european explosions protection atex and eac ......ex standards n motors: en 60079-0, en 60079-7 and...

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COMPLETE DRIVE SYSTEMS FROM A SINGLE SOURCE EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC Ex EN Ex LABELLING FOR MOTORS AND GEAR UNITS

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Page 1: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

COMPLETE DRIVE SYSTEMSFROM A SINGLE SOURCE

EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC Ex

EN

Ex LABELLING FOR MOTORS AND GEAR UNITS

Page 2: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

2 3

NORD DRIVESYSTEMS Group

Gear unit production Motor production Inverter production

Gear units Motors Frequency invertersand motor starters

Mechanical products Electronic productsElectrical products

Headquarters and technology centre in Bargteheide near Hamburg

Innovative drive solutions for more than 100 branches of industry

7 production locations with cutting-edge technology produce gear units, motors, inverters etc. for complete drive systems from a single source.

Subsidiaries and sales partners in 98 countries on 5 continents provide local stocks, assembly centres, technical support and customer service.

More than 4,000 employees throughout the world create customised solutions.

The map shown above is for information only and does not claim to be created for or applicable to any legal purpose. For this reason, we do not assume any liability for legality, correctness and completeness.

Page 3: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

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COMPLETE DRIVE SOLUTIONS FROM A SINGLE SOURCESAFEn Reliable productsn Coordinated componentsn NORD's own development and designFLEXIBLEn Modular productsn Scalable functionsn Large range of drive unitsn Complete drive solutionsn Integrated customer logisticsINTERNATIONALn Globally networked organisationn Local advice, assembly and service

CONTENTSEx-compliant products from NORD DRIVESYSTEMS 6European Union ATEX 7EurAsian Economic Union EAC Ex 8Information about dust zones categorisation 10Information about gas zones categorisation 12

Labelling for mechanical and electrical devices 14Example of gear unit label 16Example of motor label 18Example of ATEX gear unit type plate 20Example of EAC Ex gear unit type plate 22Example of ATEX motor type plate 24Example of EAC Ex gear unit type plate 26Hybrid mixtures 28Comparison of DIN EN 13463 and DIN EN ISO 80079-36 30

Scope of delivery: ATEX and EAC Ex gear units 32Scope of delivery: ATEX and EAC Ex motors and electronics 34

Application example for dust explosion protection 36

Enquiry process 38Notes 39

Gear Units

Motors

Drive Solutions

Drive Electronics

Page 4: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

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Ex-COMPLIANT PRODUCTS FROM NORD DRIVESYSTEMSEx drive solutions compliant with standards since 2003NORD DRIVESYSTEMS is a certified manufacturer and has many years of experience with explosion protected drive technology.Explosion protected drives from NORD DRIVESYSTEMS are being used in many fields and sectors of industrial application. n EU Directive 2014/34/EUn Certification by Physikalisch-Technische Bundesanstalt (PTB)n Certification by DEKRA EXAM GmbHn Certification by NANIO CCVE for EAC ExEx-compliant modular systemn Complex combinations of products and optionsn Motorsn Gear unitsn Electronics

Introduction For many years, the EU has been using the ATEX technical standards to ensure the safe operation of machinery and equipment in explosive atmospheres.

Area of EU member states and others such as Norway and Application SwitzerlandBasis Technical standards based on EU standards.

Based on ... Directive 2014/34/EU relates to the application of mechanical and electrical devices in explosion hazard areas.(In addition to this directive, which directly relates to explosion protection, the Ecodesign and RoHS directives must also be complied with.)

Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

n Gear units: DIN EN ISO 80079-36 and DIN EN ISO 80079-37

Documents The suitability of the device for explosion protection is documented by:n Type Test Certificate and Declaration of Conformity for

Category 2 motorsn Declaration of Conformity for Category 3 motorsn Declaration of Conformity for Category 2 and 3 Gear units n Official bodies involved:

– Physikalisch-Technische Bundesanstalt (PTB)– DEKRA EXAM GmbH

Audits The production and quality control of NORD is audited at regular intervals by a Notified Body according to the regulations of 2014/34/EU.

