essential add-on options to boost your automation ... · siemens simatic s7-1500 advanced...

Essential Add-on Options to Boost Your Automation Engineering Productivity

2018 Educational Webinar Series

usa.siemens.com/digital-factory Unrestricted © Siemens Industry, Inc. 2018

Unestricted © Siemens AG 2018 05.23.2018 John DeTellem – TIA Portal

Presenter

John DeTellem TIA Portal Engineering Software Product Manager Siemens Digital Factory • John currently manages the TIA Portal engineering software platform,

here in the USA. He has been in this role back in the US for 18 months. • Previously, he served two years in Australia leading the product launch of

Siemens SIMATIC S7-1500 advanced controller and TIA Portal software, and as well. a three year assignment in Germany on the Product Management & Development team for TIA Portal Usability

• John started his career 30 years ago as an Automation Project Engineer/Project Manager in the automotive industry leading projects for Chrysler and BMW primarily based on Allen-Bradley PLC5/CLX, while working for Rockwell Automation.

• He has a BSEE from the University of Iowa


Automation engineering – let’s start at the Controller …Totally Integrated Automation with TIA Portal - Step 7

Step 7 Basic / Professional ... PLC Programming, Configuration,

and online commissioning

Networks, IO, Switches … hardware configuration supports

that fundamentals of a system…

Scalable & Upgradable … start at a basic license, scale up Upgrade older versions to latest

Inclusive – All Controllers … cost effective , basic controller, to

distributed, advanced & PC based


Automation engineering with TIA Portal Step 7 …no cost inclusive add on options

PLCSIM ... PLC Simulation of your

application,

StartDrive … Integrate Drives, and motion The V15 release offers the Advanced

enables more functionality

Online & Communications … the drivers, for all the accessible

communication interfaces – Inclusive within TIA Portal


TIA Portal V15 with TO Kinematics allows highly efficient automation of kinematics/robots

Graphical configuration for standard kinematics and zones

Configuration

Commissioning Kinematic control panel for teach-in and manual control of kinematics

Diagnostic Status and Diagnostic of kinematics

Trace Motion movement records and visualization with 3D Viewer


Automation engineering – TIA Portal with Safety & HMI Base - Add On Options Step 7 Safety, WinCC, Motor Control

Step 7 Safety ... Basic / Advanced, Safety Programming, and IO

WinCC HMI Engineering … Panels and Runtime

basic/comfort/Advanced, and Professional

Simocode ES/Soft Starter ES … add on base components for

motor control devices


TIA Portal – Step 7 / WinCC / StartDrive … Add On Option – Safety Integrated

All from a single source Integrated safety solutions for recording, evaluating, all the way to responding

Reduce complexity by means of an integrated safety solution

Easy fulfillment of machine directives due to standard-conformant evaluation and certified products

Analyze Evaluate React

PROFINET/PROFISAFE


Startdrive V15 Safety-Integrated acceptance test … Add On Option – extension license for Start Drive

Feature/function • Managed acceptance test assistant for all drive-based,

safety-integrated functions (basic and extended safety) • Automatic and safety-function-specific creation of traces • Generation of an acceptance protocol as an Excel file • Available for G110M, G120, G120C, G120D, G120P

Benefits • Efficient execution and documentation of the

safety acceptance test • Support in compliance with the machinery directive • High time saving

CU320-2 based drives G120


One Engineering Framework – Automation TIA Portal base - Add On Options


“All in one” framework - Integrated Engineering PLC & HMI … a automation solution engineering within one environment

Intuitive, Efficient, based on concepts that have been successful in previous generation products

PLC integrated with HMI … Drag & Drop, Alarms & Diagnostics, UDTs Functions & Faceplates, Libraries

Intergrated simulation … Proof of concept PLC logic with HMI on a PC, test HMI changes directly before loading device

PLC as the alarm server … system diagnostics, application alarms, and process tags supervision’s alarms


Simple repeatability

Know

how protection

Opt

imiz

ed w

orkf

low

Scalable and Flexible & Modular projects

Shorter time-to-market

Innovative concepts


Automation Library - Global & Project … no cost add on option


AutomationML and TIA Portal Openness … no cost add on option

Transfer data from the Electrical Engineering tool to the TIA Portal

Electrical Engineering tools

Process signals

Hardware engineering

Network engineering

TIA Portal

Tags

Hardware

Network Reduce engineering time, eliminate errors, Shorter time to market

Automatic Generation Data exchange using international standard

Automation Markup Language

NEW


Select, configure and order products for Totally Integrated Automation quickly and easily

Feature / Function Benefit

Integrate to TIA Portal & EPLAN • Projects can be imported into the

TIA portal or EPLAN

• Creation of plant concepts in the preliminary project phase

• Time savings through the seamless transition to the project engineering

24 V DC Power consumption • setting up a 24V power supplies

• Direct supply planning of configured 24 V Power Supplies

SIRIUS Modular System • TIA for the Circuit Breakers,

Contactors, ….

