europe the home for the cogeneration manufacturing … xavi… · [email protected] gas...
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One powerful future.
Europe – The Home for the Cogeneration
Manufacturing Industry.
François-Xavier [email protected]
Gas Business Development ManagerCATERPILLAR Electric Power Division
Feb 2012
Economic impact of CHP
Boosts wider manufacturing economy
Creates on the site permanent employment
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EPD 2012
$37.278 MachinesEngines $20.114
Financial Products $3.003
2011 total
$60.138
Caterpillar Inc. 2011 Results (million dollars)
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EPD 2012
WW GAS Engines Population
since 1960
45GW
72,000 units
G3304
engineG3306B
engine
G3616
engine
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EPD 2012
7.8G
W5400 units
About 8GW Gas Genset Capacity in Europe over 15 years.
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EPD 2012
Decades of Experience in Combined Heat & Power
Since 1960, Caterpillar and Cat dealers
have provided combined heat & power
solutions to our customers.
– CHP packages
– Power Modules
– Gas Engine Driven Chillers
– Attachments
– Ancillary equipment
– Switchgear
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EPD 2012
Today’s Caterpillar’s CHP Package
2.0 MWe85% 95+% Total Efficiency
~400€ - 600€ / kWe Installed
Natural Gas CHP Generator Set
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EPD 2012
Industrial CHP District Heating Greenhouses
Trigeneration Coal Mine Methane Renewable CHP
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EPD 2012
– Power buy or sell rate $/kWh
– Fuel cost rate $/MMBTU or $/HHV
– Thermal credit $/kW thermal
– Cost of money % interest rates
– Oper. & Maintenance Typically 0.7-1.5 cents/kWh
CHP high level feasibility analysis
CHP plants are economically driven.
Economics are based on rate disparity
(spark spread)
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EPD 2012
Significant European Manufacturing Presence
Caterpillar in Europe.
• about 22,000 Employees
• 29 Manufacturing Locations for Over 50 Years
•3 are manufacturing CHP related gensets.
• Training & Demonstration Center, Spain
• Parts Distribution Centers, Belgium
• WW Gas Headquarter is located in Mannheim, Germany
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EPD 2012
Related Engineering, Construction and Contracting industries
Power plant construction
– Engineering
– Civil contracting
– Project Logistics
– Installation contracting
• Electrical
• Mechanical
• Sound proofing
• Pipe work, water, exhaust, fuel gas
– After treatment equipment
– Project management
– Commissioning & Start up
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EPD 2012
Operation and Service over 25 years life time
Labor intensive related activities
– CHP and Grid operation
• Standard compliance
• Safety and security
– Remote Monitoring & Telemetry
• Alert management, Data acquisition, trending
• Dynamic Optimised Planned Maintenance
– Parts In & Out logistics
– Service
• Inspection
• Preventive maintenance
• Overhauls
– Parts Remanufacturing & Reconditioning
– Training for all Activities
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EPD 2012
Full Time Equivalents jobs
per MW over 10 years
1.25 FTE
About 9,000 FTEwith actual 8GW population
FTE = Full Time Equivalent
Typical Service labor generated over 10 years
Service labor in hours
Overhauls
Electrical
Other
PM
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EPD 2012
Take away
• Europe is the home of CHP business
• CHP stimulates The European Economy
– Creating local service jobs
– Creating innovation and industrial activity & jobs
– In all degree of qualification
• Supporting CHP is well spent public money
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EPD 2012
Thank you for your attention