executive summary for public hearing

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EXECUTIVE SUMMARY FOR PUBLIC HEARING FOR MANUFACTURING OF CHEMICAL FERTILIZER (SSP, TSP, PHOSPHORIC ACID) AT PLOT NO. C-190 &191, SAYAKHA INDUSTRIAL ESTATE, TALUKA - VAGARA, DISTRICT - BHARUCH, GUJARAT Land Area: 17380 m 2 (1.7380 Ha) Production Capacity: 1,90,000 TPA [Study Period: 1 st October 2017 to 31 st December 2017] Schedule: 5 (a); Category A as per EIA Notification 2006 and amendments thereafter. Chemical Fertilizer (All Products except Single Super Phosphate] APPLICANT ENVIRONMENTAL CONSULTANT KISAN SHAKTI FERTILIZERS & PESTICIDES PVT. LTD. Plot No. C-190&191, Sayakha Industrial Estate, Sayakha, Taluka: Vagra, District: Bharuch, Gujarat. E-mail: [email protected] Contact No.: 09867973475 ECO CHEM SALES & SERVICES (QCI/NABET ACCREDITED NO. NABET/EIA/1720/ RA 051) Opp. Kapadia Health Club New Civil Road Surat E-mail: [email protected] Contact No.: 09909968953

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Page 1: EXECUTIVE SUMMARY FOR PUBLIC HEARING

EXECUTIVE SUMMARY

FOR PUBLIC HEARING

FOR

MANUFACTURING OF CHEMICAL FERTILIZER (SSP, TSP, PHOSPHORIC ACID)

AT

PLOT NO. C-190 &191, SAYAKHA INDUSTRIAL ESTATE, TALUKA - VAGARA, DISTRICT - BHARUCH, GUJARAT

Land Area: 17380 m2 (1.7380 Ha)

Production Capacity: 1,90,000 TPA

[Study Period: 1st October 2017 to 31

st December 2017]

Schedule: 5 (a); Category – A as per EIA Notification 2006

and amendments thereafter. Chemical Fertilizer (All Products except Single Super Phosphate]

APPLICANT ENVIRONMENTAL CONSULTANT

KISAN SHAKTI FERTILIZERS & PESTICIDES PVT. LTD.

Plot No. C-190&191, Sayakha Industrial Estate, Sayakha, Taluka: Vagra, District: Bharuch, Gujarat.

E-mail: [email protected] Contact No.: 09867973475

ECO CHEM SALES & SERVICES (QCI/NABET ACCREDITED NO.

NABET/EIA/1720/ RA 051) Opp. Kapadia Health Club

New Civil Road Surat E-mail: [email protected]

Contact No.: 09909968953

Page 2: EXECUTIVE SUMMARY FOR PUBLIC HEARING

Executive Summary for Proposed Chemical Fertilizer Manufacturing Plant of SSP/TSP/Phosphoric Acid with Production Capacity 1,90,000 TPA at Saykha Industrial Estate, Tal. Vagra, Dist- Bharuch, Gujarat

Eco Chem Sales and Services, Surat 1 |

1. INTRODUCTION Proposed project is a Greenfield Chemical Fertilizer Manufacturing of SSP/TSP and Phosphoric acid (1,90,000 TPA) at Plot C-190 & 191, GIDC Sayakha, Taluka: Vagra, District: Bharuch, Gujarat by Kisan Shakti Fertilizers and Pesticides Pvt. Ltd. Proposed Greenfield project, fall under schedule 5(a) Category “A” – [Chemical Fertilizer (all product except Single Super Phosphate] of the schedule of EIA Notification 2006 and amendments thereafter. Capital cost of this project is Rs. 38.01 Crores. There is no litigation pending against the project and/or land on which the proposed project is to be set up. EIA study has been conducted prior to commissioning of project and in accordance with the Terms of Reference issued by MoEF&CC, New Delhi.

Project Location and Size Kisan Shakti Fertilizers & Pesticides Pvt. Ltd. decided to set an industrial plant at Plot No. C-190 & 191,

Saykha Industrial Estate, Tal.-Vagra, Dist. Bharuch of Gujarat state.

