evaluation kit for paralleled 3-phase pfc converters...evaluation kit for paralleled 3-phase pfc...
TRANSCRIPT
Advancing thePower Curve®
Page 1 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
EVAL-KIT-1000031-01 Evaluation KIT for Paralleled 3-Phase PFC Converters
SummarySynQor has developed EVAL-KIT-1000031-01, an evaluation board to facilitate testing of our Paralleling 3-Phase PFC converters and its associated 3-Phase, differential mode AC line filters.
Introduction
This application note is a guide to the features, schematic, component placement, and BOM for this evaluation board. The applicable modules are MACF-115-3PH-UNVD-QT 3-Phase differential AC Line Filters and MPFC-115-3PH-270P-FP 3-Phase PF converters.
ContentsSection 1 – Converter Description
Section 2 – Evaluation Board Block Diagram
Section 3 – Input and Output Connections
Section 4 – Switches, Lights, External Transient Protection Devices, and BNC Connectors
Section 5 – Schematic
Section 6 – Component Placement
Section 7 – Basic Operating Instructions / Additional Information
Appendix A – Bill of Materials (BOM)
This evaluation board and schematic are intended for demonstration purposes only and no guarantees are made for standards compliance.
Shock Warning: There are areas of this evaluation board that have exposed access to hazardous high voltage levels. These are non-isolate PFC modules with the output return voltage referenced to the input AC line. Exercise caution to avoid contact with those voltages. Also note that the evaluation board may retain high voltage for up to 1 second after input power has been removed. Exercise caution when handling.
Thermal Considerations: When testing converters on an evaluation board, ensure adequate cooling. Apply cooling air with a fan blowing across the converter or across a heatsink attached to the converter. Monitor the converter temperature to ensure it doesn’t exceed the maximum rated per the datasheet specification.
Application Note
Advancing thePower Curve®
Page 2 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
Section 1 – Converter DescriptionThe 3-Phase PFC converter has two stages. The input stage takes 3-Phase AC (115 Vrms L-N / 200 Vrms L-L) and shapes and balances the three AC input currents. Phase relation (A, B, C phases) are not connection specific. The PFC will work in any orientation. The output of the first stage is called +MIDBUS and it has an external capacitor on the evaluation board (see Capacitor Bank on the Evaluation Board section of the application note for more details). +MIDBUS voltage ranges from 160 Vdc to 220 Vdc over specified operating conditions. The +MIDBUS is then fed into a second stage that has a typical output voltage of 270 Vdc. The 3-Phase PFC will startup and operate under any valid load condition.
Isolation Warning
Circuitry on this evaluation board is non-isolated with respect to the AC line inputs. This requires great care in making connections and taking measurements. Be aware that the output 270 Vdc and +MIDBUS 200 Vdc are non-isolated with respect to input AC lines. As such, take great care before taking any measurement with equipment that may make a connection to ground. The return line for either DC voltage is NOT ground. Connecting a scope probe to any power DC voltage on this board may result in damage to the board and/or the scope or scope probe. Use isolated differential probes or clamp on style current probes to avoid these issues. Note that the shield pin connects to a shield that lies between the converter and the baseplate and is meant to provide noise reduction in cases where the baseplate is connected to a heatsink that can become a noise radiator. For safety, DO NOT CONNECT THE SHIELD TO THE BASEPLATE as the shield is line referenced. In most applications, the output of the 3-Phase PFC is followed by an isolated DC-DC converter. The serial port and enable switch are isolated.
Application Note
Advancing thePower Curve®
Page 3 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
Section 2 – Evaluation Block Diagram / Typical Application
Notes:Note 1: SHIELD pin must be left floating, but may be externally connected to the plane under the unit near the top of PCB to contain high frequency EMI.Note 2: CB & RP are for stabilizing the system when DC-DC converters are used as the PFC module’s load. Additional Hold-Up capacitance may be required for normal operation through interruptions in input power.
