exergy-based modeling framework for hybrid and electric
TRANSCRIPT
Applied Energy 300 (2021) 117320
A0
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Applied Energy
journal homepage: www.elsevier.com/locate/apenergy
Exergy-based modeling framework for hybrid and electric ground vehiclesFederico DettΓΉ a, Gabriele Pozzato a, Denise M. Rizzo b, Simona Onori a,β
a Energy Resources Engineering Department, Stanford University, Stanford, CA, 94305, USAb U.S. Army CCDC Ground Vehicle Systems Center, 6501 E. 11 Mile Road, Warren, MI 48397, USA
A R T I C L E I N F O
Keywords:Exergy analysisGround vehiclesSimulationsElectrified vehicles
A B S T R A C T
Exergy, or availability, is a thermodynamic concept representing the useful work that can be extracted froma system evolving from a given state to a reference state. It is also a system metric, formulated from the firstand the second law of thermodynamics, encompassing the interactions between subsystems and the resultingentropy generation. In this paper, an exergy-based analysis for ground vehicles is proposed. The study, afirst to the authorsβ knowledge, defines a comprehensive vehicle and powertrain-level modeling frameworkto quantify exergy transfer and destruction phenomena for the vehicleβs longitudinal dynamics and its energystorage and conversion devices (namely, electrochemical energy storage, electric motor, and ICE). To showthe capabilities of the proposed model in quantifying, locating, and ranking the sources of exergy losses, twocase studies based on an electric vehicle and a parallel hybrid electric vehicle are analyzed considering areal-world driving cycle. This modeling framework can serve as a tool for the future development of groundvehicles management strategies aimed at minimizing exergy losses rather than fuel consumption.
1. Introduction
Greenhouse gas emissions reduction and efficiency improvement arefundamental challenges that must be solved to promote sustainability inthe transportation sector. Vehicle electrification, in the form of ElectricVehicles (EVs) and Hybrid Electric Vehicles (HEVs), has shown to be thekey towards the development of efficient technologies to minimize bothpowertrain losses and carbon footprint. The design of novel powertrainarchitectures that meet the above requirements has been traditionallycarried out from energy-based analysis. This methodology, however,does not allow for the formal quantification of losses, limiting thefurther vehicle and powertrain-level optimization.
On the other hand, exergy, or availability, allows for the quantifi-cation of the useful work available to a system and of the associatedirreversibilities. Exergy is an overall system metric that encompassesthe interactions between subsystems, and it is formulated upon thefirst and the second laws of thermodynamics. Exergy is not simply athermodynamic property of a system, it is also a metric defined withrespect to a reference state: the ability to do work depends upon boththe given state of the system and its surroundings. Therefore, the exergycontent of a system can change even if the state of the system doesnot, for instance, if the external temperature varies with respect tothe initial condition [1]. This fundamental characteristic enables theexergetic analysis of systems interacting with their surroundings.
Availability was first applied to analyze losses in chemical processesand power applications [2]. Soon after, exergy-based modeling became
β Corresponding author.E-mail address: [email protected] (S. Onori).
a powerful tool to assess the overall system performance and help theengineering and designing process in other fields. For instance, applica-tions of availability analysis can be found for gas turbines [3,4], solartechnology [5,6], nuclear and coal-fired plants [7,8], and conversionand storage electrical energy systems [9].
In the aerospace field, a plethora of work on exergy-based analysisapplied to aircrafts, rockets, and launch vehicles can be found. Inparticular, [1] and [10] apply exergy for the design, analysis, andoptimization of hypersonic aircrafts. In [11] and [12], exergy modelingof rockets and launch vehicles is tackled, respectively. Recent worksalso show the application of availability to quantify the sources of losswithin shipsβ energy systems. According to [13], this information couldbe used to further reduce the environmental impact and greenhouse gasemissions in maritime transport.
Exergy analysis has been widely used also in Internal CombustionEngines (ICEs). The ICE is a complex device, composed of many inter-acting parts (up to 2000), subject to losses originated from frictions,heat exchange, and suboptimal combustion. In this framework, exergycan be used to optimize combustion and, consequently, braking workgeneration. Concerning the spark-ignition technology, [14] and [15]analyze the exergy transfer and destruction phenomena for syntheticand natural gas fueled engines, respectively. In [16], an overview onavailability modeling of naturally aspirated and turbocharged dieselengines is provided. In [17], the authors prove that, for a homogeneous
vailable online 13 July 2021306-2619/Β© 2021 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.apenergy.2021.117320Received 12 March 2021; Received in revised form 12 June 2021; Accepted 19 Jun
e 2021Applied Energy 300 (2021) 117320F. DettΓΉ et al.
Nomenclature
πΌ, π½ Coefficients for the electric motor thermalproperties [β]
π Efficiency [β]π, π Coefficients for Taylor&Toong correlation
[β]πΆπ Aerodynamic drag coefficient [β]π Molar fraction [β]πππππ Rolling friction coefficient [β]ππ , ππ Battery series/parallel configuration [β]πππ Electric motor pole pairs [β]πππΆ State of Charge [β]πππΈ State of Energy [β]π‘ Time [π ]π‘π Driving cycle duration [π ]π΅ Cylinder bore [m]π€β Wheel radius [m]π΄π Vehicle frontal area [m2]π Gravitational acceleration [mβs2]π£, οΏ½οΏ½ Speed and acceleration [mβs], [mβs2] , Volume variation [m3], [m3βs]π΄πΉπ π π‘πππβ Air-fuel ratio at stoichiometric [mol]π, οΏ½οΏ½ Moles and molar flow rate [mol], [molβs]π, οΏ½οΏ½ Mass and mass flow rate [kg], [kgβs]π Molar mass [kgβmol]π Density [kgβm3]π Temperature [πΎ]πΈ, οΏ½οΏ½ Energy and power [J],[W]π, οΏ½οΏ½ Heat transfer and heat transfer rate [J],[W]π , οΏ½οΏ½ Work and work rate [J],[W]π, οΏ½οΏ½ Exergy and exergy rate [J],[W]π, οΏ½οΏ½ Entropy and entropy rate [J],[W]C Thermal capacity [JβK]h Thermal transfer coefficient [WβK]πππ Ideal gas constant [Jβ(molπΎ)]πΏπ»π Fuel lower heating value [MJβkg]π Exergy flux [Jβmol]β Specific enthalpy [Jβmol]π Specific entropy [Jβ(molπΎ)]πΌ Current [π΄]π Voltage [π ]π Resistance [Ξ©]π Electric motor resistance coefficient [Ξ©βK]πΏπ , πΏπ Electric motor π and π axes inductances
[mH]πππ Permanent magnet flux linkage [Wb]πβ Electric motor iron losses coefficient
[rad W JβA2]ππ Electric motor friction losses coefficient
[Wβ (rad s)2]πΉ Force [N]π Torque [Nm]π Rotational speed [radβs]
charge compression ignition engine, 6.7% of fuel can be saved by im-
plementing an exergy-based Model Predictive Control (MPC) strategy
(with respect to a suboptimal reference case).
2
Notation
π, π Chemical species in the intake and exhaustmanifolds
Set collecting the chemical species{N2,O2,H2O,CO2}
π Differential of a variable π₯ Variation of a variable over the driving
cycle: (0) β (π‘π ) Time derivative of a variable 0 Variable at the reference stateβ Variable at the restricted statemin Minimum functionsign Sign function
Abbreviations
ππππ Aerodynamicπππ‘π‘ Battery packπβ Chemicalππππ Combustionπ Dragπ·ππ π‘, πππ π‘ Destructionππππ Differentialπππ Engineππ₯β Exhaustππππ Frictionπππ Generationβπππ‘ Heat transferπππ‘π Intakeππππ Longitudinalπππ₯ Maximumπππ‘ Motorπππ Nominalππ Open circuitπβ Physicalππ Permanent magnetππ Pole pairsππ€π‘ Powertrainπππ Referenceπππ Relativeππππ Rollingπ πππ Specificπ π‘πππβ Stoichiometricππ’ππ Surroundingsπ‘ππ‘ Totalπ‘πππ Tractionπ£πβ Vehicleπ€β Wheel
In the ground vehicle field, researchers exploited exergy analysisat a component-level only and the integration of the different energystorage and conversion devices at the vehicle and powertrain-levelhas not been addressed yet. A comprehensive exergy-based modelingof the powertrain components and of their interactions and intercon-nections would allow to classify (for example in terms of thermalexchange, aerodynamic drag, entropy generation in combustion reac-tions) and quantify inefficiencies, enabling the assessment of how theselosses propagate during the vehicle operation. This information has thepotential to enable the development of vehicle and powertrain-leveloptimization and control strategies aiming at minimizing exergy losses.
Applied Energy 300 (2021) 117320F. DettΓΉ et al.