Project proponent proposes to manufacture chemical Fertilizer with capacity of 1,90,000 TPA.

The site center co-ordinates are Latitude 21°46'09.65"N and Longitude 72°49'46.57"E.

The total land area is 1.7380 Ha. The proposed project envisages investment of Rs. 38.01 Crores by Kisan Shakti Fertilizers & Pesticides Pvt. Ltd.

Table 1: Salient Features # Particulars Description Aerial Distance and Direction

1. Latitude and Longitude of the site

Latitude Longitude

21°46'08.09"N 72°49'49.56"E

21°46'11.50"N 72°49'43.85"E

21°46'11.55"N 72°49'49.43"E

21°46'08.04"N 72°49'43.79"E

2. Nearest Village (Human Settlement)

Saykha Village Approx. 2.86 km in NW direction

3. Nearest Town Vagra Approx. 8.5 kin North direction

4. Nearest National Highway NH – 228 Approx. 10.7 km in East direction

5. Nearest State Highway SH – 6 SH-161

Approx. 6.47 km in South direction. Approx. 7.51 km in NE direction

6. Nearest Railway station Bharuch Railway station Approx. 18.71 km in SE direction

7. Nearest Airport Vadodara Airport Approx. 73.14 km in NNE direction

8. State, National Boundaries None within 10 km of Study Area --

9. Nearest Water body None within 500 m w.r.t Site --

10. Sea Arabian Sea Approx. 30.9 km in West direction

11. Archaeological site None in 10 km radius of proposed project site.

12.

National Park/Wildlife sanctuary/Marine sanctuary/ Reserve forest

13. Nearest Industry Various Industries has been proposed.

14. Densely populated or built-up area

Yes, Vagra in (N) direction having 7724 population.

Approx. 8.5 km in North direction

Justification of Project

Availability of nutrient phosphate is very low in India, we have to depend on import of Phosphatic fertilizers like Di-ammonium phosphate (DAP) thus to save foreign currency and meet the requirement of phosphate nutrient this project is very much helpful for farmers using high and low nutrient value fertilizers Justification of the proposed project is mentioned as under,

a. It provides a potential growth opportunity. b. Raw materials are easily availability of from domestic market, c. It will increase the overall export and thus increase the foreign revenue, d. Proposed products have very good sale potential in local markets,

Page 3: EXECUTIVE SUMMARY FOR PUBLIC HEARING

Executive Summary for Proposed Chemical Fertilizer Manufacturing Plant of SSP/TSP/Phosphoric Acid with Production Capacity 1,90,000 TPA at Saykha Industrial Estate, Tal. Vagra, Dist- Bharuch, Gujarat

Eco Chem Sales and Services, Surat 2 |

Justification of the Project Site a. The proposed project site is well connected by road to National Highway No. 228, SH-6 and SH-

64. b. The purposed activity is located in Sayakha Industrial Estate hence easy availability of

infrastructure facilities. c. No prime agricultural land/forest land was to be converted for industrial use. d. There is enough land to develop green area to mitigate Air, Water, and Noise pollution e. Proximity to raw material suppliers. f. Modern infrastructure support and amenities at par with industrial estates in other global markets,

including. g. Efficient transport facilities within the industrial estate and the city area. h. Uninterrupted Power supply by DGVCL. i. No forest land will be converted into non-forest activity for the sustenance of the industry. j. Enough space is provided for storage of solid wastes so that these could be available for possible

reuse. k. No prime agricultural land shall be converted into industrial site.

