evaluation of recovery technology for the grosmont carbonate reservoir

23
Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir Qi Jiang Jian-Yang Yuan Jen Russel-Houston Bruce Thornton Andrew Squires Osum Oil Sands Corp. CIPC Paper 2009- 067

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Presented at the Canadian International Petroleum Conference 2009. Presented by:Qi JiangJian-Yang YuanJen Russel-HoustonBruce ThorntonAndrew Squires

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Page 1: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Evaluation of Recovery Technology

for the Grosmont Carbonate Reservoir

Qi JiangJian-Yang Yuan

Jen Russel-Houston Bruce ThorntonAndrew Squires

Osum Oil Sands Corp.

CIPC Paper 2009-067

Page 2: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Outline

• Geology in Osum’s Saleski area

• CSS Test at Buffalo Creek

• Analog to the McMurray Formation

• Laboratory Tests of Solvent Process

• Commercial Prospective

• Conclusions

Page 3: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Osum’s Saleski/Liege Project Area

Buffalo Creek Pilot

Page 4: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Cross-Section through Saleski Area

Page 5: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Pilot Test in Buffalo Creek

•Peak oil rate close to 500 Bbl/d (80 m3/d)

•High Steam Injectivity

•Best cycle SOR was 4.0

•Low produced water to injected steam ratio (<0.7)

Buffalo Creek CSS Pilot 10A-5-88-19W4 in Grosmont(Cum. SOR: 6.4)

-

20,000

40,000

60,000

80,000

100,000

120,000

Nov-79 Oct-80 Oct-81 Oct-82 Oct-83 Oct-84 Oct-85 Oct-86

Production Time

Cu

m. O

il, W

ater

an

d S

team

(m

3) Stm Inj Cum (m3)

Water Cum (m3)

Oil Cum (m3)

Page 6: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Challenges for CSS in Grosmont Formation

– Low mobility of bitumen• Bitumen becomes immobile when temperature falls below critical value

– Lack of solution gas drive• Low solution GOR in the bitumen (<5.0 m3/m3)

– Low compaction drive • Reservoirs buried in shallow formations (100 to 500 m) and partially pressure depleted

– Reservoir containment

Less Favorable Conditions for CSS

Page 7: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

CSS in McMurray Formation at JACOS Hangingstone

Higher SOR and Lower Productivity than Buffalo Creek Pilot

CSS Pad

SAGD Pad

Hangingstone CSS Pilot in McMurray Formation(Cum. SOR: 11.7)

0

50000

100000

150000

200000

250000

Jan-90 Jan-91 Jan-92 Dec-92 Dec-93 Jan-95

Production TimeC

um

ula

tiv

e O

il, W

ate

r a

nd

Ste

am (

m3)

Stm Inj Cum (m3)

Water Cum (m3)

Oil Cum (m3)

Page 8: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

SAGD in McMurray Formation at JACOS Hangingstone

Hangingstone SAGD Pilot in McMurray Formation(2 Well Pairs, Peak Oil 150 m3/d per Well Pair, CSOR 3.5)

0

100

200

300

400

500

600

700

800

900

1000

Jan-01 Jan-02 Jan-03 Jan-04 Dec-04 Jan-06 Jan-07 Jan-08 Dec-08

Production Time

Dai

ly O

il a

nd

Ste

am R

ate

(m3 /d

)

Oil Daily (m3/d)

Stm Inj Daily (m3/d)

Page 9: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Comparison of CSS and SAGD at Hangingstone Pilot Area

Process Peak Rate (m3/d/Well)

CSOR (m3/m3)

CSS 20 11.7

SAGD 150 3.5

Ratio betweenSAGD & CSS

7.5 0.3

Step Change in McMurray Performance with SAGD

Page 10: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Estimate of SAGD Rates in GrosmontParameters McMurray Grosmont

Φ (fraction) 0.33 0.22

k v (Darcies) 5 10

ΔSo 0.7 0.7

h (m) 20 30

Productivity ratio

1.0 1.4

s

o

m

hSkgLq

3.1

2

Grosmont could achieve higher SAGD productivity than McMurray

Page 11: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Laboratory Studies

• Gravity Drainage process

– Steam

– Cold Solvent

– Warm Solvent

Page 12: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Laboratory Test Apparatus

• Full diameter Grosmont core

• Injected solvent is vaporized and maintained at constant pressure and temperature

• Diluted bitumen drains by gravity

• Production is collected from bottom and analyzed with NMR (Nuclear Magnetic Resonance)