• Availability of all motor circuit breaker, contactors and overload relays Graphical configuration support

The “TIA Selection Tool” Free for download, or use online


TIA Portal Openness … no cost add on option

Public API1)

Fully automatic execution of actions

Simplified operator control with own user interface

Own program

EXE

Import/export

XML


TIA Portal Openness … no cost add on option – supports StartDrive

Feature/function • User-defined settings in many drives in a project at once • TIA Portal external application • Simple and intuitive to use • Usable for the SINAMICS G120 family and

CU320-2 based drive units (SINAMICS S120, G130, G150, S150 and MV)

Benefits • Efficient mass data operation • Open source example for use of Openness

interface for drive settings


SIMATIC SiVArc – the visualization generator! … Add On Option

Si Arc V

• Automatically generates HMI visualization solutions • Creates the visualization based on the PLC program • Generates more than 150,000 objects

in less than 10 minutes • Automatic update after changes

to the PLC program

SIMATIC Visualization Architect

Arc Si V


Control program

SIMATIC SiVArc generates HMI projects in the TIA Portal simple, fast and flexible creation

SiVArc Visualization

DB

FC FB DB

FC FB

Rules for generating • Screens and screen objects • Tags and tag tables • Text lists

Automatic generation

HMI library


Totally Integrated Automation – Option Handling … no cost add on option

Option handling in central setup • Various hardware configurations can be stored in the

controller: • Configuration modification in the user program • Retrofitting of options at end of configuration

Maximum configuration: Options: A, B, C, D

A B C D

Configuration upon delivery: Options: A, D

A D

Machine update: Options: A, D, C

A D C


Totally Integrated Automation solutions … Inclusive Add On Options to support MRP

Based on ring topology (IEC 61158-5-10) Max. 50 nodes in the ring • PROFINET IO-Controller • PROFINET IO-Devices • Components of the network infrastructure (IE switches)

200 ms reconfiguration time CPU 1215/17 as MRP Client at least FW V4.1 Configuration and diagnostics in STEP7

Industrial Ethernet

PROFINET

• Improved plant availability • More flexibility • Lower costs since less equipment required

S7-1500

> V4.1

< V4.2

S7-1200


TIA Portal with Multi-User … Add On Option

One common project … stored centrally on a multiuser server

and thus flexibly accessible

HMI, PLC and Motion … permits device- or function-

oriented division of work

System-supported synchronization … reduces the effort for coordination

work in the team

Server project

Local session Local session Local session


TIA Portal – Engineering Framework Support Automatic implementation of configuration tasks

Workflow

Standardization Generation of PLC Generation of HMI

Creation of overall software standards

Generation of the PLC program

Generation of HMI visualizations

Open interfaces

Data exchange, e.g. with planning software

Standardize Improve

quality

Reduce costs Reduced lead times

Simplified collaboration Increased process quality


Requirements on Automation

Access to laboratory/

Machine from

the office C

entr

al d

ata

man

agem

ent

of a

ll re

leva

nt

mac

hine

Dat

a

elminate manual / error-prone (data handling from planning to programming)

Virtual Testing and Optimization


Start with the basics of Simulation…(again inclusive) Transition towards the concepts of virtual commissioning

Simulation of the controller ... with PLCSIM, inclusive

Simulation of the HMI operator device ... with HMI simulation, inclusive Simulation

integrated in the TIA Portal for your

requirements

Simulation of the controller including the communications interfaces (e.g. Web server, OPC-UA, PLC-PLC communication) and connection to virtual or your own developed co-simulations … with PLCSIM Advanced – Extended Offering

... reduces risk and optimizes commissioning

J

Simulation of the Motion Control ... with simulated technology objects, inclusive

IO Check out & Network Simulation and Analysis ... with simulated Proneta and SINETPlan

PLCSIM Advanced


TIA Portal with PLCSIM Advanced – Digital Twin PLC … Add On Option

A virtual controller … for extensive function simulation including communication, know-how protected blocks, Safety and web server