Suggested Parts:MOV 1-6 : 300 Vrms, 60 J ; EPCOS S10K300E2 TVS 1-3 : 430 Vpk, 20 J; Littelfuse AK3-430C or Bourns PTVS-430C-TH Fuse 1-3 : 250 Vrms, 10 A; Littelfuse 0216010.XEP CY 1-3 : 2 x 4.7 nF = 9.6 nF, X7R, 2220, Y2; Murata GA355DR7GF472KW01L LCM 1-2 : For recommended construction see Table 1 in MPFC-115-3PH-270-FP datasheet
5
5
PFC B
PFC C
PFC A
PFC B
PFC C
PFC A
LINE B
LINE A
LINE C
MACF-115-3PH-UNVD-QTSynQor 3-Phase
Differential-Mode-OnlyAC Line Filters
LINE B
LINE A
LINE C
TVS1
TVS2 TVS3
TVS1
TVS2 TVS3
MPFC-115-3PH-270P-FPSynQor 3-Phase
PFC Modules with Paralleling-Features Option
RM*
CM
LINE B
LINE A
LINE C
+MIDBUS
+VOUT
RM*
DM*
DM*
CM
CO
CHU*
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
CTRL RETURN (A2)SERIAL IN (A3)
AC GOOD (A5)DC GOOD (A6)PFC ENA (A7)
-VOUT
+VOUT
-VOUT
LINE B
LINE A
LINE C
+MIDBUSA1 A2 A3 A4 A5 A6 A7 A8 A9 A1
0
+VOUT
-VOUT
SERIAL OUT
START SYNC
3.3V AUX
•••
•••
FUSE2
FUSE1
FUSE 3
FUSE2
FUSE1
FUSE 3
LCM1
LCM1
LCM1
CY1 CY2 CY3
LCM2
LCM2
LCM2
MOV1
MOV3
3
MOV2
MOV1
MOVMOV2
Application Note
Advancing thePower Curve®
Page 4 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
Section 3 – Input and Output Connections
Input power is applied through connector J16, see Table 1. The mating connector for J16 is DF22-4S-7.92C (28) from Hirose Electric Company in Japan and is provided.
Output power is applied through connectors J10 and J11 or J6 and J7. See Table 2. The mating connectors are provided.
+MIDBUS is connected to J6, see Table 2.
Table 1: Input Power Connector J16
Table 2: Output Power Connectors
Connector Terminal # Signal NameJ10 +VOUTJ6 +MIDBUS
J7/J11 -VOUT
Connector Terminal # Signal NameJ16-1 AC Line A InputJ16-2 AC Line B InputJ16-3 AC Line C InputJ16-4 Earth Ground
Application Note
Advancing thePower Curve®
Page 5 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
Table 3: Test Points
All high voltage test points have a red color indicating a High Voltage Differential Probe must be used. This prevents a connection between the scope ground and -VOUT/+VOUT/+MIDBUS/LINE_X which are all at AC line potential. All black colored test points are referenced to CTL_RETURN and are safe to use a standard scope probe.
Note: Please refer to the appropriate SynQor converter datasheet for descriptions of these features.
Red Test Points Signal NameTH1 LINE_A_PARTH2 LINE_B_PARTH3 LINE_C_PARTH4 PFC_A_0
TH17 PFC_A_1TH5 PFC_B_0
TH18 PFC_B_1TH6 PFC_C_0
TH19 PFC_C_1TH11
No Marking on PCB+MIDBUS1
(Above PR0G0 Location)TH7
No Marking on PCBMIDBUS0
(Lower Right Corner, below J7)TH9 +VOUTTH8 -VOUT
TH10 -VOUTTH12 +HUCAPTH13 FLOATING_PLANE_0TH14 FLOATING_PLANE_1
TH15PSEUDO-NEUTRAL
AT LINE INPUT
TH16PSEUDO-NEUTRAL
AT PFC INPUT
Black Test PointsSignal Names
BATTLE SHORT (1 & 0)SERIAL OUT (1 & 0)SYNC OUT (1 & 0)3.3V AUX (1 & 0)
CTL RETURN (1 & 0)SERIAL IN
SERIAL OUTAC GOODDC GOOD
PFC ENABLESTART_SYNC
Application Note
Advancing thePower Curve®
Page 6 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
Section 4 – Switches, Lights, LEDs, External Transient Protection and BNC Connectors
Description of Switches
Enable On/Off SwitchToggling S1 switch to the ON position enables the 3-Phase PFC converter. Toggling S1 switch to the OFF position disables the 3-Phase PFC converter.