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The goal of this work is the development of a comprehensive exergy-based modeling framework for ground vehicles, with the ultimateobjective of providing a tool for the design of model-based controland estimation strategies based on availability. For the first time,the vehicleβs longitudinal dynamics and its energy storage/conversiondevices β electrochemical energy storage, electric motor, and ICE βare modeled relying on exergy principles. The proposed frameworkis control-oriented and modular: the energy storage and conversiondevices are ββbuilding blocksββ that can be connected according to theneed for vehicle and powertrain-level quantification of availability. Fora detailed and careful characterization of the exergy state, the thermalbehavior of each powertrain component is also considered. In particu-lar, for the electrochemical energy storage device, the thermal modelis identified and validated using data collected in our laboratory. Theproposed framework is applied to two case studies: an EV and a parallelHEV. The analysis, performed in a Matlab simulation environment,allows to locate and quantify the sources of irreversibility within thepowertrain, a key step to support further optimization of propulsionsystems.
The remainder of the paper is organized as follows. Section 2 sum-marizes the theoretical concepts related to the second law of thermo-dynamics and exergy. In Section 3, the exergy modeling for the vehicledynamics, electrochemical energy storage, electric motor, and ICE isintroduced. Then, Section 4 shows the application of the proposedmodeling framework to two case studies and analyzes the simulationresults. Finally, conclusions are outlined in Section 5.
2. Exergy modeling: Theoretical concepts
In this section, the fundamental concepts related to exergy areintroduced. These definitions are meant to help the reader to followthe development of the exergy-based powertrain modeling proposedin Section 3. The notation, nomenclature, and list of abbreviations areprovided at the end of the paper on page 16.
Definition 1 (Entropy1). Nonconservative quantity representing the in-ability of a systemβs energy to be fully converted into work. Consideringa heat transfer π through a boundary surface at temperature π , entropyis the state function π satisfying
ππ = πππ. (1)
The second law of thermodynamics and the nonconservative quan-ity called entropy allow for the explicit quantification of the systemrreversibilities.
efinition 2 (Exergy). Exergy (or availability) is the maximum usefulork (or work potential) that can be obtained from a system at aiven state, with respect to a specified thermodynamic and chemicaleference state.
efinition 3 (Reference State). The reference or dead state (indicatedith subscript 0) is given in terms of its reference temperature π0,
eference pressure 0, and its mixture of chemical species of molarraction π0. In this state, the useful work (chemical, thermodynamical,echanical, etc.) is zero and the entropy is at its maximum.
In this paper, the reference state corresponds to the environmenttate, i.e., the atmospheric air surrounding the vehicle.
efinition 4 (Restricted State). The restricted state (indicated withuperscript β) refers to a system not at chemical equilibrium withespect to the reference state and where its temperature and pressurere at π0 and 0, respectively.
1 In accordance with [1], Definition 1 is based on the Clausius inequality.
3
e
Fig. 1. Schematic representation of a system exergy balance defined with respect toa control volume. Exergy fluxes β heat, work, and mass β entering and leaving thecontrol volume are shown.
Definition 5 (Open and Closed Systems). A system is open if it ex-changes matter with its surroundings. Conversely, a system who doesnot transfer mass with its surroundings is said to be closed.
Definition 6 (Feasible Process). A process is feasible if it leads to positiveentropy generation (or, equivalently, exergy destruction).
The following assumptions are made throughout the paper.
Assumption 1. The reference temperature π0 is lower than or equalto the minimum temperature reached by the system.
Assumption 2. The gaseous mixtures considered in this paper arecomposed by ideal gases only.
Assumption 3. The system is incompressible, i.e., its volume isconstant over time.
2.1. Exergy balance
The exergy balance of a system is formulated by considering arepresentative control volume and the heat, work, and mass crossingits boundaries
οΏ½οΏ½ππ¦π π‘ππ = οΏ½οΏ½πΌπ β οΏ½οΏ½ππ’π‘ + οΏ½οΏ½π·ππ π‘, (2)
where οΏ½οΏ½ππ¦π π‘ππ is the exergy of the system, οΏ½οΏ½π·ππ π‘ is the exergy destroyeddue to irreversibilities in the system, and οΏ½οΏ½πΌπ and οΏ½οΏ½ππ’π‘ are exergytransfer terms, modeling heat, work, and mass fluxes entering andleaving the control volume, respectively. A pictorial representationof Eq. (2) is provided in Fig. 1.
2.1.1. Exergy destructionAny irreversibility in a system, from frictions to chemical reac-
tions, causes entropy increase and, consequently, exergy destruction.In mathematical terms, this is modeled by the following relationship
οΏ½οΏ½π·ππ π‘ = βπ0 β οΏ½οΏ½πππ, (3)
where οΏ½οΏ½πππ is the entropy generation rate. The contribution of exergydestruction is a function of the reference state, which, as alreadymentioned, must be carefully chosen.
2.1.2. Exergy transferExergy transfer into (οΏ½οΏ½πΌπ) or out of (οΏ½οΏ½ππ’π‘) the system is dependent
n three mechanisms: heat, work, and mass.
eat transfer. This term is modeled as the maximum possible work
xtraction from a Carnot heat engine (i.e., an engine operating betweenApplied Energy 300 (2021) 117320F. DettΓΉ et al.
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Table 1Exergy balance terms, defined according to Eq. (9), for the vehicleβs longitudinal dynamics and its energy storage and conversion devices.
Component οΏ½οΏ½ππ¦π π‘ππ οΏ½οΏ½π»πππ‘ οΏ½οΏ½π πππ οΏ½οΏ½πππ π οΏ½οΏ½π·ππ π‘
Longitudinal dynamics (Section 3.2.1) οΏ½οΏ½ππππ 0 ππ‘πππ 0 βππππππ β πππππ β πππππ
Electrochemical energy storage device (Section 3.2.2) οΏ½οΏ½πππ‘π‘ οΏ½οΏ½βπππ‘,πππ‘π‘ οΏ½οΏ½πππ‘π‘ 0 οΏ½οΏ½πππ π‘,πππ‘π‘
Electric motor (Section 3.2.3) οΏ½οΏ½πππ‘ οΏ½οΏ½βπππ‘,πππ‘ οΏ½οΏ½πππ‘ 0 οΏ½οΏ½πππ π‘,πππ‘
ICE (Section 3.2.4) 0 οΏ½οΏ½βπππ‘,πππ οΏ½οΏ½π€πππ,πππ + οΏ½οΏ½πππ‘π,πππ οΏ½οΏ½ππ’ππ,πππ + οΏ½οΏ½ππ₯β,πππ οΏ½οΏ½ππππ,πππ + οΏ½οΏ½ππππ,πππ
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two thermal reservoirs at π0 and π )
οΏ½οΏ½π»πππ‘ =(
1 βπ0π
)
β οΏ½οΏ½, (4)
ith οΏ½οΏ½ the rate of heat exchange and π the temperature of the surfacef the system involved in the thermal exchange. The temperature, at which the thermal exchange occurs, is always higher than the
eference state temperature π0 (see Assumption 1). Therefore, οΏ½οΏ½ islways negative and leads to a decrease of exergy within the system.
ork transfer. This quantity is related to a variation of availabilityue to work (π ) done on or performed by the system. The generalxpression is
π πππ = β(οΏ½οΏ½ β οΏ½οΏ½ππ’ππ) = β(οΏ½οΏ½ β 0), (5)
with οΏ½οΏ½ the work rate, related to thermomechanical, chemical, orelectrical work, and οΏ½οΏ½ππ’ππ the moving boundary work, function of theeference state pressure and the system volume time derivative . The
term οΏ½οΏ½ππ’ππ is related to the work the system performs with respect toits surroundings. For instance, during an expansion process, the systemvolume increases and work is performed to ββmoveββ the surroundingmedium.
We highlight that there is no entropy transfer associated with work.Instead, being exergy a quantification of the availability, work interac-tions must be considered in the balance equation: when the system isdelivering work (οΏ½οΏ½ > 0) the exergy decreases, conversely, if the systemis experiencing work (οΏ½οΏ½ < 0) the exergy increases.
Mass transfer. Exergy can be associated with mass entering or leavingthe system. Given a gaseous mixture composed by the chemical speciesπ, the variation of exergy with respect to time is expressed as
οΏ½οΏ½πππ π =β
ποΏ½οΏ½πππ =
β
ποΏ½οΏ½π(ππβ,π + ππβ,π), (6)
where, for each species π, the exergy variation is given by the exergyflux (ππ) multiplied by the flow rate (οΏ½οΏ½π) . In particular, ππ is composedof physical ππβ,π and chemical ππβ,π exergies. The physical exergy, mod-eling the work potential between the current state and the restrictedstate of the system, is expressed as
ππβ,π = βπ β ββπ β π0 β (π π β π βπ ), (7)
with βπ and ββπ the specific enthalpies of the system at the current stateand restricted state, respectively, and π π and π βπ the specific entropies ofthe system at the current state and restricted state. To take into accountthe different chemical composition between the restricted and referencestate, the chemical exergy term is expressed as follows
ππβ,π = πππ β π0 β logπβπππ,0
, (8)
where πππ is the ideal gas constant, and πβπ and ππ,0 are the molarfractions at the restricted and reference state, respectively. Eq. (8) isvalid only for ideal gases. For further details on the exergy flux, thereader is referred to [18].