Includes a documented public interface … for exchange of data (I/Os, bit memory, DBs, timers) with customized co-simulation or test software

Support of multiple and distributed instances … for simulation of multiple controllers on a PC/in the network

Benefit: Comprehensive simulation of controller functionality

API

Data

S7 communication, OPC UA, Softbus


Third Party

Universal mainly Automotive Technology-Oriented Applications

… and many more

C/C++ Application WinMOD Matlab Simulink

C/C++

What you should keep in mind …

PLCSIM Advanced

API

Siemens Portfolio

Universal Machines Robot cells (e.g. Automotive)

Process simulation Material flow simulations

PLCSIM Advanced NX Mechatronics Concept Designer

TECNOMATIX Process Simulate

TECNOMATIX Plant Simulation SIMIT

Siemens offers • An integrated system landscape • Ready-to-use interfaces to PLCSIM Advanced

https://www.google.de/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwi6-MvJ0bXSAhWEDBoKHV1tAh4QjRwIBw&url=https://de.mathworks.com/discovery/matlab-vs-r.html&psig=AFQjCNEhNB02fkfX22y81ccRlCijwfa6-A&ust=1488469041442657


From simulation to Virtual Commissioning

Retrofit

Operator Training

Commissioning

Detailed Design

Preliminary Design

Software in the Loop

• Test of single plant parts and components

• Preliminary tests and validation

• Detailed design validation • Performance analysis

• Training of shop floor-personnel

• Upfront validation using virtual equipment

• Shorter breakdown-times

• Validation of the changes of the plant


All key figures From field to management level

Qui

ck a

nd e

ffici

ent

erro

r loc

aliz

atio

n

made-to-measure reporting

energy transparency

Informed decisions


TIA Portal – Step 7 with Compare Editor … no cost add on option

Detailed side-by-side code comparison

Reduced commissioning time with easy identification of code differences


TIA Portal – Step 7 with Trace Editor … no cost add on option

Trace editor – easy troubleshooting for sporadic faults on machine


TIA Portal – System Diagnostics … no cost add on option

System diagnostic No programming necessary … automatically generated at the device configuration

Consistent display concept … on the PLC display, TIA Portal, HMI, Webserver, and includes Drives fault information

Easy and fast identification of errors … clearly displayed error messages of fault location and cause


Runtime System Diagnostics are automatically generated Reduce Engineering, Eliminate Errors, Increase Productivity

Consistent, reliable diagnostics inclusive of third party devices

Display

TIA Portal HMI

Webserver

Diagnosis can be run in PLC-STOP as well


TIA Portal Step 7 / WinCC – ProDiag … Add On Option – requires only a runtime licenses

Customer benefits Configure the process application alarms within the PLC, and automatic generate alarms up to the HMI

Auto update

Automatic code generation

Configure alarm Visualize

Jump into PLC code

Function block

Data block

PLC Tag Table

NEW

DB FB


Machine and plant diagnostics with SIMATIC ProDiag … project-specific specification of the most important settings

"efficient" … one-off specification of the alarm structure

"intelligent" … alarm texts are derived automatically from the texts existing in the project

"international" … complete foreign-language handling of the TIA Portal is available

NEW


Live Demo


TIA Portal Options – ProDiag – Criteria analysis for HMI PLC Code Viewer

Function • The initial value identified in a cycle are marked in the

PLC Code Viewer for ProDiag supervisions • This function is available for S7-GRAPH

since V14 SP1

Benefits Recurring errors can be localized more easily since the causative error sources are marked

Fast visual recognition of causative error sources

New


TIA Portal – Secure Protection Tools … no cost add on option

Know how protection, copy protection … protect intellectual properties against unauthorized editing and illegal copying

Access protection … protection against unauthorized access into your system

VPN, Firewall … consistent engineering of VPN, firewall rules for secured networks


Industrial Security – Challenge of the Digital Factory

Siemens Plant Security Services

Siemens products and systems offer integrated security

Know-how and copy protection

Firewall and VPN (Virtual Private Network)

Authentication and user management

System “hardening”

The Siemens security concept – “Defense in Depth”

Assess Manage Imple-ment


TIA Portal – User Management Controls

TIA Portal V15 TIA Portal V15

UMC NEW Add On Option Windows AD

UMAC UMAC

TIA Portal V15 TIA Portal V15

UMAC UMAC UMAC: User Management and Access Control • Built-in functionality in TIA Portal • Allows personalized access to TIA Portal projects • Define project users, roles and assign them

… no cost add on option

UMC: User Management Component – Add On Option • Extends UMAC by optional use • Manages users/groups outside TIA Portal projects • Import of needed UMC users/groups

into TIA Portal projects • Assigning project roles to them • Authenticates UMC users’ logins afterwards


TIA Portal / S7-1500 supports OPC UA … Add On Option requires only a runtime license

Selectable security policies in Controller and Clients

User authentication and restricted access to PLC tags

Device/application authentication based on certificates

Integrity protection and encrypted communication

OPC UA Security

S7-1500, 1500S, 1500T ET 200SP CPU, PLCSIM Adv.