2. PROJECT BRIEF Kisan Shakti Fertilizers & Pesticides Pvt. Ltd. (KSFPPL) has observed that there are good scopes in chemical fertilizer sector and there will be demand for these sectors perennially. KSFPL aims to engage in R&D and entering new markets in order to make new products and derive the maximum value from feedstock by adopting modern machineries, equipment and process technologies, with emphasis on waste minimization techniques. The proposed project will be completed 3 Years. The list of proposed products/by-products to be manufactured is mentioned below:

Table 2: List of Proposed Products

# Name of Products Quantity (TPA)

1. Single Super Phosphate(SSP) - (Granules and/or Powder) 1,00,000

2. Triple Super Phosphate(TSP) - (Granules and/or Powder) 60,000

3. Phosphoric Acid 30,000

TOTAL 1,90,000

Table 3: Resource Requirement

Resources Requirements/Source

Project Cost Rs. 38.01 Crores

Water Source: GIDC, Saykha. Construction Phase: 20 KLD Operation Phase: 250 KLD

Power Source: DGVCL Requirement: 1500 KW (D.G.Set for emergency power failure - 500 KVA )

Manpower 131 – Construction Phase 154 – Operation Phase

Page 4: EXECUTIVE SUMMARY FOR PUBLIC HEARING

Executive Summary for Proposed Chemical Fertilizer Manufacturing Plant of SSP/TSP/Phosphoric Acid with Production Capacity 1,90,000 TPA at Saykha Industrial Estate, Tal. Vagra, Dist- Bharuch, Gujarat

Eco Chem Sales and Services, Surat 3 |

Figure 1: Layout Plan

3. BASELINE ENVIRONMENTAL STATUS The study was conducted and micrometeorological data were collected for the period 1st October 2017 to 31st December 2017. Samples were collected for environmental parameters like ambient air quality, noise, ground water, surface water, marine water and soil quality. The analysis was carried out in NABL accredited laboratory Certificate No. NABL accredited Laboratory, Certificate No. T – 6603, dated 26/10/2017 valid up to 25/10/2019 for testing of water, wastewater, sewage, air, noise and soil. Sampling locations covered within study area are shown in the Figure 2.

Table 4: Summary of Sampling Locations

# Sampling Location

Distance/Direction

Type of Sample Location

Ambient Air

Ground Water

Surface Water

Soil Noise

1. Project site - Y Y - Y Y

2. Vilayat 5.3 km ESE Y Y Y Y Y

3. Juned 5.4 km NE Y Y Y - Y

4. Ankot 7.5 km NE Y Y Y - Y

5. Vahiyal 6.2 km NW Y Y Y Y Y

6. Kesrol 7.8 km SW Y Y Y - Y

7. Amleshwar 3.8 km SSW Y Y Y Y Y

8. Bhensli 9.0 km WSW Y - - - -

9. SH -6 Near

Navetha 6.8 KM SSW - - - - Y

Page 5: EXECUTIVE SUMMARY FOR PUBLIC HEARING

Executive Summary for Proposed Chemical Fertilizer Manufacturing Plant of SSP/TSP/Phosphoric Acid with Production Capacity 1,90,000 TPA at Saykha Industrial Estate, Tal. Vagra, Dist- Bharuch, Gujarat

Eco Chem Sales and Services, Surat 4 |

10. Bhadar Bhukhi

River 1.6 KM ESE - - Y - -

Note: Yes= Y; - = N

Figure 2: Study Area Map

Table 5: Summary of Baseline Data

S. No. Parameters Baseline Status

1. Ambient Air Quality

i. PM10 59.1 – 86.2 µg/m3

ii. PM2.5 32.1 – 48.8 µg/m3

iii. SO2 10.4 – 16.7 µg/m3

iv. NOx 15.8 - 25.1 µg/m3

Based on comparison study of results for tested parameters with NAAQS, it is interpreted that

ambient air quality of studied locations is good as all the results of studied parameter are well

within the limit. This interpretation relate to the test data obtained during survey for particular

locations only. There is very less no. of industry and numbers of investors have planned to install

the industries, considering the probable impact due to upcoming industries, it is suggested that

proper air pollution control measures must be adopted by the industry.