Description of Lights
Neon Lamp Indicators
LI1: AC Line A power presentLI2: AC Line B power present LI3: AC Line C power present
LED Indicators
LED1: AC GOOD (Green – Near AC GOOD Test Point, below switch S1) LED2: DC GOOD (Red – Near DC GOOD Test Point, below switch S1) LED3: Bias On (Orange – Near 3.3V AUX Test Points, below switch J14)
Description of Transient Protection Devices
The evaluation board includes protective MOV devices on all three input lines. These are in place to absorb energy from potential transients that may be present on your line. Transient voltage suppressors (TVS) are included after each filter to clamp the peak line-line voltage seen by the PFC module, when stimulated by an input transient.
MOV Devices
PAin to PBin: M1 PBin to PCin: M2 PAin to PCin: M3
TVS Devices
PA0MID to PB0MID: TVS1 PB0MID to PC0MID: TVS2 PA0MID to PC0MID: TVS3 PA1MID to PB1MID: TVS4 PB1MID to PC1MID: TVS5 PA1MID to PC1MID: TVS6
Application Note
Advancing thePower Curve®
Page 7 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
Section 5 – Schematic
PC (DB-9F)
RS-2
32 L
evel
Shi
fter
MO
V
Input Connector
Tota
l 34u
F @
+VO
UT
(sha
red)
CAUTI
ON:
HIG
H V
OLT
AGE
THIS
PRE
VENTS
CO
NNEC
TIO
N B
ETW
EEN S
COPE
GRO
UND A
ND -
VOUT/
+VO
UT/
+M
IDBU
S/LI
NE-
X, W
HIC
H A
RE A
LL A
T AC
LIN
E PO
TENTI
AL.
Tota
l 91u
F @
+M
IDBU
S (U
nit
0)
TVS
Neon Indicators
Fuse
sFi
lter
0PF
C 0
DC
GO
OD L
ED
AC G
OO
D L
ED
3.3V
AUX
LED
ENAB
LE S
WIT
CH
+HUCA
P Co
nnec
tor
+VO
UT
Conn
ecto
r
Circ
uitr
y ha
s Fu
nction
al I
sola
tion
fro
m L
ine
THE
TEST
PO
INTS
BEL
OW
Resi
stor
Net
wor
ks t
o Gen
erat
e Ps
eudo
-Neu
tral
Pot
ential
REFE
RENCE
D T
O C
TL R
ETURN
HAV
E A
BLAC
K CO
LOR
INDIC
ATIN
G T
HEY
ARE
SAF
ETO
USE
WIT
H A
STA
NDAR
DSC
OPE
PRO
BE
ALL
HIG
H V
OLT
AGE
TEST
PO
INTS
HAV
E A
RED C
OLO
R IN
DIC
ATIN
G H
V DIF
FERE
NTI
AL P
ROBE
MUST
BE
USE
D.
