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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
1
Evaluation of the Repeat Load Triaxial Test and its Potential
for Classifying Basecourse Aggregates
Introduction
The Repeat Load Triaxial (RLT) test is starting to gain favour in New Zealand as a
method predicting the in service performance of Basecourse aggregates. It is hoped that
adoption of the test in NZ will enable increased confidence of the in service performance
of existing basecourse materials whilst also allowing greater opportunity to develop high
performing alternative or modified basecourse materials that may not conform to the
existing specifications.
In response to this Winstone Aggregates (WA) undertook a six month testing programme
to try to better understand both the RLT test and a comparative look at how individual
basecourses performed.
To achieve this WA agreed to lease the RLT equipment from PaveSpec Ltd, the
Company formed by Dr Greg Arnold, formerly of Transit NZ, who has spent many years
studying pavement aggregates and the application of RLT testing.
The equipment was set up at WA’s IANZ accredited Auckland Laboratory in November
2006 under the watchful eye of Dr Arnold.
Over 85 RLT tests were completed during the period of November 2006 to May 2007
covering a wide range of natural, modified and alternative basecourse materials. This
paper discusses some preliminary findings specifically related to the suitability of the
RLT test for classifying basecourse aggregates and highlights areas of further work.
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
2
Background
Repeat Load Triaxial (RLT) testing is not by any means a new test. However it has been
recently been identified and developed as a test to simulate and determine the effect of
repeated heavy traffic on basecourse aggregate. Therefore RLT testing has the potential
to effectively identify those aggregates more suitable for high trafficked roads. A lot of
the early development work was carried out by Dr Arnold and Transit NZ (Arnold 2004).
Currently TNZ M/4 is the prescribed basecourse specification for high trafficked roads,
this is an empirical, recipe based specification and there have been concerns as to the
performance variability of basecourses conforming to the specification.
RLT is a test that could, in conjunction with source and production testing, give further
confidence of the in service performance of a basecourse. RLT testing has been
developed with the aim of providing an aggregate rutting resistance measure, as detailed
by Arnold 2003, “The RLT apparatus (Fig 1) applies repetitive loading on cylindrical
materials for a range of specified stress conditions, the output is deformation (shortening
of the cylindrical sample) versus number of load cycles (usually 50,000) for a particular
set of stress conditions. Multi-stage RLT tests are used to obtain deformation curves for a
range of stress conditions to develop models for predicting rutting”.
Fig1: PaveSpec Ltd RLT equipment
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
3
Objectives
The objectives of the preliminary work discussed in this paper were to investigate some
of the key test parameters and understand their influence on the RLT results.
There are many potential influences on the RLT test results for the purpose of this paper
the focus will be on:
• Operator Sensitivity
• Repeatability
• Compaction
• Water Content
Each of these will be discussed and preliminary findings presented.
Procedure
A Kanga 950KV Vibrating Hammer with a 146mm diameter compaction foot was used
to compact the samples (fig2). A sample preparation calculator was used to achieve target
compaction density by outputting the correct mass of sample material to compact to a
specific height in the split mould (fig3). Compaction effort and unusual observations
were recorded and explained in each individual test report.
Fig:2 Fig:3 Fig:4 Fig:5
The compacted sample (fig4) is removed from the split mould, and a sealing membrane is
fitted (fig5). The membrane gives an air tight seal enabling loads to be applied by means
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
4
of air pressure. The sample is mounted in the pressure cell(fig6). The cell is then sealed
on to the base. The pressure cell is aligned underneath the vertical load actuator and
stand(fig7).
The vertical load actuator and pressure cell are both powered by compressed air, and
controlled by the computer software UTS017 Cyclic load trial. This software is installed
on a late model Windows PC. The physical link between the instruments and software is
through a signals box(fig8).
The vertical actuator applies a cyclic load to the test sample at a rate of 5Hz throughout
the duration of the test. A small buffer tank(fig9) feeds compressed air directly to the
apparatus. This reduces the effect caused by variable air demand on the pressure.
Fig:6 Fig:7 Fig:8 Fig:9
The stresses used in each stage are used and recommended by Dr Greg Arnold. The
stresses are believed to be the most representative combination in the appropriate resilient
modulus envelope.
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
5
Fig 10 below displays stresses applies in all tests.