• Core is CT scanned before and after test to visualize fluid distribution

• Residual oil is confirmed using Dean Stark

(Picture showing test apparatus at TIPM Lab. at University of Calgary)

Page 13: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Laboratory Test of Solvent Process

Cold Solvent (From Edmunds et al CIPC Paper

2008-154)

Warm Solvent @ 50 C

0

50

100

150

200

250

300

350

400

450

0 100 200 300 400 500 600

Injection Time, hrs

Cu

mu

lati

ve O

il P

rod

uct

ion

, g

0.0

1.0

2.0

3.0

4.0

5.0

6.0

Oil

Rat

e, g

/ho

ur

Cum. Oil Production

Oil Rate

0

50

100

150

200

250

300

350

400

450

0 50 100 150 200 250 300 350Injection Time, hrs

Cu

mu

lati

ve O

il P

rod

uct

ion

, g

0.0

1.0

2.0

3.0

4.0

5.0

6.0

Oil

Rat

e, g

/hr

Cum. Oil Production

Oil Rate

Two separate tests using core samples from different wells

Page 14: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Over 50% RF Achieved from Both Cold and Warm Solvent Tests

0

0.1

0.2

0.3

0.4

0.5

0.6

0 50 100 150 200 250 300 350 400 450 500 550 600

Time (hrs)

Rec

ove

ry F

acto

r (F

ract

ion

) Cold solvent

warm solvent

Oil from Clearing Apparatus and Lines

Page 15: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Effect of Temperature on Oil Rate

0

1

2

3

4

5

6

0 100 200 300 400 500 600

Injection Time, hrs

Oil

Rat

e, g

/hr

Cold Solvent

Warm Solvent

Temperature Increases Initial Process Rate

Page 16: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Drainage Patterns

• High initial rate following by reduced rates

– Initial high oil rate is most likely due to drainage from fractures

– Slower drainage rates in late stages could be the combination of flow from both matrix and fracture

• Drainage from both fracture and matrix is confirmed from CT Scan

Page 17: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

High Residual Oil in Core (>40%)

• Less drainage head (0.9 m) in the core than in the field (20 to 60 meters)

• Less drainage time (days) in the core than in the field (years)

• Higher percentage of the liquid hold-up by capillary pressure in the core than in the field

Page 18: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Interpretation of Lab. Test Results

• Scaling Factor

– Geometrical Similarity

• Hfield= 27.0 m; Hmodel=0.9 m

– Permeability

• Kfield=10 D; Kmodel=300 D

– Time Similarity

• Tfield=10 Yrs; Tmodel=4.0 Days

eC

Cs C

dC

D

CN

)1(

elo

fieldo

f

m

SN

h

SN

h

K

K

mod

field

el

f

m

h

h

t

t2

mod2

Page 19: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Limitation for an Unscaled Test

• Recovery efficiency in actual reservoir could be higher than that from unscaled laboratory test– Residual oil in the model is higher than that in actual reservoir

– Impact of capillary pressure in the model is higher than that in actual reservoir

)1/(1)1(

bs

or kgt

h

b

bS

kg

JH

Page 20: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Evaluation of Commercial Prospect• Scaled experiments

– Very challenging for multiple porosity medium

• Field-scale reservoir simulation– PVT, transport and interfacial properties in porous medium

– History match of laboratory and field tests

• Field test towards commercial development– Promising results have been obtained from initial solvent tests at Laricina-Osum JV property (From Edmunds et al CIPC paper 2008-154)

– Large-scale pilot tests are planned

Page 21: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Conclusions• CSS pilot test at Buffalo Creek demonstrated high injectivity and high productivity in Grosmont Formation.

• Both cold and warm solvent soak tests achieved over 50% recovery from a Grosmont core.

• Drainage of oil occurred also from the low porosity (<10%) section of the Grosmont core.

• Warm solvent test achieved higher oil drainage rates than cold solvent test especially during the initial production stage.

Page 22: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Conclusions (Cont’d)

• Solvent process could be more efficient in the field than the unscaled core test.

• Scaled physical modeling and field pilot testing are required to evaluate the commercial potential for future Grosmont development.

• Gravity drainage process applied to Grosmont reservoirs appears to hold great promise.

• Optimization of the recovery process for the Grosmont reservoir should be focused on a combination of solvent and thermal processes.

Page 23: Evaluation of Recovery Technology for the Grosmont Carbonate Reservoir

Acknowledgement

• Permission from Osum Oil Sands Corp. to publish this paper

• The University of Calgary's Tomographic Imaging and Porous Media (TIPM) laboratory for conducting the laboratory tests.