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INNOVATION. TEAMWORK. PERFORMANCE. INTEGRITY. Exova Supporting Global Aerospace Supply Chain April 2016

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Page 1: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

Exova ndash

Supporting Global Aerospace

Supply ChainApril 2016

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

2 Exova - Supporting Global Aerospace Supply Chain

bull Exova is worldrsquos largest dedicated testing group tried and trusted by industry leaders for inspection testing qualification and quality assurance of their products and operations

bull Headquartered in the UK and has an international network of laboratoriesndash 118 laboratories in 23 countries

ndash 13 NADCAP Accredited labs world-wide

ndash 7 in North America and 7 in Europe provide aerospace materials and products testing

Who We Are

25000 customers 3800 experts118 laboratories in

23 countriesMore than 90

yearsrsquo experience

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

3 Exova - Supporting Global Aerospace Supply Chain

Supporting Your Needs

Add linking graphic to underline how capabilities work to the customer sectors

Aerospace

Oil amp Gas and Industrials

Construction

Fire Safety and Security

Transportation

Food and Pharmaceuticals

Environmental

Polymers and composites

Corrosion and protection

Metal technology

Fire

Structures and systems

Calibration

Chemistry and microbiology

Metals

Composites

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

4 Exova - Supporting Global Aerospace Supply Chain

Selected Customers

Aerospace

Oil amp Gas and Industrials

Pro

du

ct

Fire

Transportation

Calibration

Health Sciences

Middle East

Supporting world-class customers

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

5 Exova - Supporting Global Aerospace Supply Chain

Our Aerospace customers

Airbus Honeywell

BAE Systems MTU

Boeing Pratt amp Whitney

Bombardier Precision Castparts Corp

EADS Rolls-Royce

Airbus Helicopters Saab

GE Aviation Safran Group

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

6 Exova - Supporting Global Aerospace Supply Chain

bull We follow exacting quality standards that

ensure we deliver accurate reliable results

bull We operate in accordance with applicable

national and international standards

bull Where appropriate our laboratories comply

with ISOIEC 17025 and NADCAP

bull In addition we hold EN 45011 (ISOIEC Guide

65) and ISOIEC 17020 for the certification

and inspection services we provide

bull Our laboratories are independently audited on

a regular basis and hold a wide range of

accreditations and customer specific

approvals

Quality Assured

Representative Accreditations

Representative Approvals

39 accreditations

60 customer approvals

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

7 Exova - Supporting Global Aerospace Supply Chain

bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat

Treating

bull ISOIEC 17025 General Requirements for the competence of Testing

and Calibration Laboratories

bull Additional Prime Approvals Include

Airbus

Boeing

Bombardier

Cessna

Embraer

Flowserve

GE Aviation

Goodrich Aerostructures

Gulfstream

Hamilton Sundstrand

Hawker Beechcraft

Honeywell Aerospace

Lockheed Martin

MD Helicopters

Messier-Bugatti-Dowty

Mitsubishi Materials

MTU Aero Engines

Northrop Grumman

Parker Aerospace

Pratt amp Whitney

Robinson Helicopter

Rolls Royce UK 1

Rolls Royce Deutschland 1

Rolls Royce Indianapolis

Sikorsky Helicopters

Snecma

Turbomeca

Volvo Aero

Comprehensive Accreditations -Aerospace

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

8 Exova - Supporting Global Aerospace Supply Chain

Technical Leadership Team

Notes

1) Years of experience

bull Dr Natalia Becerra (12 years)

bull Polymers and Composites bull Carol Stewart (20 years)

bull Health Sciences

bull Dr Neil Trigwell (32 years)

bull NDI Oil and Gasbull Dr Janet Murrell (34 years)

bull Fire and Safety

bull Dr Chris Fowler (35 years)

bull CorrossionCalibration

Metal

Technology

Chemistry

and Micro-

biology

Polymers

and

Composites

Calibration

Structures

and SystemsFire

Corrosion

and

ProtectionDr Roger Digby

bull Patrik Persson (20 years)

bull Calibrtion

bull Corwyn Berger (35 years)

bull Technical Director

bull Prabir Chaudhury (25 years)

bull Technical Director

bull Metals Technology1

bull Chris Harwood (25 years)

bull Technical Director

bull Aerospace Americas

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

9 Exova - Supporting Global Aerospace Supply Chain

What we do ndash Testing and Qualification

Tension amp compression testing

Multi-axis fracture mechanics

Polymer and composite materials tests

NDT for turbine amp airframe parts

Advanced machining

Static physical amp fatigue testing

Chemical analysis and corrosion test

High temperature creep amp stress rupture

Structural testing at high load

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

10 Exova - Supporting Global Aerospace Supply Chain

What Airframes Require

Bending

Bending and

Torsion

Impact

Shear stress due to trans-

verse shear and torsion

Compression due to bending

stability static strength

corrosion resistanceHigh local loadsHoop stress

Impact

Impact

Impact

Shear

stress

Hoop stress and longi-

tudinal stress

Longitudinal stress

Staticresidual strength

Crack growth

Upper skin

Compressionstability

Lower skin

Tensioncrack growth

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

11 Exova - Supporting Global Aerospace Supply Chain

What Engines Require

Bird impact

erosion and ice

buildup

Hoop stresses

High strength high

temperature low

cost combustor

casings

Outer gas path

Contaiment system and

engine mounting system

Inertial and

thermal stressesHigh loads

VibrationHigh temperature

low weight

Heat-resistant

coatings high

strenght to ensure

mechanical intergrity

Corrosion

Robust low cost

compressor sealing

systems Cycling

loading

Noise

Reliability

Efficiency

Emissions

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 2: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

2 Exova - Supporting Global Aerospace Supply Chain

bull Exova is worldrsquos largest dedicated testing group tried and trusted by industry leaders for inspection testing qualification and quality assurance of their products and operations

bull Headquartered in the UK and has an international network of laboratoriesndash 118 laboratories in 23 countries

ndash 13 NADCAP Accredited labs world-wide

ndash 7 in North America and 7 in Europe provide aerospace materials and products testing