4
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2.1.3. Open and closed systemsFrom the concepts introduced in Sections 2.1.1 and 2.1.2 , the rate
of exergy change for an open system is defined as
οΏ½οΏ½ππ¦π π‘ππ =
Heat transfer οΏ½οΏ½π»πππ‘βββββββββββββββ(
1 βπ0π
)
β οΏ½οΏ½
Work transfer οΏ½οΏ½π πππββββββββββββββββββ(οΏ½οΏ½ β οΏ½οΏ½ππ’ππ) +
+β
ποΏ½οΏ½πππ β
β
ποΏ½οΏ½πππ
βββββββββββββββββββββββββMass transfer οΏ½οΏ½πππ π
βπ0 β οΏ½οΏ½πππβββββββ
Destruction οΏ½οΏ½π·ππ π‘
.(9)
The exergy associated with the mass transfer is defined starting fromEq. (6), considering both the species entering (π = π) and exiting (π = π)the control volume. The species moving into the control volume lead toan exergy increase. Conversely, the species exiting the control volumelead to an exergy decrease. From Assumption 3 and Eq. (5), οΏ½οΏ½ππ’ππ isqual to zero.
As a reference for the next sections, in Table 1, the exergy balancen Eq. (9) is defined for the vehicleβs longitudinal dynamics and itsnergy storage and conversion devices.
. Vehicle model and exergy balance
In this section, the modeling of the vehicle longitudinal dynamics,lectrochemical energy storage device, electric motor, and ICE is intro-uced and the exergy balance is carried out relying on the theoreticaloncepts presented in Section 2 and, in particular, in Table 1. Theseomponents are ββbuilding blocksββ to be used in the description of theverall vehicle architecture, as shown in Section 4.
.1. Reference state
In this work, the reference state, as defined in Definition 3, is atemperature π0 = 298.15πΎ and pressure 0 = 1ππ‘π. The atmosphere
is assumed to be exclusively composed by four species π β ={π2, π2,π»2π,πΆπ2}, and other components (mostly argon), combinedaccording to the following molar fractions [19]
ππ2 ,0 = 0.7567, ππ2 ,0 = 0.2035, ππΆπ2 ,0 = 0.0003,
ππ»2π,0 = 0.0303, πππ‘βπππ ,0 = 0.0092.(10)
.2. Vehicle model
The exergy-based modeling framework relates the vehicleβs longitu-inal dynamics, the electrochemical storage device, electric motor, andCE (when used). The transmission is assumed to have zero losses ando transfer all the mechanical power from and to the powertrain. Thiss in line with [20], in which transmission efficiencies close to 100%re reported.
.2.1. Longitudinal dynamicsA vehicle model is based on its longitudinal dynamics.2 Without loss
f generality, in this work the road grade component is neglected. To
2 Since we are not interested in the detailed behavior of the vehicleβs sprungass (vertical dynamics) or of the tires (lateral dynamics), this is a reasonable
ssumption.
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Fig. 2. Schematic of the battery cell zero-order model.
implify the notation, time dependency is made explicit only the firstime a variable is introduced.
The following balance of forces governs the longitudinal dynamics
π£πβ β οΏ½οΏ½(π‘) = πΉπ‘πππ (π‘) β πΉπππππ(π‘) β πΉππππ(π‘) β πΉππππ(π‘), (11)
where π£(π‘) and οΏ½οΏ½ are the vehicle speed and acceleration, respectively,ππ£πβ the vehicle mass, πΉπ‘πππ is the traction force at the wheels, andπΉπππππ, πΉππππ, πΉππππ are the braking, rolling friction, and aerodynamicdrag forces experienced by the vehicle, respectively. The forces arecomputed according to the following equations [21]
πΉππππ =12π΄π β ππππ β πΆπ β π£
2,
πΉππππ = ππ£πβ β π β πππππ ,
πΉπππππ =πππππππ€β
,
πΉπ‘πππ =ππ‘πππ (π‘)π£(π‘)
,
(12)
where ππ‘πππ is the traction power, ππππππ is the braking torque at theheels, πππππ is the rolling friction coefficient, π΄π is the vehicle frontalrea, πΆπ is the aerodynamic drag coefficient, and ππππ is the air density.ote that ππ‘πππ , and consequently πΉπ‘πππ , is a function of the powertrainrchitecture. Multiplying both sides of Eq. (11) by π£, the vehicle poweralance at the wheels is obtained
πππππ(π‘) = ππ£πβ β οΏ½οΏ½ β π£ =(
πΉπ‘πππ β πΉπππππβ
βπΉππππ β πΉππππ)
β π£ = ππ‘πππ (π‘) β ππππππ(π‘)β
β πππππ(π‘) β πππππ(π‘),
(13)
here ππππππ, πππππ, πππππ are the powers associated to πΉπππππ, πΉππππ, andππππ, respectively. Recalling that the Hamiltonian of a system is theum of kinetic and potential energy, Eq. (13) can be interpreted ashe derivative of the Hamiltonian, i.e., πππππ = οΏ½οΏ½(π‘). In this particularase, the road grade is assumed to be zero and the potential energyontribution to the Hamiltonian is zero. According to [22], under thessumptions
β’ no heat flow,β’ no exergy flow,β’ no mass flow rate,
he following equality holds
ππππ(π‘) = οΏ½οΏ½ = πππππ , (14)
.e., the derivative of the Hamiltonian function of the system is equalo its exergy rate, indicated with οΏ½οΏ½ππππ .
For the electrochemical energy storage device, electric motor, andCE (used in the HEV), the assumptions listed above do not holdecause of heat exchanges with the environment, work, entropy gener-tion, and mass transfer. For these components, the exergy rate balances not based on the sum of kinetic and potential energy only, thus,t is not equal to the derivative of the Hamiltonian. In the next sec-ions, a careful formulation of the exergy balance for these powertrainomponents is carried out.
5
π
Fig. 3. Battery cell open circuit voltage and internal resistance as a function of πππΆt 298πΎ.
.2.2. Electrochemical energy storage deviceAn electrochemical energy storage device, in the form of a lithium-
on battery pack, is used in both EV and HEV powertrains. The models first derived at cell-level and then upscaled to the pack-level.
For the purpose of modeling the losses in the battery cell, a zero-rder equivalent circuit model, as the one shown in Fig. 2, is used. Fromirchhoff Voltage Law, the terminal voltage is given by
ππππ(π‘) = π ππππππ (π‘) β π ππππ0 β πΌππππ(π‘), (15)
here π ππππππ is the cell open circuit voltage, π ππππ0 is the lumped internal
esistance, and πΌππππ is the battery cell current. The convention for πΌππππs as follows{
πΌππππ β€ 0 if the battery is charging,πΌππππ > 0 otherwise.
(16)
he battery State of Charge (πππΆ) dynamics is defined as
οΏ½οΏ½πΆ(π‘) = βπΌππππ
3600 β ππππππππ, (17)
where ππππππππ is the battery cell nominal capacity in π΄β. From the cellnominal voltage π ππππ
πππ , the device nominal energy is obtained as
πΈπππππππ = π πππππππ β ππππππππ β 3600. (18)
From the battery cell power πππππ(π‘) = πππππ β πΌππππ, the State of EnergyπππΈ) dynamics is defined as
οΏ½οΏ½πΈ(π‘) = βππππππΈπππππππ
. (19)
The cell internal resistance π ππππ0 and the open circuit voltage π ππππππ as
function of πππΆ are shown in Fig. 3. These data have been collectedt the Stanford Energy Control Lab from a LG Chem INR21700-M50MC cylindrical cell with nominal capacity ππππππππ = 4.85π΄β. The internal
esistance is identified according to the procedure described in [23]ith data from [24], namely, the cell is discharged through the currentulse train shown in Fig. 4. Then, the voltage drop π₯πππππ, after eachulse, is evaluated and divided by the measured current πΌππππ to obtainhe cell internal resistance at different πππΆ.
The battery cell temperature πππππ(π‘) and heat transfer with thenvironment play a relevant role in the evaluation of the exergy balancehown later. Thus, the following lumped thermal model is introduced
ππππ β οΏ½οΏ½ππππ = (π ππππππ β πππππ) β πΌππππ + οΏ½οΏ½ππππ(π‘), (20)
here Cππππ is the battery cell thermal capacity, the first term on theight-hand-side is the heat generation due to Joule losses, and οΏ½οΏ½ππππ ishe heat transfer between the device and the environment, defined as
= h β (π β π ), (21)
ππππ ππ’π‘,ππππ 0 ππππApplied Energy 300 (2021) 117320F. DettΓΉ et al.