EUROPEAN UNIONATEX:

Page 5: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

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EURASIAN ECONOMIC UNIONEAC Ex

Introduction EAC (abbreviation for EurAsian Conformity) is a label which states that a product complies with the specifications of the Eurasian Economic Union with regard to technical specification, labelling and documentation.EAC Ex indicates conformity with the standard TR CU 012/2011 1) "On safety of equipment intended for use in explosive atmospheres". This contains technical specifications which are largely based on the IEC Ex as well as standards which are used in the EU.

Certified The conformity certification is completed in the form of NORD a declaration and certification. NORD products, their products production and quality management have been accepted

and approved by the certifying body NANIO CCVE. The corresponding certificates can be found under www.nord.com/cms/en/documentation/certificates/certificates.jsp.1) TR CU means "The technical regulation of the customs union“" in Cyrillic

script "TP C"

Area of validity Russia, Belarus, Armenia, Kazakhstan and Kyrgyzstan

Basis TR CU 012/2011 “On safety of equipment intended for use in explosive atmospheres”. Technical standards based on IEC standards (International Electrotechnical Commission), in particular IEC 60079, and ISO 80079.Products from NORD DRIVESYSTEMS compliant with EAC Ex are similarly tested and produced as products according to Directive 2014/34/EU ATEX.

ГОСТ standard IEC StandardГОСТ 31610.0-2014 IEC 6007-0:2011ГОСТ P MЭЌ 60079-31-2013 IEC 60079-31:2013ГОСТ P MЭЌ 60079-7-2012 IEC 60079-7:2006ГОСТ 31610.15-2014 IEC 60079-15:2010

Standards Applied standards for NORD Ex motorsfor NORDEx motors

Directive TR CU 012/2011 2014/34/EU – DIN EN ISO 80079-36

Labelling II Gb c T4 X II2G Ex h IIC T4 GbII Gb c T3 X II2G Ex h IIC T3 GbII Gb c IIB T4 X II2G Ex h IIB T4 GbII Gb c IIB T3 X II2G Ex h IIB T3 GbIII Db c T125°C X II2D Ex h IIIC T125°C DbIII Db c T140°C X II2D Ex h IIIC T140°C DbII Gc T4 X II3G Ex h IIC T4 GcII Gc T3 X II3G Ex h IIC T4 GcIII Dc T125°C X II3D Ex h IIIC T125°C DcIII Dc T140°C X II3D Ex h IIIC T140°C Dc

Variants

Page 6: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

10 11

INFORMATION ABOUT DUST ZONES CATEGORISATION

EPL IEC 60067-0

Device category 2014/34/EC

Applicable in zone

Presence of Ex atmospheres

Prevention of effective ignition sources

Dc 3D 22 rarely/briefly in normal operation

Db 2D 21, 22 occasionally even with normal malfunctions

Da 1D 20, 21, 22permanently or

frequentlyeven with rare malfunctions

1D or Da

is uncommon for

electric motors

Zone 20:The area in which an explosive atmosphere in the form of a cloud of combustible dust in the air is present permanently, over a longer period of time, or frequently.Zone 21:The area in which an explosive atmosphere consisting of a mixture of air and inflammable dust can occasionally form during normal operation.Zone 22:The area in which, during normal operation, an explosive atmosphere in the form of a cloud of combustible dust in the air normally does not occur, and if so, only rarely or for a short time.

Page 7: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

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INFORMATION ABOUT GAS ZONES CATEGORISATION

EPL IEC 60067-0

Device category 2014/34/EC

Applicable in zone

Presence of Ex atmospheres

Prevention of effective ignition sources

Gc 3G 2 rarely/briefly In normal operation

Gb 2G 1, 2 occasionally even with normal malfunctions

Ga 1G 0, 1, 2permanently or fre-

quentlyeven with rare malfunctions

1G or Ga

is uncommon for

electric motors

Zone 0:is an area in which an explosive atmosphere consisting of a mixture of air and flammable gases, vapours or aerosols is present constantly, over long periods or frequently.Zone 1:is an area in which during normal operation an explosive atmosphere consisting of air and flammable gases, vapours or aerosols can form occasionally.Zone 2:The area in which an explosive atmosphere of air and combustible gases, vapours or aerosols normally does not occur, or if so, only occurs for a short time during normal operation.