2. Noise Level Monitoring

i. Day Time (06:00 AM to 10:00 PM) 44.6 – 81.2 dB (A)

ii. Night Time (10:00 PM to 06:00 AM) 39.7-76.4 dB (A)

Based on noise level data obtained during the survey for residential area and industrial area, it is

interpreted that noise levels are within the standard norms prescribed by MoEF & CC. Looking

towards the increase in noise generating sources it is suggested that there is need to apply noise

Page 6: EXECUTIVE SUMMARY FOR PUBLIC HEARING

Executive Summary for Proposed Chemical Fertilizer Manufacturing Plant of SSP/TSP/Phosphoric Acid with Production Capacity 1,90,000 TPA at Saykha Industrial Estate, Tal. Vagra, Dist- Bharuch, Gujarat

Eco Chem Sales and Services, Surat 5 |

S. No. Parameters Baseline Status

reducing devices at noise generating sources and generate public awareness.

3. Soil Quality and Characteristics

i. pH 7.54 – 7.80

ii. Organic Carbon (%) 0.2 – 0.5%

iii. Total Nitrogen 386.2 – 965.5 kg/ha

iv. Total Phosphorous 241.9- 387.6 kg/ha

v. Exchangeable Calcium 24.8 – 27.4 mg/100g

vi. Exchangeable Magnesium 5.3 – 8.8 mg/100g

Based on soil analysis data it is concluded that soils are normal to saline from salinity view point

and non-sodic as ESP is < 15 at the site. The soils are low to medium in nitrogen, low in

phosphorus and high in potassium. The levels of total Fe, Cu, Cr, B and Zn are within the safe

limits. However, for successful greenbelt development liberal quantity of organic manure (50

tons/ha) and double the quantity of recommended doses of N, and P and half the dose of K

fertilizers should be applied. The soil at the project site requires amelioration. Apply acid forming

amendments like sulphur/iron pyrite for removal of excess sodium from the exchange complex

with provision of adequate drainage. The soil should be periodically monitored for EC, pH and

ESP.

4. Ground Water

i. pH 7.10 - 7.82

ii. TDS 1012 – 4718 mg/L

iii. Total Hardness 312 – 1355 mg/L

iv. Total Alkalinity 358 – 755 mg/L

v. Chloride 385 – 2399 mg/L

vi. Total Coliform Absent

Based on comparison study of test results with drinking water norms, it is interpreted that water

qualities of studied locations meet with the drinking water standards as per IS 10500: 2012

except Vilayat and Ankot village and these water sources can be used in drinking, washing,

bathing and irrigation purpose. Total Hardness and Chloride in the water sample for Vilayat and

Ankot village do not confirm the norms. Water sample of Vilayat and Ankot village should not be

used in drinking but it can be used in all other domestic purposes. These interpretations relate to

the sample tested for particular location only. To save the ground water from contamination and

improving the quality, rainwater harvesting and ground water recharging may be helpful.

5. Surface Water

i. pH 7.01 - 7.94

ii. TDS 262 – 962 mg/L

iii. TSS 6 – 12 mg/L

iv. DO 4.6– 5.0 mg/L

v. BOD 4 – 8 mg/L

Based on test result data comparison study, it is interpreted that River water quality does not

meet with drinking water norms as per IS 10500:2012. Results of COD, BOD and Iron have been

found more than expected value which indicates that water has been contaminated with organic

matter. It may be due to directly or indirectly contamination with sewage and effluent. This water

should not be directly used in drinking purpose but it can be used in drinking after conventional

treatment followed by disinfection. This water can be used in irrigation and other domestic

purposes.

6. Ecology and Biodiversity

Page 7: EXECUTIVE SUMMARY FOR PUBLIC HEARING

Executive Summary for Proposed Chemical Fertilizer Manufacturing Plant of SSP/TSP/Phosphoric Acid with Production Capacity 1,90,000 TPA at Saykha Industrial Estate, Tal. Vagra, Dist- Bharuch, Gujarat

Eco Chem Sales and Services, Surat 6 |

S. No. Parameters Baseline Status

The most commonly spotted bird species of this area were Cattle Egret, Intermediate Egret,

Black-winged Stilt, Red-wattled Lapwing, Rock Pigeon, Eurasian Collared-Dove, Spotted Dove,