Unestricted © Siemens AG 2018 05.23.2018 John DeTellem – TIA Portal Seite 42

Data Transparency Overview – “MindSphere” Device level to Cloud to the palm of your hand via an App.


MindSphere Connectivity for plant transparency Flexible Scalable from PLC or Device to SCADA systems / or gateways

MindConnect Function Blocks

Know How and Infrastructure (IT)

MindSphere

S7 OPC UA

MindConnect Gateways Open Gateway

Sensors, PLCs, HMI, SCADA

SIMATIC WinCC

Dat

a si

gnifi

canc

e


TIA Portal with Cloud Connector … Add On Option

*Remote Desktop Protokoll

Cloud Server

PLC/HMI

TIA Portal

TIA Portal Cloud connector

3

RDP 2

TIA Portal Cloud connector 1

4

Cloud connector - function

Establishing a connection to the virtual machine 2

Activating the cloud connector at the PG/PC end 1

Activating the cloud connector at the TIA Portal end 3

Online access to the controller 4

J

TIA Portal Installed On

Virtual Machine in Cloud

Server

TIA Portal Installed On Virtual Machine in Cloud Server


TIA Portal Cloud Connector – The network bridge in the TIA Portal!

Office (IT network)

Production system (Automation network)

Engineering software Vx TIA Portal

Vnext

TIA Portal

Vnext+1

TIA Portal

Connection

Virtualization is the basis!


Energy management – Reduction of energy costs through integrated energy management

SIMATIC Energy Suite and Energy Manager PRO • Scalable energy management from

I/O up to Corporate Level • Easy configuration in TIA Portal • Energy data acquisition fully

integrated in TIA Portal • Automatic generation of the PLC energy program • Web-based energy consumption analysis • Energy monitoring on HMI and SCADA systems


TIA Portal options and TIA Portal Framework Add On Options to address market requirements Industry 4.0

TIA Portal Multiuser Engineering

TIA Portal Teamcenter Gateway

TIA Portal Cloud Connector SIMATIC Energy Suite / S7-EE-Monitor

SIMATIC S7-PLCSIM Advanced

SIMATIC STEP 7 Safety

SIMATIC ODK 1500S

SIMATIC Target 1500S for SIMULINK

SiVArc SIMATIC ProDiag

SIMATIC OPC UA

WinCC/WebUX1)

1) Component of WinCC Runtime Professional

TIA Portal Engineering and Runtime options

TIA User Management Component

Work open, virtual and networked! Digital workflow with TIA Portal

Increase your productivity! Transparent operation with TIA Portal

Reduce your time to market! Integrated engineering with TIA Portal


www.usa.siemens.com\tia-portal


Press / Delivery Release – TIA Portal V15


TIA Portal V15 components Trial software is available for online download


Siemens Online Support – Content includes more than just your product manual

FAQs Get a brief, concrete, and illustrative solution description for a concrete problem or question

Multimedia-based technical contents Quickly gain insights into complex topics by means of multimedia content such as media systems, videos, animations, live broadcasts, etc.

Forum (Product conferences) Exchange know-how and become part of a community with over 270,000 users

Save time in engineering with ready-to-use solutions that can be downloaded for free

Application examples

Topic pages Quickly and easily find the most important entries on a topic at a glance.

Comprehensive access to specific topic The topic pages could be one of the most powerful tools to help you and your customer access the information on topic.


Industry Online Support App Find relevant content with one click on Topic pages


Commissioning & Diagnostic Tool for Profinet Devices Stand Alone – No Cost Option - PRONETA

Customer benefits IO Checkout with PRONETA, to eliminate high cost of automation startup team debugging wiring


SINETPLAN V1.0 SP1 – Siemens Network Planner Planning and simulation tool of PROFINET networks


SIMATIC Automation Tool V3.0 Enhanced hardware support and extensive functionality


Simatic Automation Tool


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