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Fig. 4. Current pulse train discharge test and corresponding πππΆ and terminal voltageπππππ . The voltage drop π₯πππππ at 0.6 πππΆ is highlighted.
Fig. 5. Comparison between the experimental and simulated temperature profile duringhe current pulse train discharge test of Fig. 4.
ith hππ’π‘,ππππ the thermal transfer coefficient between the battery celland the environment, at the reference temperature π0. The cell thermalcapacity (Cππππ) and thermal transfer coefficient (hππ’π‘,ππππ) are identifiedsing the current pulse train discharge test shown in Fig. 4. In partic-lar, the identification is performed minimizing the Root Mean Squarerror (RMSE) between the cell experimental temperature (measuredy a thermocouple) and the simulated one. Fig. 5 shows a comparisonetween measured and simulated temperature profiles. In this context,RMSE of 0.114πΎ is obtained.
From the cell-level modeling, electrical and thermal quantities arepscaled to the pack-level as
π 0 (πππΆ) =ππ ππ
π ππππ0 (πππΆ) ,
πππ (πππΆ) = ππ β πππππππ (πππΆ) ,
ππππ = ππ β ππππππππ ,
ππππ = ππ β ππππππππ,
πΈπππ = ππππ β ππππ β 3600,
Cπππ‘π‘ = ππ β ππ β Cππππ ,
hππ’π‘,πππ‘π‘ = ππ β ππ β hππ’π‘,ππππ ,
(22)
ith ππ and ππ the number of cells in series and parallel configuration.
6
Given the parameters in Eq. (22), Eqs. (15), (17), (19), (20), and (21)
re rewritten asππππ‘π‘(π‘) = πππ (π‘) β π 0 β πΌπππ‘π‘(π‘),
πππΆ = βπΌπππ‘π‘
3600 β ππππ,
πππΈ = βππππ‘π‘(π‘)πΈπππ
= βππππ‘π‘ β πΌπππ‘π‘πΈπππ
,
Cπππ‘π‘ β οΏ½οΏ½πππ‘π‘(π‘) = (πππ β ππππ‘π‘) β πΌπππ‘π‘ + οΏ½οΏ½πππ‘π‘(π‘),
οΏ½οΏ½πππ‘π‘ = hππ’π‘,πππ‘π‘ β (π0 β ππππ‘π‘).
(23)
The battery pack is assumed to be a closed system, as no mass isxchanged between the device and the environment. Thus, accordingo [1], Eq. (9) can be written as
πππ‘π‘(π‘) = οΏ½οΏ½βπππ‘,πππ‘π‘(π‘) + οΏ½οΏ½πππ‘π‘(π‘) + οΏ½οΏ½πππ π‘,πππ‘π‘(π‘), (24)
here οΏ½οΏ½πππ‘π‘ is the battery exergy rate, οΏ½οΏ½πππ‘π‘ = βππππ‘π‘ is the workate to/from the battery and οΏ½οΏ½πππ π‘,πππ‘π‘ = βπ0οΏ½οΏ½πππ,πππ‘π‘(π‘) is the exergyestruction within the battery, where οΏ½οΏ½πππ,πππ‘π‘ is in turn the entropyeneration rate. οΏ½οΏ½βπππ‘,πππ‘π‘ is the exergy transfer contribution due to heatransfer computed as in Eq. (4)
βπππ‘,πππ‘π‘ =(
1 βπ0ππππ‘π‘
)
β οΏ½οΏ½πππ‘π‘. (25)
The entropy generation rate is computed formulating the entropy bal-ance for the battery (οΏ½οΏ½πππ‘π‘), while recalling the closed system assump-tion [1]. In this scenario, the entropy variation is due to the heattransferred to or from the system and the entropy generation
οΏ½οΏ½πππ‘π‘(π‘) = οΏ½οΏ½πππ,πππ‘π‘ + οΏ½οΏ½ππ,πππ‘π‘(π‘) β οΏ½οΏ½ππ’π‘,πππ‘π‘(π‘). (26)
iven that ππππ‘π‘ β₯ π0, βπ‘, then οΏ½οΏ½ππ,πππ‘π‘ = 0 (i.e., the entropy transfer raterom the environment to the battery is zero), since the heat is alwaysoing from the device to the environment. On the other hand, thentropy transfer rate from the battery to the environment is obtaineds
οΏ½οΏ½ππ’π‘,βπππ‘ =οΏ½οΏ½πππ‘π‘ππππ‘π‘
=hππ’π‘,πππ‘π‘ β
(
π0 β ππππ‘π‘)
ππππ‘π‘. (27)
According to [25], the entropy for a closed system is a function of itsstates
ππππ‘π‘ = ππππ‘π‘(
ππππ‘π‘,πππ‘π‘(π‘))
, (28)
where πππ‘π‘ is the battery pressure. Recalling that the system is in-compressible (Assumption 3), the pressure dependence of Eq. (28) canbe removed, leading to entropy generation and transfer due to heatexchange only. Given Definition 1, the following relationship hold
πππππ‘π‘ =Cπππ‘π‘ β πππππ‘π‘
ππππ‘π‘, (29)
and, dividing both sides of Eq. (29) by ππ‘, Equation (26) is rewritten as
οΏ½οΏ½πππ‘π‘ =Cπππ‘π‘ππππ‘π‘
β οΏ½οΏ½πππ‘π‘. (30)
ecalling Eqs. (23), (26), (27), and (29), the final expression for thentropy generation rate is retrieved
πππ,πππ‘π‘ =
(
πππ β ππππ‘π‘)
β πΌπππ‘π‘ππππ‘π‘
=π 0 β πΌ2πππ‘π‘ππππ‘π‘
, (31)
which is always positive, coherently with the second law of thermo-dynamics.
Finally, the battery exergy balance is obtained substituting Eqs. (25)and (31) into Eq. (24)
οΏ½οΏ½πππ‘π‘ =(
1 βπ0ππππ‘π‘
)
β οΏ½οΏ½πππ‘π‘ β ππππ‘π‘β
βπ0ππππ‘π‘
π 0 β πΌ2πππ‘π‘.
(32)
Applied Energy 300 (2021) 117320F. DettΓΉ et al.
Fig. 6. Motor efficiency maps for EV and HEV.
3.2.3. Electric motorElectric motors are energy conversion devices working either in
motoring (i.e., torque is provided to the wheels) or in generating(i.e., torque is received from the wheels) mode. For the purposeof this work, the actuator is modeled using static efficiency mapsππππ‘(ππππ‘, ππππ‘), function of the motor torque (ππππ‘) and speed (ππππ‘).The static maps used in this work, for the EV and HEV case studies, areshown in Fig. 6. The motor torque is in turn obtained as
ππππ‘ = min(
|
|
|
|
ππππ‘(π‘)ππππ‘
|
|
|
|
, ππππ₯,πππ‘
)
, (33)
where ππππ₯,πππ‘ is the maximum torque that the motor can deliver, andthe motor power, ππππ‘, is computed as
ππππ‘ = ππππ‘π‘ β πsign(πΌπππ‘π‘)πππ‘ , (34)
with the sign function defined as:
sign(πΌπππ‘π‘) =
β§
βͺ
β¨
βͺ
β©
β1 if πΌπππ‘π‘ < 0,0 if πΌπππ‘π‘ = 0,1 if πΌπππ‘π‘ > 0.