Chestnut-headed Bee-eater, Bank Myna and Common Myna. All the birds are included in

schedule IV. Among the reptiles Oriental garden lizard was common. Among mammals Black rat

was common. There is a good population of schedule-II species like Herpestes edwardsi (Indian

grey mongoose) and Naja naja (Indian cobra) as food chain is interlinked in the biological

environment. Dominant flora of the study region is Prosopis juliflora and acacia species. Area is

not rich with floral diversity. Rosa (Rose), Gossypium (Cotton) and Cajanus cajan (Tur) are

majorly cultivated by the farmers of the majority villages. Natural vegetation of study area is in

degraded condition and wild mammal’s density is also very low. No endangered or threatened

species were observed during the survey.

7. Socio Economic

Literacy rate of the study region is from 57.04% to 82.55%. On the basis of survey for literacy

rate data it is interpreted that there is need to promote educate more and more people. Almost all

the villages have more than 50 % people as non-workers.

4. ANTICIPATED IMPACTS ASSESMENT & MITIGATION MEASURES

Impacts on land environment, air environment, water environment, noise environment, biological environment, socioeconomic environment and risk and hazard is been introduced in the chapter with their mitigation measures for both during construction as well as operation phase.

Total Cumulative Score for various Environmental Parameters without mitigation measures is - 92 which is adverse impact during construction phase. Total Cumulative Score for various Environmental Parameters with mitigation measures is +11 during construction phase which is not appreciable beneficial impact.

Total Cumulative Score for various Environmental Parameters without mitigation measures is -84 during Operation phase which is adverse impact. Total Cumulative Score for various Environmental Parameters with mitigation measure is +48 not appreciable beneficial impact during operation phase. Air modeling study is also been introduced in the chapter showing maximum and minimum GLC in the surrounding areas. Stock Yard will be provided for storage of raw materials and products. Proper upkeep and maintenance of vehicles and APCM will reduce the impact on air environment. Unit will developed more than 33% of greenbelt within the premises.

A budget of Rs. 1.50 Crores as capital for EMP will be allotted. Positive impact is envisaged on Socio economic environment. Proper PPEs will be provided to all the workers. From the impact matrix table, it is observed that without mitigation measures the scoring of construction phase is -48. After taking adequate mitigation measures impact reduces to +49, which is a not an appreciable adverse impact. It can be concluded that the overall negative impacts from various activities on different environmental parameters is negligible with proper EMP in place.

5. RISK ASSESSMENT A detailed Risk Assessment (RA) study was carried out for the proposed project. Kisan Shakti Fertilizers & Pesticides Pvt. Ltd. has prepared the Disaster Management Plan (onsite/offsite emergency plan) as a part of additional study.

Table 6: Onsite Disaster Management Plan

# Code of Practice

Objective Line of Action

1 In Case of Fire at Factory or in diesel or FO

To deal with Fire efficiently and quickly at different locations in

Any person notices any sign of fire shall start shouting FIRE, FIRE (Aag, Aag) to seek assistance and also immediately take

Page 8: EXECUTIVE SUMMARY FOR PUBLIC HEARING

Executive Summary for Proposed Chemical Fertilizer Manufacturing Plant of SSP/TSP/Phosphoric Acid with Production Capacity 1,90,000 TPA at Saykha Industrial Estate, Tal. Vagra, Dist- Bharuch, Gujarat

Eco Chem Sales and Services, Surat 7 |

storage tank the factory including diesel storage tank and electrical Panel

steps to give warning by blowing the siren continuously and take steps to extinguish the fire by using fire extinguishers available near the site of fire

After giving information reach the spot, remove Man & Machinery and take steps to tackle the fire in accordance with the firefighting instructions. Inform at security office to get Ambulance if required.

2 In case of Heavy Spillage Leakage of Sulfuric acid and Phosphoric acid

To deal with the incidence of sulfuric acid spillage or leakage efficiently and quickly

Any person who notices any leakage or spillage of sulfuric acid from storage tank, pipe line or from any equipment should try to warn the nearby persons and report to the shift supervisor without any delay.