Tota
l 91u
F @
+M
IDBU
S (U
nit
1)
TVS
Filter
1PF
C 1
R ||
D N
etw
orks
for
Shar
ed H
oldu
p Ca
p
V-V+Vc
c
GND
C2-
C2+
C1-
C1+
R2R1
T2T1
12
3 4 56 7 8
91011 121314
1516
U49
MAX
3232C1
6747
nF06
03
C169
0.33
uF06
03
C170
0.33
uF06
03
C171
0.33
uF06
03
C172
0.10
uF06
03
SHIELD
1 2 3 4 5 6 7 8 9
10 11
J14
AMP5
7478
44
1 2CO
MM
ON
3S1
1 3
LED1-A
LTST
-C19
5
2 4
LED1-B
LTST
-C19
5
1
2
6
Q1-
AMM
DT3
904
SC-7
0-6
40V
R12
301
0402
R13
10.0
K04
02
1 3
LED2-A
LTST
-C19
5
2 4
LED2-B
LTST
-C19
5
1
2
6
Q2-
AMM
DT3
904
SC-7
0-6
40V
R14
301
0402
R15
10.0
K04
02
Line
(A)
Line
(B)
Line
(C)
Vout
(-)
Vout
(+)
Shie
ld
MID
BUS
1 2 34567
8
9
10
11
FB0
FB_3
PFC_
RECT
_SO
CKET
S
M1
300V
AC
M2
300V
AC
M3
300V
AC
J16-
3
J16-
1J1
6-2
J16-
4
J10 J11
TVS1
430V
J6 J7
R19
499K
0805 R20
499K
0805 R22
499K
0805
R25
499K
0805 R26
499K
0805 R27
499K
0805 R28
499K
0805
C14
C15 68uF
C22
C23 68uF
C26 68uF
C29 68uF
C32 68uF
C35 68uF
C16
C17 68uF
2
1
3Q92
1
3
Q8
MM
ST55
51
2
1
3
Q10
MM
ST55
51
2
1
3
Q11
2
1
3
Q12
MM
ST55
51
2
1
3
Q13 2
1
3
Q14
MM
ST55
51
2
1
3
Q15 2
1
3
Q16
MM
ST55
51
2
1
3
Q17
21
LED3
R29
499
0402
R33
49.9
K08
05R34
49.9
K08
05
R35
49.9
K08
05
R36
49.9
K08
05
R37
49.9
K08
05R38
49.9
K08
05
R39
49.9
K08
05
R40
49.9
K08
05
R41
49.9
K08
05
R42
49.9
K08
05
C12
C13
C18
C19
C20
C21
F4 1AF5 1A
F6 1A
R17
68.0
K20
10
R21
68.0
K20
10
R30
68.0
K20
10
LI1
LI2
LI3
R16
68.0
K20
10
R18
68.0
K20
10
R24
68.0
K20
10TV
S243
0V
TVS3
430V
TH1
TH2
TH3
TH4
TH5
TH6
TH7
TH9
TH10
TH21
TH26
TH27
TH28
TH29
TH31
R1
200K
1206
R2
200K
1206
R3
200K
1206
R4
200K
1206
R5
200K
1206
R6
200K
1206
TH15
TH16
TH33
TH8
TH23
TH24
R7 300
0805
C37
1.0n
FC3
81.
0nF
C39
1.0n
FC4
01.
