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Your source and facilitator We make the world smaller, we bring the suppliers closer to you. EST MECH PTE LTD Product Brochures

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Page 1: EST MECH PTE LTDestmech.com/aboutus/home_htm_files/catalogue.pdfSAER mining industry pumps are built for extended operation in the toughest environments. They are suitable for underground

Your source and facilitatorWe make the world smaller, we bring the suppliers closer to you.

EST MECH PTE LTDProduct Brochures

Page 2: EST MECH PTE LTDestmech.com/aboutus/home_htm_files/catalogue.pdfSAER mining industry pumps are built for extended operation in the toughest environments. They are suitable for underground

History:

The company was solely an entrepreneur's aspiration from 2011 to provide a reliable source of original engineering equipments and parts which has no local presence and support. Oversea manufacturers sees us as a bridge to “connect” with their customers in Singapore and today, our sales network covers Indonesia, Thailand, Vietnam, Malaysia and Philippines.

In the same year, it has also initiated Service Liberalization Program, an idea of co-opetition which the company is continuously introducing its value to the market.

To provide one stop service to its customers and fulfil the obligation to all partners, it expands its service network through collaborating with reliable local workshops to meet requirement of overhaul services and repairs of various rotating mechanical equipments and electrical motors.

In January 2014, the company took a new name Est Mech Pte Ltd as a platform to provide project's facilitating services. By the beginning of 2015, the company has collabrated with various oversea products manufacturers to grow their local presence through its strong sales networks in Asia as their project's facilitator and/or their exclusive marketing partner for Asia region for wide product ranges from Pumps, Gearboxes & Gear-motors, Blowers, Fans, Mixers & Agitators, valves and etc.

Today, the company continues their daily operation with its obligation to grow the market shares for its partners.

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Page 3: EST MECH PTE LTDestmech.com/aboutus/home_htm_files/catalogue.pdfSAER mining industry pumps are built for extended operation in the toughest environments. They are suitable for underground

SAER mining industry pumps are built for extended operation in the toughestenvironments. They are suitable for undergrounddewatering, water treatment, dust suppression,processing, water transfer, drainage etc. and areconstructed from corrosion-resistant Duplex or AISI 316 Stainless Steel or Bronze Marine as appropriate – and all styles can be customized tosuit your exact application.

SAER pumps are not afraid of rocks, mine debris or detritus from pits and wells.

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Page 4: EST MECH PTE LTDestmech.com/aboutus/home_htm_files/catalogue.pdfSAER mining industry pumps are built for extended operation in the toughest environments. They are suitable for underground

Applications (Submersible pumps range):- DRAINAGE. Multi-blade impeller for light water. Applications: rainwater, surface irrigation.- VORTEX. Vortex impeller suitable for pumping liquids containinglarge solids and/or fi brous materials. Applications: urban seweragesystems, animal breeding plants.- SAND VORTEX. mpeller in Polyurethane with a stainless steel core.Applications in plants with an high sand presence, in marble workcompanies, in the ceramic industry, crystals machining or industrialprocesses where there’s presence of abrasives liquids.- SINGLE CHANNEL. Single channel impeller, for liquids containingfi brous materials and/or suspended solids. Applications: purifi cationplants, tanneries, animal breeding plants.- HIGH PERFORMANCE. Multi-channel open rotor with high hydrauliceffi ciency, with selfcleaning blade profi le which, through a specialadjustable suction fl ange with grooves, allows the expulsion of solidsand also fi brous.- WITH CHANNELS. Closed multi-channel impeller, for clean liquidspumping or slightly laden liquids in handling absence of fi lamentousmaterials. Applications: large drainage systems, purifi cation plants(e.g. airport).- GRINDER. Multi-blade suction impeller with grinding group instainless steel AISI 420, particularly suitable as a grinder for paper ortextile materials. Applications: clearance of waste waters originatingfrom service stations, residential communities, camping sites, etc.- OPEN DOUBLE CHANNEL. Impellers are equipped of a special grindersystem and are projected for waters and mud coming from agriculturaldrainages.

The Faggiolati Pumps SpA, is certified ISO:9001 andISO:14001 works in the national and internationalfield.It is specialized in designing and manufacturing submersible electric pumps, mixers andaerators with metallurgies that go from thelamellar graphite cast-iron to the austenitic 316st. steel, Duplex, Hastelloy alloy up to the Bronzeand its alloys. All its metallurgies are certified and of Italian origin.