The Person should not go near the spill unless he is wearing a proper PPE and has been fully trained to handle the acid leaks

Offsite Disaster Management Plan In the effects of the accident or disaster inside the plant is felt outside its premises, it calls for an off-site emergency plan, which would prepared and documented in advance in consultation with the district authorities. The off-site emergency plan prepared herein will deal with those incidents identified under Level – 3 in the on-site plan, which have the potential to harm persons or the environment outside the boundary of the factory premises. The most significant risk to outside areas is that associated with a large release of Furnace oil. Spread of its effected outside the works may require traffic control, evacuation, shelter arrangement. Off-site emergency plan has been drawn up with a view to mobilize resources and integrate with district contingency plan for an effective system of command and control in combating the emergency. Thus in brief the two main purpose of the off-site emergency plan are:

To provide the local / district authorities, police, fire brigade, doctors, surrounding industries and the public, the basic information of risk and environment impact assessment and to appraise them of the consequences and the protection prevention measures and control plans and to seek their help to communicate with the public in case of major emergency

To assist the district authorities for preparing the off-site emergency plan for the district or particulate area and to organize rehearsal from time to time and initial corrective action based on the lesson learnt.

6. BENEFITS TO SOCIETY FROM THE PROJECT

The project activity and the management will support the local villagers and provide other forms of assistance for the development of public amenities in this region. The management will recruit skilled and unskilled workers from the nearby villages. Local construction workers will be employed from surrounding area during this phase. It is estimated that 125 – 150 Nos. of Local workers (skilled and semiskilled) will get direct employment during construction phase. It is estimated that 154 Nos. technical people will get direct and other contractor worker will get indirect employment during operation phase. Kisan Shakti Fertilizers & Pesticides Pvt. Ltd. has allotted Rs. 0.95 Crore for Enterprise Social Commitment (ESC) for next 5 years. Housing facilities, transportation, medical, educational and other civic amenities will get a boost in future. This is envisaged as a major positive benefit to this area.

Page 9: EXECUTIVE SUMMARY FOR PUBLIC HEARING

Executive Summary for Proposed Chemical Fertilizer Manufacturing Plant of SSP/TSP/Phosphoric Acid with Production Capacity 1,90,000 TPA at Saykha Industrial Estate, Tal. Vagra, Dist- Bharuch, Gujarat

Eco Chem Sales and Services, Surat 8 |

7. ENVIRONMENT MANAGEMENT PLAN Air Environment

Table 7: Flue Gas Emission

# Description Proposed Flue Gas Emission

1. Stack Attached to 1. Boiler 2. Phosphoric Acid 3. SSP/TSP Granulator HAG

2. Stack Height (m) Common Stack: 30 m

3. Stack Dia (mm) 1250/1600/1900

4. Fuel & its consumption Furnace Oil: 2376 MTPA

5. Pollutant SPM, NOx and SO2

6. Emissions control system Adequate stack height and ventury scrubber.

Table 8: Process Gas Emission

# Description Proposed Process Gas Emission

1. Vent attached to 1. Phosphoric Acid 2. SSP/TSP

2. Vent length (m) 10/20

3. Vent Dia (mm) 800/1000

4. Pollutant Fluorine based gases like HF and SiF4.

6. Permissible Limit Fluorine < 25 mg/Nm3

7. Emissions Control System

Ventury Scrubber System to control the gaseous emission from SSP/TSP and PA plant. Generated Fluorine Gas from process emission will be scrubbed in water to produce Hydro Flousilisic Acid (H2SiF6). Hydro Flousilisic Acid will be recycled back in the process.

