experion hs

Experion HS Specifications EP03-050-400 February 2011

Introduction Experion HS is a powerful software platform that incorporates innovative applications for Human Machine Interface applications (HMI) and supervisory control and data acquisition (SCADA). It is comprised of a subset of Experion PKS components specifically packaged to provide a targeted and robust system for small to medium automation projects.

Architecture Overview The Experion HS system comprises several different integrated hardware and software solutions that support a wide range of application needs. The pictured architecture represents a subset of the possible nodes and controllers.

Solution Overview The Experion HS server functions as a historian and database. The Experion HS server also supports communication to SCADA point sources and holds the system event journal, system configuration files, custom applications and server scripts. The server is the source for data, alarms, events, etc. for the Experion HS Flex Station(s).

The Experion HS Flex Station is the human machine interface (HMI) that can be utilized for different functions around a plant or mill including operations, monitoring, maintenance and engineering.

Redundancy Experion HS supports redundant and non-redundant server topologies.

Figure 1. Architecture diagram example

HFS Catalog_Without Tab_HighRes.pdf 622 6/8/2011 12:41:30 PM

Experion HS 2

Experion HS Specifications Database and Station Sizing

Figure 3. Station sizing example 1

Items Specifications Comments Maximum number of composite SCADA points 1

8,050 The database starts at a minimum of 50 points with increments of 100 points up to 8,050 points.

Maximum number of Stations

10 Stations can be configured with a static or rotary connection. The static connection provides a permanent, dedicated link. The rotary connection provides an as required connection, enabling numerous casual users to access the Experion HS system as needed. For example when 5 Station connections are configured, 5 connections can be established at one time but the software could be installed and be available for use by many more than 5 individuals.

Note 1 - Points have a composite data structure that can represent several field values. For example, you only need one analog point for a control loop that maintains the temperature of a furnace or reactor because the points data structure can include the process variable (PV), output variable (OP), setpoint (SP) and mode (MD).


Experion HS 3

Figure 4. Station sizing example 2

Trends and groups

Items Specifications Comments Trend pens per set 32 Trends can be preconfigured or configured online as

necessary by browsing the database and selecting the desired point and parameter

Trend periods 1, 5, 20 minutes 1, 2, 4, 8, 12 hours 1, 2, 5 days, 1, 2, 4 weeks 3, 6 months, 1 year

Any of the standard history collection intervals may be used as the basis for the real-time and historical trends.

Points per operating group 8 Each group has three standard views available including faceplate, group trend (with control parameters accessible) and numeric trend.


Experion HS 4

Alarms, Events and Messages

Items Specifications Comments Maximum number of active alarms Maximum number of active messages Maximum number of events (burst condition)

2,000 1,000 1,000

Number of alarms that appear in the Alarm summary. Every alarm and event that occurs is saved in the online event database for a configurable period. Number of messages that appear in the Message summary. Messages can be generated to provide additional information to an operator; for example, when a point goes into alarm, a message can provide an explanatory note or a procedure.

All alarms, login actions, operator actions, and configuration changes are logged.

Up to two events are generated for every alarm, including one event for entering the alarm condition and one for return to normal.

Maximum number of sustained alarms/second

20/sec

Maximum number of events in online events database

1.2 million Event archiving can be used to access older events. Approximately 60 MB of hard disk space is required for every 100,000 events archived.


Experion HS 5

History Sizing Collection Rates

The table below details the various collection rates for different history types. Fast and Standard history supports a maximum of 8 collection rates. Of these for fast history there are 5 default collection rates while 3 are user configurable. If necessary, 5 seconds default collection rate can be changed to 1 second and 1 minute can be changed to 30 seconds. However changing the collection rates puts an additional load on the process control network. For other history configuration and collections rates possible refer to the table below.

History Type Max Collection Rates Default Collection Rates

Number of User configurable collection

rates Fast 8 5**, 10, 15, 20, 30 seconds 3

Standard 8 1**, 2, 5, 10, 30 minutes 3

Averages (based on Standard history rates)

4 6, 60, 480, 1440 minutes N/A

Extended 3 1, 8, 24 hours N/A

Exception 16 5, 10, 15, 30, 60 seconds 5, 10, 15, 30, 60 minutes 2, 4, 6, 8, 12, 24 hours

N/A

NA Not Applicable; A Applicable **The 5 second default collection rate for Fast History can be changed to 1 second, and the 1 minute collection for Standard History can be changed to 30 seconds if necessary. Note, however, that changing the collection rates in this way can place an additional load on the process control network.

Default History Files Sizes

Items Specifications Comments Time Samples

Standard History

1 - minute snapshot 6 minute average

24 hours 7 days

1,442 1,682

The averages are calculated using the 1-minute base interval. That is, 6-minute averages are calculated on six 1-minute values.

1-hour average 7 days 170 The averages are calculated using the 1-minute base interval.

8-hour average 24-hour average

3 months 1 year

280 368

The averages are calculated using the 1-minute base interval. The averages are calculated using the 1-minute base interval.

Fast History 1 to 30-second snapshot

2 hours 72 hours

8,652

Extended History

1-hour snapshot

3 months 746

8-hour snapshot

1 year 281

24-hour snapshot

3 years 368

The number of samples in each history file can theoretically be increased to a larger number of samples. If the size of the history file is increased beyond the default qualified size, care should be taken not to exceed the maximum history file size constraints. History archiving is available to store the history files for later retrieval. Experion history data is seamlessly available for use across every Station for trend displays, reports and custom displays.


Experion HS 6

Maximum Parameters Assigned to History

Items Specifications Comments Standard history 2,000 This is the default limit that Experion is shipped with. It

can be changed by a database initialization up to a maximum of 50,000.

Fast history Extended history

1,000 2,000

This is the default limit that Experion is shipped with. It can be changed by a database initialization up to the following maximums. Fast History Collection Rate Maximum Parameters 1 to 4 seconds 2000 5 to 30 seconds 5000 This is the default limit that Experion is shipped with. It can be changed by a database initialization up to a maximum of 10,000.

The ability to collect history at the configured rate depends upon throughput of the underlying process control network. Parameters will be limited by the maximum point count of 2,050.

Calculating History Space Requirements

Items Specifications Comments Maximum history file size 500 MB Each type of history sample is stored in

a separate history file. For example, there are five history files for standard history, one each for: 1-minute snapshot, 6- minute average, and so on.

An individual history file should not exceed this size.

History file size formula History file size in bytes = 2 * N * ((P*3) + 8) Where: N = number of samples P = number of parameters

Example: Number of parameters P assigned to standard history is 50,000. Number of samples N for standard 24 hours one minute snapshot is 1,442. History file size = 2 * 1,442*((50,000*3) +8) = 432,623,072 bytes/1,048,576 bytes/megabyte = 413 MB.