(35)
Following the same reasoning of the battery, a thermal model for themotor is introduced. The thermal model, as well as its parameters, areborrowed from [26]. This reference provides data for Interior Perma-nent Magnet Synchronous Machines (IPMSMs), commonly used devicesin both EVs and HEVs [27]. The model describes the temperatureevolution of both copper windings and stator iron. The heat generationwithin the rotor is considered negligible and the motor is assumedto directly exchange heat with the environment (no coolant is con-sidered). The model is characterized by two heat capacities Cπππ‘,ππππππand Cπππ‘,ππππ, as well as by two thermal transfer coefficients hπππ‘,ππππππand h , for copper and iron, respectively. These coefficients are
7
πππ‘,ππππ
combined as followsCπππ‘ = πΌ β Cπππ‘,ππππππ + π½ β Cπππ‘,ππππ,
hππ’π‘,πππ‘ = πΌ β hπππ‘,ππππππ + π½ β hπππ‘,ππππ,(36)
where πΌ and π½ represent the copper and iron mass fractions in the de-vice, set to 0.15 and 0.85 [28], respectively. The motor losses accountfor Joule effect (in the copper phase), iron hysteresis, and friction
ππππ‘,ππππππ(π‘) = π π (ππππ‘(π‘)) β (
πΌ2π (π‘) + πΌ2π (π‘)
)
,
ππππ‘,ππππ(π‘) = πβ β ππππ‘ β [
(
πΏπ β πΌπ + π¬ππ)2 +
(
πΏπ β πΌπ)2]
,
ππππ‘,ππππ (π‘) = ππ β π2πππ‘,
(37)
where πΌπ and πΌπ are the π and π axes currents, πΏπ and πΏπ are the π andπ axes inductances, πβ and ππ are experimentally obtained parametersused to compute the motor iron and friction losses, and π¬ππ is definedas
β
3β2 β πππ (with πππ the permanent magnet flux linkage). π π is thestator resistance, function of the motor temperature ππππ‘
π π = π π ,0 β [
1 + π β (
ππππ‘ β π0)]
, (38)
where π π ,0 is the stator resistance at π0 and π is an identified parametermodeling the temperature dependence. The computation of πΌπ and πΌπwould require the simulation of the low level electrical dynamics andcontrols of the motor. Since this is out of the scope of the work, asimplified procedure for the computation of these currents is exploited.We assume the motor to be controlled by a maximum torque perampere (MTPA) algorithm, which, as described in [29], provides theπΌπ,πππ and πΌπ,πππ reference currents to the low level controller. Then,assuming the reference currents to be perfectly tracked, the followingholds
πΌπ = πΌπ,πππ , πΌπ = πΌπ,πππ . (39)
Overall, the electric motor thermal model reads
Cπππ‘ β οΏ½οΏ½πππ‘ = hππ’π‘,πππ‘ β (
π0 β ππππ‘)
+ ππππ‘,ππππ+
+ ππππ‘,ππππππ + ππππ‘,ππππ.(40)
Similarly to the battery pack, the electric motor is a closed andincompressible system and the exergy balance is written as
οΏ½οΏ½πππ‘(π‘) = οΏ½οΏ½βπππ‘,πππ‘(π‘) + οΏ½οΏ½πππ‘(π‘) + οΏ½οΏ½πππ π‘,πππ‘(π‘), (41)
where οΏ½οΏ½πππ‘ is the rate of exergy change in the motor and οΏ½οΏ½βπππ‘,πππ‘ isthe exergy transfer rate due to heat, computed as
οΏ½οΏ½βπππ‘,πππ‘ =(
1 βπ0ππππ‘
)
β οΏ½οΏ½πππ‘(π‘), (42)
with οΏ½οΏ½πππ‘ = hππ’π‘,πππ‘ β (π0 β ππππ‘) the heat exchange between the motorand the environment. οΏ½οΏ½πππ‘ is the work rate related to the motor, whichis equal to zero. This is reasonable because both the works at theinput and output of the motor are already taken into account in othercomponents of the powertrain: the work in input to the motor is thebattery power ππππ‘π‘, and the work in output from the motor is thetraction power ππ‘πππ of the longitudinal dynamics model (as defined inSection 3.2.1).
The term οΏ½οΏ½πππ π‘,πππ‘ = βπ0 β οΏ½οΏ½πππ,πππ‘(π‘) is the rate of exergy destructionwithin the motor, and οΏ½οΏ½πππ,πππ‘ is the related entropy generation com-puted according to the procedure shown for the battery (see Eq. (26)).Assuming the electric motor to be incompressible and with constantheat capacity, the following balance is obtained
οΏ½οΏ½πππ‘(π‘) = οΏ½οΏ½πππ,πππ‘ + οΏ½οΏ½ππ,πππ‘(π‘) β οΏ½οΏ½ππ’π‘,πππ‘(π‘), (43)
where οΏ½οΏ½πππ‘(π‘) is the motor entropy rate, and οΏ½οΏ½ππ,πππ‘ and οΏ½οΏ½ππ’π‘,πππ‘ are theentropy transfer into or out of the motor, respectively. The last term onthe right-hand-side of Eq. (43) is computed as
βοΏ½οΏ½ππ’π‘,πππ‘ =οΏ½οΏ½πππ‘ = hππ’π‘,πππ‘ β
π0 β ππππ‘ . (44)
ππππ‘ ππππ‘Applied Energy 300 (2021) 117320F. DettΓΉ et al.
π
π
Fig. 7. ICE fuel consumption map used in this work.
οΏ½οΏ½ππ,πππ‘ is equal to zero because ππππ‘ > π0, βπ‘. Moreover, following thesame procedure showed in Equations (29) and (30), the motor entropyrate reads as
οΏ½οΏ½πππ‘ =Cπππ‘ β οΏ½οΏ½πππ‘ππππ‘
, (45)
and the motor entropy generation is obtained combining Eqs. (43),(44), and (45)
οΏ½οΏ½πππ,πππ‘ =ππππ‘,ππππππ + ππππ‘,ππππ + ππππ‘,ππππ
ππππ‘. (46)
Finally, the motor exergy balance is obtained substituting Eqs. (42)and (46) into Eq. (41) as
οΏ½οΏ½πππ‘ =(
1 βπ0ππππ‘
)
β οΏ½οΏ½πππ‘β
βπ0 β (ππππ‘,ππππππ + ππππ‘,ππππ + ππππ‘,ππππ )
ππππ‘.
(47)
3.2.4. Internal combustion engineIn this work, an inline 4-cylinder gasoline engine is considered for
use in the HEV architecture. Starting from [17], the steady-state exergybalance for the ICE is written as followsοΏ½οΏ½ππ’ππ,πππ(π‘) + οΏ½οΏ½πππ‘π,πππ(π‘) = β
[
οΏ½οΏ½π€πππ,πππ(π‘)+
οΏ½οΏ½ππ₯β,πππ(π‘) + οΏ½οΏ½βπππ‘,πππ(π‘) + οΏ½οΏ½ππππ,πππ(π‘)+
+οΏ½οΏ½ππππ,πππ(π‘)]
,
(48)
where οΏ½οΏ½ππ’ππ,πππ is the fuel availability, computed according to [30]
οΏ½οΏ½ππ’ππ,πππ = ππ πππ,ππ’ππ β οΏ½οΏ½ππ’ππ(π‘) =
=(
1.04224 + 0.011925 β π₯π¦β 0.0042
π₯
)
β πΏπ»π β οΏ½οΏ½ππ’ππ(π‘).(49)
with ππ πππ,ππ’ππ the specific fuel chemical exergy, π₯ and π¦ known from thefuel chemical formula πΆπ₯π»π¦ (e.g., for gasoline π₯ = 8, π¦ = 18), and πΏπ»πthe fuel lower heating value. The fuel consumption οΏ½οΏ½ππ’ππ is retrievedfrom the map in Fig. 7, function of ππππ β the engine rotational speed βand ππππ β the engine torque. When the tank is completely filled, themaximum fuel availability is computed as
πππ’ππ,πππ₯ = π‘πππ β πππ’ππ β ππ πππ,ππ’ππ , (50)
where π‘πππ is the tank volume and πππ’ππ is the fuel density. οΏ½οΏ½πππ‘π,πππis the intake exergy flow, related to the air entering the engine forcombustion, and, according to Eq. (9), takes the following form
οΏ½οΏ½πππ‘π,πππ =β
πβοΏ½οΏ½πππ‘π,π (π‘) β ππ (π‘). (51)
where οΏ½οΏ½πππ‘π,π is the molar flow rate of a species π in the intake manifoldand ππ is the exergy flux. This term accounts for less than 1% of thefuel availability and can be neglected [31]: οΏ½οΏ½ = 0.
