experimental investigation into extending the life of ... · masaya tsukamoto (toa road...

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Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) Masato MURAYAMA (Toa Road Corporation) Masayuki YABU (Public Works Research Institute) 11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 1 EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ASPHALT PAVEMENT BY FOG SEAL

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Page 1: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Masaya TSUKAMOTO(Toa Road Corporation)

Kazuhiro WATANABE(Public Works Research Institute)

Masato MURAYAMA(Toa Road Corporation)

Masayuki YABU(Public Works Research Institute)

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 1

EXPERIMENTAL INVESTIGATIONINTO EXTENDING THE LIFE

OF ASPHALT PAVEMENT BY FOG SEAL

Page 2: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Community roads over 1 million km in Japan.

Pavement performance will decrease due to traffic, rainwater, ultraviolet rays, etc.

It is important to maintain the pavement of the community roads.

Introduction

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 2

Page 3: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

When a pothole occurs, repair the pothole.

When the damage increases, repair the asphalt mixture layer

Repair the pothole

Introduction - Maintenance methods for general pavement.

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 3

Repair the asphalt mixture layer

Page 4: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Fog seal method is one of the known repair methods of pavement.

Fog seal is a method of spraying asphalt emulsion on the surface.

Fog seal method is not used much in Japan.

Introduction - Fog seal

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 4

Fog seal

Page 5: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Research hypothesis and purpose

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 5

• Understand the influence of rainwater infiltration into asphalt mixtures• Quantitatively evaluate the usefulness of fog seal

Asphalt pavement deteriorates

As a measure, fog seal

Infiltration of rainwaterSubstantiation

Four-point bendingfatigue test with

water supply

Description

Page 6: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Four-point bending fatigue test while dropping water drops

Four-point bending fatigue test test with water supply

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 6

(Quote : JRA, 2007, B018T)

Page 7: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Preparation of test specimens

Dense-graded asphalt mixture

Straight asphalt (60/80)

Proportioning of the mixture

Properties of the mixture

Specimen size

40 × 40 × 400 mm by using a diamond saw

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 7

Common mixture on community road

Materials Crushed stones S13 (Nominal size 13-5)

Crushed stones S-7 (Nominal size 5-2.5)

Coarse sand Fine sand Artificial sand

Filler Total Aggre-gate

Binder

Proportion-ing (%)

35.0 24.0 11.0 12.0 12.0 6.0 94.4 5.6

Theoretical maximum density (g / cm3)

Density (g / cm3) Air voids (%)Voids ratio in aggregate (%)

Voids ratio filled with asphalt (%)

2.461 2.362 4.0 16.9 78.7

Page 8: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Fatigue test conditions

Contents Test conditions

Specimen size 40×40×400 mm

Span 300 mm

Loading method Strain control

Test temperature 20 ℃

Frequency of load 5 Hz

Waveform of load Sine wave

Strain 200 μ

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 8

• In order to observe the process leading to fatigue failure in detail, "strain" is set small

Page 9: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Water is supplied so that the surface of the specimen is constantly moistened by drip simulating rainwater

Water supply

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 9

Image of device Side image

Specimen

Constant-temperature tank

Hose lengthapprox.10 m

Speci-men

WaterproofedClay base

Page 10: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Four-point bending fatigue test test with water supply

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 10

Page 11: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

0

20

40

60

80

100

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0 50000 100000 150000 200000

Stre

ss/

Stre

ssat

10,0

00cy

cles

( % )

Load cycle number

W1 W2 W3 W4 W5N1 N2 N3 N4 N5

Test results : Influence of water on fatigue resistance

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 11

Nave: 77,200 cycles at stress 60%

Wave: 46,200 cycles at stress 60%

Page 12: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

0

20

40

60

80

100

120

0 50000 100000 150000 200000Stre

ss /

Stre

ssat

10,0

00cy

cles

( %

)

Load cycle number

W1 W2 W3 W4 W5N1 N2 N3 N4 N5

Test results : Influence of water on fatigue resistance

The trend of stress reduction differs in 30,000 cycles

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 12

Page 13: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Interruption of test after 30,000 cycles

Apply fog seal

Wait two hours for decomposition of emulsion

Resume testing

Two types of fog seal usedFog Seal A (below, FA)