Who We Are

25000 customers 3800 experts118 laboratories in

23 countriesMore than 90

yearsrsquo experience

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

3 Exova - Supporting Global Aerospace Supply Chain

Supporting Your Needs

Add linking graphic to underline how capabilities work to the customer sectors

Aerospace

Oil amp Gas and Industrials

Construction

Fire Safety and Security

Transportation

Food and Pharmaceuticals

Environmental

Polymers and composites

Corrosion and protection

Metal technology

Fire

Structures and systems

Calibration

Chemistry and microbiology

Metals

Composites

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

4 Exova - Supporting Global Aerospace Supply Chain

Selected Customers

Aerospace

Oil amp Gas and Industrials

Pro

du

ct

Fire

Transportation

Calibration

Health Sciences

Middle East

Supporting world-class customers

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

5 Exova - Supporting Global Aerospace Supply Chain

Our Aerospace customers

Airbus Honeywell

BAE Systems MTU

Boeing Pratt amp Whitney

Bombardier Precision Castparts Corp

EADS Rolls-Royce

Airbus Helicopters Saab

GE Aviation Safran Group

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

6 Exova - Supporting Global Aerospace Supply Chain

bull We follow exacting quality standards that

ensure we deliver accurate reliable results

bull We operate in accordance with applicable

national and international standards

bull Where appropriate our laboratories comply

with ISOIEC 17025 and NADCAP

bull In addition we hold EN 45011 (ISOIEC Guide

65) and ISOIEC 17020 for the certification

and inspection services we provide

bull Our laboratories are independently audited on

a regular basis and hold a wide range of

accreditations and customer specific

approvals

Quality Assured

Representative Accreditations

Representative Approvals

39 accreditations

60 customer approvals

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

7 Exova - Supporting Global Aerospace Supply Chain

bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat

Treating

bull ISOIEC 17025 General Requirements for the competence of Testing

and Calibration Laboratories

bull Additional Prime Approvals Include

Airbus

Boeing

Bombardier

Cessna

Embraer

Flowserve

GE Aviation

Goodrich Aerostructures

Gulfstream

Hamilton Sundstrand

Hawker Beechcraft

Honeywell Aerospace

Lockheed Martin

MD Helicopters

Messier-Bugatti-Dowty

Mitsubishi Materials

MTU Aero Engines

Northrop Grumman

Parker Aerospace

Pratt amp Whitney

Robinson Helicopter

Rolls Royce UK 1

Rolls Royce Deutschland 1

Rolls Royce Indianapolis

Sikorsky Helicopters

Snecma

Turbomeca

Volvo Aero

Comprehensive Accreditations -Aerospace

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

8 Exova - Supporting Global Aerospace Supply Chain

Technical Leadership Team

Notes

1) Years of experience

bull Dr Natalia Becerra (12 years)

bull Polymers and Composites bull Carol Stewart (20 years)

bull Health Sciences

bull Dr Neil Trigwell (32 years)

bull NDI Oil and Gasbull Dr Janet Murrell (34 years)

bull Fire and Safety

bull Dr Chris Fowler (35 years)

bull CorrossionCalibration

Metal

Technology

Chemistry

and Micro-

biology

Polymers

and

Composites

Calibration

Structures

and SystemsFire

Corrosion

and

ProtectionDr Roger Digby

bull Patrik Persson (20 years)

bull Calibrtion

bull Corwyn Berger (35 years)

bull Technical Director

bull Prabir Chaudhury (25 years)

bull Technical Director

bull Metals Technology1

bull Chris Harwood (25 years)

bull Technical Director

bull Aerospace Americas

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

9 Exova - Supporting Global Aerospace Supply Chain

What we do ndash Testing and Qualification

Tension amp compression testing

Multi-axis fracture mechanics

Polymer and composite materials tests

NDT for turbine amp airframe parts

Advanced machining

Static physical amp fatigue testing

Chemical analysis and corrosion test

High temperature creep amp stress rupture

Structural testing at high load

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

10 Exova - Supporting Global Aerospace Supply Chain

What Airframes Require

Bending

Bending and

Torsion

Impact

Shear stress due to trans-

verse shear and torsion

Compression due to bending

stability static strength

corrosion resistanceHigh local loadsHoop stress

Impact

Impact

Impact

Shear

stress

Hoop stress and longi-

tudinal stress

Longitudinal stress

Staticresidual strength

Crack growth

Upper skin

Compressionstability

Lower skin

Tensioncrack growth

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

11 Exova - Supporting Global Aerospace Supply Chain

What Engines Require

Bird impact

erosion and ice

buildup

Hoop stresses

High strength high

temperature low

cost combustor

casings

Outer gas path

Contaiment system and

engine mounting system

Inertial and

thermal stressesHigh loads

VibrationHigh temperature

low weight

Heat-resistant

coatings high

strenght to ensure

mechanical intergrity

Corrosion

Robust low cost

compressor sealing

systems Cycling

loading

Noise

Reliability

Efficiency

Emissions

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 3: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

3 Exova - Supporting Global Aerospace Supply Chain

Supporting Your Needs

Add linking graphic to underline how capabilities work to the customer sectors

Aerospace

Oil amp Gas and Industrials

Construction

Fire Safety and Security

Transportation

Food and Pharmaceuticals

Environmental

Polymers and composites

Corrosion and protection

Metal technology

Fire

Structures and systems

Calibration

Chemistry and microbiology

Metals

Composites

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

4 Exova - Supporting Global Aerospace Supply Chain

Selected Customers

Aerospace

Oil amp Gas and Industrials

Pro

du

ct

Fire

Transportation

Calibration

Health Sciences

Middle East

Supporting world-class customers

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

5 Exova - Supporting Global Aerospace Supply Chain

Our Aerospace customers

Airbus Honeywell

BAE Systems MTU

Boeing Pratt amp Whitney

Bombardier Precision Castparts Corp

EADS Rolls-Royce

Airbus Helicopters Saab

GE Aviation Safran Group

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

6 Exova - Supporting Global Aerospace Supply Chain

bull We follow exacting quality standards that

ensure we deliver accurate reliable results

bull We operate in accordance with applicable

national and international standards

bull Where appropriate our laboratories comply

with ISOIEC 17025 and NADCAP

bull In addition we hold EN 45011 (ISOIEC Guide

65) and ISOIEC 17020 for the certification

and inspection services we provide

bull Our laboratories are independently audited on

a regular basis and hold a wide range of

accreditations and customer specific

approvals

Quality Assured

Representative Accreditations

Representative Approvals

39 accreditations

60 customer approvals

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

7 Exova - Supporting Global Aerospace Supply Chain

bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat

Treating

bull ISOIEC 17025 General Requirements for the competence of Testing

and Calibration Laboratories

bull Additional Prime Approvals Include

Airbus

Boeing

Bombardier

Cessna

Embraer

Flowserve

GE Aviation

Goodrich Aerostructures

Gulfstream

Hamilton Sundstrand

Hawker Beechcraft

Honeywell Aerospace

Lockheed Martin

MD Helicopters

Messier-Bugatti-Dowty

Mitsubishi Materials

MTU Aero Engines

Northrop Grumman

Parker Aerospace

Pratt amp Whitney

Robinson Helicopter

Rolls Royce UK 1

Rolls Royce Deutschland 1

Rolls Royce Indianapolis

Sikorsky Helicopters

Snecma

Turbomeca

Volvo Aero

Comprehensive Accreditations -Aerospace

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

8 Exova - Supporting Global Aerospace Supply Chain

Technical Leadership Team

Notes

1) Years of experience

bull Dr Natalia Becerra (12 years)

