion of molecular

complete tube body. We can offer you different structures. Thus the contents of the tube are

options from 200µ to 400µ with different barrier protected from oxygen and other elements. On the

properties. The laminate can be made of 3 up to 5 other hand, solvents or aromatic substances are

layers. prevented from escaping uncontrolled out of the tube.

Our standard laminates are composite materials made For sensitive or aggressive products high barrier

from LLDPE and contain a barrier layer. Due to the properties should be chosen.

multi-layer structure of the foils with the barrier layer in Besides the common barriers we also offer special

between your product will be protected in the best solutions, like laminate without any barrier layer or the

possible way, even if it is an aggressive product like use of a PET barrier. In addition to white and

depilatory cream or a damageable or sensitive transparent laminates we use foils with silver high

product like mayonnaise or silicones. gloss finish.

Pioneering the era of sustainable

solutions.

Laminate

Virtue immerging from within;

A Quest to attain quality with

consistency for variety, variation

and versatility

As a special production feature we manufacture our Striping Insertshoulders in line. We use transparent granules and a The striping insert is placed on the shoulder inside the

colour master batch to form a big variety of different tube. This insert is used mainly for oral care tubes,

shoulder shapes with our own tools, i.e. we are e.g. two coloured toothpaste. It is a small pipe which

independent of the delivery of certain parts, since the has a larger opening in the middle and five smaller side

same base material is used for all shoulders. We can openings. The white paste is pushed out through the

produce custom colours for all shoulders. central opening while the coloured stripes are laid on

the white toothpaste through the small side openings.

Besides the combination of different diameters and

threads we are also able to make openings of most Dual Tubesdifferent shapes, like round openings and various Essel Propack has come out with the innovative tube other shapes. In addition, we can also offer a shoulder packaging that has a cleverly designed two-chamber form with nozzle for certain diameters to allow precise system and tube head. These features ensure that the application of the fil l ing good. two components do not come into contact with each

other prior to being squeezed out of the tube and that

IBL Shoulder Barrier they are dispensed in the ratio of 1: 1. The product is

Different to the body, the ordinary tube shoulder has thus applied in stripes. The divider is made up of either

no additional barrier. However, we offer you the Polyethylene layer or aluminums barrier layer in the

possibility of having an extra shoulder insert with laminate or the plastic barrier Layer in the laminate that

barrier properties, the so-called IBL. This is a rondelle keeps the two components reliably separate in the

which is placed inside the tube on top of the HDPE tube and effectively prevents the penetration of light,

shoulder and which consists of a combination of PE oxygen or hydrogen.

layers with a barrier layer inserted in between. The

usual barrier is EVOH, but it can also be made of Different shape Shoulders aluminium, if required. Essel Propack can offer different shape shoulder like

Round , Lipstick applicator type. This shape shoulders

are specifically designed for Personal care products

Oval shoulders l ike Lip Balm , Lipstick etc applications . Presently

Essel Propack gives Oval tubes. This is made possible the tooling are available in 19mm , 22mm, 38 mm

with inline compression molding of the shoulder in tubes.

tube making. The oval shoulder tooling are available

for 30mm and 40 mm diameter for Plastic Co-ex tubes

and 22 mm , 30 mm and 38 mm diameter in

Laminated tubes. Presently the oval tubes are used in

Cosmetics and Personal Care Products

Shoulder

An

of endless possibilities:

from aesthetics to convenience

and special usage to precision.

advant EDGE

The cap is an important component of the tube and transparent with different graduations. Of course the

can increase the value of the complete pack both colours can also be adjusted to product series already

visually and functionally. We are in a position to make existing.

use of all conceivable forms of caps, including stand- In addition the aspect of the cap can be improved by

up and screw caps, flips tops as well nozzles and metall ization, varnishing, foil blocking with most

sponge applicators. different foils or printing, e.g. with your logo.

There are almost no limits for cap colours. Caps can A top seal as first use protection is available for almost

be delivered in any conceivable pantone colour, also all threads shoulder and can thus be placed on the

with iriodine shape. The caps can be opaque or semi- tube practically under any screwed cap or top.

Caps

Oral Pharma

Cosmetics Food

Spreading the advantacross industries

EDGE

Cosmetics

New ProductDevelopment

FoodPharmaceuticalOral Care

Industrial

Instilling eco-advantage in wrapping

the future Our standard developed over many years is based on also adapt pallets to special requirements of our

flexibility, efficiency and cost optimization. We choose customers.

the packing for your tubes which is adapted to your Our s tandard car tons a re made o f recyc led

requirements in the best possible way. corrugated cardboard. The tubes are packed with the

Usually, we deliver all tubes on Euro and Universal cap down. The rear opening of the tubes is covered

pallets. Their Standard dimensions are 120 x 80 cm with a PE film for dust protection. Using uniform

and 100 x 80 cm resp. cartons for many formats we have optimized the costs

To make optimum use of the height of the truck or by higher purchase volumes and less storekeeping.

standard sea freight containers, we have designed our If required, we can provide you with individual cartons

warehouse for a pallet height of 2 m. Thus we achieve with special inserts, e.g. different corrugated inserts.

the highest possible amount of tubes on a pallet and Of course, we are also prepared to use a custom

best possible utilization of the freight capacity. We can packing scheme provided by you.