Page 8: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

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LABELLING FOR MECHANICAL AND ELECTRICAL DEVICES

II 2G Ex h IIC T4 Gc

n DIN EN ISO 80079-36/-37 for gear unitsn EN 60079-ff for motors

Categorisation of device groups(Equipment Protection Level)Group I – typical gas: MethaneGroup IIn IIA – typical gas: Propanen IIB – typical gas: Ethylenen IIC – typical gas: Hydrogen & AcetyleneGroup IIIn IIIA – flammable aerosolsn IIIB – flammable aerosols and non-conductive

dustn IIIC – flammable aerosols and non-conductive

and conductive dust

Temperature classification of gasesT1 – ≤ 450° CT2 – ≤ 300° CT3 – ≤ 200° CT4 – ≤ 135° C

Surface temperatures for dustsT 125° CT 140° Cetc.

Type of ignition protectionMechanical

(Gear units | DIN EN ISO 80079)Electrical

(Motors | EN 60079)

h – Basic labelling(Includes ignition protection types constructional safety “c”, monitoring of sources of ignition "b", and encap-sulation with liquid "k")

Gasese – Increased safety

eb - Level eb “increased safety”ec - Level ec “non-sparking”

d – Pressure resistantde - Pressure resistant, terminal box in “increased safety” variant

Duststa – for Zone 20tb – for Zone 21tc – for Zone 22

EPL(Equipment Protection Level)Group I (mining)n Ma – Protection level: very highn Mb – Protection level: highGroup II (gas, etc.)n Ga – Protection level: very highn Gb – Protection level: highn Gc – Protection level: increasedGroup III (dust)n Da – Protection level: very highn Db – Protection level: highn Dc – Protection level: increaseda - corresponds to Zone 0/20b - corresponds to Zone 1/21c - corresponds to Zone 2/22

Device category gases, aerosols or vapoursn 2G – Zone 1n 3G – Zone 2Dustsn 2D – Zone 21n 3D – Zone 22(Zone 1/21 - occasionally explosive atmosphere)(Zone 2/22 - occasionally and briefly existing explosive atmosphere)

Device groupI – Mining application (mine gas and dust)II – Other application, no mining (gas and dust)

Labelling for Ex standards (standards of the EN 60079 series, or DIN EN ISO 80079)

Page 9: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

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EXAMPLE OF GEAR UNIT LABEL

II 3D Ex h IIIB T125°C Dc X

Stamped in case of special application conditions (special documentation)

Group III (dust) Protection level: increased

Surface temperatures (dust) 125° C

Group III (dust), flammable aerosols and non-conductive dust

Ignition protection labelling for mechanical devices instead of a specification

Labelling for Ex standards

Device category, 3D (Dust) – Zone 22

Device group II equipment for above ground areas

Example: Dust 3DII 2G Ex h IIC T4 Gb X

Stamped in case of special application conditions (special documentation)

Group II (Gas) protection level high

Temperature classification (Gas) <= 135° C

Group II (Gas), typical gas: Hydrogen & Acetylene

Ignition protection labelling for mechanical devices instead of a specification

Labelling for Ex standards

Device category, 2G (Gas) – Zone 1

Device group II equipment for above ground areas

Example Gas 2G

Page 10: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

18 19

EXAMPLE OF MOTOR LABEL

II 2G Ex eb IIC T3 Gb

Group II (Gas) protection level high

Temperature classification (Gas) <= 200° C

Group II (Gas), typical gas: Hydrogen & Acetylene

Ignition protection type acc. to EN 60079-7 for electrical devices, eb = increased safety