Water Environment

Construction Phase:

Domestic – 7 KLD

Construction activities, curing and Dust suppression – 13 KLD

Table 9: Water Consumption during Operational Phase

# Activities Fresh Water Consumption in KLD

1. Domestic 15.00

2. Industrial

i. Process 80.00

ii. Washing 10.00

iii. Scrubber 50.00

iv. Cooling 70.00

v. Boiler 40.00

3. Other

i. Gardening 12.00

Total 265.00

Page 10: EXECUTIVE SUMMARY FOR PUBLIC HEARING

Executive Summary for Proposed Chemical Fertilizer Manufacturing Plant of SSP/TSP/Phosphoric Acid with Production Capacity 1,90,000 TPA at Saykha Industrial Estate, Tal. Vagra, Dist- Bharuch, Gujarat

Eco Chem Sales and Services, Surat 9 |

Table 10: Waste Water Generation during Operational Phase

# Particulars Fresh water

Consumption (KLD)

Recycled Water (KLD)

Total Water Required

(KLD)

Effluent Generation

(KLD) Remarks

1. Domestic 15.00 - 15.00 12.00 Sewage will be treated in STP.

2. Industrial

a. Process 80.00 -

80.00 KLD + 50.00 KLD

from scrubber = 130.00 KLD

-

No wastewater generation as it will be recycled back to process 50 KLD water from Scrubber will be reused in process.

b. Washing 10.00 - 10.00 10.00 Wastewater will be treated in ETP.

c. Scrubber 50.00 20.00 70.00 -

No wastewater generation as it will be recycled back to process 20 KLD water recycled after treatment will be consumed in Scrubber.

d. Cooling 70.00 - 70.00 Wastewater will be treated in

ETP. e. Boiler 40.00 - 40.00 10.00

Total Industrial (a+b+c+d+e)

250.00 20.00 320.00 20.00

3. Gardening - 12.00 12.00 - Treated water from ETP will be recycled to gardening.

Total (1+2+3) 265.00

20.00 Industrial

12.00 Sewage

347.00

20.00 Industrial

12.00 Sewage

The industrial effluent generated will be treated in ETP whereas the domestic effluent will be treated in STP.

Domestic effluent will be treated in package STP of capacity 25 KLD.

Effluent generated from the manufacturing process and other ancillary operation will be treated in adequate newly constructed effluent treatment plant of capacity 50 KLD. It is estimated that 20 KLD effluents will be treated in ETP and treated water will be reused back to process, hence proposed project is Zero Liquid Discharge (ZLD) unit.

Solid Hazardous Waste

Table 11: Hazardous Waste generation and its Disposal

# Name Category Quantity Disposal/ Management

Hazardous Waste

1. ETP Sludge 35.3 16.50 TPA The effluent of high TDS will be treated in Pri. ETP and sludge cake will be utilized to convert into manure and this will be used in gardening.

Page 11: EXECUTIVE SUMMARY FOR PUBLIC HEARING

Executive Summary for Proposed Chemical Fertilizer Manufacturing Plant of SSP/TSP/Phosphoric Acid with Production Capacity 1,90,000 TPA at Saykha Industrial Estate, Tal. Vagra, Dist- Bharuch, Gujarat

Eco Chem Sales and Services, Surat 10 |

# Name Category Quantity Disposal/ Management

2. Used Oil 5.1 10.00 LPA Sell to GPCB authorized and registered recycler as per rules.

3. Discarded Containers 33.1 500 Nos./Annum

Non-Hazardous Solid Waste:

Other municipal solid waste generated would include kitchen waste, cardboards, papers, plastics and garden waste. Cardboard, papers and plastic wastes will be handed over to scrap dealers and kitchen and garden waste would be sent to the nearest municipal waste collection site.

Hazardous waste will be stored in adequate storage yard with paved/lined surfaces in covered shed.

All the Hazardous will be disposed as per Hazardous Waste Disposal Rule 2016.

Noise Environment The major noise sources are the vessel horns and transportation vehicles, which will be instructed not

to blow horn unnecessarily.

A well formulated and strictly implemented Traffic Management Plan will be in place to control the traffic congestion in order to avoid unwanted honking and idle engine noise, thus mitigating noise impacts due to transportation vehicles.

All vehicles will maintain speed limit inside the premises and unusual acceleration of engine will be prohibited.

