Module 1

Product Overview

Module Objectives

In this Module we will:

� Discuss the features of the ETG 3000 Product line

� Review different possible architectures

� Discuss the module’s ports

� Discuss initial hardware setup

� Discuss diagnostic lights

FactoryCast ETG Gateway Range

� ETG 30xx range FactoryCast HMI gateway server– All in one Portal Solution for advanced Remote Control and RTU

• Embedded RAS/Modem (PSTN, GSM)

• Embedded Web server & HMI functions

• Integrated I/Os

• Extendable memory: CF card, USB

• Extended operational temperature range: -25 °C to 75 °C

� ETG 1000 range FactoryCast gateway Web server– gateway Web server: for integration of Modbus and Uni-Telway devices

• RAS server/Router gateway: for remote access

• Configurable Web server: for custom device diagnostics & monitoring

� ETG 100 gateway converter– Ethernet to Modbus converter for integration of Modbus serial devices

A scalable range for each requirement

ETG 100

ETG 1000

New!2007

ETG 3000

Hardware Overview

TSX ETG 3000

Common features +

External modem

TSX ETG 3010

Common features +

Embedded PSTN

modem and integrated

I/O

TSX ETG 3021/3022

Common features +

Embedded GSM

modem and integrated

I/O

** ETG 3021 = GSM 900/1800 band & ETG 3022 = GSM 850/1900 band

Gateway Functions – Ethernet to MB Serial

� Gateway function: Ethernet to Modbus serial

– Ethernet ports: Modbus TCP/IP protocol

– Serial port: Modbus RTU master on RS 485 (up to 32 devices)

Gateway ArchitecturesEthernet TCP/IP > Serial Link

� Integration of Modbus serial devices in an Ethernet TCP/IP network infrastructure– Connect any Modbus serial devices (Schneider Electric or Third

party) to an Ethernet TCP/IP network

– Transparent gateway provides Remote programming/setup for maintenance of devices application

– Embedded Web server provides Remote Diagnostics, monitoring and control of serial devices

Twido Soft, etc…

Modbus Access

RemoteProgramming

Modbus RTU

Web Portal

Setup

Diagnostic.

Monitoring.

> Remote programming and monitoring

Ethernet

Gateway Functions - Ethernet to Modem

� Embedded RAS remote access and modem (PSTN or GSM/GPRS) functions

– Embedded PSTN or GSM/GPRS modem depending on the module

– Point-to-point connection (PPP protocol)

– Option of connecting an external modem

– Routing requests: PPP to Ethernet or serial link

– Filtering of IP addresses

Remote Access (RAS) Architectures

via Company network, Intranet / WAN connection

� Connection from Company Network– Transparent gateway provides Remote programming & control of RTU

devices

– Embedded Web server provides Remote Diagnostics, monitoring and control

of RTU devices via predefined or custom Web pages

Ethernet TCP/IP

Modbus RTU

Setup

Diagnostic.

Monitoring.

> Remote programming and monitoring Intranet / WAN / VPN

RAS Architectures Modem Connection to RTU

Devices (Serial or Ethernet)

� Connection through external modems– Provides RAS services for any type of modem link (PSTN, GSM/GPRS,

etc.)

– Via PPP protocol (manages incoming or outgoing calls)

– Provides Backup modem connection in addition to embedded modem

Ethernet TCP/IP

ModemModem Modbus RTU

Setup

Diagnostic.

Monitoring.

Modem / PPP link

ETG 3000 Range – Inter-site Communication

� Connection between remote ETG30xx modules via

modem– Provide Inter-site communication via Modem/PPP connection

– Client/server data exchange between remote installations and

networks

Ethernet TCP/IP

Modem / PPP link

Ethernet TCP/IP

Data ExchangeInter Sites

Modbus RTU Modbus RTU

Site 1 Site 2

Control via PLC program

Sensors / Actuators

Valves, pumps, etc

Direct Control

by ETG 30xx

Integrated I/Os

� Integrated Input /Output are available in ETG 3010, 3021/3022 modules – 6 digital inputs + 2 digital outputs

– Can connect directly Sensors, Actuators, valves, pumps, motors, etc…

– Can be used for standalone I/O control without need of PLC programming

Ethernet TCP/IP

PSTN

GSM

RemoteAccess

Modbus RTU

Communication and Web

Services

Features - Web Server

� HMI Portal: Embedded HMI functions– Data acquisition and data processing

– Graphic monitoring and user Web pages

– Local data logging & remote database connectivity

– Alarming and Reporting via email/SMS

� Web Portal: Embedded Web server – for setup, device & application diagnostics and monitoring

– 32 MB memory for user Web site + compact flash card

– IP filtering + password protection

Communication Services

� Device polling– ETG 3000 acquires device data by polling remote devices

• Polling rate of 500 ms minimum

– ETG 3000 module can poll up to 37 devices (up to 1000 device variables, 100 internal variables)

