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Proposal Submitted To

R.L FINE CHEM LIMITED

FOR

ZERO LIQUID DISCHARGE SYSTEM

OF

100 KLPD FEED CAPACITY

KEP15072-MEE-PR-101

KEP ENGINEERING SERVICES PVT. LTD.

Address Contact Email: [email protected]

Web: www.kepengg.com Work: Survey no: 167, Dhoolaplly village, Jeedimetla, Hyderabad, Andhra Pradesh, India

Landline: 040-65741790 , M: 08008246275 FAX: 040-65741790

A2 28-08-15 Issued for Proposal DT RK MK SH A1 22-08-15 Issued for Proposal DT RK MK SH

Rev Date Purpose of Issue Prepared By

Checked By

CLIENT

Approved By

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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Index

1. Cover letter

2. Design Basis

3. Process Description

4. Technical Specification Primary Treatment

Stripper Column Evaporation Plant ATFD Secondary Treatment (MEE Condensate + Low TDS stream) Tertiary Treatment

5. Utility Chemical Dosing Cooling Water

Steam Power

6. Scope of Supply Primary Treatment Stripper Column Evaporation Plant ATFD Secondary Treatment Tertiary Treatment

7. Addition scope of Supply

Electrical Panel

Drainage System

Seal Water Supply System

Cooling Tower

8. Scope of Work Division

9. Cost and Economics

10. Terms and condition

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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KEP  ENGINEERING                            SERVICES  PVT.  LTD.

TO,

M/S. R.L FINE CHEM LIMITED Ray House H.I.G No: 2000 Yelahanka New Town, Yelahanka Bengaluru-560064. India. Email: [email protected] Phone: 09945770842 KIND ATTN: MR. S.H.BASHA (Vice president- projects) Subject: Proposal for 50 KLPD Effluent Treatment Plant System: Primary Treatment- High TDS + Stripper Column+ Multi Effect Evaporator + Agitated Thin Film Dryer (ATFD) + Primary Treatment- Low TDS + Secondary Treatment + Tertiary Treatment Dear Sir, Thank you giving me an opportunity to assist with the treatment of your industrial effluent and

meet the PCB standards for ZLD. On the basis of input we are pleased to submitting proposal for

ZLD system for High TDS effluent capacity of 40 KLPD and Low TDS Effluent capacity 60

KLPD.

Generated effluent will be treated under high COD & TDS flow scheme to meet the PCB standards.

Following unit operations are selected to make ZLD.

• Primary Treatment- high TDS

• Stripper column

• Evaporation Unit

• ATFD

• Primary Treatment- Low TDS

• Secondary Treatment

• Tertiary Treatment

We wish that our proposal is lined up with your requisite. We are looking forward for encouraging

consideration from your side. For further information or clarification, please do not hesitate to

contact us.

Thanks & Regards For KEP Engineering Services Pvt. Ltd. Malu Kamble-MD M No: +919701055511

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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2. BASIS OF DESIGN HIGH TDS STREAM: Capacity of Plant 40 KLPD

Operating Hours Continuous

Feed Density 1000 kg/m3 (Assumed)

Mass flow Rate 3000 kg/hr

Initial TDS 10% (w/w) (100000 PPM)

COD 10 % (w/w) (100000 PPM)

PH 7

Steam Pressure 6 bar (g)

C.W. Inlet Temp 32 0C

C. W. Outlet Temp 38 0C

Drive Electrical, 415 ± 10% V, 50 Hz, 3Φ

LOW TDS STREAM: Capacity of Plant 60 KLPD

Operating Hours Continuous

Feed Density 1000 kg/m3 (Assumed)

Mass flow Rate 3000 kg/hr

Initial TDS 1 % (w/w)

COD 1 % (w/w)

PH 7

Operation Continuous

EFFLUENT PARAMETER FOR BIOLOGICAL TREATMENT:

1 Flow KLPD 60 2 COD mg/L 10000 3 BOD mg/L 3000 4 TSS mg/L 500 5 pH …. 3.0 to 9.0 6 TDS mg/L 5000 Parameters for MEE Condensate 1 Flow KLPD 40 2 COD mg/L 3000 3 BOD mg/L 1000 4 TSS mg/L 100 5 pH …. 3.0 to 9.0 6 TDS mg/L 500

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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3 PROCESS DESCRIPTION