Labelling for Ex standards

Device category, 2G (Gas) – Zone 1

Device group II equipment for above ground areas

Example Gas 2GII 3D Ex tc IIIB T125°C DC

Group III (dust) Protection level: increased

Surface temperatures (dust) 125° C

Group III (dust), flammable aerosols and non-conductive dust

Ignition protection type acc. to EN 60079-31 for electrical devices, tc = for Zone 22

Labelling for Ex standards

Device category, 3D (Dust) – Zone 22

Device group II equipment for above ground areas

Example: Dust 3D

Page 11: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

20 21

EXAMPLE GEAR UNIT TYPE LABEL ACC. TO ATEX

Explanation of the type plateAbbreviation Unit DesignationType – NORD gear unitsNo. – Serial numberiges – Total gear unit ration2 rpm Rated speed of gear unit output shaftn1 rpm Rated speed of the gear unit drive shaft or drive motor*IM – Version (installation orientation)M2 Nm Max. permissible torque at the gear unit output shaftP1 kW Max. permissible drive power or motor powerBj – Year of manufactureFR2 kN Max. permissible transverse force on the gear unit output shaft

FR1 Kn Max. permissible transverse force on the gear unit output shaft for option W

TU °C Permissible ambient temperature range for the gear unitFA2 kN Max. permissible axial force on the gear unit output shaft

kg Total weight

MI h Interval between general overhauls of the gear unit in operating hours

Explanation of the type plateAbbreviation Unit DesignationxR2 mm Max. dimension for the point of application of the transverse

force FR2

Oil – Type of gear oil (standard designation)Last line – Labelling according to ATEX DIN EN ISO 80079-36

(or formerly DIN EN 13463-1).Group (always II, not for mines)2. Category (2G, 3G for gas or 2D, 3D for dust)3. Labelling of non-electrical devices (Ex h) or ignition

protection type if fitted (C)4. Explosion group if present

(Gas: IIC, IIB; Dust: IIIC, IIIB)5. Temperature class (T1-T3 or T4 for gas) or max. surface

temperature: see indication of the temperature range on the type plate or in the special documentation

6. EPL (Equipment Protection Level) Gb, Db, Gc, Dc7. Note the special documentation and/or temperature

measurement during commissioning (X)

No. – Number of the special documentation, consisting of serial no. / year

* The maximum permissible speeds are 10 % above the rated speed if the maximum permissible drive power P1 is not exceeded.If fields FR1, FA1, and FA2 are empty and forces are zero; if field XR2 is empty, the point of application of force FR2 is central on the output shaft journal.

Page 12: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

22 23

EXAMPLE GEAR UNIT TYPE LABEL ACC. TO EAC Ex

Directive TR CU 012/2011 2014/34/EU – DIN EN ISO 80079-36

Labelling II Gb c T4 X II2G Ex h IIC T4 GbII Gb c T3 X II2G Ex h IIC T3 GbII Gb c IIB T4 X II2G Ex h IIB T4 GbII Gb c IIB T3 X II2G Ex h IIB T3 GbIII Db c T125°C X II2D Ex h IIIC T125°C DbIII Db c T140°C X II2D Ex h IIIC T140°C DbII Gc T4 X II3G Ex h IIC T4 GcII Gc T3 X II3G Ex h IIC T4 GcIII Dc T125°C X II3D Ex h IIIC T125°C DcIII Dc T140°C X II3D Ex h IIIC T140°C Dc

Variants

EAC Ex gear units always have two type plates. One type plate complies with ATEX Directive 2014/34/EU and the relevant standards; the second type plate contains the additional specifications according to Directive TP TC 012/2011. II Gb c T4 X

HAHИO ЦCBЭTC RU C-DE.AA87.B.01100

Page 13: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

24 25

EXAMPLE TYPE LABEL FOR MOTOR ACC. TO ATEXType plate for NORD Ex eb motors according to EN 60079-7 1 Data Matrix Code

2 ID of the notified body3 Number of phases4 Type designation5 Order number/motor number6 Year of manufacture7 Heat class of insulation system8 IP protection class9 Operating mode