The available hydraulic versions are: Drainage,Grinder, Single-Channel, Vortex and highefficiency Multi-channel.Electric motors are all in Premium Efficiency IE3class and, up to powers of 50 kW, are certifiedaccording to anti explosion legislation ATEX.We are currently completing certifi cation UL/CSA(USA Canada).

The product range has different models available in a variety of versions,from 0.5 kW to 350 kW, 2-4-6-8-10-12 poles.For proper system operation and reduced energy consumption, it is agood idea to choose the type of hydraulics that best suit the specifi c use.

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Page 5: EST MECH PTE LTDestmech.com/aboutus/home_htm_files/catalogue.pdfSAER mining industry pumps are built for extended operation in the toughest environments. They are suitable for underground

SUBMERSIBLE AERATOR

ARIAL JET Arial jet are frequently used in waste water treatment plants, specially during homogenisation and equalisation, pre-airing stages, biological oxidation stages, oxidation-nitrification stages, sludge stabilisation and post-airing stages.

OSSI JETOssi jet are mainly used for oxidation, CO2 neutralisation, sludge re-using, ozonisation/mixing and foam reduction.

MISCELATORI SOMMERGIBILISUBMERSIBILE MIXER

The range of our production includes also mixing products:Mixers with multipolar electric motors (4-6-8-10 -12 poles) assembled directly to the two blades or three blades propellers designed with a selfcleaning profile,optimised at high efficiency; it is completely casted in st.steel AISI 316 without welding suitable for the mixing and suspension of slurries, of diff erent types of liquids, specially used in cleaning plants, painting and feeding plants.

The Mixer range with power from 0,6 kW to 10 kW is divided in:Serie GM: motor housing Cast iron EN-GJL-250; propellerStainless steel AISI 316; electric cable Neoprene H07RN/F; shaft Stainless steel AISI 420; o-rings Nitrile; bolts A2 class; mechanical seal Silicon Carbide/Silicon Carbide.Serie XM: motor housing Stainless steel AISI 316; propellerStainless steel AISI 316; electric cable Neoprene H07RN/F; shaft Stainless steel AISI 316L; o-rings Viton; bolts A4 class; mechanical seal Silicon Carbide/Carbide/Viton.Standard fi ttings: orientable lifting bar, complete with clampin hot galvanised steel and stainless steel AISI 304-316; Floor fixing, orientable lifting crane, in galvanised steel and stainless steel AISI 304-316, complete with lifting winch, according to norm.

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Page 7: EST MECH PTE LTDestmech.com/aboutus/home_htm_files/catalogue.pdfSAER mining industry pumps are built for extended operation in the toughest environments. They are suitable for underground

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Page 8: EST MECH PTE LTDestmech.com/aboutus/home_htm_files/catalogue.pdfSAER mining industry pumps are built for extended operation in the toughest environments. They are suitable for underground