3.1 FLOW SCHEMATICS FOR ETP Neutralizing Chemicals Pre-Treatment Chemicals

High TDS Feed InletRate 40 KLPD Neutralized Effluent Pre-Treated Effluent RO RejectPH 5 to 8 PH Rate 40 KLPD Rate 40 KLPD Rate 10 KLPDCOD 100000 PPM PH 7 PH PH 7 PH PH 7 PHTDS 100000 PPM COD 100000 PPM COD 100000 PPM COD 250 PPMTSS 1000 PPM TDS 100000 PPM TDS 100000 PPM TDS 34000 PPM

Pump TSS 1000 PPM TSS <100 PPMGravity Flow

Rate 50 KLPDPH 7 PHCOD 80000 PPMTDS 86000 PPM

Steam Inlet TSS <100 PPMSolid Outlet Rate 2.9 TPD

Solvent OutletRate 5.0 KLPD

Pre-Treatment Chemicals Condensate to Boiler PH 6-7 PHRate 2.9 KLPD

Low TDS Feed To MEERate 60 KLPD Neutralized Effluent Rate 45 KLPDPH 5 to 8 PH Rate 60 KLPD Condensate from MEE PH 7-8 PHCOD 10000 PPM PH 7 PH Rate 34 KLPD COD 0.3 %TDS 5000 PPM COD 10000 PPM PH 7 PH TDS 9.6 %TSS <100 PPM TDS 5000 PPM COD 0.3 % Steam Supply

Pump TSS 1000 PPM TDS 0.1 % Rate 13 TPDPump

CONDENSATE OUTLET TO BOILERRate 13 TPD

ConcentrateCondensate from ATFD Rate 11 KLPDRate 6 KLPD PH 7-8 PH

Treated Water from ETP PH 7 PH COD 0.3 %Rate 90 KLPD Condensate Outlet COD 3000 PPM TDS 40 %PH 7 PH Rate 100 KLPD FEED TO BOILOGICAL TREATMENT TDS 1000 PPM Steam SupplyCOD <250 PPM PH 7 PH Rate 100 KLPD Rate 7 TPDTDS <500 PPM COD <250 PPM PH 7 PHBOD <100 PPM TDS 3400 PPM COD 7200 PPM Pump Condensate Outlet to Boiler

TDS 3400 PPM Rate 7 KLPD

Pump Pump Gravity Flow PumpCondensate OutletRate 40 KLPDPH 7 PH 78COD 3000 PPM Solid OutletTDS 1000 PPM Rate 5 TPD

PH 7-8 PHRO REJECT TO MEE FEED TANK Moisture 5 %Rate 10 KLPDPH 7 PH #####

Pump

Solid OutletRate 0.50 TPD

Gravity Flow

SOLID OUT

OIL/GREASE*TRAP*EQUALIZATION*

TANK!!!!

NEUTRALIZATION*TANK!!!

PRIMARY*CLARIFIER!(1!Nos)!!

MEE*FEED*TANK!(1!Nos)!!

STRIPPER*COLUMN!1!!Unit!

MULTI*EFFECT*EVAPORATOR!

1!!Unit!

Aerobic*and*Aerobic*Tanks!

ATFD!1!!Unit!

SAND*FILTER*&*CARBON*FILTER!

CCONDENSATE*COLLECTION*TANK!

PRE*TREATMENT*TANK!(2Nos)!!

DRYING*BED!!!

SECONDARY*CLARIFIER!(1!Nos)!!

RECIRCULATION*

RO*Unit!!

NEUTRALIZATION/EQUALIZATION*

TANK!!!!

FLASH*MIXER!!

CLARIFIER*(1!Nos)!!

3.2 MATERIAL BALANCE

Rate 250 kg/hr Rate 1713 kg/hr Rate 311 kg/hr

Feed 2500 kg/hr Feed 2250 kg/hr Feed 538 kg/hr Solid 226 kg/hrTDS 8.6 w/w% TDS 9.6 w/w% TDS 40.0 w/w% TDS 95 w/w%COD 8 w/w%

SOLID OUT

STRIPPER COLUMN

QUADRUPLE EFFECT FORCED CIRCULATION

EVAPORATORATFD

SOLVENT RECOVERY EVAPORATION EVAPORATION

FEED FEED TO EVAPORATOR CONC. OUTLET

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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4. TECHNICAL SPECIFICATIONS

4.1 PRIMARY TREATMENT Pre-treatment of effluent will be carried out in continuous process. Treated effluent will be transferred

to MEE storage tank.