Stage Confining (kPa)
Deviator (kPa)
1 120 90 2 66.7 100
3 41.7 100 4 90 180 5 140 330 6 110 420
Fig10:The Six Stress Stages
It is recommended that RLT test samples should be compacted to a target Maximum Dry
Density (MDD) of 95% and target Optimum Moisture Content (OMC) of 100%. To
achieve this a sample moisture content is measured and the correct moisture to be added
or evaporated is calculated by weight. A simple sample preparation calculator (fig11) was
developed to help streamline this process and reduce errors.
Material Description:
M.D.D. 2.240
O.M.C. (%) 5.000
Received M.C. 0.037
Density percentage 0.950
Target Density (kg/m3) 2.128
Sample Height (m) 0.300
Sample volume (10^-3) 5.301
Mass of Dry (kg) 11.281
Mass of H2O (kg) 0.564
Mass Received (kg) 11.702
H2O to Add (kg) 0.144
Total Weight (kg) 11.846 Weight for each Layer (kg) 2.369
Mass Before Oven (kg) 6374.000
Mass After Oven (kg) 6145.000 Fig11 :Sample Preparation Calculator
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
6
Preliminary Results
To achieve actual rut depth performance of a sample, results data is run through finite
element analysis software developed by Dr Arnold. The magnitude of rut deformation
can then be determined. It is still possible for the raw data to be analysed and
comparisons can be drawn however it is more difficult to determine magnitudes.
A spreadsheet results template was created in to which the raw RLT data can be entered.
The template adjusts the raw data in relation to other data collected, accumulates and uses
regression analysis as a means of comparing the data. The ouput is an accumulative strain
plot (fig12) and results table(fig13). These were created and documented for every
individual test, and this allowed a uniform method for displaying test data.
Accumulative Strain
0
0.05
0.1
0.15
0.2
0.25
0.3
0 50000 100000 150000 200000 250000 300000 350000
Load cycles
Str
ain
(m
m)
Stage 1
Stage 2
Stage 6
Stage 5
Stage 4
Stage 3
Fig12 : Accumulative Strain Plot
Stage
Acc first 25k Deformation Mag
Slope after 25K
Average Resilient Modulus after 25k
1 0.05879 0.03628049 432.2 2 0.07676 0.070536353 336.3 3 0.09385 0.093850339 289.55 4 0.12323 0.107659568 444 5 0.17742 0.02625335 556.5 6 0.22275 0.501472373 539.45
Fig13 : Results Table
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
7
WA commissioned Dr Arnold to analyse results of the testing through the finite element
model he has developed, these results are measured in terms of, million equivalent
Standard Axles (ESAs) to 10mm rut within aggregate, making it easier to interpret the
results.
Operator Sensistivity
During the course of the testing programme WA had two operators (fig14) conducting the
RLT testing.
Fig14 : Geoff and Adrian
At the outset it was identified that there was no formal procedure for conducting RLT
testing. This could have led to inconsistency between the two operators and to avoid this
Geoff Moore (WA) wrote a procedure for carrying out the RLT testing that was adopted
for the duration of the testing programme.
The procedure was strictly followed for every sample tested and this consistency of
approach effectively minimized the influence on final results of different operators.
Repeatability
RLT repeatability was looked at over a 3 month period, incorporating 5 independent
production runs of TNZ M/4 produced from a North Island greywacke.
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
8
Although the results show some variability between samples, at this stage in the
evaluation of the test the emphasis is not so much on the actual result but more on the
ability for the test to predict the consistency with which the basecourse will meet the
performance required of it.
One way of achieving this is to create performance bands in which to rank suitability of
materials for certain applications. The figure which has been suggested for the upper
band is > 10million ESAs and therefore on the results analysed in this paper the test
would appear to be able to measure a material relatively consistently for this purpose.
Sample No 1 2 3 4 5
Date of
Test
23/02/07 13/03/07 3/04/07 10/04/07 21/05/07
Volume in
Run (m3)
3500 1500 4000 4000 4000
Million
ESAs
9.4 12.5 11.3 10.4 11.3
Source Rock: Greywacke Basecourse specification: TNZ M/4
Repeatability
0
2
4
6
8
10
12
14
1 2 3 4 5
Sample No
Mil
lio
n E
SA
s t
o 1
0m
m r
ut
wit
hin
Ag
gre
gate
Careful selection of source rock and a high level of production control through the
manufacturing process is reflected in the consistency of the material produced. This
consistency is seen through both the standard TNZ M/4 source and production tests, and
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
9
it would appear that the RLT test is comparable, in terms of predicting consistency of
material.
There are many factors that could have influenced the individual results and further work
will be undertaken to investigate the differences between the 5 samples, as well as
increasing the sample population with further results that have been tested but not yet
analysed.