bull Polymers and Composites bull Carol Stewart (20 years)

bull Health Sciences

bull Dr Neil Trigwell (32 years)

bull NDI Oil and Gasbull Dr Janet Murrell (34 years)

bull Fire and Safety

bull Dr Chris Fowler (35 years)

bull CorrossionCalibration

Metal

Technology

Chemistry

and Micro-

biology

Polymers

and

Composites

Calibration

Structures

and SystemsFire

Corrosion

and

ProtectionDr Roger Digby

bull Patrik Persson (20 years)

bull Calibrtion

bull Corwyn Berger (35 years)

bull Technical Director

bull Prabir Chaudhury (25 years)

bull Technical Director

bull Metals Technology1

bull Chris Harwood (25 years)

bull Technical Director

bull Aerospace Americas

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

9 Exova - Supporting Global Aerospace Supply Chain

What we do ndash Testing and Qualification

Tension amp compression testing

Multi-axis fracture mechanics

Polymer and composite materials tests

NDT for turbine amp airframe parts

Advanced machining

Static physical amp fatigue testing

Chemical analysis and corrosion test

High temperature creep amp stress rupture

Structural testing at high load

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

10 Exova - Supporting Global Aerospace Supply Chain

What Airframes Require

Bending

Bending and

Torsion

Impact

Shear stress due to trans-

verse shear and torsion

Compression due to bending

stability static strength

corrosion resistanceHigh local loadsHoop stress

Impact

Impact

Impact

Shear

stress

Hoop stress and longi-

tudinal stress

Longitudinal stress

Staticresidual strength

Crack growth

Upper skin

Compressionstability

Lower skin

Tensioncrack growth

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

11 Exova - Supporting Global Aerospace Supply Chain

What Engines Require

Bird impact

erosion and ice

buildup

Hoop stresses

High strength high

temperature low

cost combustor

casings

Outer gas path

Contaiment system and

engine mounting system

Inertial and

thermal stressesHigh loads

VibrationHigh temperature

low weight

Heat-resistant

coatings high

strenght to ensure

mechanical intergrity

Corrosion

Robust low cost

compressor sealing

systems Cycling

loading

Noise

Reliability

Efficiency

Emissions

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 4: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

4 Exova - Supporting Global Aerospace Supply Chain

Selected Customers

Aerospace

Oil amp Gas and Industrials

Pro

du

ct

Fire

Transportation

Calibration

Health Sciences

Middle East

Supporting world-class customers

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

5 Exova - Supporting Global Aerospace Supply Chain

Our Aerospace customers

Airbus Honeywell

BAE Systems MTU

Boeing Pratt amp Whitney

Bombardier Precision Castparts Corp

EADS Rolls-Royce

Airbus Helicopters Saab

GE Aviation Safran Group

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

6 Exova - Supporting Global Aerospace Supply Chain

bull We follow exacting quality standards that

ensure we deliver accurate reliable results

bull We operate in accordance with applicable

national and international standards

bull Where appropriate our laboratories comply

with ISOIEC 17025 and NADCAP

bull In addition we hold EN 45011 (ISOIEC Guide

65) and ISOIEC 17020 for the certification

and inspection services we provide

bull Our laboratories are independently audited on

a regular basis and hold a wide range of

accreditations and customer specific

approvals

Quality Assured

Representative Accreditations

Representative Approvals

39 accreditations

60 customer approvals

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

7 Exova - Supporting Global Aerospace Supply Chain

bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat

Treating

bull ISOIEC 17025 General Requirements for the competence of Testing

and Calibration Laboratories

bull Additional Prime Approvals Include

Airbus

Boeing

Bombardier

Cessna

Embraer

Flowserve

GE Aviation

Goodrich Aerostructures

Gulfstream

Hamilton Sundstrand

Hawker Beechcraft

Honeywell Aerospace

Lockheed Martin

MD Helicopters

Messier-Bugatti-Dowty

Mitsubishi Materials

MTU Aero Engines

Northrop Grumman

Parker Aerospace

Pratt amp Whitney

Robinson Helicopter

Rolls Royce UK 1

Rolls Royce Deutschland 1

Rolls Royce Indianapolis

Sikorsky Helicopters

Snecma

Turbomeca

Volvo Aero

Comprehensive Accreditations -Aerospace

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

8 Exova - Supporting Global Aerospace Supply Chain

Technical Leadership Team

Notes

1) Years of experience

bull Dr Natalia Becerra (12 years)

bull Polymers and Composites bull Carol Stewart (20 years)

bull Health Sciences

bull Dr Neil Trigwell (32 years)

bull NDI Oil and Gasbull Dr Janet Murrell (34 years)

bull Fire and Safety

bull Dr Chris Fowler (35 years)

bull CorrossionCalibration

Metal

Technology

Chemistry

and Micro-

biology

Polymers

and

Composites

Calibration

Structures

and SystemsFire

Corrosion

and

ProtectionDr Roger Digby

bull Patrik Persson (20 years)

bull Calibrtion

bull Corwyn Berger (35 years)

bull Technical Director

bull Prabir Chaudhury (25 years)

bull Technical Director

bull Metals Technology1

bull Chris Harwood (25 years)