4.2 STRIPPER COLUMN Packed stripper column with random packing is selected for stripping of the solvents. Solvent like

methanol, ethanol, acetone, IPA (mixed Solvents) etc shall be stripped out and recovered for further

use.

Effluent from the Stripper Column will be fed to Quadruple Effect Forced Circulation Evaporation

Unit.

Sr. No. Specifications

Unit

Data

Primary Treatment-Inlet Stream

1 Feed Rate KLPD 40

2 pH - 5 to 8

3 Initial TDS w/w% 10

4 Initial COD w/w% 10

5 TSS ppm <1000

Primary Treatment-Outlet Stream 1 Feed Rate KLPD 40

2 pH - 7

3 Initial TDS w/w% 10

4 Initial COD w/w% 10

5 TSS ppm <100

Sr.No Specifications Unit Data 1 Solvent recovery rate kg/hr 250

2 Feed Rate + RO reject kg/hr 2000+500=2500

3 Initial TDS w/w% 8.6

4 Initial COD w/w% 8

5 Feed to Evaporator kg/hr 2250

6 Final TDS w/w% 9.6

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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4.3 QUADRUPLE EFFECT EVAPORATION PLANT Stripper column outlet 2250 kg/hr @ 9.6 % TDS shall be transfer to MEE.

Concentrate outlet from of 40% TDS will be fed to ATFD for solid Recovery 4.4 ATFD ATFD shall be used for Evaporation of solid with 5% moisture.

4.5 BIOLOGICAL TREATMENT MEE and ATFD condensate will send to the biological treatment. After pretreatment of Low TDS

stream Effluent will mix with the condensate from MEE. Mixed Effluent will feed to the biological

treatment.

Inlet Stream

Feed Rate : 100 KLPD

PH : 7

COD : 7200 PPM

TDS : 3400 PPM

Outlet Steam

Feed Rate : 100 KLPD

PH : 7

COD : < 250 PPM

BOD : <100 PPM

TDS : < 3400 PPM

Sr. No. Specifications

Unit

Data

1. Evaporation Rate kg/hr 1738

2. Feed Rate kg/hr 2250

3. Initial Concentration w/w% 9.6

4. Final Concentration w/w% 40

5. Conc. Outlet Rate Kg/hr 538

Sr. No. Specifications

Unit

Data

1. Feed Rate kg/hr 538

2. Initial TDS w/w% 40

3. Solid Recovery @ 5% moisture Kg/hr 226

4. Water Evaporation Rate Kg/hr 311

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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4.6 TERTIARY TREATMENT Tertiary Treatment is basically used for further purification of treated water using series of filtration

system followed by RO.

Inlet Stream

Feed Rate : 100 KLPD

PH : 7

COD : < 250 PPM

BOD : <100 PPM

TDS : < 3400 PPM

Outlet Steam

Feed Rate : 90 KLPD

PH : 7

COD : < 250 PPM

BOD : < 30 PPM

TDS : < 120 PPM

RO Reject

Feed Rate : 10 KLPD

PH : 7

TDS : 34000 PPM

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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5. UTILITY 5.1 Chemical Dosing Sr. No. Specifications Units Data

1 50% NaOH Solution for Neutralization L/day 25

2 Flocculating Agent kg/day 0.2

3 Alume L/day 20

4 Urea kg/day 08

5 Poly-electrolyte L/day 1.2

5.2 Cooling Water Sr. No. Specifications Units Data

1 C.W. Inlet Temperature OC 32

2 C.W. Outlet Temperature OC 38

3 Stripper Column m3/hr. 15

4 Evaporator m3/hr. 45

5 ATFD m3/hr. 30

6 Total Cooling Water Circulation Rate m3/hr. 90

7 Cooling Tower Req. Capacity TR 200

5.3 Steam Sr. No. Specifications Units Data

1 Steam Pressure kg/cm2(g) 6

2 Stripper Column kg/hr. 175

3 Evaporator kg/hr. 550

4 ATFD kg/hr. 350

5 Total Steam Supply kg/hr. 1075

5.4 Power Sr. No. Specifications Units Data

1 Pre-Treatment – Low and High TDS HP 6

2 Stripper Column HP 05

3 Evaporator HP 60

4 ATFD HP 14

5 Biological treatemnt HP 15

6 Tertiary treatment HP 15

7 Total Power Supply HP 115

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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6. SCOPE OF WORK & MOC 6.1 PRIMARY TREATMENT- HIGH TDS Sr. No. Specification M.O.C.