Experion HS 7

Supervisory Control and Data Acquisition (SCADA) Real Time Database SCADA Point Structures

Point Structure1

Standard Parameter

Analog2 Control Deadband Process Variable Setpoint

Scan Status

OP High Limit Scan Period

SP Low Limit 0% & 100% Range Operator Control Level

Normal Mode Scan Address OP Low Limit

Output Control Timeout PV Clamp Flag

Mode Alarm Permit Flag Engineering Units

SP High Limit Alarm Status Drift Deadband

Up to 4 user definable inputs Point Name

Up to 8 Alarm types3

Alarm Status Alarm Deadband Associated Display

Point Description PV Last Processed Time4

Status5

Output Width Process Variable Control Timeout Mode

Output Scan Status Normal Mode Scan Period

Output Pulse Width Re-Alarm Status Associated Display Alarm Permit Flag

PV Last Processed Time3 Scan Address Input Width

Point Name Point Description

Alarm Priority Operator Control Level

Control Failure Alarm Priority

Accumulator6 Output Width Process Variable

Scan Status Normal Mode

Output Pulse Width Re-Alarm Status

Control Timeout Scan Period Associated Display

Output Operator Control Level

Scan Address Mode

Input Width Alarm Priority

Control Deadband Alarm Permit Flag PV Last Processed Time2

Process Variable Setpoint Normal Mode

Control Failure Alarm Priority Scan Status OP High Limit

SP Low Limit 0% & 100% Range Operator Control Level

Note 1 For each of the point types it is possible to add user-defined parameters to the existing pre-built parameters. This enables tags to be extended to contain free format values, constant values, or values used by applications and scripts to store calculated or derived plant information. User-defined parameters can be assigned to history collection. Experion supports additional data processing through the use of standard algorithms that may be attached to an analog, status or accumulator point. Functions provided by these algorithms include: Arithmetic calculations Boolean calculation Maximum/minimum value Integration Run hours totalization Group alarm inhibit Report request Application program request Note 2 Used for continuous values.


Experion HS 8

Standard Interfaces

Interface Software Connection Type Allen-Bradley Integration (Serial Interface and RSLinx)1 Modbus (RTU & TCP) Interface DNP3 Protocol Interface Honeywell MasterLogic-200 2

Serial, Ethernet and Control Net Serial (RTU) and Ethernet (TCP) Open Standard Serial and Ethernet (TCP/IP & UDP/IP) Ethernet

Honeywell FSC and Safety Manager Ethernet (Safety Manager, FSC) and Serial ( FSC)

Honeywell S9000 Ethernet

Honeywell 620 LCS Serial and Ethernet Interface Serial and Ethernet

Honeywell DPR Recorders (DPR 100)3 Serial

Honeywell Universal Modbus Interface (HC900, UMC800, DPR180/250, UDC2300/3300, DR4300/4500, X-Series)

Serial and Ethernet (when supported by controller)

Note 1 Includes the Allen-Bradley Serial Interface, the Allen-Bradley RSLinx interface and Allen-Bradley Integration. When the RSLinx interface is used, RSLinx is required (RSLinx to be supplied by user). Note 2 Includes support for ML200 and ML200R. Note 3 Contact Honeywell Field Solutions Marketing for availability.

Terminal Servers

Items Certified Devices Terminal Servers Supported Systech Models

NDS-5016RM NDS-6204 NDS-6102 NDS-6202 NDS-6104 NDS-6008 NDS-6008RM NDS-5008 NDS-5008RM NDS-5016

The SCADA controller connection to the server depends on several factors, including the plant's layout, the type of interface used and the controller's communication port(s). For a small system, controllers can be directly connected to the server's serial ports. More serial ports can be added to the server with a serial adapter. Controllers can also be connected to the network through a terminal server.

Note 3 Supported alarms include: PV Hi, PV Lo, PV HiHi, PV LoLo, Deviation Hi, Deviation Lo, Transmitter Hi, Transmitter Lo, Rate of Change, Control Fail, and Control Timeout. Each of the configured alarms can be assigned a priority ranging from Journal, Low, High to Urgent. An alarm sub-priority (0 to 15) can also be assigned to further differentiate alarms. Note 4 Each time the PV is polled from the RTU, Experion will track and maintain the time/date of when the value last changed, or more specifically, was last processed. If the analog point in Experion has a drift deadband of 1%, then the last processed time is not updated until the PV moves by >1%. Similarly, if the drift deadband is 0%, then the last processed time is not updated until the PV moves slightly. Note 5 Used for digital values. The PV of a status point can range from a single bit to a 3-bit digital input, allowing up to eight possible states. Note 6 Used for totalizer values. Data associated with pulsed inputs are stored in the system in an accumulator point type that will provide automatic tracking of instrument rollover, dependent on controller type.


Experion HS 9

OPC Integration OPC Client Interface

Items Specifications Comments Description

The OPC Client Interface provides an open method for connecting a wide range of devices for supervisory monitoring, alarming and control. These devices include subsystems such as Programmable Logic Controllers (PLCs) and Remote Terminal Units (RTUs).

General OPC Client Interface Specifications

Maximum number of third-party OPC DA servers supported

5

OPC DA versions supported Time-stamping

1.0a and 2.05 Within the Experion Server

Time-stamping of the data occurs within the Experion server once the data has been successfully read into the SCADA database.

Alarming Yes Alarms are generated based on limits defined within the Experionserver.

Scannable parameters per point 8 Analog 3 Digital 1 Accumulator

A scannable parameter is a parameter that is able to source data from an OPC Item versus an internal register.

These are the standard quantities of scannable parameters found on all SCADA analog, digital and accumulator points.

OPC Display Data Client


Primarily targeted as a convenient method of getting OPC data into HMIWeb displays. Designed for situations where you need to bring data into the Experion displays via OPC and no additional processing needs to be done on the server, for example when there is no need for alarming, historization, point detail, group, etc. The Experion OPC Display Data Client is bundled with the Experion base software.

General OPC Display Data Client Specifications

Maximum number of third-party

OPC servers supported

OPC versions supported

Alarming

5

2.05

No


Experion HS 10

OPC Data Access Server


The Experion OPC Data Access Server provides OPC Data Access Clients with the capability to view Experion point data for the purposes of control and plant-wide historization.

General OPC Data Access Server Specifications

Maximum number of OPC Data Access Client Application Instances (CAIs)

3 Each OPC Client Application running on a physical node connecting to the server consumes one Client Application Instance (CAI) for each application. The applications can open multiple physical connections and this still only counts as one CAI for each application. If the same application is running on multiple nodes, one CAI is consumed for each node.

OPC DA versions supported 1.0 and 2.05

Microsoft Excel Data Exchange Item Specification Description

Enables capture of real-time point parameter and history information, and displays the data in a Microsoft Excel spreadsheet, using cell formulas or the Microsoft Excel Data Exchange Wizard.