0nF
C168
uF
C268
uF
C368
uF
C468
uF
R849
9K08
05 R949
9K08
05 R10
499K
0805
C5C668
uF
C7C868
uF
C9C1
0 68uF
2
1
3Q32
1
3
Q4
MM
ST55
51
2
1
3
Q5
MM
ST55
51
2
1
3Q6
R11
49.9
K08
05R23
49.9
K08
05
R31
49.9
K08
05
R32
49.9
K08
05
C11
C24
C25
C27
C28
C30
Line
(A)
Line
(B)
Line
(C)
Vout
(-)
Vout
(+)
Shie
ld
MID
BUS
1 2 34567
8
9
10
11
FB1
FB_3
PFC_
RECT
_SO
CKET
S
TVS4
430V
TVS5
430V
TVS6
430V
TH17
TH18
TH19
TH11
TH30
TH32
TH34
TH25
C31
1.0n
F
R60
4.7
Axia
l
1 23
D31
400V
1 23
D47
400V
R43
4.7
Axia
l
1 23
D1
400V
1 23
D2
400V
1A
3B
6C
4Y
U1
74LV
C1G11
/SC7
0
1 2
C33
0.01
0uF
0402
TH35
L1 L2
PFC
L3
PFC
L1
L3
PFC
L2
1 2 3468
QB0
QB_
3PFC
_FIL
TER_
SOCK
ETS
L1 L2
PFC
L3
PFC
L1
L3
PFC
L2
1 2 3468
QB1
QB_
3PFC
_FIL
TER_
SOCK
ETS
1 2 3
4 5 6
L1CM
C_3P
H2U
123
456
L2CM
C_3P
H2U
C34 2220
Y24.7n
FC3
6C4
1C4
2C4
3C4
4
TH12
TH22
TH20
TH13
TH14
F120
AF2
20A
F320
A
CTL_
RETU
RN_P
AR
3P3V
_AUX_
0
SERI
AL_A
NDO
UT
SERI
AL_I
N_P
AR
CTL_
RETU
RN_P
ARPF
C_EN
A_PA
R
CTL_
RETU
RN_P
AR
3P3V
_AUX_
0
AC_G
OO
D_P
AR
CTL_
RETU
RN_P
AR
3P3V
_AUX_
0
DC_
GO
OD_P
AR
LINE_
A_PA
R
LINE_
B_PA
R
LINE_
C_PA
R
CHGND
+VO
UT_
PAR
-VO
UT_
PAR
PFC_
A_0
PFC_
B_0
PFC_
C_0
+M
IDBU
S_0
CON_A
_PAR
CON_B
_PAR
CON_B
_PAR
CON_C
_PAR
CON_C
_PAR
CON_A
_PAR
+M
IDBU
S_0
-VO
UT_
PAR
+VO
UT_
PAR
-VO
UT_
PAR
3P3V
_AUX_
0CT
L_RE
TURN
_PAR
FLO
ATIN
G_P
LANE_
0
+M
IDBU
S_0
+VO
UT_
PAR
-VO
UT_
PAR
CTL_
RETU
RN_P
AR
AC_G
OO
D_P
AR
DC_
GO
OD_P
AR
PFC_
ENA_
PAR
3P3V
_AUX_
0
LINE_
A_PA
R
LINE_
B_PA
R
LINE_
C_PA
R
LINE_
PSN_0
PFC_
A_0
PFC_
B_0
PFC_
C_0
PFC_
PSN_0
SYNC_
OUT_
0
-VO
UT_
PAR
BATT
LE_S
HO
RT_0
SERI
AL_I
N_P
AR
SERI
AL_O
UT_
0
AC_G
OO
D_P
ARDC_
GO
OD_P
ARPF
C_EN
A_PA
RBA
TTLE
_SHO
RT_0 CT
L_RE
TURN
_PAR
+M
IDBU
S_1
-VO
UT_
PAR
PFC_
A_1
PFC_
B_1
PFC_
C_1
+M
IDBU
S_1
FLO
ATIN
G_P
LANE_
1
+M
IDBU
S_1
-VO
UT_
PAR
+VO
UT_
PAR
3P3V
_AUX_
1
SYNC_
OUT_
1
BATT
LE_S
HO
RT_1
SERI
AL_O
UT_
1
BATT
LE_S
HO
RT_1 CT
L_RE
TURN
_PAR
-VO
UT_
PAR
+HUCA
P
+M
IDBU
S_0
+M
IDBU
S_1
+HUCA
P
3P3V
_AUX_
0SE
RIAL
_OUT_
1SE
RIAL
_OUT_
0SE
RIAL
_ANDO
UT
3P3V
_AUX_
0
CTL_
RETU
RN_P
AR
SERI
AL_A
NDO
UT
+HUCA
P
CTL_
RETU
RN_P
AR
STAR
T_SY
NC_
PAR
FLO
ATIN
G_P
LANE_
0
FLO
ATIN
G_P
LANE_
1
CON_B
_PAR
CON_A
_PAR
CON_C
_PAR
Application Note
Advancing thePower Curve®
Page 8 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
Section 6 – Component PlacementAll high voltage test points have a red color indicating a High Voltage Differential Probe must be used.This prevents a connection between the scope ground and -VOUT/+VOUT/+MIDBUS/LINE_X which are all at AC line potential. All black colored test points are referenced to CTL_RETURN and are safe to use a standard scope probe.