Quantity (Nos)

1. Tanks

v Equalization Tank

v Neutralization Tank

v Floculator

v Primary Tube settler

v MEE Feed Tank

v Dosing Tanks

RCC

RCC

MSFRP

MSFRP

RCC

PP

01 Nos

01 Nos

01 Nos

01 Nos

01 Nos

02 Nos

2. Pump & Blowers with Motors

v Feed Transfer Pump

v Dosing Pumps

v Pretreated Effluent Transfer

Pump

SS316

PP

SS316

01 Nos

03 Nos

01 Nos

3. Pipes & Fitting

v Effluent Lines

v Chemical Dosing

UPVC/GI

SS316

1 Lot

1 Lot

4. Instrumentation

v Magnetic flow meter

v Pressure Gauge

SS316

SS316

01 Nos

01 Nos

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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6.2 PRIMARY TREATMENT- LOW TDS Sr. No. Specification M.O.C.

Quantity (Nos)

1. Tanks

v Equalization Tank

v Neutralization Tank

v Floculator

v Primary Tube settler

v MEE Feed Tank

v Dosing Tanks

RCC

RCC

MSFRP

MSFRP

RCC

PP

01 Nos

01 Nos

01 Nos

01 Nos

01 Nos

02 Nos

2. Pump & Blowers with Motors

v Feed Transfer Pump

v Dosing Pumps

v Pretreated Effluent Transfer

Pump

SS316

PP

SS316

01 Nos

03 Nos

01 Nos

3. Pipes & Fitting

v Effluent Lines

v Chemical Dosing

UPVC/GI

SS316

1 Lot

1 Lot

4. Instrumentation

v Magnetic flow meter

v Pressure Gauge

SS316

SS316

01 Nos

01 Nos

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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6.3 STRIPPER COLUMN

Sr. No. Specification M.O.C.

Quantity (Nos)

1. Stripper Column

§ Shell (Column)

§ Internals

§ Packing

SS316L

SS316

SS316

01 Nos

2. Surface Condenser

§ Tubes

§ Tube Sheet

§ Shell

§ Dish Ends

SS316

SS316L

SS316L

SS304

01 Nos

3. Reboiler

§ Tubes

§ Tube Sheet

§ Shell

§ Dish Ends

SS316L

SS316L

CS

SS316L

01 Nos

4. Tanks & Vessels

§ Feed Tank

§ Stripper Bottom Vessel

§ Solvent Holding Vessel

SS316L

SS316L

SS316L

1 Nos

1 Nos

1 Nos

5. Pumps with Motors

§ Re-Circulation Pump

SS316

1 Nos

6. Pipes & Fitting

§ Process Piping

§ Vapor Ducting

§ Condensate Piping

SS316

SS304

SS304

1 Lot

1 Lot

1 Lot

7. Instrumentation

§ Temperature Gauge

§ Vacuum Gauge

SS316

SS316

2 Nos

1 Nos

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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6.4 QUADRUPLE EFFECT EVAPORATION PLANT

Sr. No. Name of Equipment M.O.C. Quantity (Nos)

1. Calandrias

§ Tubes

§ Tube Sheet

§ Shell

§ Dish Ends

SS316Ti

SS316L

SS304

SS316L

04 Nos

2. Pre-Heaters

§ Tubes

§ Tube Sheet

§ Shell

§ Dish Ends

SS316Ti

SS316L

SS304

SS316L

04 Nos

3. Surface Condenser

§ Tubes

§ Tube Sheet

§ Shell

§ Dish Ends

SS304

SS304

SS304

SS304

01 Nos

4. Tanks & Vessels

§ Feed Tank

§ Vapor Separators

§ Condensate Vessel

SS316L

SS316L

SS304

1 Nos

4 Nos

1 Nos

5. Pumps with Motors

§ Feed Pump

§ Re-Circulation Pump

§ Concentrate Pump

§ Condensate Pump

SS316

SS316

SS316

SS304

1 Nos

4 Nos

1 Nos.

1 Nos.

6. Miscellaneous Equipment

§ Vacuum Pumps

§ TVR

SS316

SS304

1 Nos

1 Nos

7. Pipes & Fitting

§ Process Piping

§ Vapor Ducting

§ Condensate Piping

§ Non-Condensate Piping

SS316

SS304

SS304

SS304

1 Lot

1 Lot

1 Lot

1 Lot

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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8. Instrumentation