bull Technical Director

bull Aerospace Americas

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

9 Exova - Supporting Global Aerospace Supply Chain

What we do ndash Testing and Qualification

Tension amp compression testing

Multi-axis fracture mechanics

Polymer and composite materials tests

NDT for turbine amp airframe parts

Advanced machining

Static physical amp fatigue testing

Chemical analysis and corrosion test

High temperature creep amp stress rupture

Structural testing at high load

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

10 Exova - Supporting Global Aerospace Supply Chain

What Airframes Require

Bending

Bending and

Torsion

Impact

Shear stress due to trans-

verse shear and torsion

Compression due to bending

stability static strength

corrosion resistanceHigh local loadsHoop stress

Impact

Impact

Impact

Shear

stress

Hoop stress and longi-

tudinal stress

Longitudinal stress

Staticresidual strength

Crack growth

Upper skin

Compressionstability

Lower skin

Tensioncrack growth

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

11 Exova - Supporting Global Aerospace Supply Chain

What Engines Require

Bird impact

erosion and ice

buildup

Hoop stresses

High strength high

temperature low

cost combustor

casings

Outer gas path

Contaiment system and

engine mounting system

Inertial and

thermal stressesHigh loads

VibrationHigh temperature

low weight

Heat-resistant

coatings high

strenght to ensure

mechanical intergrity

Corrosion

Robust low cost

compressor sealing

systems Cycling

loading

Noise

Reliability

Efficiency

Emissions

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 5: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

5 Exova - Supporting Global Aerospace Supply Chain

Our Aerospace customers

Airbus Honeywell

BAE Systems MTU

Boeing Pratt amp Whitney

Bombardier Precision Castparts Corp

EADS Rolls-Royce

Airbus Helicopters Saab

GE Aviation Safran Group

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

6 Exova - Supporting Global Aerospace Supply Chain

bull We follow exacting quality standards that

ensure we deliver accurate reliable results

bull We operate in accordance with applicable

national and international standards

bull Where appropriate our laboratories comply

with ISOIEC 17025 and NADCAP

bull In addition we hold EN 45011 (ISOIEC Guide

65) and ISOIEC 17020 for the certification

and inspection services we provide

bull Our laboratories are independently audited on

a regular basis and hold a wide range of

accreditations and customer specific

approvals

Quality Assured

Representative Accreditations

Representative Approvals

39 accreditations

60 customer approvals

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

7 Exova - Supporting Global Aerospace Supply Chain

bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat

Treating

bull ISOIEC 17025 General Requirements for the competence of Testing

and Calibration Laboratories

bull Additional Prime Approvals Include

Airbus

Boeing

Bombardier

Cessna

Embraer

Flowserve

GE Aviation

Goodrich Aerostructures

Gulfstream

Hamilton Sundstrand

Hawker Beechcraft

Honeywell Aerospace

Lockheed Martin

MD Helicopters

Messier-Bugatti-Dowty

Mitsubishi Materials

MTU Aero Engines

Northrop Grumman

Parker Aerospace

Pratt amp Whitney

Robinson Helicopter

Rolls Royce UK 1

Rolls Royce Deutschland 1

Rolls Royce Indianapolis

Sikorsky Helicopters

Snecma

Turbomeca

Volvo Aero

Comprehensive Accreditations -Aerospace

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

8 Exova - Supporting Global Aerospace Supply Chain

Technical Leadership Team

Notes

1) Years of experience

bull Dr Natalia Becerra (12 years)

bull Polymers and Composites bull Carol Stewart (20 years)

bull Health Sciences

bull Dr Neil Trigwell (32 years)

bull NDI Oil and Gasbull Dr Janet Murrell (34 years)

bull Fire and Safety

bull Dr Chris Fowler (35 years)

bull CorrossionCalibration

Metal

Technology

Chemistry

and Micro-

biology

Polymers

and

Composites

Calibration

Structures

and SystemsFire

Corrosion

and

ProtectionDr Roger Digby

bull Patrik Persson (20 years)

bull Calibrtion

bull Corwyn Berger (35 years)

bull Technical Director

bull Prabir Chaudhury (25 years)

bull Technical Director

bull Metals Technology1

bull Chris Harwood (25 years)

bull Technical Director

bull Aerospace Americas

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

9 Exova - Supporting Global Aerospace Supply Chain

What we do ndash Testing and Qualification

Tension amp compression testing

Multi-axis fracture mechanics

Polymer and composite materials tests

NDT for turbine amp airframe parts

Advanced machining

Static physical amp fatigue testing

Chemical analysis and corrosion test

High temperature creep amp stress rupture

Structural testing at high load

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

10 Exova - Supporting Global Aerospace Supply Chain

What Airframes Require

Bending

Bending and

Torsion

Impact

Shear stress due to trans-

verse shear and torsion

Compression due to bending

stability static strength

corrosion resistanceHigh local loadsHoop stress

Impact

Impact

Impact

Shear

stress

Hoop stress and longi-

tudinal stress

Longitudinal stress

Staticresidual strength

Crack growth

Upper skin

Compressionstability

Lower skin

Tensioncrack growth

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

11 Exova - Supporting Global Aerospace Supply Chain

What Engines Require

Bird impact

erosion and ice

buildup

Hoop stresses

High strength high

temperature low

cost combustor

casings

Outer gas path

Contaiment system and

engine mounting system

Inertial and

thermal stressesHigh loads

VibrationHigh temperature

low weight

Heat-resistant

coatings high

strenght to ensure

mechanical intergrity

Corrosion

Robust low cost

compressor sealing

systems Cycling

loading

Noise

Reliability

Efficiency

Emissions

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 6: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

6 Exova - Supporting Global Aerospace Supply Chain

bull We follow exacting quality standards that

ensure we deliver accurate reliable results

bull We operate in accordance with applicable

national and international standards

bull Where appropriate our laboratories comply

with ISOIEC 17025 and NADCAP

bull In addition we hold EN 45011 (ISOIEC Guide

65) and ISOIEC 17020 for the certification

and inspection services we provide

bull Our laboratories are independently audited on

a regular basis and hold a wide range of

accreditations and customer specific

approvals

Quality Assured

Representative Accreditations

Representative Approvals

39 accreditations

60 customer approvals

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

7 Exova - Supporting Global Aerospace Supply Chain

bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat

Treating

bull ISOIEC 17025 General Requirements for the competence of Testing

and Calibration Laboratories

bull Additional Prime Approvals Include

Airbus

Boeing

Bombardier

Cessna

Embraer

Flowserve

GE Aviation

Goodrich Aerostructures

Gulfstream

Hamilton Sundstrand

Hawker Beechcraft

Honeywell Aerospace

Lockheed Martin

MD Helicopters

Messier-Bugatti-Dowty

Mitsubishi Materials

MTU Aero Engines

Northrop Grumman

Parker Aerospace

Pratt amp Whitney

Robinson Helicopter

Rolls Royce UK 1

Rolls Royce Deutschland 1

Rolls Royce Indianapolis

Sikorsky Helicopters

Snecma

Turbomeca

Volvo Aero

Comprehensive Accreditations -Aerospace

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

8 Exova - Supporting Global Aerospace Supply Chain

Technical Leadership Team

Notes

1) Years of experience

bull Dr Natalia Becerra (12 years)

