establishment at may, 25 company with 100% brazilian capital family menegotti sr. ricardo sra....
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Establishment at May, 25
Smithy Erwino Menegotti
Family Company with
100% Brazilian capital
Family MENEGOTTI
Sr. Ricardo Sra. Mércia Srta. Pauline Sr. Sigolf Sra. Cacilda
The MENEGOTTI GROUP Organizational Structure
Boarder Members
Presidency of Boarder
Management
Board
105,5 88,6
156,6
180,9 170,6
194,4 186
155
0
50
100
150
200
250
2008 2009 2010 2011 2012 2013 2014 2015
The Group MENEGOTTI
Revenue R$ (Mi)
Menfund Menmaq
Corporative
*
*Forecast
Menmaq Bussiness Unit;
Construction Machinery
Mission
• To produce a higher level of quality
parts, exceeding customer expectations
and ensuring the continuous growth of
our business, in a sustainable way.
Vision
• To Become preferred supplier in our
industry segment, being among the
top10 suppliers of our customers,
having the respect and admiration of
our employees and competitors.
Ideology
Menegotti Foundry and Machining
Brazil – Santa Catarina – Schroeder
Production Capacity: 3.000 ton/month
Employees: 320
Roof Area: 22.500 m²
Total Area: 200.000 m²
Revenue R$ (Mi)
*
*Forecast
52
38,8
67,6
77,5
59,3
82,2
70,5 65
0
10
20
30
40
50
60
70
80
90
2008 2009 2010 2011 2012 2013 2014 2015
Management Structure
MENEGOTTI
GROUP
Board
MENFUND
Director
José Cláudio M. Cardoso
FOUNDRY
PRODUCTION
Manager
Eberton
Stiegelmaier
ENGINEERING/
QUALITY
Manager
Edervaldo
Oliveira Silva
COMERCIAL/
LOGISTICS/
CFP
Manager
Ricardo Steindel
SUPPLIES /
PCM
Manager
Marcio Faedo
HUMAN
RESOURCES
Coordinator
Ana Cristina
MARKET PRODUCTS
Production parts with medium and high scale, from 0,5Kg to 40kg;
Castings of nodular and grey cast iron, with various degrees complexity. Additional
services include heat treatment, painting, oiling, machining and assembly.
Products
Products
Pressure Plate (GG-25)
Axle Braket (GH65-48-05)
Turbo Charger Bearing Housing (EN-GJL-250)
Compressor Mounting Braket (GGG-40)
Rack Braket (D-4512)
Coupling Device (D-4512)
Rear Braket (D-4512)
Arm Sleeve (D-4512)
Bearing Housing (EN-GJL-250)
Spring Braket (D-4512)
Front Braket (GGG-50)
Cranckshaft (GGG-70)
Arm Gear / Clevis
(D-5506) (FE-50007)
Nut for Power Screw (GGG-60)
Products
Lift Rods (Fork) (GGG-40)
Round Flanged Housing (GGG-50)
Lift Rods (GGG-50)
Spacer (EN-GJL-250)
Pied Support (EN-GJL-300)
Products
Clientes
3.715 4.667 5.052
8.163
10.047
7.386
13.167 14.458
11.092
15.083
13.732
10.705
-
2.000
4.000
6.000
8.000
10.000
12.000
14.000
16.000
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Tons Produced
Investments at Menegotti foundry in the past 10 year R$:110 million,
including 15M at Machining.