§ Magnetic flow meter

§ Rotameter

§ Vacuum Gauge

§ Temperature Gauge

SS316

SS316

SS316

SS316

1 Nos

2 Nos

4 Nos

4 Nos

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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6.5 AGITATED THIN FILM DRYER

Sr. No. Particulars M.O.C.

Qnty

1. Agitated Thin Film Dryer

§ Vessel

§ Jacket

§ Shaft

§ Blades

§ VFD

§ Gear Box

SS316L

CS

SS316L

SS316L

ABB Make

Helical

01 Set

2. Pumps with Motors

§ ATFD Motor

§ Feed Pump

§ Blower

Standard

SS316

SS304

01 Nos

01 Nos

01 Nos

3. Tanks & Vessels

§ Feed Tank

§ Cyclone Separator

SS316

SS304

01 Nos

01 Nos

4. Surface Condenser

§ Tubes

§ Tube Sheet

§ Shell

§ Disc Ends

SS304

SS304

SS304

SS304

01 Nos

5. Pipes & Fitting

§ Process Piping

§ Vapor Ducting

§ Condensate Piping

§ Non-Condensate Piping

SS316

SS304

SS304

SS304

1 Lot

1 Lot

1 Lot

1 Lot

9. Instrumentation

§ Magnetic flow meter

§ Vacuum Gauge

§ Temperature Gauge

SS316

SS316

SS316

1 Nos

1 Nos

1 Nos

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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6.6 BIOLOGICAL TREATMENT

Sr. No. Name of Equipment M.O.C. Quantity (Nos)

1. Basket Screen SS304 01 Set

2. Tanks

§ Condensate Tank

§ Neutralization Tank

§ Clarified water Tank

§ Secondary tube settler

§ Aerobic Tank

§ Anaerobic Tank

RCC

RCC

RCC

MSFRP

RCC

RCC

01 Nos

01 Nos

01 Nos

01 Nos

01 Nos

01 Nos

3. Dosing Pump with tank

§ Caustic Dosing

§ Alum Dosing

§ Poly-Electrolyte design Tank

PP/PVDF

PP/PVDF

PP/PVDF

01 Nos

01 Nos

01 Nos

4. Pumps and motor

§ Feed Pump

§ Sludge Recycle Pump

§ Twin Lob Blower

§ Filter Press

CI

CI

CI

Standard

01 Nos

01 Nos

02 Nos

01 Nos

5. Anaerobic Treatment

§ Agitator

§ Flare Stack

SS304

Standard

01 Nos

01 Nos

6. Aeration

§ Tank

§ Diffuser with retrieved Kit

RCC

Silicon

1 Nos

1 Lot

7. Instrumentation

§ Pressure Gauge

§ Rota meters

SS316

SS316

1 Set

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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ULTRA FILTRATION:

Sr. No. Name of Equipment M.O.C. Quantity (Nos)

1 UF

§ Skid

§ Membrane

MS

PES

01 Set

01 Set

2 Dosing Pump with Tank

§ Coagulant – Ferric Chloride

§ Sodium Hypochlorite

§ Sodium Hydroxide

§ Hydrochloric Acid

PP/HDEP

PP/HDEP

PP/HDEP

PP/HDEP

01 Set

01 Set

01 Set

01 Set

3 Pumps and motor

§ UF Feed Pump

§ UF Back Wash Pump

CI

CI

01 Nos

01 Nos

4 Instrumentation

§ Flow Totalizer

§ Rota meters

§ Auto Valve

HDEP & SS

Electrode

Acrylic

01 Nos

01 Nos

02 Nos

5 Miscellaneous

§ Bag Filter

PP

1 Nos

6 Pipes & Fitting

§ Process Piping

§ Permeate Piping

§ Reject Piping

UPVC

UPVC

UPVC

1 Lot

1 Lot

1 Lot

7 Control Panel

§ Control Panel

§ Inter-connecting Cabling

Standard

Standard

1 Nos

1 Set

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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REVERSE OSMOSIS:

Sr. No. Name of Equipment M.O.C. Quantity (Nos)

1 RO

§ Membrane

§ Skid

§ Housing

Spiral Wound

MS

FRP

01 Set

01 Set

01 Set

2 Dosing Pump with Tank

§ Sodium Meta-bi-sulphide

§ Sulfuric Acid

§ Anti- scalant

§ Spare Dosing Pump

PP/HDEP

PP/HDEP

PP/HDEP

PP/HDEP

01 Nos

01 Nos

01 Nos

02 Nos

3 Pumps and motor

§ RO Feed Pump

§ High Pressure Pump

§ High Pressure Booster Pump

§ Treated Water Pump

SS304

SS304

SS304

SS304

01 Nos

01 Nos

01 Nos

01 Nos

4 Instrumentation

§ ORP Analyser

§ Auto Dump Valve

§ Flow Totalizer

§ pH Meter

§ Pressure switch

§ Level Switch

§ TDS meter

Standard

Standard

HDEP

Standard

Standard

Standard

Standard

1 Nos

1 Nos

1 nos

1 Nos

1 Nos

1 Nos

1 Set

5 Miscellaneous

§ Cartridge Filter

PP

01 Set

6 Miscellaneous

§ Chemical Storage tank

§ Cleaning Pump

SS316

SS316

1 Nos

1 Nos

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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7 ADDITIONAL SCOPE OF SUPPLY

7.1 ELECTRICAL PANEL

Sr. No. Specification M.O.C.

Quantity

1. Electrical

q Common MCC Panel

q Cables (Client Scope)

q Earthling (Client Scope)

q Cable Trays (Client Scope)

As per Standard

As per Standard

CI

MS

1 Unit

MAKE DETAILS: MCCB,MPCB,CONTACTOR - SIEMENS MCB - ABB DIGITAL METERS - ELMEASURE / CONZERV INDICATION LAMPS - ESBEE (L&T) ILLUMINATED PUSH BUTTONS - ESBEE (L&T) CURRENT TRANSFORMERS - SRESTA NOTE: 1. The MCC Panel is made out of 14/16 SWG CRCA sheet, suitable Al. Bus bars, including supply and mounting of required switchgear, powder coated painting and wiring etc. 2. We have considered all feeders as DOL starters and 25HP Star Delta Starter. Soft Starters are not considered, if required extra as per actual. 3. All DOL Starters consists of MPCB with ROH, 1NO+1NC Auxiliary Switch & Trip Switch, Power Contactor, Auxiliary Contactor 2NO+2NC, Add on Block 1NO+1NC, Illuminated On/Off Push Buttons, Trip Indication Lamps, Auto/Manual Selector Switch & 6A 10KA DP MCB. 4. All Star Delta Starters consists of MPCB with ROH, 1NO+1NC Auxiliary Switch & Trip Switch, Power Contactors-3Nos, Auxiliary Contactor 2NO+2NC, Add on Block, Star Delta Timer, Illuminated On/Off Push Buttons, Trip Indication Lamps, Auto/Manual Selector Switch & 6A 10KA DP MCB. 5. 230V Control supply for starters will be tapped from their respective power circuit. 6. Starters control wiring will be of PLC and provision will be given for remote on/off operation of the starters

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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7.2 DRAINAGE SYSTEM

7.3 SEAL WATER SUPPLY SYSTEM

Sr.No. Particulars MOC QTY

1. Drain Tank- Client scope RCC 01 Nos

2. Piping and Fitting

Drain Line

SS316

1 Lot

Sr.No. Particulars MOC QTY

1 Pumps and Motors

1) Seal Water Circulation Pump

CI

1 Nos

2 Piping and Fitting

Seal water Supply line

Seal Water Return Line

MS

MS

1 Lot

1 Lot

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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8. SCOPE OF WORK DIVISION

S.N. Activities KEP Scope Client Scope

01 Design, Engineering & supply of above equipment’s ü

02 Supervision of erection and commissioning ü

03 Training of operator to operate the plant ü

04 Submission of documents & Drawings ü

05 Structure and Platform Work ü

06 Cooling Tower, C.T. Pumps ü

07 Boiler & Steam Piping & Fittings. Cooling tower

piping fitting

ü

08 Civil & Foundation and ETP Tanks ü

09 Cable & Cable Trays ü

10 Plant Insulations ü

11 Skilled and Unskilled workers ü

12 Erection of Equipment’s ü

13 Structure & Piping Fabrication at Site ü

14 Three phase Power supply to Electrical panel ü

15 Painting of Structure & Piping ü

16 All piping out of battery limit. ü

17 Transportation Charges ü

18 Anything, which is not mentioned specially in our

scope.