10 Standards11 Rated frequencies12 Mains voltage13 Permissible voltage range14 EC prototype test certificate number15 Power factor16 Speed17 Explosion protection designation18 Start-up current/rated current19 tE times

20Note: TMMS if the tA time is specified only with PTC triggering device acc. to: II (2)G PTC DIN 44082

21 Notice! Pay attention to operating instructions B109122 Rated power (mechanical power delivered to shaft)23 Rated current at operating point24 Individual serial number25 Efficiency26 Weight27 Brake information (option only for Ex tc)28 Note: Supply via frequency inverter29 Maximum permitted stator frequency30 Minimum pulse frequency of frequency inverter31 Modulation type of frequency inverter32 Data field for operation with frequency inverters33 Data field for mains operation34 Rated torque at motor shaft

Page 14: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

26 27

EXAMPLE MOTOR TYPE LABEL ACC. TO EAC ExExplosion protected gear units which are intended for use in the region of the Eurasian Economic Union have an additional type plate which indicates use in explosion hazard areas with EAC labelling according to EAC Ex.

These motors have always two type plates. One type plate complies with ATEX Directive 2014/34/EU and the relevant standards from the standard series EN 60079; the second type plate contains the additional specifications according to Directive TP CU 012/2011.

Ex tb IIIC T125°C Db XHAHИO ЦCBЭTC RU C-DE.AA87.B.01082

ГОСТ standard IEC StandardГОСТ 31610.0-2014 IEC 6007-0:2011ГОСТ P MЭЌ 60079-31-2013 IEC 60079-31:2013ГОСТ P MЭЌ 60079-7-2012 IEC 60079-7:2006ГОСТ 31610.15-2014 IEC 60079-15:2010

Page 15: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

28 29

HYBRID MIXTURESIn rare cases, e.g. in mining, a mixture of flammable dust and flammable gas may occur – so-called hybrid mixtures. In the case of mining, this would typically be a mixture of methane, coal dust and air.

In view of the large number of flammable gases, dust and their resulting mixtures, the potential hazards are extremely numerous and complex. The selection of a suitable drive can therefore not be made without the precise analysis of the situation on site. It must be acknowledged that a drive which can be used safely in a pure gas or dust atmosphere cannot provide an adequate level of safety in an environment with a hybrid mixture. Currently no standard exists which provides specifications for the technical design of motors or gear units in environments with hybrid mixtures. NORD DRIVESYSTEMS therefore does not offer motors or gear units for this purpose.

For logistical reasons it may be advisable to use a drive unit which can be used in either an explosive gas or dust atmosphere. Such drives are offered by NORD DRIVESYSTEMS in 2G/2D and 3G/3D combinations.

Example for an ATEX gear unit type label that may be used either/or in a 2G and also in a 2D atmosphere.

CAUTION EAC ExNORD DRIVESYSTEMS does not offer Ex drives according to EAC Ex that are labelled for gas and dust Ex protection.

Page 16: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

30 31

COMPARISON OF DIN EN 13463 AND DIN EN ISO 80079-36

Zone acc. to BetrSichV[Health & Safety Regulations]

Category acc. to DIN EN 13463-1 + RL 2014/34/EU

Groups acc. to DIN EN ISO 80079-36

Labelling acc. to DIN EN 13463-1 valid until Oct. 31, 2019

Labelling acc. to RL 2014/34/EU and DIN EN ISO 80079-36:2016-12 mandatory as of November 2019