8
πππ‘π,πππ
The term οΏ½οΏ½ππ₯β,πππ models the exergy exchanged with the environ-ment through the exhaust gas. According to Section 2, this term isfunction of the species π composing the exhaust gas, namely, π2, π2,π»2π, and πΆπ2
3, and is defined as
οΏ½οΏ½ππ₯β,πππ = ββ
πβοΏ½οΏ½ππ₯β,π(π‘) β ππ(π‘) =
= ββ
πβοΏ½οΏ½ππ₯β,π β
(
ππβ,π(π‘) + ππβ,π(π‘))
,(52)
where οΏ½οΏ½ππ₯β,π is the molar flow rate of a species π in the exhaust manifoldand ππβ,π and ππβ,π are the specific chemical and physical exergiesdefined in Section 2. To describe the combustion process and computeEq. (52), we exploit the mean-value approach, in which the combustionprocess is not analyzed cycle by cycle (i.e., in the crank-angle domain),but averaged, over time, for the four cylinders. This is a reasonableapproach since the goal of this work is the exergetic characterizationof the ICE and not the optimization of the combustion process variables,such as spark, injection, and valve timings. Assuming the engine isworking at stoichiometric conditions, all the oxygen is burnt duringcombustion according to the following reaction [33]
πΆ8π»18 + π§ππππ(
π2 + 3.76π2)
β
ππππππΆπ2 + ππππππ»2π + ππππππ2,(53)
where πππππ = π₯, πππππ = π¦β2, π§ππππ = πππππ + πππππβ2 and πππππ =3.76π§ππππ. The stoichiometric assumption is realistic for a spark-ignitionengine and ensures the optimal operation of the three-way catalyst[33]. Starting from the fuel mass flow rate, οΏ½οΏ½ππ’ππ, known for a givenengine operating point, the air mass flow rate is
πππ(π‘) = οΏ½οΏ½ππ’ππ β π΄πΉπ π π‘πππβ, (54)
with π΄πΉπ π π‘πππβ the stoichiometric air-fuel ratio. In accordance with[30], the exhaust gas mass flow rate is computed as οΏ½οΏ½ππ₯β(π‘) = οΏ½οΏ½ππ’ππ+οΏ½οΏ½πππand the corresponding molar flow rate reads as
οΏ½οΏ½ππ₯β(π‘) =οΏ½οΏ½ππ₯β
β
πβ πβππ₯β,π β ππ
, (55)
where ππ is the molar mass for the πth species in the exhaust manifold.Starting from Eq. (55), the contribution of the different exhaust gasspecies to οΏ½οΏ½ππ₯β is given by
ππ₯β,π(π‘) = οΏ½οΏ½ππ₯β β πβππ₯β,π, (56)
where πβππ₯β,π is the molar fraction of the species π at the restricted state
πβππ₯β,πΆπ2=
ππππππππ₯β,π‘ππ‘
, πβππ₯β,π»2π=
ππππππππ₯β,π‘ππ‘
,
πβππ₯β,π2=
ππππππππ₯β,π‘ππ‘
, πβππ₯β,π2= 0,
(57)
with πππ₯β,π‘ππ‘ = πππππ + πππππ + πππππ the number of moles of the products,from the right hand side of Eq. (53). The chemical exergy is obtainedsimilarly to Eq. (8)
ππβ,π = πππ β π0 β log
(
πβππ₯β,πππ,0
)
. (58)
Recalling Eq. (7), the physical exergy is
ππβ,π = βπ β ββπ β π0 β (π π β π βπ ), (59)
where βπ and ββπ are the specific enthalpies of a species π in theexhaust manifold and at the restricted state, respectively. Similarly,π π and π βπ are the specific entropies in the exhaust manifold and atthe restricted state. To compute the thermodynamic properties of thegaseous species (enthalpy and entropy), the experimentally fitted NASA
3 Other species, i.e., πΆπ, πππ₯, and argon, are present in smallconcentrations (the volume fraction is < 0.01) and can be neglected [32].
Applied Energy 300 (2021) 117320F. DettΓΉ et al.
pu
(
π
wErt
3
itt
πΏπ¬π½π£πβ = β«
π‘π
0οΏ½οΏ½π¬π½
πππ ππ‘ = β«
π‘π
0
(
οΏ½οΏ½ππππ + οΏ½οΏ½πππ‘π‘ + οΏ½οΏ½πππ‘)
ππ‘ =
= β«
π‘π
0
(
ππΈππ‘πππ β ππππππ β πππππ β πππππ)
+(
βππππ‘π‘ + οΏ½οΏ½πππ π‘,πππ‘π‘ + οΏ½οΏ½βπππ‘,πππ‘π‘)
+ 2 β (
οΏ½οΏ½βπππ‘,πππ‘ + οΏ½οΏ½πππ π‘,πππ‘)
ππ‘ =
= ππππ‘π‘(0) +(
πΈπΈππ‘πππ β πΈπππππ β πΈππππ β πΈππππ)
+(
βπΈπππ‘π‘ +ππππ π‘,πππ‘π‘ +πβπππ‘,πππ‘π‘)
+ 2 β (
πβπππ‘,πππ‘ +ππππ π‘,πππ‘)
.
(60)
πΏπ―π¬π½π£πβ = πππ’ππ,πππ₯ + β«
π‘π
0οΏ½οΏ½π―π¬π½
πππ ππ‘ = πππ’ππ,πππ₯ + β«
π‘π
0
(
οΏ½οΏ½ππππ + οΏ½οΏ½πππ‘π‘ + οΏ½οΏ½πππ‘ β οΏ½οΏ½ππ’ππ,πππ)
ππ‘ =
= πππ’ππ,πππ₯ +ππππ‘π‘(0) + β«
π‘π
0
(
ππ»πΈππ‘πππ β ππππππ β πππππ β πππππ)
+(
βππππ‘π‘ + οΏ½οΏ½πππ π‘,πππ‘π‘ + οΏ½οΏ½βπππ‘,πππ‘π‘)
+
+(
οΏ½οΏ½βπππ‘,πππ‘ + οΏ½οΏ½πππ π‘,πππ‘)
+(
οΏ½οΏ½ππππ,πππ + οΏ½οΏ½βπππ‘,πππ + οΏ½οΏ½π€πππ,πππ + οΏ½οΏ½ππππ,πππ + οΏ½οΏ½ππ₯β,πππ)
ππ‘ =
= πππ’ππ,πππ₯ +ππππ‘π‘(0) +(
πΈπ»πΈππ‘πππ β πΈπππππ β πΈππππ β πΈππππ)
+(
βπΈπππ‘π‘ +ππππ π‘,πππ‘π‘ +πβπππ‘,πππ‘π‘)
+
+(
πβπππ‘,πππ‘ +ππππ π‘,πππ‘)
+(
πππππ,πππ +πβπππ‘,πππ +ππ€πππ,πππ +πππππ,πππ +πππ₯β,πππ)
.
(61)
Box I.
amaa
π
o
π
wbmuAiopif
π
Itaub
dm(iπtfa
epivd
olynomials [34], function of the exhaust gas mixture temperature, aresed.
The exergy transfer related to the mechanical work generationοΏ½οΏ½π€πππ,πππ) is obtained as follows
π€πππ,πππ = βππππ(π‘) = βππππ(π‘) β ππππ(π‘). (62)
In accordance with Eq. (4), the availability change related to heattransfer towards the cylinder walls is modeled as
οΏ½οΏ½βπππ‘,πππ =(
1 βπ0ππππ
)
β οΏ½οΏ½πππ(π‘), (63)
where οΏ½οΏ½πππ is the thermal exchange between the in-cylinder mixture, attemperature ππππ , and the cylinder walls. Relying on the time-averagedTaylor&Toong correlation [35], the heat transfer οΏ½οΏ½πππ is computed asfollows
οΏ½οΏ½πππ = ππππππ
(οΏ½οΏ½ππ’ππ + οΏ½οΏ½πππ)ππ΅πβ1(
ππ΅2
4
)1βπ(ππππ β ππ ), (64)
where ππ is the mixture conductivity, ππ the mixture viscosity, π΅ thecylinder bore, ππ the coolant temperature, and π and π empirical,dimensionless, coefficients function of the engine characteristics: πis tuned in order to reach a contribution of οΏ½οΏ½βπππ‘,πππ to the balancein Eq. (48) of around 10% (in line with [16]). ππππ , ππ , and ππ arefunction of the air-fuel ratio which, in this work, is constant and equalto the stoichiometric value π΄πΉπ π π‘πππβ. Therefore, ππππ , ππ , and ππ arealso constant and determined relying on data available in [33] forspark-ignition engines.
Finally, the combustion irreversibility term, the principal source ofloss in the ICE [17,36], is obtained inverting Eq. (48)
οΏ½οΏ½ππππ,πππ = β οΏ½οΏ½ππ’ππ,πππ β οΏ½οΏ½π€πππ,πππβ
β οΏ½οΏ½ππ₯β,πππ β οΏ½οΏ½βπππ‘,πππβ
β οΏ½οΏ½ππππ,πππ .
(65)
ith οΏ½οΏ½ππππ,πππ the friction exergy loss computed numerically. Throughq. (65), one avoids to compute the complex governing combustioneactions. Finally, substituting Eqs. (52), (62), (63), (65), into Eq. (48),he engine exergy balance can be obtained.
.3. Vehicle exergy balance
Combining the exergy rate expressions derived for the electrochem-cal storage device (Section 3.2.2), the electric motor (Section 3.2.3),he ICE (Section 3.2.4), and the vehicle longitudinal dynamics (Sec-ion 3.2.1), the overall exergy balance for EVs and HEVs is derived
9
nd reported in Eqs. (60) and (61), respectively. See Box I. The for-ulation of the longitudinal dynamics term, οΏ½οΏ½ππππ , is the same for both
rchitectures, with the traction power at the wheels computed eithersπΈππ‘πππ = ππππ‘ β π
sign(πΌπππ‘π‘)ππππ , (66)
rπ»πΈππ‘πππ = (ππππ‘ + ππππ) β π
sign(πΌπππ‘π‘)ππππ , (67)
hether the vehicle is an EV or HEV. In particular, for the EV case, thealance in Eq. (60) is given by summing to οΏ½οΏ½ππππ the battery and electricotor exergy rates. In this context, two identical electric motors aresed and the corresponding exergy term is multiplied by a factor of two.similar procedure is followed for the HEV, where οΏ½οΏ½π»πΈπ
π£πβ is obtainedncluding also the ICE (Eq. (61)). Therefore, the rates are integratedver the length of the driving cycle, π‘π , and a quantification of theowertrain exergy is obtained. In Eqs. (60) and (61), the term ππππ‘π‘(0)s the exergy stored in the battery at the beginning of a driving cycle,unction of the initial πππΆ and of the battery pack nominal energy πΈπππ
πππ‘π‘(0) = πππΆ(0) β πΈπππ. (68)
n Eq. (61), the term πππ’ππ,πππ₯ represents the exergy initially stored inhe fuel tank (defined in Eq. (50)). To facilitate the reading, Eqs. (60)nd (61) are color-coded. Light-blue, orange, green, and magenta aresed for the exergy terms associated with the longitudinal dynamics,attery, electric motor, and ICE, respectively.