Fog Seal B (below, FB)

How to apply fog seal

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 13

Page 14: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

0

20

40

60

80

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0 50000 100000 150000 200000

Stre

ss /

Str

ess

at10

,000

cycl

es (

% )

Load cycle number

FA1 FA2 FA3 FA4 FA5FB1 FB2 FB3 FB4 FB5

Test results : The effect of fog seal

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 14

FA: Fog seal A, FB: Fog seal BFog seal

Page 15: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

0

20

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0 50000 100000 150000 200000

Stre

ss /

Str

ess

at10

,000

cycl

es (

% )

Load cycle number

FA1 FA2 FA3 FA4FA5 FB1 FB2 FB3

Test results : The effect of fog seal

Fog seal has life extension effect

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 15

Fog seal

Mean of FB: 65,400 cycles

Mean of FA: 69,800 cycles

Mean of N : 77,200 cycles

Mean of W: 46,200 cycles

Page 16: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

0

20

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60

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0 50000 100000 150000 200000Stre

ss/

Stre

ssat

10,0

00cy

cles

( %

)

Load cycle number

Mean of N1~N5Mean of W1~W5Mean of FA1~FA5Mean of FB1~FB5

Calculation of efficiency of fog seal (1)

The mean value for load cycles

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 16

Fog seal

Page 17: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

0

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0 50000 100000 150000 200000

Stre

ss /

Str

ess

at10

,000

cycl

es (

% )

Load cycle number

Mean of N1~N5Mean of W1~W5Cvurve of actual weather conditions

Calculation of efficiency of fog seal (2)

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 17

Calculate curves considering actual weather

Page 18: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

0

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0 50000 100000 150000 200000

Stre

ss /

Str

ess

at10

,000

cycl

es (

% )

Load cycle number

Cvurve of actual weather conditionsCvurve of actual weather conditions using FACvurve of actual weather conditions using FB

Calculation of efficiency of fog seal (3)

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 18

Calculate curves considering actual weather

Page 19: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

0

20

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60

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0 20000 40000 60000 80000 100000

Stre

ss /

Str

ess

at10

,000

cycl

es (

% )

Load cycle number

Cvurve of actual weather conditionsCvurve of actual weather conditions using FACvurve of actual weather conditions using FB

Calculation of efficiency of fog seal (4)

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 19

Indicate 3-years extension

73,000Appx13yr

30,000Appx5yr

55,000Appx10yr

Page 20: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Constraction

paving in 1997.

KAWABA, Gunma, Japan

11 / 20 - 21 204th International Symposium on Asphalt Pavements & Enviroment

Field survey - Usefulness of fog seals (1)

10 years later17 years later

Good road surface

Construction of fog seal in 2004.

6 years later 8 years later

17 years later

Filled in crack

Constraciton

Page 21: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Fog seal applied

Texture is different

11 / 20 - 21 214th International Symposium on Asphalt Pavements & Enviroment

Field survey - Usefulness of fog seals (2)

Constraction

paving in 2003.

MISATO, Gunma, Japan

Construction of fog seal in 2003.

0 years later 0 years later

10 years later 10 years later

Constraciton

Page 22: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Conclusions

Timely application of fog seal suppresses the infiltration of water into asphalt, hence improves its fatigue failure characteristics.

Based on the test results, assuming that the usual pavement life is 10 years, estimating the extension effect of the fog seal resulted in a lifetime of 3 years extended by applying fog seal for 5 years after paving.

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 22

Page 23: EXPERIMENTAL INVESTIGATION INTO EXTENDING THE LIFE OF ... · Masaya TSUKAMOTO (Toa Road Corporation) Kazuhiro WATANABE (Public Works Research Institute) ... Resume testing ... (below,

Masaya TSUKAMOTO(Toa Road Corporation)

Kazuhiro WATANABE(Public Works Research Institute)

Masato MURAYAMA(Toa Road Corporation)

Masayuki YABU(Public Works Research Institute)

11 / 20 - 21 4th International Symposium on Asphalt Pavements & Enviroment 23

EXPERIMENTAL INVESTIGATIONINTO EXTENDING THE LIFE

OF ASPHALT PAVEMENT BY FOG SEAL

Thank you so much for your attention.

Contact us:[email protected]