Details

Access to real-time point.parameter values Access to historical point.parameter values Access to database files (user tables)

Read/write access Read only Read/write access


Experion HS 11

ODBC Driver Item Specification Description Primarily intended for reporting, the ODBC driver enables an ODBC-compliant application to access data in the Experion database, such as history, event, and point parameter values. With the ODBC driver, the Experion HS server acts as a server application. The ODBC driver allows the server database to be queried using SQL commands from ODBC client applications. Additionally, custom applications written in Visual Basic or C++ can also access the server database via the ODBC driver. Details

Access to real-time point.parameter values Read only

Access to historical point.parameter values Access to events Configuration

Read only Read only Optimized for Microsoft Access and other ODBC ad hoc query / report applications.

Distributed Systems Architecture (DSA) Item Specification Description

Distributed System Architecture (DSA) enables Experion HS data to be published to Experion eServer or Experion PKS Servers without the need for duplicate configuration on any server. Experion PKS servers can be configured to control Experion HS points.

DSA Data Publish

Maximum number of remote servers that can be published to DSA Data Subscription

20

Maximum number of remote servers that this server can subscribe to

DSA Data Subscription is not available for Experion HS

Recipe Management Items Specifications Comments Description Recipe Management provides facilities to create recipes and download them to nominated process units. Each recipe may have up to 30 items and recipes can be chained together to form larger recipes, if required. Recipe items may be used to set ingredient targets, set alarm limits, set timers and place equipment into correct operating state. Items may be individually enabled for scaling.

Details

Maximum number of recipes 500 This is the default limit.


Experion HS 12

Batch Reporting Items Specifications Comments Description

Batch reporting enables integrated reporting of batches or lots of a production process run, to be compiled and archived automatically by the Experion server.

Details

Maximum number of history samples per batch report

65,000 A batch report can collect one type of history sample (such as 5-second samples or 1-hour averages) for up to 50 points.

Server Scripting Items Specifications Comments Description Server Scripting extends the behavior of the server-resident subsystems and its runtime objects. Examples of server objects are points and parameters, reports, assets and tasks (application programs). Scripts can be run by the server either periodically or when a specified event occurs. Standard displays support the monitoring of the status of running scripts.

General Specifications

Maximum script size Short scripts only (typically less than 50 lines)

Server scripting has been optimized for relatively short scripts.

Where possible, existing server functionality should be used in preference to writing server scripts. Standard server functionality optimizes the task implementation.

Station Display Performance Station Display Performance Specifications Specification Number of dynamic parameters per display 350 or fewer

Typical non-complex display call up time with 100 or less parameters1

< 1 seconds

Typical complex display call up time with 200 or less parameters1, 2

< 2 seconds

Maximum number of Station instances per computer3 2

Note 1 Call up time depends on display complexity: specification is based on a non-complex custom display using standard HMIWeb Display Builder objects with limited use of scripts. This excludes the first initial call up and is based on a client node running a single instance of Station. Note 2 Complex displays are defined by the number of data bound objects identified, large amount of total objects on the display, and some amount of scripting. Note 3 This is the default limit. The number can be increased to a maximum of 4 instances; however the recommended limit is 2 Station instances per computer. Only 1 Station license is required per computer, regardless of how many instances of Station are running on that computer.


Experion HS 13

Experion HS Options Alarm Pager

Items Specifications Comments Protocols Paging Entry Terminal (PET)

Telocator Alphanumeric Protocol (TAP)

UCP protocols UCP 01 UCP 30 UCP 51

Service providers in North America generally use the PET or TAP protocols where as the UCP protocols are mainly used in Europe. The 2-digit suffixes refer to the EMI command numbers used by the provider.

Sizing

Number of pagers Number of email addresses

50 50

Each pager and email address can be configured with an individual schedule of operation so that users are only paged when they are on call.

Delays

Configurable Notification delays 0 to 60 minutes

Point Control Scheduler Item Specification Description

The Scheduler option allows point supervisory control to be automatically scheduled to occur at a specified time. This may occur on a one-shot basis, daily, workday, weekend, holiday, or a day of the week.

Details

Maximum number of point control schedules 100

OPC History Data Access Server Items Specifications Comments Description

The OPC History Data Access Server presents Experion history data in an open manner to client applications. Whether archived or online, the Experion OPC history data is able to retrieve and publish data timely and efficiently. A range of aggregate functions are provided to reduce the processing load on the client.

General OPC Historical Data Access Server Specifications

Maximum number of History Data Access Client Application Instances

3 Each OPC Client Application running on a physical node connecting into the server consumes one Client Application Instance (CAI) for each application. The applications can open multiple physical connections and this still only counts as one CAI for each application. If the same application is running on multiple nodes, one CAI is consumed for each node.

OPC HDA version supported 1.2

Supported aggregates Interpolated, average, minimum and maximum


Experion HS 14

Server Redundancy Items Specifications Comments Description Server redundancy provides a high availability platform by enabling a pair of similarly configured servers to support each other in a primary/backup fashion. Details

Redundancy fail-over conditions Should the primary server fail, a fully functioning backup assumes the primary role.

Primary refers to the specific server that is actively acquiring data from the controllers/RTUs and serving data to the clients. The primary server propagates all database transactions to the backup to enable both databases to remain synchronized.

DNP3 History backfill functionality Items Specifications Comments Description DNP3 History Backfill makes use of the time stamped values reported by the RTU after recovery from a communications failure to backfill data into Experion history. This functionality depends on the ability of the DNP3 controller to report time stamped values. Experion DNP3 History backfill functionality has been qualified for the following devices: Honeywell RC500 RTU (pending release) Foxboro SCADA RTU50 Kingfisher CP21

Details This option is only qualified for the following devices

Honeywell RC500 RTU Foxboro SCADA RTU50 Kingfisher CP21


Experion HS 15

Hardware and Software Requirements Honeywell recommends following computer specifications. These specifications are intended to provide a baseline; actual requirements will depend on the system configuration. Computers platforms should meet or exceed these specifications. For non redundant configurations, the Experion HS Server and Station components may be installed on the same computer.