APPLICATIONS

Water and Waste waterDigested Sewage Sludge, Activated Sludge, De-Watered Effluent Sludge, Bio Sludge, Industrial Effluents, Poly Electrolytes, Flocculants, Oily Sludge, Oilwater separation, Lime dosing, Alum Feed, Scum SugarSulphited Sugar Juice, Massecuite, Magma, Melt, Molasses, Phospheric acid, Milk of Lime, Flocculant Dosing, Effuluent SludgePulp and PaperMedium and High consistency Pulp, Titanium dioxide, Sodium Silicate, Alum, Latex, Kitchen Coating Slurry, Glue, Black Liquor, Calcium carbonate, Starch slurry, cooked starch, colour, ResinDetergents Cosmetics & ToiletriesCreams, Shampoo, Heavy liquid emulsion, Lotion concentrate, Selenium liquid, Liquid make up, Tooth paste, Soap solutionOil and GasDrilling mud, Oil sludge, skimming, waste, Skimmer oil from API, Oil & wax mixture, Multiphase fluid transfer, Crude oil & water transfer, Offshore oil transfer, Produced water, Oil Water emulsion, ChemicalsPaint & VarnishAcrylic solution, Pigment slurry, Varnishes, Resins, Latex, Pigmented paints, Oil paste, Lacquer, Solvents, Paint premixFood and PharmaOil, Cheese, Milk, Yogurt/Curd, Lactose Paste, Cream, Condensed/Concentrated Milk, Ice-cream, Soy bean concentrate, Taco sauce, Dough, Wheat milk slurry, Yeast, Cake mix, Chocolate, Honey, Syrups, Bulk drug slurries Ointments & Balms, Selenium liquidBreweries, Wineries & DistillariesSpent grain & Yeast transfer, Beer & Wine, Decanted settlings, Diamatacious slurry, Fruit bunch with / without stock, Heavy de-juiced red wine mash, Thick mashes, Thick juices & cider, Must, Spent hops, Spent wash, Wet crushed maltMiningCoal water mixtures, Clay & Mineral slurries, High pressure wash, Dirty water, Cement grout/Grout mix, Explosive mix transfer & filling, Mortar with fine aggregates, Water spray for dust suppression, FlocculantMarineMud, Brine, Bilge water, Sludge, Sewage, Waste oilConstructionWall plastering, Fine aggregate mortar, Sealing compounds, Dispersion plaster, Floor screed, Interior & Exterior plaster, Plaster & Gypsum, Cement & Sand mixture, Cement slurryCeramicClay coatings, Ceramic slurry, Clay slip, Fire clay suspension, Filter press suspention, Glaze, Iron oxide slip, Kaolin, Slaked lime, Bentonite slurry, ColorpasteAgriculturePumping Salty water, Effluent field irrigation, Pumping animal effluent, Stock and domestic water supply, Pumping water containing sand or silt, Transferfrom dams or creeks, Bio sludge, Animal feed transfer, Surface water transferfor cattle, Preparing & conveying pasty animal feed, Molasses animal feedEdible OilCooking oil, Soy Bean concentrate, Peanut butter, Refined oil Lecithin, De odorised oil, Oil with wax, Fatty acids, Gums, Acid oil, Soapstock, Crude Palmoil, Bleached palm oil, Mustard oil, Soap StockChemicalsAcetone, Alum, Alumina slurry, Barium carbonate slurry, Benzene & polymer, Boric acid solution, Plutonium oxide, Polyphosphoric acid, Sodium bisulfate,Sodium peroxide, Terephthalic acid, Zinc oxide, Zinc slurry, Zinc & NickelhydratesMan made fibreViscose, Viscosev flakes, Pulp with Sodium Hydroxide, Fixing Agents, Bleaching Agents, Flocculants, ETP sludge

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Page 9: EST MECH PTE LTDestmech.com/aboutus/home_htm_files/catalogue.pdfSAER mining industry pumps are built for extended operation in the toughest environments. They are suitable for underground

Applications

Oil and Gas production and processing Crude oil,Naptha, Vaccum residue , LFO, Fuel oil , LDO, LSHS, HSD, Turbine oil , Furnace oil ,Lubricating oil, Bitumen, RFOPower PlantFuel oil, LDO, LSHS, HSD, Turbine oil, Furnace oil, Lubricating oil, RFOMarine and Ship BuildingFuel oil, Striping duty, Bitumen, Pitch, Molasses, Glycol, Vegetable oils, Chemicals, Main Engine Lube oil, HFO transfer, Hydraulic oil, Marine Diesel oilMan Made FibreViscose, Viscose Flakes , Pulp with NaOH , Bleaching Agents , Polymeric ResinSteelFuel oil , LDO, LSHS, HSD, Turbine oil , Furnace oil, Lubricating oil, RFO, TarPaperFuel oil , LDO, LSHS, HSD, Turbine oil , Furnace oil, Lubricating oil, Black Liquor, Pine oilSugarFuel oil , LDO, LSHS, HSD, Turbine oil , Furnace oil, Lubricating oil, MolassesFertilizerFuel oil, LDO, LSHS, HSD, Turbine oil , Furnace oil, Lubricating oilEdible OilCooking oil, Soy Bean concentrate, Refined oil, Lecithin, De odorised oil, Oil with wax, Fatty acids , Crude Palm oil , Bleached, Palm oil, Mustard oil, Soap Stock

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Page 14: EST MECH PTE LTDestmech.com/aboutus/home_htm_files/catalogue.pdfSAER mining industry pumps are built for extended operation in the toughest environments. They are suitable for underground

Useful information:

Sync RPM = 120 x Frequency of supply in cycles per second) / No. of PolesNo. of Poles = 120 x Frequency of supply in cycles per second) / RPM

Changing of Speed / Pump Performance:Q2/Q1 = N2/N1 | H2/H1 = (N2/N1)^2 | P2/P1 = (N2/N1)^3Q2/Q1 = D2/D1 | H2/H1 = (D2/D1)^2 | P2/P1 = (D2/D1)^3

Q = Capacity | H = Pressure Head | P = Power | N = Speed | D = Impeller Dia.