bull Polymers and Composites bull Carol Stewart (20 years)

bull Health Sciences

bull Dr Neil Trigwell (32 years)

bull NDI Oil and Gasbull Dr Janet Murrell (34 years)

bull Fire and Safety

bull Dr Chris Fowler (35 years)

bull CorrossionCalibration

Metal

Technology

Chemistry

and Micro-

biology

Polymers

and

Composites

Calibration

Structures

and SystemsFire

Corrosion

and

ProtectionDr Roger Digby

bull Patrik Persson (20 years)

bull Calibrtion

bull Corwyn Berger (35 years)

bull Technical Director

bull Prabir Chaudhury (25 years)

bull Technical Director

bull Metals Technology1

bull Chris Harwood (25 years)

bull Technical Director

bull Aerospace Americas

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

9 Exova - Supporting Global Aerospace Supply Chain

What we do ndash Testing and Qualification

Tension amp compression testing

Multi-axis fracture mechanics

Polymer and composite materials tests

NDT for turbine amp airframe parts

Advanced machining

Static physical amp fatigue testing

Chemical analysis and corrosion test

High temperature creep amp stress rupture

Structural testing at high load

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

10 Exova - Supporting Global Aerospace Supply Chain

What Airframes Require

Bending

Bending and

Torsion

Impact

Shear stress due to trans-

verse shear and torsion

Compression due to bending

stability static strength

corrosion resistanceHigh local loadsHoop stress

Impact

Impact

Impact

Shear

stress

Hoop stress and longi-

tudinal stress

Longitudinal stress

Staticresidual strength

Crack growth

Upper skin

Compressionstability

Lower skin

Tensioncrack growth

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

11 Exova - Supporting Global Aerospace Supply Chain

What Engines Require

Bird impact

erosion and ice

buildup

Hoop stresses

High strength high

temperature low

cost combustor

casings

Outer gas path

Contaiment system and

engine mounting system

Inertial and

thermal stressesHigh loads

VibrationHigh temperature

low weight

Heat-resistant

coatings high

strenght to ensure

mechanical intergrity

Corrosion

Robust low cost

compressor sealing

systems Cycling

loading

Noise

Reliability

Efficiency

Emissions

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 7: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

7 Exova - Supporting Global Aerospace Supply Chain

bull NADCAP Materials Non-Metallic and Non-Destructive Testing Heat

Treating

bull ISOIEC 17025 General Requirements for the competence of Testing

and Calibration Laboratories

bull Additional Prime Approvals Include

Airbus

Boeing

Bombardier

Cessna

Embraer

Flowserve

GE Aviation

Goodrich Aerostructures

Gulfstream

Hamilton Sundstrand

Hawker Beechcraft

Honeywell Aerospace

Lockheed Martin

MD Helicopters

Messier-Bugatti-Dowty

Mitsubishi Materials

MTU Aero Engines

Northrop Grumman

Parker Aerospace

Pratt amp Whitney

Robinson Helicopter

Rolls Royce UK 1

Rolls Royce Deutschland 1

Rolls Royce Indianapolis

Sikorsky Helicopters

Snecma

Turbomeca

Volvo Aero

Comprehensive Accreditations -Aerospace

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

8 Exova - Supporting Global Aerospace Supply Chain

Technical Leadership Team

Notes

1) Years of experience

bull Dr Natalia Becerra (12 years)

bull Polymers and Composites bull Carol Stewart (20 years)

bull Health Sciences

bull Dr Neil Trigwell (32 years)

bull NDI Oil and Gasbull Dr Janet Murrell (34 years)

bull Fire and Safety

bull Dr Chris Fowler (35 years)

bull CorrossionCalibration

Metal

Technology

Chemistry

and Micro-

biology

Polymers

and

Composites

Calibration

Structures

and SystemsFire

Corrosion

and

ProtectionDr Roger Digby

bull Patrik Persson (20 years)

bull Calibrtion

bull Corwyn Berger (35 years)

bull Technical Director

bull Prabir Chaudhury (25 years)

bull Technical Director

bull Metals Technology1

bull Chris Harwood (25 years)

bull Technical Director

bull Aerospace Americas

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

9 Exova - Supporting Global Aerospace Supply Chain

What we do ndash Testing and Qualification

Tension amp compression testing

Multi-axis fracture mechanics

Polymer and composite materials tests

NDT for turbine amp airframe parts

Advanced machining

Static physical amp fatigue testing

Chemical analysis and corrosion test

High temperature creep amp stress rupture

Structural testing at high load

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

10 Exova - Supporting Global Aerospace Supply Chain

What Airframes Require

Bending

Bending and

Torsion

Impact

Shear stress due to trans-

verse shear and torsion

Compression due to bending

stability static strength

corrosion resistanceHigh local loadsHoop stress

Impact

Impact

Impact

Shear

stress

Hoop stress and longi-

tudinal stress

Longitudinal stress

Staticresidual strength

Crack growth

Upper skin

Compressionstability

Lower skin

Tensioncrack growth

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

11 Exova - Supporting Global Aerospace Supply Chain

What Engines Require

Bird impact

erosion and ice

buildup

Hoop stresses

High strength high

temperature low

cost combustor

casings

Outer gas path

Contaiment system and

engine mounting system

Inertial and

thermal stressesHigh loads

VibrationHigh temperature

low weight

Heat-resistant

coatings high

strenght to ensure

mechanical intergrity

Corrosion

Robust low cost

compressor sealing

systems Cycling

loading

Noise

Reliability

Efficiency

Emissions

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 8: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