– 31 slave devices on Modbus serial link, 5 devices on Modbus TCP/IP

� Transparent gateway/routing services– Ethernet TCP/IP to Modbus RTU gateway: Routing Modbus messaging

– Routing Modem to Modbus and Modem to Ethernet TCP/IP

– Routing of I/O scanning service

– “Mini firewall” on board with IP filtering and password protection

� Ethernet TCP/IP communication services– BootP/DHCP/DNS client: automatic assignment of IP address

– FTP and HTTP servers with password protection

– NTP client: clock synchronization of computer system

– SNMP agent: administration of the device by an SNMP manager

� Open communication– SOAP XML communication server for direct connection to IT applications

Ethernet

gateway

Web Server Functions

– Fully Configurable Web Services

• Graphic monitoring: graphic editor and viewer

• Hosting of user defined Web pages

• Hosting of user documents (doc, pdf, etc.)

• 32 MB of flash memory + compact flash/USB key memory extension

� ETG 3000 Web server can be used either as an

HMI Portal or a Maintenance / Diagnostic

information Server

� ETG 3000 Web server provides 2 types of web services

– Predefined Web pages

• Module setup: security, IP configuration, modem,

etc.

• Module and application diagnostics: Device

explorer, Ethernet statistics, Modbus statistics,

etc.

• Data monitoring: read & write Modbus registers

and variables

DataProcessingFormulae

DataProcessingFormulae

E-mail/SMSAlarmingReporting

E-mail/SMSAlarmingReporting

Web HMIgraphics

Web HMIgraphics

DatabaseconnectionDatabase

connection

Dataacquisition

Dataacquisition

Device Discovery &Diagnostics

Device Discovery &Diagnostics

SOAP/XMLCommunication

SOAP/XMLCommunication

Data Logging

Time stamping

Data Logging

Time stamping

Embedded HMI Functions

Data

files

. csv

� SOAP Web Services

– ETG 3000 provide new efficient and open communication means

for interacting directly with information management applications

using standard non proprietary SOAP protocol. (Simple Object

Access Protocol) based on XML data exchange.

– ETG 3000 range can interface directly with application such as;

• Microsoft. NET

• SQL Server

• Microsoft Office, Excel,

• SAP

• MES or ERP application, etc

– Integrated SOAP Web services act as SOAP communications

server, and user can easily design their client applications that can

exchange data directly with ETG 3000 modules..

MES ERP, Dashboard,

Reports, Excel …

Ethernet

ETG 3000 rangeETG 3000 range – SOAP communicationsSOAP communications

HMI & Web Function Configuration Web Designer

Software Overview

� Easy debugging of your application

– Simulation tool to debug the application without module

– Debugging of the graphic screens and Web pages (preview)

Cut deve

lopment

costs

Easy con

figuratio

n,

setup &

debug

� Web and HMI functions can be configured using

Web Designer software– Configuration tool for all Schneider Web server devices

– Delivered free with each Web server module

� Intuitive application design

– Application browser for entire application management

– Including Web page management

– With preview and transfer

� Easy offline configuration of the functions and

services– Offline editing of the graphic screens

– Database connectivity

– Email/alarm

– Calculation: arithmetic and logic scripting

Hardware Overview

ETG 3000 Hardware Overview

Display

panel

12 – 24

VDC power

supply

2 Ethernet

ports

Daisy chain

Serial port 1

Modbus

Serial port 2

(modem)

USB

key

CF

slot

** NOTE: Modules can be mounted on a DIN Rail

ETG 3010/3021/3022 Hardware Overview

Display

panel

12 – 24

VDC power

supply 2 Ethernet

ports

Daisy chain

Serial port 1

Modbus

Serial port 2

(modem)

Integrated

I/O

Embedded

modem

CF slot

USB key

TSX ETG 3010/3021/3022 (double size) Standard interfaces+ embedded modem and I/O

** NOTE: Modules can be mounted on a DIN Rail

Hardware Overview - Connectivity

� Connectivity– Power supply: 12 or 24 VDC

• The module TSX ETG 3000 can be

supplied directly with the Ethernet

Link with PoE function (Power over

Ethernet) to use this possibility we

need to add a PoE adapter

– Ethernet ports (RJ 45): 2 ports 10/100 base-T

• With switching function (for daisy

chain topology)

– Serial COM port 1 (RJ 45): Modbus Master – up

to 32 Modbus slaves

– Serial COM port 2 (9-pin SubD): for external

modem (RS 232C)

2 Ethernet

ports

Daisy chain

Serial port 1

Modbus

Serial port 2

(modem)

12 – 24 VDC

Or

PoE

power supply

12 – 24 VDC

Or

PoE

power supply

12 – 24

VDC power

supply

2 Ethernet

ports

Daisy chain

Serial port 1

Modbus

Serial port 2

(modem)

TSX ETG 3000 TSX ETG 3010/21/22

Hardware Overview - Memory

CF SLOT

To extend

the memory

(1Go)

� Memory expansion

� The TSX ETG 3xxx includes an

internal Flash memory : 32 MB.