Application Note
Advancing thePower Curve®
Page 9 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
Section 7 – Basic Operating Instructions
Apply the 3-Phase input, 115 Vrms (L-N) at J16 on left, using the provided cable assembly. Earth ground, and Phases A, B, and C are labeled. There is no neutral connection, and phase rotation (A, B, C) does not matter to the device. Lamps LI1, LI2, LI3 indicate the presence of hazardous voltages at the input.
Connect the loads at:
+MIDBUS for loosely regulated 200 Vand/or +VOUT for regulated 270 V
Use Switch S1 in lower right for enable / disable control.
Be aware that the output 270 Vdc and +MIDBUS 200 Vdc are non-isolated with respect to input AC lines. As such, take great care before taking any measurement with equipment that may make a connection to ground. The return line for either DC voltage is NOT ground. Connecting a scope probe to any power DC voltage on this board may result in damage to the board and/or the scope or scope probe. Use isolated differential probes or clamp on style current probes to avoid these issues.
All high voltage test points have a red color indicating a High Voltage Differential Probe must be used. This prevents a connection between the scope ground and -VOUT/+VOUT/+MIDBUS/LINE X which are all at AC line potential. All black colored test points are referenced to CTL RETURN and are safe to use a standard scope probe.
Measurements may be taken or a downstream converter added to test the PFC in an evaluation system.
Capacitor Bank on the Evaluation Board
The test board includes a small amount of output capacitance on the MAIN OUTPUT (270 Vdc). Although no large bulk hold-up capacitance is required for operation, the device will require a nominal amount of capacitance at the +MIDBUS node for normal operation. The capacitors selected are rated from -55 °C to 125 °C, and arranged in groups in series strings due to their voltage rating. A single larger value electrolytic capacitor would also be acceptable. Capacitors on the output nodes serve to stabilize the input system both for this converter and downstream power converters.
Capacitors are solid polymer electrolytic for good ESR at low temperature and lifetime at high temperature. The highest voltage rating for Nichicon PCR is 80 V continuous so capacitors are wired in series with active balancing.
On-Board Capacitance: 91 µF @ +MIDBUS_0 91 µF @ +MIDBUS_1 34 µF @ +VOUT
Each +MIDBUS, 0 and 1, has 4 sets of 3 series capacitors in parallel for a total of 24 capacitors +VOUT has 2 set of 4 series capacitors in parallel for a total of 8 capacitors
Please refer to the applications section of the datasheet for more detailed information on additional capacitance.
http://www.synqor.com/Datasheets/MPFC-115-3P-270-FP_Datasheet.pdf
Application Note
Advancing thePower Curve®
Page 10 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
Additional Information
Two LEDs below the AC GOOD (Green) and DC GOOD (Red) test points (Below S1) indicate the status of the AC GOOD and DC GOOD signals. An Orange LED below J14 indicates that 3.3V AUX from PFC_0 is on.
The PCB and PFC modules have means in place for shield layers on both the PCB itself, under the module and between the baseplate and module, as part of the 3-Phase PFC full brick. The baseplate retains electrical isolation. These layers are in place to reduce EMI radiation. The evaluation board and PFC modules properly connect these shields.
Serial Interface Communications
To communicate with adaptor board kit, a DB9 Male to DB9 Female and USB RS232 adaptor are required.
Manufacturer Part Number DescriptionFuture Technology Devices Intl. UC232R-10 Cable USB RS232 Embedded 10CMAssmann WSW Components AK131-2 Cable DB9M-DB9F 2M
Please refer to application note “MPFC-115-3PH-270-FP Serial Interface” for information regarding the communications standards and parameters available for monitoring.