In the balances οΏ½οΏ½πΈππ£πβ and οΏ½οΏ½π»πΈπ
π£πβ , οΏ½οΏ½πππ‘π‘ represents a storage featureescribing the way the stored exergy is exchanged with the environ-ent (οΏ½οΏ½βπππ‘,πππ‘π‘), transformed into useful work (ππππ‘π‘), or destroyedοΏ½οΏ½πππ π‘,πππ‘π‘). On the other hand, οΏ½οΏ½ππππ and οΏ½οΏ½πππ‘ describe how exergys transferred to the wheels (ππ‘πππ), destroyed (πππππ, πππππ, ππππππ, or πππ π‘,πππ‘), or exchanged with the environment (οΏ½οΏ½βπππ‘,πππ‘). In the case ofhe HEV, οΏ½οΏ½ππ’ππ,πππ is the exergy stored in the fuel, which is then trans-ormed into useful work (οΏ½οΏ½π€πππ,πππ), destroyed (e.g., through οΏ½οΏ½ππππ,πππ),nd exchanged with the environment (e.g., through οΏ½οΏ½βπππ‘,πππ).
As soon as the vehicle starts moving, the exergy flows from thenergy sources to the wheels and is lost due to transfer and destructionhenomena. The vehicle exergy can never increase over a driving cycle,t can only be destroyed, lost to the environment, or used to propel theehicle. To exploit this concept, the following normalized quantities areefined
ππΈππππ =
ππΈππ£πβ
ππππ‘π‘,πππ₯,
ππ»πΈππππ =
ππ»πΈππ£πβ ,
(69)
ππππ‘π‘,πππ₯ +πππ’ππ,πππ₯
Applied Energy 300 (2021) 117320F. DettΓΉ et al.
Fig. 8. Schematic representation of the powertrain architectures.
where ππππ‘π‘,πππ₯ = πΈπππ and, as shown in Eqs. (60) and (61), ππΈππ£πβ and
ππ»πΈππ£πβ are the EV and HEV exergy states, respectively. For the EV case,
ππΈππππ = 1 corresponds to the maximum available work, i.e., to the
fully charged battery. On the other hand, in the HEV the availability ismaximized when the battery pack is fully charged and the tank is filledto its maximum capacity: this condition corresponds to ππ»πΈπ
πππ = 1.The net amount of exergy lost in the powertrain due to the con-
version of the electrical (from the battery) and mechanical (from theICE) power into traction power is referred to as πΈπππ π ,ππ€π‘ and takes thefollowing form
πΈπΈππππ π ,ππ€π‘ = πΈπΈππ‘πππ β πΈπππ‘π‘,
πΈπ»πΈππππ π ,ππ€π‘ = πΈπ»πΈππ‘πππ β πΈπππ‘π‘ +ππ€πππ,πππ ,(70)
for the EV and HEV case, respectively. In Eq. (70), πΈπΈππ‘πππ , πΈπ»πΈππ‘πππ , and
πΈπππ‘π‘ are obtained integrating the corresponding quantities ππΈππ‘πππ , ππ»πΈππ‘πππ ,
and ππππ‘π‘ over the duration of the driving cycle.
4. Case studies
The proposed framework is tested on an EV and a parallel HEVcharacterized by the parameters listed in Table 2. The EV is equippedwith two electric motors (with efficiency map in Fig. 6a) and a batterypack with nominal energy πΈπππ = 90 kWh. The HEV has one electricmotor (with efficiency map in Fig. 6b), a battery pack with nominalenergy πΈπππ = 1 kWh, and a spark-ignition ICE characterized by thefuel consumption map in Fig. 7. A schematic representation of the twoarchitectures is provided in Fig. 8.
The simulators are borrowed from the MathWorks PowertrainBlockset toolbox [37], in which forward models for both EVs and HEVsare provided. The driving cycle is the driverβs desired speed, which isfollowed relying on the battery (for the EV) or on a combination ofbattery and ICE for the HEV case study (a tracking error lower than1 kmβh is ensured). The Matlab model is enhanced with the battery,electric motor, and ICE thermal models β described in Eqs. (23), (40),and (64) β and the corresponding exergy balances β formalized inEqs. (32), (47), and (48).
Simulations are carried out considering the World harmonizedLight-duty vehicles Test Procedure (WLTP), featuring a mix of urbanand highway driving conditions [38], and the reference state definedin Section 3.1.
10
Fig. 9. Simulation results for the EV and HEV along the WLTP driving cycle.
4.1. Results
For both the EV and HEV, the vehicle speed and the correspondingC-rate4 profiles are shown in Fig. 9. In Fig. 9(b), the torque splitbetween ICE and electric motor, computed by the energy managementstrategy, is shown. The management strategy, already implemented inthe HEV simulator, is based on the Equivalent Consumption Minimiza-tion Strategy (ECMS) [21]. This is a Pontryaginβs minimum principle-based algorithm that optimizes the power split between the batterypack and the ICE, minimizing the fuel consumption.
To assess the exergetic behavior of the vehicle, the evolution ofthe exergy rate terms in οΏ½οΏ½πΈπ
π£πβ and οΏ½οΏ½π»πΈππ£πβ is shown in Fig. 10. The
EV simulation results highlight that most of the available work is lostdue to friction and braking (Fig. 10(a)). Moreover, a non-negligibleportion of the losses is due to battery and motor heating, and entropygeneration. In the HEV case, Fig. 10(b) shows that the drivetrain
4 The C-rate is computed dividing the battery current πΌπππ‘π‘ by the cellnominal capacity πππππ .
πππApplied Energy 300 (2021) 117320F. DettΓΉ et al.
I
ftt
f
Fig. 10. Exergy rate terms οΏ½οΏ½ and π over the WLTP driving cycle. In the EV case study, the zoomed portion highlight that friction and braking terms are dominating the balance.n the HEV case, the engine related quantities are the principal source of availability loss.
riction losses are overcame by the engine irreversibilities and exergyransfer to the environment (through the exhaust gas). In this context,he battery and motor losses are, in practice, negligible.
Integrating the exergy rate quantities in Fig. 10, the exergy trans-er and destruction terms are obtained5. The contribution of each
term is expressed as a percentage of the total losses experiencedalong the driving cycle and computed as ππΈπ
π£πβ (π‘π ) βππΈππ£πβ (0) and
ππ»πΈππ£πβ (π‘π ) βππ»πΈπ
π£πβ (0) for the EV and HEV, respectively. In theEV case study (Fig. 11(a)), the electric motor exergy losses accountfor 5% of the total, while the battery accounts for βΌ1%. As shown inFig. 11a, most of the losses are due to rolling friction, aerodynamicdrag, and πΈπΈππππ π ,ππ€π‘. This is in line with the fact that efficiencies of energy
5 The integration of the power terms π of οΏ½οΏ½ππππ , defined as in Eq. (14), areenergies expressed with the letter πΈ.
11
storage/conversion devices in electric powertrains are generally around90% [21]. A key advantage of the proposed exergy-based modelingis the possibility to distinguish between the different sources of irre-versibility, e.g., between Joule losses in battery and electric motor. Thisprovides fundamental information to assess, at vehicle and powertrain-level, how inefficiency is spread. In the HEV case study, losses relatedto the battery and electric motor are almost negligible, being as smallas the 1% of the total (see Fig. 11(b)). The primary loss term isthe availability destruction in the ICE due to combustion reactions(βΌ47% of the total). πππππ,πππ is mainly related to the difference inchemical potential between the reactants and products participating inthe combustion reaction. Moreover, this term β obtained from Eq. (65)β lumps together the unmodeled exergy contributions given by blow-bygases, unburnt fuel, and intake air flow (overall, these terms accountfor βΌ5% of the total balance [17]). The contribution of the combustionirreversibilities is also related to the fraction of fuel which can be
Applied Energy 300 (2021) 117320F. DettΓΉ et al.
Table 2Vehicle parameters. Values without an explicit reference are obtained from [37].