– Extension of storage memory is provided by

a Standard Compact Flash slot Type II

in which customer can insert compact flash

cards up to 1Gb.

=S= ref = TSX ETG CF 01GI ( 1Gb).

-25C -> 75C rating

( The Flash memory supports up to 100 000

operations ( write / erase ))

– USB port : TSX ETG 3xxx implements a

USB 1.1 host interface with a standard type

A.

(USB memory stick – up to 1 Gb)

** For industrial applications we don’t recommend the USB

memory ( vibration )

CF SLOT

To extend

the memory

(1Go)

USB port

USB port **

TSX ETG 3000 TSX ETG 3010/21/22

Hardware Overview - Modems

� Specific features

– Integrated modem:

PSTN type (TSX ETG 3010 )

• Connector : RJ11.

• Max speed = 33 600 bits/s

GSM type ( TSX ETG 3021/22 )

• Connector : Module provide with a

coaxial cable and an antenna ( FME

Male )

• GSM Type TSX ETG 3021 (GSM

Socket Modem 900/1800 MHz )

• GSM Type TSX ETG 3022 (GSM

Socket Modem 850/1900 MHz )

TSX ETG 3021/22**

GSM modem

FME

connector

TSX ETG 3010

GSM modem

RJ11

� Specific features

– Integrated I/O:

• 6 discrete inputs, 2 discrete outputs

• Input mains characteristics :

– Source input

– Voltage : 24 Vdc

– Current : 5,8mA

• Ouput main Characteristics :

– Source output

– Voltage 24 Vdc

– Current : 0. 2 A by output

Hardware Overview – Integrated I/O

TSX ETG 3021/22TSX ETG 3010

Integrated

I/O

IN0

IN2

IN4

COM

OUT0

IN1

IN3

IN5

NC

OUT1

0V

Integrated

I/O

� Specific features :

– The battery :

• maintains data in the internal RAM.

• keeps the Real Time Clock of the module.

when power is lost

– The battery is delivered with the TSX ETG 30•• and

must be installed by the user.

Hardware Overview - Battery

Battery : TSX ETG ACC02.

Used for the Datalogging and the Real time clock

� Specific features :

– The TSX ETG 302• uses a GSM modem, so the

use of a SIM card is mandatory in the GSM

world.

• NOTE: A GSM CSD ( DATA

subscription) is required (GPRS not yet

supported )

– The SIM card is located behind the module.

Hardware Overview – GSM SIM Card

– IMEI number is printed on the GSM board of the

module. Used by the GSM network to identify valid

devices

– The IMEI number can be used to stop a stolen

phone from accessing the network.

IMEI number

Hardware Overview – Display Panel

TSX ETG 3000

� Display Panel: provides the first quick diagnostic => Hardware status .

TSX ETG 3010/21/22

ns

ns

off

off

F

OFF

EXT

Pin code errornsnsnsnsONONns

Battery level lowONnsnsnsnsnsns

Firmware ErrorOFFOFFOFFOFFONOFFOFF

Module ReadyOFFOFFOFFOFFOFFONOFF

Self testFFFFFFF

No supply to moduleOFFOFFOFFOFFOFFOFFOFF

COMMENTBATCH2CH1CH0ERRRUNETH

F : Flashing / ns : Not significant / xF Number of Flashing.

TSX ETG 3000

� Display Panel: to provide the first quick diagnostic => ETH status .

TSX ETG 3010/21/22

ns

ns

ns

ns

ns

CH1

Battery level lownsnsnsnsnsON6F

Waiting a @ from Bootp

server

nsnsnsnsnsON5F

Duplicated IP @nsnsnsnsnsOFF4F

Eth cable disconnectnsnsnsnsns3Fns

Eternet link readynsnsnsnsnsONON

COMMENTEXTBATCH2CH0ERRRUNETH

F : Flashing / ns : Not significant / xF Number of Flashing.

Hardware Overview – Display Panel

TSX ETG 3000

� Display Panel: to provide the first quick diagnostic => Communication status

.

TSX ETG 3010/21/22

ns

ns

ns

BAT

MODBUS flashing

according with the speed

nsnsFnsnsnsns

RS 232 flashing

according with the speed

nsFnsnsnsONns

PPP link establishednsnsnsONnsONns

COMMENTEXTCH2CH1CH0ERRRUNETH

F : Flashing / ns : Not significant / xF Number of Flashing.

Hardware Overview – Display Panel

� Specific features

– Wide operating temperature range

• TSX ETG 3000 / 3010 -25 °C to 75 °C

• TSX ETG 3021/3022 0 °C to 60 °C

Hardware Overview - Temperature