Application Note
Advancing thePower Curve®
Page 11 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
Ref Des Value Package DescriptionA1 ANDERSON_HOUSING Black PP15-45 Anderson Housing; Anderson Power 1327G6FP
A2 ANDERSON_HOUSING Red PP15-45 Anderson Housing; Anderson Power 1327FPA3 ANDERSON_HOUSING Black PP15-45 Anderson Housing; Anderson Power 1327G6FPA4 ANDERSON_HOUSING Red PP15-45 Anderson Housing; Anderson Power 1327FP
C1-C30, C32, C35 68μF Radial Solid Polymer Electrolytic SMT, 80V; Nichicon PCR1K680MCL1GS
C31, C37-C40 1.0nF 0603 X7R, 50V
C34,C36, C41-C44 4.7nF 2220 Y2
C33 0.010μF 0402 X7R, 25V
C167 47nF 0603 X7R, 16V
C169 – C171 0.33uF 0603 X7R, 16VC172 0.10μF 0603 X7R, 16V
D1, D2, D31, D47 400V PowerDI 5 Ultrafast Recovery Rectifier, 5A Diodes, Inc, PDU540-1F1 - F3 20A Axial 20A Fuse; Littelfuse 0505020.MXEPF4 - F6 1A 1206 1A Fuse; Littelfuse 0437001.WR
J6 Anderson40RA Right Angle 40A CRIMP Pin for Anderson Connectors; 1336G1J7 Anderson40RA Right Angle 40A CRIMP Pin for Anderson Connectors; 1336G1
J83mm Header, Surface Mount Compatible, Dual Row, Vertical, with PCB Polarizing Peg, 4 Circuits, Tin (Sn) Plating, with Kinked PC Tails; Molex 43045-0412, Wurth 662 004 211 22
J93mm Header, Surface Mount Compatible, Dual Row, Vertical, with PCB Polarizing Peg, 4 Circuits, Tin (Sn) Plating, with Kinked PC Tails; Molex 43045-0412, Wurth 662 004 211 22
J10 Anderson40RA Right Angle 40A CRIMP Pin for Anderson Connectors; 1336G1J11 Anderson40RA Right Angle 40A CRIMP Pin for Anderson Connectors; 1336G1J14 RIGHT-ANGLE FEMALE DB9 CONNECTOR, TH HOLE; Tyco 574844-6
J16 4 PIN 4PINRASRTH 4-Pin RA Header; Hirose EI DF22-4P-7.92DS(05)
J19 STAPLE Anderson Connector PCB Mount Staple Spanning 2 Modules; Anderson Power Products 114555P2
J21 STAPLE Anderson Connector PCB Mount Staple Spanning 2 Modules; Anderson Power Products 114555P2
LED1 LTST-C195 BI-COLOR GREEN/YELLOW LED
LED2 LTST-C195 BI-COLOR GREEN/YELLOW LED
LED3 1206 Orange LED Top-View
L1 170 μH Horiz Toroid Thru-Hole 3-Phase Common Mode Choke with Insulated Wire *See Note 1
L2 170 μH Horiz Toroid Thru-Hole 3-Phase Common Mode Choke with Insulated Wire *See Note 1
LI1 Radial Neon Lamp; Visual Communications A1C
LI2 Radial Neon Lamp; Visual Communications A1C
LI3 Radial Neon Lamp; Visual Communications A1C
Appendix A – Bill of Materials (BOM)
Table 4: EVAL-1000031
*Note 1: Refer to the MACF-115-3PH-270P-FP Datasheet, page 11, for CM Choke construction based on the desired number of PFC modules to be placed in parallel
Application Note
Advancing thePower Curve®