Labelling according to RL TR CU 012/2011 EAC Ex

1 II 2G II

II 2G c T4 X II 2G Ex h IIC T4 Gb II Gb c T4 X

II 2G c T3 X II 2G Ex h IIC T3 Gb II Gb c T3 X

II 2G c IIC T4 X II 2G Ex h IIC T4 Gb II Gb c T4 X

II 2G c IIC T3 X II 2G Ex h IIC T3 Gb II Gb c T3 X

II 2G c IIB T4 X II 2G Ex h IIB T4 Gb II Gb c IIB T4 X

II 2G c IIB T3 X II 2G Ex h IIB T3 Gb II Gb c IIB T3 X

21 II 2D IIIII 2D c 125° C X II 2D Ex h IIIC T125° C Db III Db c T125° C X

II 2D c 140° C X II 2D Ex h IIIC T140° C Db III Db c T140° C X

2 II 3G IIII 3G T4 X II 3G Ex h IIC T4 Gc II Gc c T4 X

II 3G T3 X II 3G Ex h IIC T3 Gc II Gc c T3 X

22 II 3D IIIII 3D 125° C X II 3D Ex h IIIC T125° C Dc III Dc c T125° C X

II 3D 140° C X II 3D Ex h IIIC T140° C Dc III Dc c T140° C X

Page 17: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

32 33

SCOPE OF DELIVERY GEAR UNITS FOR ATEX AND EAC Ex

UNICASE helical gear units (Catalogue G1000)Power 0.12 – 160 kW

Torque 10 – 26,000 Nm

Labelling II 2G.../ II 3G...II 2D.../ II 3D...

NORDBLOC.1® helical gear units (Catalogue G1000)Power 0.12 – 37 kW

Torque 30 – 3,300 Nm

Labelling II 2G.../ II 3G...II 2D.../ II 3D...

UNICASE parallel shaft gear units (Catalogue G1000)Power 0.12 – 200 kW

Torque 110 – 100,000 Nm

Labelling II 2G.../ II 3G...II 2D.../ II 3D...

UNICASE worm gear units (Catalogue G1000)Power 0.12 – 15 kW

Torque 93 – 3,058 Nm

Labelling II 2G.../ II 3G...II 2D.../ II 3D...

UNICASE bevel gear units (Catalogue G1000)Power 0.12 – 200 kW

Torque 180 – 50,000 Nm

Labelling II 2G.../ II 3G...II 2D.../ II 3D...

NORDBLOC.1® 2-stage bevel gear units (Catalogue G1014)Power 0.12 – 9.2 kW

Torque 50 – 660 Nm

Labelling II 2G.../ II 3G...II 2D.../ II 3D...

UNIVERSAL SI / SMI worm gear units (Catalogue G1035)Power 0.12 – 4.0 kW

Torque 21 – 427 Nm

Labelling II 2G.../ II 3G...II 2D.../ II 3D...SMI gearboxes are onlyfor category 3D / 3Gapproved

MAXXDRIVE® industrial gear units (Catalogue G1050)Power 1.5 – 4,000 kW

Torque 15,000 – 250,000 Nm

Labelling II 2G.../ II 3G...II 2D.../ II 3D...

Page 18: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

34 35

SCOPE OF DELIVERY MOTORS AND ELECTRONICS FOR ATEX AND EAC Ex

NORDAC BASE SK 180E (Catalogue E3000)Power 0.25 – 2.2 kWLabelling II 3D Ex tc IIIB T125°C Dc X

II 3D Ex tc IIIC T125°C Dc X

NORDAC FLEX SK 200E (Catalogue E3000)Power 0.25 – 7.5 kWLabelling II 3D Ex tc IIIB T125°C Dc X

II 3D Ex tc IIIC T125°C Dc X

NORDAC START SK 135E (Catalogue E3000)Power 0.12 – 7.5 kWLabelling II 3D Ex tc IIIB T125°C Dc X

II 3D Ex tc IIIC T125°C Dc X

Dust explosion protected motors (Catalogue G2122)Sizes 63 – 180Power 0.12 – 22 kWn Zone 21, device category 2D,

Ex tb 125° Cn Zone 22, device category 3D,

Ex tb 125° Cn Direct and IEC mounting

Gas explosion protected motors (Catalogue G2122)Sizes 63 – 180Power 0.12 – 22 kWn Zone 1, device category 2G, Exe T3n Zone 2, device category 3G, Exe T3n Direct and IEC mounting

NORD DRIVESYSTEMS also offers motors from other renowned manufacturers for greater powers and other requirements. Direct mounting to the gear unit is often possible in such a case.