P (kw) = [Density (kg/dm3) x Q (m3/hr) x H (m)] / [367 x Efficiency]

Specific Gravity = Density of Fluid (kg/m3) / Density of Water (kg/m3)*Note: Density of water is 1,000 kg/m3 at 4 deg.C

1.0 KgF = 9.80665 Newton1.0 Bar = 14.5 Psi = 10.197 / S.G. = 10^5 N/m2 = 10^5 Pasca = 10197.162129779282 mmwc1.0 m = 999.743993311 mmwc (*Note: mmwc = mmwg = mmH2O)1.0 Psi = 6.895 KPa1.0 KPa = 0.01 Bar1.0 kg/cm2 = 0.981 Bar1.0 metre = 10 Decimeters = 100 Centimeters = 1000 millimeters1.0 m3 = 1000 dm3 = 1000 Litre = 35.3167 ft31.0 m3/hr = 0.2778 L/s *Note: m3/hr = ton/hr / Density in kg/m31.0 cP (Centipoise) = 1 MPas (Millipascal Per second) *Note: Centipoise = Centistroke x Specific Gravity1.0 Poise = 100 cP (Centipoise) = 0.1 Pas (Pascal Second)1.0 Ibs/ft3 = 0.016 kg/dm3Deg. F = (F-32)/1.8 (to Deg.C)1.0 inch = 25.4 mm1.0 mile = 1.61 km1.0 mm = 1000 microns 1.0 Hp = 0.7457 Kw1.0 USgpm = 0.227124 m3/h

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Page 15: EST MECH PTE LTDestmech.com/aboutus/home_htm_files/catalogue.pdfSAER mining industry pumps are built for extended operation in the toughest environments. They are suitable for underground

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Service Liberalization Program

A Co-opetition approach, a concept whereby companies compete and cooperate at the same time, to achieve greater gains in the market (by Adam M. Brandenburger and Barry J. Nalebuff ,Co-opetition (New York: Doubleday, 1996).

To push forward SLP, companies need to challenge the existing assumptions that old rules made the business grows; which unknowingly burden the business moving forward. SLP encourage openness of market in service industry, inspire a change of perceptions to accept the new norm.

Introduction:Service Liberalization Program (SLP) is an initiative to liberalise the service and repair industry to allow better workmanship in support of the plant’s equipments. This aims to increase the reliability of equipment by raising the level of industry technical knowledge through greater opportunity of experience and exposure of different engineering OEM products.

Similar to the Free Trade Agreement (FTA) between countries, SLP is at industry level between the original equipment manufacturers. As fabricated parts becoming more common, original replacement parts with proprietary design clearances must be maintained, thus the emphasis of this SLP is to promote the use of original designed parts, especially in the highly engineered heavy equipments.

The program encourage that supply of original spare parts must always come with letter of compliance from original equipment manufacturer. (OEM parts here means direct supplied parts, proprietary to parts’ manufacturer or original equipment supplier).

SLP channel provide support in supply from and facilitate communication with OEM at a flat rate as admin charge between members and it ensures each member follow strictly the conditions under SLP so to achieve greater reliability of equipments.

This full article is published on www.estmech.com. If you are OEM, workshop, End User or Industry Authority who has an open mind and is interested to support the intention of this program, we welcome you to contact us at [email protected]

Inline with the value of SLP, we promote a channel of supply for replacement spare parts and engineering equipments.

If you are the EQUIPMENTS’ SERVICE & REPAIR CENTER, PLANT’S USER or PLANNER PURCHASER, we welcome your enquiries for us to help you to explore the supply chains from other source domestically and overseas. eg. Singapore, Japan and Europe.

Page 16: EST MECH PTE LTDestmech.com/aboutus/home_htm_files/catalogue.pdfSAER mining industry pumps are built for extended operation in the toughest environments. They are suitable for underground

EST MECH PTE LTD We are the world

Original Equipments supply chain network you need

t: +65 985 00273 (Singapore)t: +62 813 1007 0049 (Indonesia)

e: [email protected]

www.estmech.com

Some previous sourcing from Singapore:- Aluminium Sheet, Grade 7075 T6 Size: 2.03mm thk x 1.22 x 3.66 mtr Quantity: 12 Sheets- Filter Element from Memtec America Corp (from Pall corporation) Filterite PSC 09-10-SDOE/8082255000 Quantity: 15 pcs- Trico 30003 4Oz Glass Optomatic Oiler Quantity: 70 units

Other sourcing successfully delivered for direct drop in replacement:- Gearmotor - Benzers (from Elecon), Sumitomo, Mastergear, Regal, SEW Eurodrive, Watt Eurodrive, Genat & Wood, Musashino Japan, etc- Centrifugal Fan - Sodeca, Union Japan- Centrifugal Pump Spareparts - Gabbioneta Italy, Union Japan, WEMCO- Electric Motors - TECO, ABB, Siemens, Fuji