Page 12 www.synqor.com | QMS#065-0007061 | Rev. A | 08/02/17 | Advancing the Power Curve -
Ref Des Value Package Description
M1 300VAC Radial Metal Oxide Varistor, 300V AC, 10mm disc; E pcos S10K300E2, Epcos B72210S2301K101
M2 300VAC Radial Metal Oxide Varistor, 300V AC, 10mm disc; E pcos S10K300E2, Epcos B72210S2301K101
M3 300VAC Radial Metal Oxide Varistor, 300V AC, 10mm disc; E pcos S10K300E2, Epcos B72210S2301K101
Q1 40V SC-70-6 Dual NPN Transistor; Diodes, Inc. 118-0DT3904Q2 40V SC-70-6 Dual NPN Transistor; Diodes, Inc. 118-0DT3904Q3 -150V SC-70-3 PNP Transistor; Diodes, Inc. MMST5401-7-FQ4 160V SC-70-3 NPN Transistor; Diodes, Inc. MMST5551-7, Philips PMST5551 TRQ5 160V SC-70-3 NPN Transistor; Diodes, Inc. MMST5551-7, Philips PMST5551 TRQ6 -150V SC-70-3 PNP Transistor; Diodes, Inc. MMST5401-7-FQ8 160V SC-70-3 NPN Transistor; Diodes, Inc. MMST5551-7, Philips PMST5551 TRQ9 -150V SC-70-3 PNP Transistor; Diodes, Inc. MMST5401-7-F
Q10 160V SC-70-3 NPN Transistor; Diodes, Inc. MMST5551-7, Philips PMST5551 TR
Q11 -150V SC-70-3 PNP Transistor; Diodes, Inc. MMST5401-7-FQ12 160V SC-70-3 NPN Transistor; Diodes, Inc. MMST5551-7, Philips PMST5551 TRQ13 -150V SC-70-3 PNP Transistor; Diodes, Inc. MMST5401-7-FQ14 160V SC-70-3 NPN Transistor; Diodes, Inc. MMST5551-7, Philips PMST5551 TRQ15 -150V SC-70-3 PNP Transistor; Diodes, Inc. MMST5401-7-FQ16 160V SC-70-3 NPN Transistor; Diodes, Inc. MMST5551-7, Philips PMST5551 TRQ17 -150V SC-70-3 PNP Transistor; Diodes, Inc. MMST5401-7-F
R1 – R6 200K 1206 Resistor, High Voltage; Stackpole Electronics RVC1206FT200K, Yageo RV1206FR-07200KL
R8, R9, R10,R19, R20,R22, R25-28 499K 0805 Resistor - Special High Voltage, 499K, 0.5%, 0805 KOA, HV732ATTD4993D
R11,R23, R31-39, R40-42 49.9K 0805 Resistor 49.9K 1% 0805 Yageo, RC0805FR-0749K9L
R16-R18, R21,R24, R30 68.0K 2010 Resistor, High Voltage Rohm, KTR25JZPF6802
R12, R14 301 0402 Resistor 301 1% 0402 Yageo, RC0402FR-07301RL
R13,R15 10K 0402 Resistor 10K 1% 0402 Yageo, RC0402FR-0710K0L
R29 499 0402 Resistor 4991% 0402 Yageo, RC0402FR-07499RLR7 300 0805 Resistor 300 5% 0805 Surge Panasonic, ERJ-P06J301V
R43, R60 4.7 Axial NPN Transistor; Diodes, Inc. MMST5551-7, Philips PMST5551 TRR60 4.7 Axial Resistor, Pulse Rated Ceramic Composition Ohmite, OX47GKES1 SPST RA SPDT-T series Subminiature toggle switch C&K Comps, E101MD1ABE
TVS1 – TVS6 430V Axial High Energy Bidirectional TVS Littelfuse, AK3-430C
U1 SC-70-6 3-Input AND Gate, SC-70-6 TI, SN74LVC1G11DCKR
U49 TSSOP-16 RS-232, 3.3/5.0V Transceiver, TSSOP-16 TI, MAX3232EIPWR
Appendix A – Bill of Materials (BOM)
Table 4: EVAL-1000031