8 Exova - Supporting Global Aerospace Supply Chain

Technical Leadership Team

Notes

1) Years of experience

bull Dr Natalia Becerra (12 years)

bull Polymers and Composites bull Carol Stewart (20 years)

bull Health Sciences

bull Dr Neil Trigwell (32 years)

bull NDI Oil and Gasbull Dr Janet Murrell (34 years)

bull Fire and Safety

bull Dr Chris Fowler (35 years)

bull CorrossionCalibration

Metal

Technology

Chemistry

and Micro-

biology

Polymers

and

Composites

Calibration

Structures

and SystemsFire

Corrosion

and

ProtectionDr Roger Digby

bull Patrik Persson (20 years)

bull Calibrtion

bull Corwyn Berger (35 years)

bull Technical Director

bull Prabir Chaudhury (25 years)

bull Technical Director

bull Metals Technology1

bull Chris Harwood (25 years)

bull Technical Director

bull Aerospace Americas

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

9 Exova - Supporting Global Aerospace Supply Chain

What we do ndash Testing and Qualification

Tension amp compression testing

Multi-axis fracture mechanics

Polymer and composite materials tests

NDT for turbine amp airframe parts

Advanced machining

Static physical amp fatigue testing

Chemical analysis and corrosion test

High temperature creep amp stress rupture

Structural testing at high load

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

10 Exova - Supporting Global Aerospace Supply Chain

What Airframes Require

Bending

Bending and

Torsion

Impact

Shear stress due to trans-

verse shear and torsion

Compression due to bending

stability static strength

corrosion resistanceHigh local loadsHoop stress

Impact

Impact

Impact

Shear

stress

Hoop stress and longi-

tudinal stress

Longitudinal stress

Staticresidual strength

Crack growth

Upper skin

Compressionstability

Lower skin

Tensioncrack growth

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

11 Exova - Supporting Global Aerospace Supply Chain

What Engines Require

Bird impact

erosion and ice

buildup

Hoop stresses

High strength high

temperature low

cost combustor

casings

Outer gas path

Contaiment system and

engine mounting system

Inertial and

thermal stressesHigh loads

VibrationHigh temperature

low weight

Heat-resistant

coatings high

strenght to ensure

mechanical intergrity

Corrosion

Robust low cost

compressor sealing

systems Cycling

loading

Noise

Reliability

Efficiency

Emissions

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 9: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

9 Exova - Supporting Global Aerospace Supply Chain

What we do ndash Testing and Qualification

Tension amp compression testing

Multi-axis fracture mechanics

Polymer and composite materials tests

NDT for turbine amp airframe parts

Advanced machining

Static physical amp fatigue testing

Chemical analysis and corrosion test

High temperature creep amp stress rupture

Structural testing at high load

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

10 Exova - Supporting Global Aerospace Supply Chain

What Airframes Require

Bending

Bending and

Torsion

Impact

Shear stress due to trans-

verse shear and torsion

Compression due to bending

stability static strength

corrosion resistanceHigh local loadsHoop stress

Impact

Impact

Impact

Shear

stress

Hoop stress and longi-

tudinal stress

Longitudinal stress

Staticresidual strength

Crack growth

Upper skin

Compressionstability

Lower skin

Tensioncrack growth

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

11 Exova - Supporting Global Aerospace Supply Chain

What Engines Require

Bird impact

erosion and ice

buildup

Hoop stresses

High strength high

temperature low

cost combustor

casings

Outer gas path

Contaiment system and

engine mounting system

Inertial and

thermal stressesHigh loads

VibrationHigh temperature

low weight

Heat-resistant

coatings high

strenght to ensure

mechanical intergrity

Corrosion

Robust low cost

compressor sealing

systems Cycling

loading

Noise

Reliability

Efficiency

Emissions

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 10: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

10 Exova - Supporting Global Aerospace Supply Chain

What Airframes Require

Bending

Bending and

Torsion

Impact

Shear stress due to trans-

verse shear and torsion

Compression due to bending

stability static strength

corrosion resistanceHigh local loadsHoop stress

Impact

Impact

Impact

Shear

stress

Hoop stress and longi-

tudinal stress

Longitudinal stress

Staticresidual strength

Crack growth

Upper skin

Compressionstability

Lower skin

Tensioncrack growth

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

11 Exova - Supporting Global Aerospace Supply Chain

What Engines Require

Bird impact

erosion and ice

buildup

Hoop stresses

High strength high

temperature low

cost combustor

casings

Outer gas path

Contaiment system and

engine mounting system

Inertial and

thermal stressesHigh loads

VibrationHigh temperature

low weight

Heat-resistant

coatings high

strenght to ensure

mechanical intergrity

Corrosion

Robust low cost

compressor sealing

systems Cycling

loading

Noise

Reliability

Efficiency

Emissions

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 11: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

11 Exova - Supporting Global Aerospace Supply Chain

What Engines Require

Bird impact

erosion and ice

buildup

Hoop stresses

High strength high

temperature low

cost combustor

casings

Outer gas path

Contaiment system and

engine mounting system

Inertial and

thermal stressesHigh loads

VibrationHigh temperature

low weight

Heat-resistant

coatings high

strenght to ensure

mechanical intergrity

Corrosion

Robust low cost

compressor sealing

systems Cycling

loading

Noise

Reliability

Efficiency

Emissions

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 12: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

12 Exova - Supporting Global Aerospace Supply Chain

bull Safety

bull RegulationLegislationndash Airworthiness (eg CS-25)

ndash Environment

bull Performancendash Structural aerodynamic and power plant

ndash Optimized material properties new materials

ndash Manufacturing capability new processes

bull Costndash Minimized recurring cost

ndash Maximize effectiveness of non-recurring cost

ndash Reduce product development cycle

ndash Reduced manufacturing cycle time

Drivers and challenges for testing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 13: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

13 Exova - Supporting Global Aerospace Supply Chain

Learning from Experience

bull Engineeringmilitary drivenbull Limited understanding of material

properties and failure mechanisms

50rsquos

bull Commercially driven

bull Understanding detection and

control of production and service

induced defects

80rsquos

bull Commercial and environmental

drivers

bull Rigorous analysis validated by test

Today

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 14: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

14 Exova - Supporting Global Aerospace Supply Chain

When to test Indirect savings amp risk reduction

Costs of a modification vs product development cycle

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

Impact cost

0 EIS

time

To reduce industrial financial risk we must validate design andmanufacturing process solutions and concepts as early as possible

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 15: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