5000
12500 12500
25000 25000 25000
36000
0
5000
10000
15000
20000
25000
30000
35000
40000
2004 2006 2008 2010 2012 2014 2015/2016
Installed capacity in casting (Tons)
Enginnering;
Engineering is structured with two specialized teams, one in casting and
another in machining;
Simulation software such as Magmasoft is used to reduce development time
and ensure project success ;
*Pour simulation
Capacity: 30 molds/hour
Plate Size : 515mm x 360 mm
4 Horizontal Molding Line; Vick Jr;
Capacity: 40 molds/hour
Plate Size : 375mm x 340 mm
Capacity: 50 molds/hour
Plate Size : 430mm x 420mm
Capacity: 50 molds/hour
Plate Size : 270mm x 370 mm
Horizontal Mechanical Molding;
Disa 2110 MK3
Capacity : 300 molds/hour
Plate Size : 500mm x 400 mm
Weight : 0,3Kg à 15kg
Automated Vertical Molding;
Loramendi VMM 5060
Capacity : 400 molds/hour
Plate Size: 600mm x 480 mm
Weight: 0,3Kg à 30kg
Automated Vertical Molding;
Vick GCM 66.74.22
Capacity: 70 molds/hour
Plate Size: 740mm x 660 mm
Weight: 10Kg to 60kg
Automated Horizontal Molding
Being Installed SOP First quarter 2016
Core Shop 1
Foundry 1:
Vick 1 (Vertical) 350x315x450mm Blower area: 280x60mm
Vick 2 (Horizontal) 400x400x317mm Blower: 310mm
Vick SPM-20 (Horizontal/Vertical) V: 300X500X450mm Blower: 400x315mm
H: 500x500x350mm Blower: 400x315mm
Shell (Vertical) – Shell 130x180x350mm Blower: 240x240mm
Menegotti Foundry’s core shop has Cold -Box and Shell (vertical and horizontal) to
supply castings of all complexities;
Core Shop 2 Foundry 2:
Gevitec DUBOX (Horizontal) 500x500x350mm Blower: 450mm
Gevitec Unibox (Horizontal/Vertical) V: 300x500x450mm Blower: 200x450mm
H: 500x500x350mm Blower: 450mm
Vick HV3 (Horizontal) 500x500x350mm Blower: 450mm
Icomat (Horizontal) - Shell 390x350x250mm Blower: 370x270mm
Melting & Pouring;
The melting department is equipped with state of the art Inductotherm
induction furnaces.
- 4 melting units of 2 Tons each
- 4 mettling units of 6 Tons each
Process stability is assured with the use of
automated ladle pour system
Shake out and de-risering
The plant designed Lean Manufacturing ensures the flow of the product throughout
the process;
Laboratories & Quality
Well equipped laboratories is one of the most distinctive features of the Menegotti ,
having complete framework for analysis of sands , input receipts and raw materials,
mechanical testing , dimensional analysis , metallography , ultrasound , chemical,
videoscopy and spectrometry ;
Layout
SAND LABORATORY
Sand testing equipment
Sand Compaction Permeability Controller Wet Tensile Strength
SAND LABORATORY
Resistance to compression in
green (R.E.V.) Sand Drying
SAND LABORATORY
Sand testing equipment
Sand Washer Grading Screen
SAND LABORATORY
Sand testing equipment
Muffle furnace
SAND LABORATORY
Sand testing equipment
Frequency of sampling carried out on the sand
Compressibility: Each 2 hours
Humidity : Each 2 hours
Free Water: Each 2 hours
Permeability : Each 2 hours
W.T.S.: Each 2 hours
R.E.V: Each 2 hours
Temperature Sand : Each 2 hours
AFS Clay: 2 times per week
Live Clay: 1 time per shift
Volatil: 1 time per shift
Melting loss: 1 time per shift
Fineness number: 2 times per week
Fineness: 2 times per week
PH sand: Every 5 batches
Acid Demand: Every 5 Batches
SAND LABORATORY
LABORATORY TEST
Casting Layout Perfilometer
Dimensional Analysis
LABORATORY TEST
Casting Design Roundness measurement
LABORATORY TEST
Dimensional Analysis
Dimensional CMM
LABORATORY TEST
Dimensional Analysis
Chemical Analysis
Optical Emission Spectrometer
Menegotti has 2 spectrometers, one per factory.
Carbon Analyzer
LABORATORY TEST
Ultrasound Defects and Nodular
Defects Ultrasound
Menegotti has 6 ultrasound equipment , 3 defects and 3
nodularity.
Ultrasound nodularity
LABORATORY TEST
Videoscope
LABORATORY TEST
Magnetic Particle Analysis
Menegotti has 1 equipment located
at Foundry 2 .
LABORATORY TEST
MECHANICAL AND METALLOGRAPHIC LABORATORY
Metallographic laboratory
Optical microscope Image Analyzer Brinell hardness
Area 2
Area 1
MECHANICAL AND METALLOGRAPHIC LABORATORY
Metallographic laboratory
Mechanical strength test
MECHANICAL AND METALLOGRAPHIC LABORATORY
Mechanical Laboratory
Machining
Machining equipped with high speed lathes and machining centers designed
specifically according to the technical needs of the customers;
6 - Centers Horizontal; (Grob– Romi)
6 – Centers Vertical; (Romi- Doosan – Fanuc)
4 –Lathes Vertical Double (DR-Promaq)
1- Horizontal Wash Machine (DÜRR)
Delivery
Vertical dispatch ensures
better inventory control;
ISO TS 16949:2009 (certified in 2006)
Integrated Quality Managemenet
ISO 9001:2008 (certified in 2000)
ISO 14001:2004 (certified in 2007)