Page 19: EUROPEAN EXPLOSIONS PROTECTION ATEX AND EAC ......Ex standards n Motors: EN 60079-0, EN 60079-7 and EN 60079-31 for: n Inverters and starters: EN 60079-0:2009 and EN 60079-31:2009

36 37

APPLICATION EXAMPLE FOR DUST EXPLOSION PROTECTION

Raw materials are not only ground but also refined in various processes in the Arnreiter Mill in Austria. For this, the highly automated company uses machines for steaming, flaking, crushing, grinding, extruding, roasting, cooling, drying and peeling. Such processing aims at changing the shape and property of the mill material to improve its storage life, digestibility, baking characteristics, and to reduce its bitterness.

Comprehensive conveyor applicationsVersatile conveyor technology with flexible drive solutions is necessary between each of the numerous systems to efficiently convey pourable and freely flowing media. The company, consequently striving for sustainable production, needed robust drives requiring only little maintenance that have a long service life and also are capable of ensuring high-quality products by reliable, continuous operation.

Hazard from dustThe electrical drive technology used here must be explosion protected because the environment is contaminated with dust particles resulting from fine grinding of the raw material. Belt and bucket elevators driven by a wide range of mechanical, electrical and electronic NORD gear motors convey the raw materials from silos in the upper storeys to the processing stations. The media are then conveyed through a pipe system with an overall length of 2,500 m. A cyclone separator filters dust, husks and other lightweight components out of the grain and discharges them via a screw conveyor. Product discharge and volumetric metering occurs with star wheel metering devices. Small components can be added via micro metering.

Durable mechanicsGeared motors from NORD DRIVESYSTEMS are also used for all of these conveyor and distribution systems. The high production quality of the NORD drives is the key for minimum maintenance requirements.

Comprehensive explosion protectionArnreiter received Category 3D devices for operation in Ex Zone 22. Apart from geared motors, NORD DRIVESYSTEMS also supplied integrated decentralised systems including drive controllers, ensuring the explosion protection for complete systems: both the geared motors and the frequency inverters – in mechatronic units and for installation in control cabinets – are offered in explosion-protected versions. Every month, NORD DRIVESYSTEMS produces more than 1,500 dust or gas explosion protected drive systems for use in Zones 1, 2, 21 and 22.

The full CS0014_ARNREITER case study is available from www.nord.com.

In grain mills, electrical drives are used for fans and blowers, star wheel metering devices, bucket conveyors and other conveyors. Explosion-protected NORD systems are used in the environment of finely ground grain and seed.

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Warning! Please heed the generally applicable standards and guidelines!The present manual contains excerpts and information taken from standards and guidelines on European explosion protection. It is specially adapted to the products offered by NORD DRIVESYSTEMS and does not claim to be complete. The knowledge of the present document does not absolve the user from thoroughly studying and adhering to all relevant standards and guidelines.

ENQUIRY PROCESS NOTESmyNORDThe on-line product configurator available in the myNORD customer portal (www.mynord.com) lets you select drives conveniently. You can also select Ex drives with options forn Precise configuration, n Direct generation of CAD- data (3D models, dimensioned drawings,

outline drawings),n Creating own offers online.It must be emphasised that the configurator indicates whether or not a selected drive unit is Ex compliant. Price information as well as an enquiry/order form are also included.In case configuration is not possible via myNORD, you can go to www.nord.com/cms/en/documentation/forms/Forms.jsp) to download the General Enquiry Form. In this case, the NORD contact person will select the drive and check it for conformity.Please note that in both cases the operator, the plant constructor or the person charged with certification must define the zones.NORD DRIVESYSTEMS cannot submit a quotation if the required zone is not known.

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www.nord.com/locator

Headquarters:Getriebebau NORD GmbH & Co. KGGetriebebau-Nord-Str. 122941 Bargteheide, GermanyT +49 4532 289 0, F +49 4532 289 [email protected] of the NORD DRIVESYSTEMS Group