15 Exova - Supporting Global Aerospace Supply Chain

Development and Certification Test Pyramid and Cost

(x 100)Details

(x 1)Aircraft

$$

(x 1)Major

component

(x 1)Sub-Component

Xmillion$

(x 10)Elements

X10 K$

(x 1000)Coupons

X1000$

Exovarsquos Testing and Qualification Domain

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 16: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

16 Exova - Supporting Global Aerospace Supply Chain

bull Raw material qualification design allowables and QC

bull Test method

bull Route to certification

bull Process definition validation and qualification

bull Test method

bull Route to certification

bull Part qualification and QCbull Test method

bull Route to certification

bull Defect characterization effect of defects design allowables and factors

Emerging Technologies 3D Printing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 17: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

17 Exova - Supporting Global Aerospace Supply Chain

Exova - Americas

Industry Laboratory Locations

Aerospace Santa Fe Springs and Anaheim CA

Portland OR Mississauga ON

Canada Monterrey Mexico Glendale

Heights IL Houston TX

Automotive and Transportation Exova Glendale Heights Exova Santa Fe Springs

Exova Warren Exova Mississauga

Environmental and Corrosion Exova Houston Exova Anaheim Exova Santa Fe

Springs Exova Pittsburgh

Construction and Civil Engineering Exova Mississauga

Metallurgy and General Engineering Exova Anaheim Exova Gary Exova Houston

Exova Portland Exova Santa Fe Springs Exova

Warren Exova Burlington Exova Cambridge

Exova Mississauga Exova Pointe-Claire

Oil and Gas Exova Glendale Heights Exova Houston Exova

Santa Fe Springs Exova Calgary Exova Fort St

John Exova Grand Prairie Canada

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 18: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

18 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

bull Exovas Freeman facility specializes in the testing of

aerospace alloys including Ti Ni and Al alloys

Stainless steels High strength steels

bull Capabilities Include

ndash Tensile Testing

ndash CreepStress Rupture

ndash Fracture Toughness

ndash Fatigue Testing

ndash Chemistry

ndash Metallurgical Testing

ndash Metallography

bull Accreditationsndash NADCAP Accredited

ndash ISOIEC 17025 and Materials Testing

ndash This lab holds many accreditations and is approved for

various testing for most clients in the aerospace

industry

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 19: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

19 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Santa Fe Springs CA

Dynamic Testing Chemistry Static TestingStress Rupture

Creep TestingMetallurgy Machine Shop Heat Treat

X-Ray

Fluorescence

Optical Atomic

Emission

Spectroscopy

Inductively

Coupled Plasma

3 Electro

Mechanical frames

20 30 amp 60k

Atomic Absorption

Rockwell

Superficial amp

Brinell Hardness

Testers

LECO H O N C

and S AnalyzersImpact Testers

12 Furnaces

capable up to

2200degF in air or

argon atmosphere

with computerized

data acquisition

system

22 Close Loop

Computerized

Servo Hydrualic

Test Frames to

20000 pounds

capacity

3 Close Loop

Computerized

Servo Hydrualic

Test Frames 60 -

120k pounds

capacity Over 100 test

frames 4000 -

20000 pounds

capacity with

computerized

control and data

acquisition

systems

Computerized

Metallographic

Equipment with

Digital

Photography and

automated sample

preparation

equipment

CNC amp Manual

Low Stress

Grinding

Machines Lathes

and Mills

Industrial sawing

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 20: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

20 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Anaheim CAbull Exovarsquos Anaheim laboratory specializes in polymer and composite

materials testing for the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low (-320 F) and elevated

(2400 F) temperatures

bull Composite amp Polymer Characterization

bull Mechanical amp Physical Testing

bull Ceramic Matrix Composites (CMC)

bull Thermal Polymer Analysis

bull Photo Microscopy

bull Product Testing amp Development

bull Process Troubleshooting

bull Failure Analysis

bull Accreditation

bull NADCAP ISOIEC 17025

bull GE Boeing Airbus UT Honeywell EMBRAER and many other Aerospace

Corporations amp their subcontractors

DMA TMA FTIR

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 21: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

21 Exova - Supporting Global Aerospace Supply Chain

bull Key Processing Capabilityndash Lay up in a segregated room

ndash Aautoclave cure test panels up to 2rsquo X 4rsquo

ndash Autoclave provides capability to cure test panels amp conduct advanced materials acceptance testing

ndash Machine Shop capability to extract specimens and machine panels

bull Special Testing Capabilityndash Proof Loading of Large (747)

Landing Gear

ndash Large Aircraft Wing Box Testing

ndash Fatigue Testing of Large (787) Windows

Exova ndash Anaheim CA

600 kip Frame

Panel Mapping Machining and

Inspection

Autoclave

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 22: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

22 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Portland ORbull Exovarsquos Portland laboratory specializes in testing and qualification of

Aerospace castings for both production and RampD related projects

bull Capabilities Include the following

bull Chemical Analysis (ICP XRF OES hellip)

bull Tensile Testing (RT amp ET)

bull Hardness Impact amp Bend

bull Stress Rupture

bull Corrosion (IGOIGA ASTM A262 ASTM G28)

bull Hydrogen Embrittlement

bull Metallography

bull Accreditation

bull NADCAP ISOIEC 17025

bull PCC GE Boeing Volvo Honeywell Snecma

Pratt amp Whitney MTU and other Aerospace

Corporations amp their subcontractors

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 23: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

23 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

bull Exovarsquos Mississauga laboratory specializes in dynamic testing and offers a wide range of metals testing to the aerospace community for both production and RampD related projects

bull Capabilities Include the following at both low and elevated temperatures

minus High-Cycle Fatigue

minus Low-Cycle Fatigue

minus Tensile testing

minus Fatigue Crack Propagation

minus Fracture Toughness

minus Bending Fatigue

minus State-of-the-art Machine shop with

Wire EDM and Waterjet Cutting

bull Accreditation

minus NADCAP

minus ISOIEC 17025

minus OEM approvals include but are not limited to

minus Rolls-Royce GE Aviation Pratt amp Whitney Canada

minus Boeing Bombardier Goodrich Landing Gear etc

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 24: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