Acoustic enclosure will be provided for DG set and similar provisions like noise attenuator wherever suitable.

Adequate greenbelt (5788.00 m2) will be developed and maintained around the plant premises to help in attenuation of noise.

Regular lubrication and preventive maintenance will be done to tools/ equipments/ machinery/ vehicles to reduce noise generation.

Table 12: Five Year Plan for Greenbelt

# Year No. of Trees

No. of Shrubs Remarks

1. 1st Year 543 1629 The green belt will be developed in 3 tier plantation as per guideline. The heighted tree with 10-15 m will be planted in the first row from the boundry and then gradually smaller tree will be planted to make green belt and to arrest maximum fugitive emission from the unit.

2. 2nd Year 453 1358

3. 3rd Year 362 1086

4. 4th Year 272 815

5. 5th Year 180 542

Total 1810 5430

Rs. 2.00 Lakhs/annum is been allocated as recurring cost for greenbelt maintenance. Rain Water Harvesting Plan

Area available for Rain Water Harvesting is 6652 m2 which comprises of rooftop area.

Considering the available area, 6165 m3 of water can be conserved annually, which will be recharged directly to the ground water.

Table 13: Budgetary Provisions for EMP

S. No. Particulars Capital Cost

(Lakhs)

Recusing Cost

(Lakhs)

1. Air Pollution Control Devices

125.00 20.00 2. Water Pollution Control

3. Occupational Health and Safety

4. Solid /hazardous waste disposal and Management

Page 12: EXECUTIVE SUMMARY FOR PUBLIC HEARING

Executive Summary for Proposed Chemical Fertilizer Manufacturing Plant of SSP/TSP/Phosphoric Acid with Production Capacity 1,90,000 TPA at Saykha Industrial Estate, Tal. Vagra, Dist- Bharuch, Gujarat

Eco Chem Sales and Services, Surat 11 |

5. Green Belt Development

6. Online Monitoring System 25.00

Total 150.00 20.00

Table 14: Budgetary Provisions ESC

# ESC Activities Cost (Lakhs)

1. Infrastructure Facility for Drinking Water 30.00

2. Cattle sheds with water facility 15.00

3. Skill Development as per “Skill Council for Green Jobs” 40.00

4. Public Toilet 10.00

Total 95.00

The personnel shall be provided training from a certified agency and thereafter, hands on

training shall be imparted with a stipend of Rs.10,000 per month by the proponent.

The trained persons shall be given an opportunity for the employment either by Management of

Kisan Shakti or by any external agency as per trainee’s suitability.

# Activity Budget (In Lakhs) Remarks

1. Renewable Energy 20.00 Training both theoretical and on job in the focused area of Commissioning, Operation and Maintenance of Solar based power plant

2. Water Management 5.00 Handling of ETP/ETP Performance

3. Environmental Monitoring

15.00 Air/Stack gases, water/wastewater etc.

Total 40.00 --

8. CONCLUSION The proponent has selected Industrial Estate Saykha in Tal. Vagra Dist.- Bharuch (GJ) for set up of proposed Fertilizer manufacturing unit and would not have any considerable impact on environment with efficient mitigation measures implemented. The waste generation in form of gas (flue and process), effluent and solid waste may have impacts on environmental parameters but the proponent has planned and installed most efficient technologies for prevention of emission and treatment of effluent. Further, the solid/hazardous waste will be disposed-off separately. Hence there would not be any considerable impacts on environment. With the implementation of the mitigation measures and EMP, the proposed project activities will have positive beneficial effect on the local population, economic output and other related facilities viz. employment, development of business, transportation etc. Rapid risk assessment including emergency response plan and DMP has been prepared to handle any sort of emergencies. Hence looking to the overall project justification, process, pollution potential and pollution prevention measures /technologies installed by proponent, environmental management activities of proponent; it has been concluded that the proposed project would not have any considerable impacts on environment as well as socio-economic and ecological conditions of the project area. Hence proposed project is considered environmentally safe.

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