ü

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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9.COST & ECOMONICS

Here we have expressed the commercial aspect of the Design, Engineering, Manufacturing, Erection

and Commissioning of Zero Liquid Discharge as per the Technical Specification and Scope of work

declared in the preceding clauses or points.

Sr. No. Particulars Price (Lakhs)

1 Primary treatment for low and high TDS 14.3

2 Stripper Column 19.6

3 Triple Effect Evaporator 107.3

4 Agitated Thin Film Dryer 49.7

5 Biological treatment 42.5

6 UF and RO 31.5

Total 265.00

Price in Words: Two Crore Sixty Five lakhs only.

10.TERMS AND CONDITION DELIVERY:

We will deliver the equipment within 4 Months from the date of receipt of technically and

commercially clear purchase order along with requisite advance.

The delivery period indicated above is subject to force major conditions stipulated below and also

subject to buyer fulfilling his obligations in time as per contract.

Approvals of drawings/design calculations, if any, should be given within 7 days of submission. In the event the work is delayed on account of the above reasons, the completion time shall be suitably extended PAYMENT TERMS:

50 % advance along with technically and commercially clear purchase order. 45 % payment against Performa invoice prior to dispatch against inspection 5 % payment within 15 days against successful commissioning of the system

TAXES: Excise: 12.5 % CST : 2 % Against C form

INSURANCE:

Transit insurance and storage & erection insurance will be paid by Client.

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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TRANSPORTATION

Transportation will be paid by paid by Client.

COMPLETION:

Erection, Commissioning and handing over of the plant shall be construed as completed as

detailed below:

COMMISSIONING:

The plant shall be considered as commissioned on attaining the required water output and quality

for maximum 3 runs/cycles jointly witnessed/demonstrated. Minor corrections, modifications like

leakages, component rectification, etc. not affecting commissioning shall be completed later.

Buyer shall also engage personnel’s required to operate and run the plant continuously, as per the

instruction of the seller. During this process it is important for these personnel to get trained in the

operation of the plant.

In case the buyer is not able to provide/consistent characteristics of the incoming treated effluent

for a period of three months after commissioning of the plant, due to which seller is unable to

demonstrate the plant performance results, then it is deemed that the seller has completed all his

obligations as per the contract.

HANDING OVER:

The plant shall be considered as handed over to client once the commissioning runs/cycles have

been completed as referred above.

VALIDITY: The offer is valid for 30 days.

GUARANTEE/WARRANTEE:

The equipment supplied is guaranteed for

(i) a period of 12 months from the date of commissioning.

(ii) start of regular operation of the plant

(iii) 18 months from the date of last major supply, whichever is the earliest of the three events.

Equipment Guarantee is valid against defective workmanship and /or poor performance of the

system only. Our liability is limited to repair or replace the defective / non performing items at our

discretion. Equipment Guarantee is not valid for claims relating to routine / normal wear and tear.

Also supply of consumables and spares for regular operation of the system is not in our scope nor is

covered by any Guarantee / Warrantee.

The guarantee is also subject to following conditions:

1. Buyer is adhering to instructions as mentioned in system performance warranty annexure.

   

PROPOSAL                                                                                                                                                                                                                FOR      

ZER0  LIQUID  DISCHARGE                                                                                                                                                                                                                                                                          

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2. Buyer is using spare parts and consumables recommended by us.

3. Buyer is taking care of preventive maintenance as suggested by us.

4. Buyer is maintaining operation and maintenance data / records/ logs sheets and the same is

made available whenever asked for by us. Normally we recommend sending records every

15 days by courier or e-mail to us.

5. Chemicals and consumables required for day-to-day operation are not covered under the

Guarantee/Warrantee.

STATUTORY VARIATION:

Any change in Govt., duties levies, taxes or policies having direct effect on our above quoted

prices will be at buyers account for which documentary evidence will be submitted on request.

Thanks & Regards For, KEP Engineering Services Pvt. Ltd. Malu Kamble-MD M. No: 9701055511