Parameter Description EV HEV Unit
ππππ Air density 1.18 kg/m3
π Gravitational acceleration 9.81 m/s2
π΄π Vehicle frontal area 2.34 [39] 2.21 [40] m2
πΆπ Aerodynamic drag coefficient 0.24 [39] 0.25 [40] β
πππππ Efficiency of the differential 0.98 β
πππππ Rolling friction coefficient 0.009 β
ππ£πβ Vehicle mass 2108 [41] 1360 [42] kg
π€β Wheel radius 0.483 [41] 0.3 [42] m
πΈπππ Battery pack nominal energy 90 [41] 1 [42] kWh
ππππ Battery pack nominal voltage 400 [41] 201.6 [42] V
ππ Battery pack series cells configuration 110* 55* β
ππ Battery pack parallel cells configuration 46* 1* β
Cππππ Battery cell thermal capacity 156.3790** J/K
hππ’π‘,ππππ Battery cell thermal transfer coefficient 0.2085** W/K
ππππ‘,πππ₯ Maximum electric motor torque (the EV is equipped with 2 motors) 2 β 329 [43] 200 Nm
ππππ‘,πππ₯ Maximum electric motor power (the EV is equipped with 2 motors) 2 β 193 [43] 125.6 kW
Cπππ‘,ππππ Iron thermal capacity 33401 [26] J/K
Cπππ‘,ππππππ Copper thermal capacity 4903.6 [26] J/K
hπππ‘,ππππ Iron thermal transfer coefficient 66.6667 [26] W/K
hπππ‘,ππππππ Copper thermal transfer coefficient 27.0270 [26] W/K
πβ Electric motor iron losses coefficient 27.543 [26] rad W J/A2
ππ Electric motor friction losses coefficient 10β3 [26] Wβ (rad s)2
πππ Electric motor permanent magnet flux linkage 0.1194 Wb
πππ Electric motor pole pairs 4 β
πΏπ Electric motor π-axis inductance 4.1840 β 10β1 mH
πΏπ Electric motor π-axis inductance 3.752 β 10β1 mH
π π ,0 Electric motor resistance at T0 4.7973 [26] Ξ©
π Electric motor resistance coefficient 0.0039 [26] Ξ©βK
πππ Ideal gas constant β 8.31 [33] Jβ(K mol)
πΏπ»π Fuel lower heating value β 47.3 MJ/kg
π΄πΉπ π π‘πππβ Stoichiometric air-fuel ratio β 14.6 β
π΅ Cylinder bore β 0.0805 [44] m
π ICE displacement β 1.8 [44] l
π‘πππ Fuel tank volume β 43 [44] l
πππ’ππ Fuel density β 755 [32] kgβm3
πππππ Combustion reaction CO2 coefficient β 8 β
πππππ Combustion reaction H2O coefficient β 9 β
πππππ Combustion reaction N2 coefficient β 47 β
ππ2 ,0 Reference state N2 molar fraction β 0.7567 [19] β
ππ2 ,0 Reference state O2 molar fraction β 0.2035 [19] β
ππΆπ2 ,0 Reference state CO2 molar fraction β 0.0003 [19] β
ππ»2π,0 Reference state H2O molar fraction β 0.0303 [19] β
πππ‘βπππ ,0 Reference state molar fraction of others species β 0.0092 [19] β
ππππ Mixture temperature β 677.23 [33] K
ππ Coolant temperature β 373.15 [33] K
ππ Mixture conductivity β 0.05 [33] Wβ(m K)
ππ Mixture viscosity β 3.26 β 10β5 [33] kg/(s m)
π Coefficient for Taylor&Toong correlation β 0.75 [33] β
*: the series/parallel configuration of the battery pack is obtained combining NMC cylindrical cells (with nominal capacity ππππππππ = 4.85π΄β), available at the
Stanford Energy Control Lab, to meet the target energy (πΈπππ) and voltage (ππππ) specifications.**: identified from experimental data available at the Stanford University Energy Control Lab.
12
Applied Energy 300 (2021) 117320F. DettΓΉ et al.
tidf
itp
srtaTeftltdr
Fig. 11. Vehicle exergy losses over the WLTP driving cycle. The contribution of eachterm is expressed as a percentage of the total losses experienced along the driving cycle.In the EV case, rolling friction, aerodynamic drag, and πΈπΈπ
πππ π ,ππ€π‘ are dominating. In theHEV scenario, the combustion irreversibilities term πππππ,πππ has the highest impact onthe total balance.
converted into useful, braking, work: the higher the efficiency, thelower πππππ,πππ . Considering the fuel consumption map in Fig. 7, theICE average efficiency is 28% (computed along the driving cycle),meaning that only a small portion of the fuel thermal energy is usedto fulfill the traction power ππ»πΈππ‘πππ . Together, the losses associatedo the ICE account for more than 80%. This is expected as the ICEs rather an inefficient component in which, according to [18] andepending on the operating conditions, only at most the 30-35% of theuel availability can be converted into braking work.
In Fig. 12, the relative exergy quantities ππΈππππ and ππ»πΈπ
πππ , definedn Eq. (69), are computed and compared to the πππΈ. For what concernshe EV (Fig. 12(a)), at the beginning of the driving cycle the batteryack is charged to πππΈ = 0.75. The evolution of the πππΈ and ππΈπ
πππ issimilar: this is expected since the battery is the only storage device andits charged capacity defines the maximum availability of the system.Computing the difference between the initial (at 0π ) and final (at π‘π )tate of πππΈ and ππΈπ
πππ leads to π₯πππΈ = β0.024 and π₯ππΈππππ = β0.025,
espectively. The lower value of π₯ππΈππππ with respect to π₯πππΈ is due to
he exergy balance formulation which, according to Eq. (61), takes intoccount also the losses due to entropy generation and heat transfer.he discrepancy between π₯ππΈπ
πππ and π₯πππΈ proves the ability of thexergy-based modeling in quantifying the availability loss not just as aunction of the electrical work ππππ‘π‘ β πΌπππ‘π‘ but also of the interaction withhe surroundings (heat transfer) and entropy generation (e.g., Jouleosses). In the HEV case study, the energy management strategy keepshe battery πππΈ around a reference value of 0.5 during the wholeriving cycle (see Fig. 12(b), bottom plot). Thus, the decrease in theelative exergy term ππ»πΈπ is due to the fuel consumed by the ICE
13
πππ
Fig. 12. Relative exergies ππΈππππ and ππ»πΈπ
πππ and battery πππΈ profiles over the WLTPdriving cycle.
and converted into mechanical work or lost because of the engineirreversibilities, friction, heat transfer, and exhaust gas. For the WLTPdriving cycle, a value of π₯ππ»πΈπ
πππ equal to β0.038 corresponds to a fuelconsumption of 1.3 kg.
5. Conclusion
In this paper, a comprehensive exergy-based modeling frameworkfor ground vehicles is proposed. Starting from the formulation of theexergy balance equations for the vehicleβs longitudinal dynamics andits powertrain components, namely, electrochemical energy storagedevice, electric motor, and ICE, the framework is applied to two casestudies: an EV and a HEV. The analysis allows to quantify, locate, andrank the sources of losses. In the EV case, the exergy balance shows thatmost of the energy stored in the battery is used to fulfill the tractionpower ππΈππ‘πππ , needed for the vehicle motion. The principal sources ofavailability loss are the rolling friction and aerodynamic drag, with thebattery and electric motor contributing for the 1% and 5% of the losses,respectively. In the HEV case study, 80% of the exergy losses are due tothe ICE. In particular, irreversibilities related to the combustion processhave the highest impact on the total balance (βΌ47%).
The development of the proposed modeling framework is the firststep for the design of management strategies aimed at minimizing theground vehicle exergy losses rather than its fuel consumption.
Applied Energy 300 (2021) 117320F. DettΓΉ et al.
CRediT authorship contribution statement
Federico DettΓΉ: Developed the exergy-based framework, Performedthe simulation, Wrote the manuscript. Gabriele Pozzato: Developedthe exergy-based framework, Performed the simulation, Wrote themanuscript. Denise M. Rizzo: Provided feedback, Read the manuscript.Simona Onori: Conceived the idea, Edited the manuscript.
Acknowledgments
Unclassified. DISTRIBUTION STATEMENT A. Approved for publicrelease; distribution is unlimited. Reference herein to any specificcommercial company, product, process, or service by trade name,trademark, manufacturer, or otherwise does not necessarily constituteor imply its endorsement, recommendation, or favoring by the UnitedStates Government or the Dept. of the Army (DoA). The opinions ofthe authors expressed herein do not necessarily state or reflect thoseof the United States Government or the DoD, and shall not be used foradvertising or product endorsement purposes.
Declaration of competing interest
The authors declare that they have no known competing finan-cial interests or personal relationships that could have appeared toinfluence the work reported in this paper.
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