System Configuration Specification Processor Intel(R) Core(TM) 2 Duo (2.33GHz, E6550) , or equivalent

System Memory (RAM) 1 2 GB or more; ECC

Networking2 100 / 1000 Mbps Ethernet

Video resolution 1280 x 1024 (standard) or 1600 x 1200, 65K colors

Video memory per channel 256 MB VRAM

Operating system3 Microsoft Windows 7 32 Bit Professional Edition; English Version

Browser type Microsoft Internet Explorer 7

Load device DVD-drive

Software protection device port requirements

Requires free USB port on the computer hosting the Server components

Hard drive 160 GB. SATA, 3 Gb/s

Example hardware Dell T3500 (server, station), Dell Inspiron 530 (station), HP xw4600 (server, station), Dell Optiplex 380(station) or equivalent

Note 1 2 GB RAM is the minimal required, more RAM can be used for higher performance. Note 2 A dual Ethernet Network connection between the Server and the controller is supported by some controllers. A dual Ethernet configuration requires two network interface cards per computer. Note that Experion HS supports Dual Network communications but not Fault Tolerant Ethernet (FTE). Note 3 Experion HS Knowledge Builder is supported on Windows Vista SP2

Model Numbers Database Software

Model Number Description EP-HMBASE1 Experion HS Base Software

EP-HME400 Experion HS media kit new non-redundant Experion HS systems

EP-HMR400 Experion HS media kit new redundant Experion HS systems

EP-HMM400 Experion HS media kit migrations from previous releases and demo systems

Note 1 Includes 50 SCADA points, 1 Flex Station license, 1 Display Builder license, 1 Quick Builder license, Allen-Bradley integration, Modbus interface, Honeywell MasterLogic interface, Honeywell S9000 interface, Honeywell 620 LCS interface, Honeywell DPR Recorders interface and Honeywell Universal Modbus interface for HC900, UMC800, DPR180/250, UDC2300/3300, UDC2500/3200/35002, DR4300/4500 and X-Series, DNP3 interface, Honeywell FSC and Safety Manager interface, recipe management, batch report, OPC Client Interface, OPC Display Data Client, 3 Excel data Exchange Users, ODBC driver and 3 OPC Data Access Client Access Instances (CAI). Includes a security key (dongle) for computer USB port. Requires 1 media kit.


Experion HS 16

Database Size expansions Model Number1 Description EP-HME100 Experion HS 100 Points Adder

EP-HME01K Experion HS 1,000 Points Adder

EP-HME02K Experion HS 2,000 Points Adder

EP-HME05K EP-HME08K

Experion HS 5,000 Points Adder Experion HS 8,000 Points Adder

Note 1 Up to 8,000 additional Points can be ordered for a maximum of 8,050 Points per Server.

Server redundancy Model Number1 Description EP-HMRBAS Experion HS Redundancy Base Software

EP-HMR100 Experion HS 100 Points Redundancy Adder

EP-HMR01K Experion HS 1,000 Points Redundancy Adder




Note 1 Redundancy software follows the same methodology as selecting the database size from the previous step. Start by selecting the redundancy base software, EP-HMRBAS. This option includes server redundancy for 50 SCADA points. This option does not include an additional Experion Station connection license. Next, choose the equivalent point adders for redundancy that were chosen for the database. The point count has to exactly match that of the database point count.

Station expansions Model Numbers Description EP-HSTA01 Experion HS Station

Note 1 Up to 9 additional Stations can be ordered for a maximum of 10 Stations per Server. Includes Multiple Static Station support: multiple instances of Station can be installed on one computer, consuming 1 Station license per computer.

Quick Builder and Display Builder Model Number1 Description EP-HSQBLD Experion HS Quick Builder

EP-HSDSBD2 Experion HS Display Builder

Note 1 One of each of Quick Builder and Display Builder are included with the Base Server Software. Additional licenses can be ordered when a base software license is present. These tools can be used off-line. Note 2 Includes HMIWeb Display Builder and Display Builder.


Experion HS 17

Options Model Numbers Model Description EP-HAPAGE Experion HS Alarm Pager

EP-HASHED Experion HS Point Control Scheduler

EP-HMOHDA1 Experion HS History Data Access

EP-HSIG012 Experion HS Electronic signature option

EP-HDNPHB DNP3 History backfill functionality

Note 1 Includes 3 History Data Access Client Application Instances. Note 2 Provides Electronic Signatures on SCADA points, Electronic Signatures on Point Scheduler and the ability to securely enable and disable Electronic Signatures by asset.

Development license Model Number Model Description EP-HMDEV11 Experion HS 4050 Pt Off-Process Development License

Note 1 Supporting one or more run-time licenses.

Run-time only licenses Model Number Model Description EP-HRB350 Experion HS 350 Pt Runtime only software

EP-HRB650 Experion HS 650 Pt Runtime only software

EP-HRB01K Experion HS 1050 Pt Runtime only software



EP-HRBEX2 Experion HS 350 Pt to 650 Pt Runtime expansion




Supported Migration Paths Experion Vista R301 to HS R400 upgrade (Off process)

Experion HS R301 to HS R400 upgrade (Off process)




Experion HS 18

Virtualization Virtualization is the creation of a virtual version of something, such as an operating system, a server, a storage device or network resource. There are many different types of virtualization. With Experion HS and LS, Honeywell uses a type called platform virtualization. Platform virtualization refers to the abstraction or separation of computer hardware resources from one or more operating systems.

To read more about our use of virtualization technology, refer to this document: EP03-700-100 October 2010, Version 1.1

Glossary Term or Acronym Description CAI Client Application Instance

Experion HS Server The node at the heart of Experion HS. The servers encompasses a wide range of subsystems including history collection, SCADA interfaces, alarm/event, etc.

FSC Fail Safe Controller

HC900 Honeywell hybrid controller

HMI Human machine interface

HMIWeb Human machine interface based on Web technology

HPS Honeywell Process Solutions

HTML Hypertext markup language

I/O Input / Output

LAN Local area network based on Ethernet technology

MD Mode

ODBC Open DataBase Connectivity

OP Output variable

OPC OLE for Process Control. Series of standard specification for open connectivity in industrial automation, originally based on Microsofts OLE COM and DCOM technologies.

PPS Parameters per second

PV Process Variable

SCADA Supervisory control and data acquisition

SM Honeywell Safety Manager

SP SQL UTC USB

Setpoint Structured Query Language Universal Coordinated Time Universal Serial Bus


Experion HS 19

For More Information Learn more about how Honeywells Experion HS are specifically packaged to provide a targeted and robust system for small to medium automation projects, visit our website www.honeywell.com/ps/hfs or contact your Honeywell account manager. Honeywell Process Solutions 1860 West Rose Garden Lane Phoenix, Arizona 85027 Tel: 1-800-423-9883 or 1-800-343-0228 www.honeywell.com/ps

ExperionTM is a trademark of Honeywell International Inc.. All other products and brand names shown are trademarks of their respective owners.

This document contains Honeywell proprietary information. It is published for the sole usage of Honeywell Process Solutions customers and prospective customers worldwide. Information contained herein is to be used solely for the purpose submitted, and no part of this document or its contents shall be reproduced, published, or disclosed to a third party without the express permission of Honeywell International Inc.

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

EP03-050-400February 2011 2011 Honeywell International Inc.