Packaging

Painting your canvas with a touch of

elegance and art Our Internal facilities offer you high-quality printing up DIGITAL LAMINATE PRINTING

to 6 colours plus varnishing in gloss and matt quality. With the increasing demands for smaller volumes, We

In our internal process we use the letterpress now have our new technology of Digital Printing

technology. directly on the laminate at our state of the art Digital

Our in-house graphic department guarantees flexible Laminate Printing Studio. With this technology , No

and quick handl ing and gives you competent conventional printing plates are required and few

guidance for the realization of your products. This machine setups are needed. Different varnishing and

includes analysis of your first designs, consultation for foil blocking are available in this process as well.

an optimal implementation of your design, up to final Th i s techno logy ca te rs to va r i ous cus tomer

printing and of course on-site service at the approval requirements like:-

of the printing. 1) low volumes

We work with help of different software’s e.g. Adobe 2) Swift deliveries & complements your special

Acrobat 6 , Photoshop CS5 , Il lustrator CS5 , requirements.

CorelDrawX3 . Besides this we use workflow for 3) Product /Brand registrat ion – Advert isement

processing and outputting the design files on ESKO Agency

Imagesetter. ESKO workflow helps us to optimize our 4) Export registration / Pharma registration.

productivity with ease and quality. ESKO is a well 4) New product promotion/Pilot Study and market

known application as well as machinery provider to study

packaging industry

Besides standard lacquering (glossy or matt), it is also

possible to apply different coats of lacquer on an

image or special effect varnishes.

Printing & Graphics

Innovation comes from inspiration;

An inspiration to evolve

consistently and incessantly for a

brighter tomorrow.

The Company is having dedicated Creativity and Minitubes: Oral care and personal care product

Innovation(C&I) department set up in 1998. Highly manufacturers have been offering small packaging of

Educated Scientists and Technologist are working in these p roduc ts i n sache ts wh ich c rea tes a

C&I department. Work of C&I department in EP goes psychological barrier in switching to large tube format.

far beyond creating new products or discovering new The mini tubes produced by Essel Propack give the

business categories, It stretches to identify new raw opportunity to replace sachet, facilitating an easier

materials, Improvising existing Product designs, transition to large format of tubes.

enhancing existing capabilities and discovering new

technology. Decade of sincere work by the C&I team, Inviseam tubes: New tubing technology that form the

made the Company popular and earned the respect of side seam in such a manner that the same is almost

being the most “Innovative specialty packaging Co.” in “Invisible”. Invisibility of the seam enhances the

the world. decoration possibilities in laminated tubes.

The Creativity and innovation Department has State of Sustainable tube: Creativity and Innovation team the Art Laboratory at vasind near Mumbai. The C&I have been working on the 'Sustainable tube design' laboratory has latest Testing facil i t ies covering, for quite some time now. Outcome of the extensive Analytical Lab, Barrier Lab, and Sensory Lab. research work enable EP to come out with PCR (post

consumer regrind) tubes, PIR (post industrial regrind) Essel Propack follows a very rigorous process of “Five tubes and fully bio-degradable tubes. Essel Propack stage Validation process” to introduce any Raw has developed capability of manufacturing of Plastic material, machinery and process. Validation process Tubes with significant amount of PCR content (Brand looks very rigorous but at the end all the qualified called “ETAIN”), without impacting the look, feel and product, process and machinery are included in to co. efficacy of the tubes. SRD (Std. reference Data) list and readily accepted in

to production all EP plant across the Globe. Egnite Tube: High Luster laminated tubes with

superior barrier and fascinating colors. These tubes New Initiatives: have been designed mainly for high-end cosmetics Anticounterfeit features: To combat counterfeits EP and toiletries. has developed laminated tube with security features

such as embedded holography and embedded micro- High Clarity Tubes with UV cut: Essel Propack is text. EP's Anticounterfeit tube design has been well offering high clarity Plastic and Laminated tubes with accepted in many global brands and yielded huge full spectrum of UV A, B &C cut. Because of the UV export order. inhibitor, these tubes protect the filled product from

UV degradation. These tubes are getting popular for

hair gel, face wash gets dentifrice application

Creativity & Innovation

Go and Grow with the success of

our Customers:

Across the Globe with 23 locations

in 11 countries.

Global Presence

Germany

UK

Mexico

USA

Colombia

Egypt

Russia

Poland

China

India

Phllippines