24 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Mississauga ON Canada

Mississauga Lab is a state-of-the-art testing facility with 35 servo-hydraulic

frames designed to service the needs of the aerospace and power generation

industriesFatigue Servicesbull Strain and load control testing is available

bull All fatigue testing can be conducted from -40ordmF to over 2200ordmF

bull High amp Low Cycle Fatigue

bull Crack Growth Rates

bull Threshold Stress Intensity

bull S-N Curves

Fracture Servicesbull Tensile testing

bull KIC fracture toughness

bull JIC fracture toughness

bull K-R curve testing and analysis

bull Nil ductility testing

bull CTOD testing

bull Drop weight tear testing

Full Fastener Testing

Exova uses both compliance and DCPD methods

of crack measurement to perform tests

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 25: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

25 Exova - Supporting Global Aerospace Supply Chain

Exova ndash Monterrey Mexicobull Exova Monterrey specializes in Mechanical Testing Metallurgical Services

and NDT equipped with 2 Tensile Testers (RT and ET) 26 CreepStress

Rupture Hardness and Impact testers Complete Metallographic Equipment

and Fluorescent Penetrant Inspection Line

bull Capabilities Include

ndash Mechanical Testingbull RT and ET Tensile

bull Creep and Stress Rupture

bull Hardness Charpy and Izod

ndash Metallurgical Servicesbull MacroMicroGrain Size

bull Low Stress Grinding

ndash Non Destructive Testingbull Macro Etch

bull FPI (up to 7 ft diameter parts)

bull Accreditations and Approvalsndash NADCAP and ISOIEC 17025

ndash General Electric Pratt amp Whitney

ndash Rolls Royce MTU

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 26: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

26 Exova - Supporting Global Aerospace Supply Chain

bull Exova Troy specializes in component and full vehicle testing and qualification

bull Testing Capabilities Includendash Routine Materials Testing

ndash Component Levelbull Multiaxial Loading

bull Environmental

bull Experimental Modal Test and Analysis

bull Static and Dynamic Stiffness

bull Transfer Path Analysis

ndash Full Vehiclebull Driving Environment Simulation

bull Driving Life Verification

bull Accreditations and Approvalsndash A2LA and ISOIEC 17025

ndash Ford Chrysler GM

Exova ndash Warren and Troy MI

BE Aerospace 6-DOF Simulation

Seat Load Frame Correlation

Multiaxial

Loading

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 27: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

27 Exova - Supporting Global Aerospace Supply Chain

bull Environmental Chambersndash Thirty Five (35) Reach-in Chambers of

Various Sizes and Thermal Ranges (150C to

-60C)

ndash Seven (7) Walk-in Chambers with a Thermal

Range of 120C to -55C

ndash Three (3) Drive-in Chambers Measuring 11rsquo x

21rsquo with Hot Cold and Humidity (120C to -

40C)

ndash Two (2) Very Large Chambers Measuring 24rsquo

x 18rsquo (-40C to 120C) amp One (1) Measuring 30rsquo

x 12rsquo (120C to -30C)

ndash Thirteen (13) Dedicated Corrosion Chambers

Exova ndash Warren and Troy MI

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 28: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

28 Exova - Supporting Global Aerospace Supply Chain

bull Exova Houston is a 20000 sq ft facility with state-of-the art capabilities in conventional and advanced Chemical Mechanical and Fracture testing Metallurgical Analysis and specializes in Corrosion testing and Ultrasonic inspection

bull Capabilities includendash Mechanical Testing

ndash Fracture Toughness

ndash Conventional Chemical Analyses

ndash Complete Metallographic Examination

ndash Full Machining Service (245 operation)

ndash Corrosion Testingbull Sour Gas (H2S and CO2 Mixed gas) testing

bull HIgh Pressure High Temperature Autoclave testing

bull Sulfide Stress and Hydrogen Induced Cracking

ndash Ultrasonic Inspectionbull Automated Immersion Method

bull High Sensitivity

bull Rotating Part inspection

bull Accreditation and Approvalsndash ISOIEC 17025 NACE TM0177

ndash GE Subsea hellip

Exova ndash Houston TX

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 29: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

29 Exova - Supporting Global Aerospace Supply Chain

bull Exova Chicago is a 35000 sqft facility with state-of-the art capabilities in

Chemistry Mechanical Fatigue and Stress Rupture testing Metallurgical

Analysis and specializes in Failure Analysis and Tool Die Life Extension Testing

bull A Team of degreed Metallurgist with combined experience of more than 200

years and experienced with Everything Automotive engines OEM amp after market

parts sheet metal forgings castings stampings fasteners surface finishers

bull Offer Mechanical fatigue and fracture toughness testing chemistry corrosion

testing metallography surface characterization image analysis Scanning

Electron Microscopy

bull A2LA NADCAP Accredited with proprietary approvals from GE-AE Rolls Royce

Pratt amp Whitney General Motors Ford Chrysler NUPICNIAC and other primes

bull Serving diverse range of industries including Aerospace Medical Automotive Oil

amp Gas Power Generation Alternative Energy Chemical Process Transportation

Agriculture Electronics Railroad and Consumer Goods

bull Offer failure and root cause investigation field analysis and in-situ metallography

litigation and insurance claims investigations consulting

Exova ndash Chicago (Glendale Heights) IL

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 30: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

30 Exova - Supporting Global Aerospace Supply Chain

Testing Summary - Example

USA Static Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Santa Fe

Springs CA

Anaheim CA

Portland OR

Houston TX

Chicago IL

Gary IN

Canada amp

MexicoStatic Fatigue Environmental Thermal Aging Metallography Chemistry NDT

Monterrey

Mexico

Mississauga

Ontario

Aereospace Gas and Oil

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 31: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

31 Exova - Supporting Global Aerospace Supply Chain

bull Bridgwater UK

bull Lancaster UK

bull Newcastle UK

bull Dudley UK

bull Linkoumlping Sweden

bull Plzeň Czech Republic

bull Toulouse France

Exova Aerospace Europe

Accreditations

bull UKAS

bull NADCAP (metals)

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205

Page 32: Exova Supporting Global Aerospace Supply Chainseattle.bciaerospace.com/images/2016/workshops/exova.pdf2 Exova - Supporting Global Aerospace Supply Chain ... Non-Metallic and Non-Destructive

I N N O V A T I O N T E A M W O R K P E R F O R M A N C E I N T E G R I T Y

32 Exova - Supporting Global Aerospace Supply Chain

Key Contacts

Claudia FigueroaKey Account Manager AerospacePhone (408) 390-6757Email claudiafigueroaexovacom

Ryan IversonSales ExecutivePhone 503-777-7458Email ryaniversonexovacom

AampDSS Conference Exhibit Booth 205