Actuators_tab.pdf61-86-03-14OverviewHoneywells HercuLine 2000 series actuators are low torque, precision electric actuators incorporating all of the easy-to-use, high quality, and reliable features of the traditional HercuLine actuators. Ensuring processes operate at maximum efficiency, with minimal downtime, and lowest lifetime cost requires precision and high reliability HercuLine actuators. They are industrial rated and engineered for very precise positioning of dampers and valves. They perform especially well in extremely demanding environments requiring continuous duty, high reliability, and low maintenance. HecuLine 2000HercuLine 2000 actuators are used in on/off power to open/close or position proportional with 135 or 1000 ohm feedback applications. HercuLine 2001HercuLine 2001 and 2002 Smart actuators are used in current proportional or digital control applications. Access to all actuator parameters for real-time business and maintenance decisions is standard through Modbus RTU, local display, or via HercuLink Palm PDA softwareHercuLine 2002 actuators have additional standard features such as non-contact position sensing and slidewire emulation output. HercuLine 2002HercuLink software enables calibration, configuration, and access to maintenance data using your Palm PDA.Smart Features HercuLine 2001 and 2002RS485/Modbus RTU Communication - Modbus RTU communication is standard allowing seamless networking of Honeywell control products.Alarm Functions Alarms may be assigned to relay outputs or may be accessed through the Modbus network. Alarms can be triggered from stall, temperature limits, motor cycle count, out of automatic mode, digital input, position, input failure, position sensor failure, power up failure, and more.Characterization Programmable linear, equal percentage, quick opening, or user configured 20-point characterization.Failsafe the actuator can be programmed to drive open, closed, remain in-place, or drive to a user specified position on loss of input signal or position sensor.Split range operation programmable and infinitely adjustable.Factory Calibration stored in non-volatile memory and can be restored at any time.Digital Input Override A digital input is provided that can be programmed to drive the actuator open, closed, remain in-place, or to a user specified position on contact closure for emergency situations.Health Monitoring A standard feature on all HercuLine Smart actuators accumulates information about actuator operation. The information then can be used to evaluate and determine predicted or scheduled maintenance periods. Parameters monitored are accumulated stall time, exceeded thermal operating rating of the actuator, and number of motor starts in a region of travel, total travel and current actuator travel.Input Filter Setting Four programmable combinations - none, spike, low pass, or spike + low pass filter.Configuration security Password protection is provided to prevent tampering, allowing users to lock out some, all, or no groups of setup parameters.Direction of rotation programmable.Input Signals 0/4 to 20 mA, 0/1 to 5 Vdc, 0 to 10 Vdc, Digital RS485 Modbus RTU protocol, or Series 90 control.Output Signals 0/4 to 20 mA, 0/1 to 5 Vdc or slidewire emulation.Accurate Positioning Motor/gear train provides accurate positioning with almost instantaneous start/stop characteristics.Stall Alarm provides alarm output in the event of actuator stall due to overload.Smart OptionsHercuLink Software loaded onto the users Palm PDA, laptop PC or desktop computer. This software allows you to configure or calibrate the actuator. In addition, maintenance information may be read, stored and later loaded in CSV format to the users computer for maintenance tracking.HART Communication For HART users optional HART communications provides access to calibration, configuration, and maintenance data. In addition, the HART communications option is structured to work with the HART Asset Management Features.Local HMI Configuration Optional keypad and high intensity display is available (Figure 1). The display may be rotated in 90 increments for actuator mounting orientations other than horizontal.Non-contact position sensing (NCS) HercuLine 2002 only. See description.Slidewire Emulation (SEC) HercuLine 2001 and 2002 only. See description.Auxiliary Relay Outputs Programmable relay outputs can be used in place of auxiliary switch outputs to provide additional functionality such as indication of alarm status, control of other equipment, or to indicate position. Battery Powered 232/485 converter and cable used to connect the Palm PDA to the HercuLine actuator for communication.Description Non-Contact Position SensingAvailable in the HercuLine 2002 actuator. The technology is a variable inductance, non-contact position sensor mounted directly to the actuator output shaft providing precision position sensing from 0 to 150 degrees (Figure 3). This technology eliminates maintenance items such as wipers, bearings, as well as static friction, hysteresis and electrical noise over a wide range of demanding environmental conditions. It is available in the HercuLine 2002 actuator and typically used in very demanding applications where downtime is not an option.Slidewire EmulationAvailable in the HercuLine 2001/2002 actuator. The Slidewire Emulation Circuit (SEC) emulates the proportional voltage output of a typical slidewire through a high impedance circuit. The voltage output is proportional to the supply voltage and shaft position. If ordered on the 2002 model, a non-contact position sensor is used to determine shaft position in place of the slidewire. It is available in the HercuLine 2001/2002 actuator and typically used in very demanding applications where downtime is not an option. Potentiometer SensingAn advanced high cycle film potentiometer for position sensing for true position feedback is available as an option on the HercuLine 2000 BMU model and standard on HercuLine 2001 EEU model.Self-locking/releasing Gear TrainThe worm gear output combination is self-locking and self-releasing and maintains position upon loss of power. It is designed to hold greater than two times the rated output torque in a back-driving condition. This