This paper does not consider repeatability between different Laboratories, but proposes
that regular inter-lab testing should be conducted to establish the degree of variability
between laboratories.
Compaction
Material was sampled from the stockpile and split to enable 3 RLT samples to be
compacted as shown in table below.
Sample Number % of Compaction Million ESAs
1 Under Compaction -15% of Target 2.3
2 Target Compaction Target = 95% of MDD 10.4
3 Over Compaction + 15% of Target 12.5
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
10
Influence of Compaction
0
2
4
6
8
10
12
14
Under Target Over
Degree of Compaction
Mil
lio
n E
SA
s t
o 1
0m
m r
ut
wit
hin
Ag
gre
gate
As can be seen from the graph, the under compacted sample had a huge reduction in
predicted life. This changed the performance of a high quality TNZ M/4 and shows the
importance of achieving full target compaction. The relationship between compaction and
performance is critical and it is vital that attention is paid to the compaction of the RLT
samples in the lab for valid results to be achieved. This needs to be investigated further,
especially when looking at test repeatability between Laboratories as the setups and
equipment for vibrating compaction carried out to NZS 4402 – Test 4.1.3, NZ Vibrating
hammer test, do vary as highlighted by Frobel & Moulding (2006). The work to date
shows that almost regardless of the high quality and consistency of the basecourse
produced at the quarry, under compaction on site will result in a hugely reduced
performance.
The over compacted sample showed improved performance, however not to the same
magnitude above target and there was significant extra compactive effort required to
achieve the +15%.
Water Content
Previous work has highlighted the influence of water as having a significant effect on
basecourse performance.
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
11
Work conducted by Arnold (2003) has shown that increasing the water content reduces
the predicted performance of the basecourse and has led to the proposal that some
basecourses may only be suitable for use in dry conditions.
The preliminary findings support the previous work and water above OMC does have a
negative influence on performance as expected and this is shown in the graph. However,
RLT testing conducted on a non plastic TNZ M/4 for the degree of saturation tested to
have less influence than was thought on the basecourse performance.
This supports the use of performance testing to categorise individual materials on their
merits rather than the empirical approach adopted by specifications such as TNZ M/4.
Influence of Water
0
2
4
6
8
10
12
14
Degree of Saturation
Mil
lio
n E
SA
s t
o 1
0m
m r
ut
wit
hin
Ag
gre
gate
Dry Wet
Further tests, covering more source rock types and including Gap40 products have been
conducted and analysis of these results will add more understanding to the effect and
sensitivity of water on individual basecourse performance.
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
12
Conclusions
Further research is required on the topics discussed in this paper to establish the validity
of these preliminary findings and relate them to a wider range of basecourse materials.
The findings presented show that the RLT test is capable, in conjunction with other
testing, of characterising basecourses and appears to have real potential in enabling
predicted performance and therefore classification of basecourse materials.
RLT testing has allowed WA to further develop knowledge of the performance
characteristics of the existing TNZ M/4 aggregates and Gap products. It has also given
the opportunity to investigate new materials as alternative basecourses and work is
continuing on evaluating and developing these products.
The RLT test could be specified in projects to allow aggregate producers to manufacture
the most suitable product that will better meet the performance requirements.
Winstone Aggregates focus is primarily on understanding and improving the performance
of our basecourse aggregates to ensure higher quality, better performing roads.
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“Sustainability of Our Resources” – Our Future
The IOQ and AQA NZ Annual Combined Conference 2007
Evaluation of the Repeat Load Triaxial Test and its Potential for Classifying Basecourse
Aggregates
Jason Lowe
13
References
Arnold, G. (2004). Rutting of Granular Pavements. PhD. University of Nottingham,
England, UK.
Arnold, G. & Werkmeister, S. (2006). Performance tests for selecting aggregate for
roads – report on progress.
Butkus, F. (2004, December). Reid highway basecourse test sections construction details
and performance to November 2003. (Volume 1), Pavements Engineering report
No. 2004/17 m, Main Roads, Western Australia.
Butkus, F. and Lee (1997). Pavement moduli project, a review of repeated load triaxial
test result.s Materials & pavement technology engineering report. No 97/4M, Main
Roads, Western Australia.
Frobel, T. and Moulding, S. (2006) Errors in vibrating hammer compaction test.
Inaugural Civil Engineering Laboratories Conference
Moore, G. (2007) Repeat Load Triaxial setup and implementation. Winstone Aggregates
Transit NZ (2006) Specification for basecourse aggregate (TNZ M/4). Transit New
Zealand, Wellington, New Zealand