design provides superior reliability without the maintenance associated with other self-locking and brake mechanisms.General Features Motor - no burn out motor can be stalled up to 100 hours without damage to the actuator. Duty Cycle Continuous duty cycle Any position mounting the actuator may be mounted in any orientation without degrading performance. Power Requirements Low power consumption 120/240 Vac, 50/60 Hz, single phase < 0.6/0.3 Amp. Enclosure Rugged, Die cast aluminum NEMA 4X industrial grade enclosure. Low Maintenance Simple-proven design means high reliability/low maintenance. Limit Switches Two end-of-travel electric limit switches are supplied as standard equipment with all HercuLine 2000 series actuators. Warranty Exceptional warranty Certification CSA (pending), UL, CEGeneral Options Auxiliary Switches up to four additional SPDT switches are available. Manual Operation a manual hand wheel is optional and used to operate the actuator when power is not available. Auto-Manual electric hand switch with auxiliary contacts indicating an "Out-of-Auto" position is available for local electric control. Competitive Mounting Plates to adapt the HercuLine actuators to Invensys (Barber-Colman) or Siemens (Landis & Staefa) mountings. Linkage assemblies Pushrod assemblies for valve or damper connection.Optional Local Display and Keypad for HercuLine 2001 and 2002A local display and keypad is optional for configuration and set-up (Figure 2). A high intensity 10-character LED display and simple push buttons provide quick access for actuator set up and status information. If relay outputs are specified, all configurations can be done through either the local HMI interface or the HercuLink configurator. HercuLink Palm PDA software or HART communications is available for those ordering units without the display and keypad.Figure 1 Local HMI (Display and Keypad)Non-Contact SensorFigure 2 Non-Contact Sensor Assembly (HercuLine 2002)HercuLink Computer InterfaceHercuLink Computer software enables access to programming and communication functions available as standard with the HercuLine 2001 and 2002 actuators without the added expense of the keypad & display HMI. Using a Palm( PDA, laptop PC or desktop computer, HercuLink software, and a RS232/485 converter users may configure, calibrate, and access maintenance information locally or remotely to the actuator.Using HercuLink software the computer may be used as a master device over a Modbus network to access information to/from the actuators and to control the device. Set-up configurations may also be stored on the computer for download to other HercuLine devices. Information may be stored on the users PC in CSV format for use in preventative maintenance programs. Certified on Palm m125, m130, and m505. Compatible with Palm OS3.5 or higher. Compatible with Windows 2000 or XP operating systems Minimum system requirements: Windows 2000 (w/service pack 2), Windows NT (w/service pack 5), Windows ME, Windows XP 200 MHz Pentium with 64 Megs RamSet Up/Configuration Parameters for Keypad & Display or HercuLink SoftwareConfiguration parameters are logically grouped and accessed using the local HMI. Actuator calibration is also accomplished through a simple procedure using the keypad. By pressing the SETUP button on the HMI, you can step through the set up groups that contain all of the configuration parameters. The table below summarizes the configuration parameters available within the various set up groups. Full details of all configuration parameters are found in the HercuLine 2000 Series Actuator Installation, Operation and Maintenance Manual, document number 62-86-25-10.Set Up GroupConfiguration Parameter Selections/SettingsSET INPUT( Selects various parameters that define actuator operation.IN TYP Input Actuation TypeINP HI Input High Range ValueINP LO Input Low Range ValueFILTYP Input Filter TypeLPFILT Low Pass Filter Time ConstantDirect Actuator RotationDband Input Deadband FSFTYPH FailsafeHI TypeFsFVALH FailsafeHI ValueFSFTYPL FailsafeLO TypeFsFVALL FailsafeLO ValueCHAR Input Characterization TypeCUST Custom Characterization TypeSET RELAY( When the actuator is equipped with optional relays, this set up group allows you to set relay action for various actuator operating conditions. Contact closure can be wired to external annunciators or alarm points to indicate conditions for any of the Relay Types. RTYPnn Relay TypeInput RangePosition RangeDeviationUpper or Lower Limit Travel Temperature High or Low Cycle CountMotor StalledManual ModePower Up Test FailureInput Signal FailurePosition Sensor Signal FailureDigital Input ClosureTotal Degrees TraveledRnnVAL Relay ValueRnn HL Relay High/LowRLYnHY Relay HysteresisSET CUROUT( Selects the current (or voltage) output range of the actuator.CUROUT - Output Signal Range4 20 mA 0 20 mA1 5 V 0 5 VOr SWESET COMM( Actuator can be defined as a master or slave device on a Modbus RTU RS-485 loop. Operating set point can be transmitted to the actuator and operating status can be read when connected to supervisory control systems.COMM Communications ParametersADDRES Device AddressBAUD Baud RateXmtDLY Response DelayDBLBYT Floating Point Data FormatSET DIGINP( Selects digital input action upon contact closure.DIGINP Digital Input StateEndpos End Position ValueSET DISPLA( Selects desired decimal places and engineering units for local display.DECMAL Decimal Point LocationEUNITS Units DisplayUNITS Display UnitsCAL INPUT, MTR, CURENT( If needed, field calibration of the actuator input, motor position and actuator output can be performed using the local keypad and display.SET LOCK( Enables lock out or access to selected set up group parameters and calibration values.LOCKID Set Security Password LOCK Lock OutMAENAB Mode button lockoutREAD STATUS( Displays failsafe condition and the results of various diagnostics performed during power up.FAILSF FailsafeRAMTST RAM Test DiagnosticSEETST Serial EEPROM Test DiagnosticCFGTST Configuration Test DiagnosticCALTST Calibration Test DiagnosticSET DRVINF( Allows access to actuator device information.VERSON Firmware VersionSPEED Stroke SpeedPOWER Power Input Voltage and Line FrequencyTAG Tag NameDMFG Manufacturing DateLREP Date of Last RepairLCAL Date of Last Field CalibrationREPTYP Repair TypeSET MAINT( Allows access to parameters that monitor operating conditions.TEMP Actuator TemperatureTEMPHI High Temperature LimitTEMPLO Low Temperature LimitACSTA Accumulated Stall TimeSTARTS Accumulated Motor StartsRLnCNTS Relay Cycle CountsREGNn Accumulated Motor StartsTOTDEG Total degrees traveledMANRST Reset Maintenance StatisticsLD CAL Restore CalibrationLD CFG Restore ConfigurationSYSRST System RestartSpecifications GeneralPhysicalWeight2000: 25 lb. (11.36 kg)2001,2002: 27 lbs. (12.27 kg)EnclosurePrecision-machined die cast aluminum housing, finished in light gray powder coat epoxy.Gear TrainAlloy steel, high efficiency steel spur gear primary train. Precision ground, self-locking/self releasing worm gear final mesh.Mechanical StopsFactory set at 90 or 150 (+/-5).Storage Temperature40 C to +93 C (40 C to +200 F)Relative Humidity0 % to 99 % R.H. non-condensing over the full operating temperature range.Scale0 % to 100 % corresponding to full crank arm travel.Crank ArmAdjustable radii 1.0 in (25.4mm) to a maximum of 2.8 in (71.1mm). Position adjustable through 360 rotation. Output Shaft0.625+/-.005 in (15.88 +/-.13mm) diameter (round)Rotation90 or 150 degrees between 0 % and 100 % on scale, limited by mechanical stops.Manual Hand wheel (option)Provides a means of positioning the actuator in the event of a power failure or set-up.LubricationTexaco Starplex 2 EP GreaseOutput Torque/Full Travel Stroking TimeTorque lb-in (N M)50 / (6.0)100 / (11.5)200 / (22.5)400 / (45.0)400 / (45.0)50 Hz (90(/150()4.5 / 7.59 / 1518 / 3036 / 6054 / 9060 Hz (90(/150()4 / 67 / 1215 / 2530 / 5045 / 75ElectricalMains Supply100-130 Vac single phase, 50 Hz or 60 Hz200-240 Vac single phase, 50 Hz or 60 HzMotorInstant start/stop, non-coasting, non-burnout, continuous duty, permanent magnet, synchronous induction motor. Can be stalled up to 100 hours without damage.Motor Current= No load = full load = locked rotor = 0.4 amp for 120Vac, 0.2 amp for 240 VacLoss of PowerStays in place on loss of powerLocal Auto/Manual SwitchOptional Allows local and automatic operation of the actuator.End of travel Limit SwitchesStandard adjustable to limit actuator travel to less than 90 or 150 degrees respectivelyAuxiliary Switches/RelaysOptional Up to 4 additional SPDT switches rated at (11 A at 277 Vac).CertificationsApprovalsCSA/UL (Standard)CE Compliant (optional)Enclosure RatingType 4 (NEMA 4), IP66 (standard)Torque Settings of Crank Arm BoltsClamp Bolt88 lb-in (10 N-m)Electrical and Performance Specifications HercuLine 2000 SeriesHercuLine 2002HercuLine 2001HercuLine 2000Input SignalsAnalog: 0/4 to 20 mA (With CPU PWA jumper in current position) 0/1 to 5 Vdc 0 to 10 VdcDigital: Modbus RTU (RS485)Analog: 0/4 to 20 mA (With CPU PWA jumper in current position) 0/1 to 5 Vdc 0 to 10 Vdc Series 90 controlDigital: Modbus RTU (RS485)120 Vac drive open/120 Vac drive close240 Vac drive open/240 Vac drive closeIsolationInput signal, output signal and power are isolated from each other.NALoad Requirement (4-20)Current Out 0 to 1000 ohmsNAInput Impedance0/4 to 20 mA0/1 to 5 Vdc0-10 Vdc250 ohms 10 K ohmsNAFeedback0 to 20 mA, 4 to 20 mA0 to 5 Vdc & 1 to 5 Vdc with 250 ohm resistor, (0 to 16 Vdc with 800 ohm resistor)Dual output 1000 ohms over 90 degrees (135 ohms with 158 resistor)Dual output 1000 ohms over 150 degrees (135 ohms with 158 resistor)Slidewire emulation - Provides output voltage ratiometric to shaft position and potentiometric to supply voltage (1 Vdc to 18 Vdc) without a slidewire. Emulates a 100 ohm to 1000 ohm slidewire. 10 mA output maximum.CommunicationsModbus RTU or optional HARTNAOperating Temperature40C to +75 C (40F to +170 F)-40C to +85 C (-40F to +185F)Position sensingNon-contact position sensor1000 ohm film potentiometerOptional dual 1000 ohm film potentiometersSensitivity0.2 % to 5 % of 90 span, proportional to deadbandNAHysteresisLess than 0.4 % of full scaleNADeadband0.2 % to 5 % of 90 span, programmable. Shipped at 0.5 %NARepeatability0.2 % of 90 spanNARepositions (minimum @ 90 or 150 degree stroke)Table 1 option 050-Table 1 option 100- Table 1 option 200- Table 1 option 400- Table 1 option 600-160 290 450 700 900 120 250 400 400 400 500 Voltage/ Supply Stability0.25 % of span with +10/15 % voltage changeNATemperature CoefficientLess than ( 0.030 % of span per degree C for 0 C to 50 CLess than ( 0.05 % of span per degree C for 40 C to 75 CNAZero Suppression90 % of span.NAInput FiltersSelectable spike and low pass filters.NASolid State Motor ControlTwo triac switches for clockwise or anti-clockwise motor operation. Transient voltage protection provided.NAFailsafe operationIf input signal exceeds configured input range. Selectable and adjustable.NADirection of RotationField programmableWire swap Duty CycleContinuousProgrammable FunctionsSelectable and configurable operating parameters:NA Input range Input filtering Input characterization Security Digital Input action Deadband Failsafe on loss of input signal Failsafe on loss of position sensor Direction of rotation Relay closure action Communication parameters Split range operation Output range AlarmsNote: Model SA2003 is a replacement for M640A Actionator Manuals for legacy actuators are available at the link below:http://hpsweb.honeywell.com/Cultures/en-US/Products/Instrumentation/ActuatorsHercuLine/legacy/manuals/documents.htmActuator Crank ArmThe HercuLine 2000 Series Actuators come standard with a 2.8 inch (71.12mm) crank arm (Figure 4). The crank arm uses linkage kits (above). Adjustable radius (1.0 in (25.4mm) to 2.80 in (71.12mm)). Position adjustable through 360 rotation.Figure 4 Standard 2.8 (71.12mm) Crank Arm Figure 5 Crank Arm with optional ball joint and push rodOutline Dimension DrawingsModel Selection GuideModel Selection Guides are subject to change and are inserted into the specifications as guidance only. Prior to specifying or ordering a model check for the latest revision Model Selection Guides which are published at http://hpsweb.honeywell.com/Cultures/en-US/Products/Instrumentation/ProductModelSelectionGuides/default.htmWarranty/RemedyHoneywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.Word BookmarksHMINonfig3fig4

62-86-03-100BOverviewOverview To operate with maximum efficiency and improve process uptime, state-of-the-art control systems require accurate, responsive, and repeatable actuation of final control devices. Actuators are often overlooked when considering maintenance and ancillary support costs, yet they play an important role in system performance and can directly impact your companys bottom line.Honeywell's 10260A medium torque industrially rated rotary actuator is engineered for exceptional reliability, accurate positioning, and low maintenance. Designed for very precise positioning of dampers and quarter turn valves, the 10260A performs especially well in extremely demanding environments requiring continuous-duty, high reliability, and low maintenance. Typical applications include furnace pressure dampers, fuel/air ratio valves, windbox dampers, coal mill dampers, scoop tubes, and Fluid Gyrols.1BActuator OperationActuator Operation2BFeaturesFeaturesSpur gears and a single reduction worm/worm gear combine with a synchronous induction AC motor for accurate and repeatable positioning of final control elements. Accurate PositioningMotor/gear train provides accurate positioning with instantaneous start/stop characteristics EnclosureRugged, industrial grade enclosureThe worm/worm gear combination also functions as a brake, capable of holding greater than two times the output torque in a back-driving condition. Non-Contact Position SensingNon-contacting sensing lowers maintenance costs and improves performance.Control options are available to interface with a modulating 4-20 mA input signal or position proportional (3 wire/PAT) and 4-20 mA customer feedback. Internal balance, customer feedback, and patented slidewire emulation is provided by a non-contacting position sensor. Low MaintenanceSimple-proven design means high reliability/low maintenance. Duty Cycle100 % duty cycle motor. TorqueHigh torque capability in small package (10 to 300 lb-ft of torque) WarrantyExceptional warranty 18 months from shipment date Control Signals4-20 mA, 1-5 Vdc, Position proportional (PAT), Open/close (contact closure) CertificationCSA, UL and CE available Output Signals0/4-20 mA, 0/1-5 Vdc (0-16 Vdc), and slidewire emulation.3BNon-Contact Position SensingNon-Contact Position Sensing The Honeywell 10260A series actuators implement a variable inductance, non-contact position sensor mounted directly to the actuator output shaft providing precision position sensing from 0 to 90 degrees. This technology eliminates maintenance items such as wipers, bearings, as well as static friction, hysteresis and electrical noise over a wide range of demanding environmental conditions. Power RequirementsLow power consumption 120/240 Vac, 50/60 Hz, single phase < 1 amp. Full Travel SpeedFull stroke travel speeds from 10 to 60 seconds (90 degree travel, 60 Hz supply) Manual OperationAll 10260A series actuators are supplied with a manual handwheel to operate the actuator when power is not available.4BSlidewire EmulationSlidewire EmulationHoneywell Slidewire Emulation provides backward compatibility for three-wire position proportional control schemes while eliminating maintenance and control problems associated with slidewire wear. Auto-Manual electric handswitch with auxiliary contacts indicating an "Out-of-Auto" position is available for local electric control.The Slidewire Emulation Circuit (SEC) emulates the proportional voltage output of a typical slidewire through a high impedance circuit. The voltage output is proportional to the supply voltage and shaft position. A non-contact position sensor is used to determine shaft position in place of the slidewire. Output Shaft HardwareAll 10260A series actuators are supplied with an adjustable radius and adjustable position crank arm. Optional 12 crank arm, linkage kits, and direct coupling hardware are available. Limit SwitchesAll 10260A series actuators are supplied with two end-of-travel electric limit switches. Up to 4 additional SPDT auxiliary switches are available.This high impedance slidewire emulation circuit accepts supply voltages up to 18 Vdc and emulates voltage outputs typical of slidewires up to 1000 ohmsNCS AssemblySpecificationsGeneral5BSpecificationsGeneralPhysical40 lb. (18 kg) netWeightPrecision-machined Aluminum alloy casting, finished in light gray powder coat epoxy.EnclosureAlloy steel, high efficiency steel spur gear primary train with safety fused idler gear. Precision ground, self-locking/ self-releasing worm gear final mesh.Gear trainTo prevent over-travelMechanical stops30 C to +85 C (20 F to +185 F)Operating Temperature40 C to +93 C (40 C to +200 F)Storage TemperatureFully operable over the range of 0-99 % R.H. non-condensingRelative Humidity0 % to 100 % corresponding to full crank arm travel.ScaleAdjustable radii (1-7/16" to a maximum of 5"). Position adjustable through 360 rotation. Optional 12 crank arm adjustable 0-12 radii.Crank Arm1" diameter, 1-1/2" long is standard on 10261A, 10262A, 10264A, 10266A, 10267A, 10268A. 1" diameter, 2" long is standard on 10263A, 10265A and 10269A optional on other models.Output Shaft90 degrees between 0 % and 100 % on scale, limited by mechanical stops.RotationField selectable via switch and jumper. Default = CCW (determined looking into the shaft)Direction of RotationProvides a means of positioning the actuator in the event of a power failure or set-up.Manual HandwheelTexaco Starplex 2 EP GreaseLubricationBussmann GDB1.6: 1.6 Amp FastLittlefuse 312001: 1.0 Amp FastFusesOutput Shaft Speed sec/90(@60Hz @50HzTorque Lb-ft N-M Model #Output Torque/Full Travel Stroking Time10 1220 2440 4860 7220 2440 4860 7240 4860 7210 1520 2740 5560 8040 5580 110150 200 200 270300 40010261A10262A10264A10266A10267A10268A10269A10263A10265A120 Vac single phase, 50 or 60 Hz240 Vac single phase, 50 or 60 HzPower InputInstant start/stop, non-coasting, non-burnout, continuous duty permanent magnet synchronous induction motor. Can be stalled up to 100 hours without damage.Motor= No load = full load = locked rotorMotor Current240 V, 50/60 Hz 120 V, 50/60 HzModel No.0.3 A (72 VA)0.5 A (120 VA)0.3 A (72 VA)0.4 A (48 VA)1.0 A (120 VA)0.8 A (96 VA)10261A, 62A, 64A, 66A10263A, 10265A10267A, 68A, 69AStays in placeLoss of PowerOptional allows local and automatic operation of the actuator.Local Auto/Manual SwitchElectricalStandard Two SPDT end of travel limits Limit SwitchesOptional Up to 4 additional SPDT switches rated (10 A at 125 Vac, 5 A at 250 Vac)Auxiliary SwitchesCertificationsCE Compliance/CSA/ULApprovalsTorque Settings of Crank Arm BoltsStandard Arm (Part Number 087449) (1-7/16-5 in. adjustment): 85 lb-ft.Optional Long Arm (Part Number 154007) (0-12 in. adjustment): 85 lb-ft.Clamp BoltStandard and long arms: 30-35 lb./ftRod End Bolt6BSpecification Actuator with Motor Positioner BoardSpecification Actuator with Motor Positioner BoardElectricalInput: 4-20 mAInput Signals1 Vdc to 5 Vdc with appropriate shunt resistor for current range (Resistor: 250 ohms 0.1 % Part Number: 070756)Input ImpedanceInputInput Impedance250 ohms10 K ohms10 M ohms4-20 mA1-5 V with fail-safe Jumper W21-5 V without fail-safe Jumper W20.20 % to 5 % span adjustable. Shipped at approximately 0.5 % spanSensitivityLess than 0.4 % of full scaleHysteresis( 0.25 % of span Linearity0.2 % spanRepeatability0.25 % of span with +10/15 % voltage changeVoltage/ Supply StabilityLess than ( 0.03 % of span per degree C for 0 C to 50 CLess than ( 0.05 % of span per degree C for 30 C to 85 CTemperature Coefficient100 % of spanZero SuppressionAdjustable to smooth input signalInput Filter5 VdcMaximum Input VoltageTwo triac switches for raise-or-lower motor operation. OutputIf input signal falls below 2% of span, there are four choices selected by a movable jumper: stop, go full upscale, go full downscale, or go to a selected (adjustable) position.Fail-safe operationInput is isolated from powerIsolation 7BSpecification Actuator with Output BoardSpecification Actuator with Output BoardElectrical0-20 mAFeedback signals4-20 mA1-5 Vdc with 250 ohm resistor0-16 Vdc with 800 ohm resistorProvides output voltage ratiometric to shaft position and potentiometric to supply voltage (118 Vdc) without a slidewire. Emulates a 100 ohm to 1000 ohm slidewire. 10 mA output maximum.Slidewire EmulationOutput is isolated from power and input signal IsolationCurrent Out 0-1000 ohmsLoad Requirement8BTurnbuckle Linkage Kits (Table V, Option E)Turnbuckle Linkage Kits (Table V, Option E)These kits are to be used where short lengths are required. These lengths range from 12 inches to 24 inches and refer to the rod end center-to-center distance. All turnbuckle kits include the turnbuckle, load rod end (left-hand thread), connecting rods and locking nuts. The nut and bolt used to connect the rod end to the load are supplied by the Customer. The actuator rod end (right-hand thread), nut and bolt are supplied with the actuator.Turnbuckle Linkage Kit9BPipe Linkage Kits (Table V, Option E)Pipe Linkage Kits (Table V, Option E)These kits are used for linkage lengths from 24 to 120 inches. All pipe linkage kits include the mechanical pipe couplings, load rod end (left-hand thread), connecting rods and locking nuts. The Customer must supply a piece of schedule 40 pipe* (Both ends with right-hand NP threads) and a nut and bolt to connect the rod end to the load. The actuator rod end (right-hand thread), nut and bolt are supplied with the actuator.Pipe Linkage Kit*Pipe length = Overall linkage length minus (-) 17 inches10BActuator Crank Arms11BProjecting Scale Option (Table V, Option B)Projecting Scale Option (Table V, Option B)Actuator Crank ArmsThe projecting scale option is available for customers whose actuators are direct coupled or positioned such that it would be impossible to read the standard scale on the actuator. The projecting scale sits above the actuator and can be read at a distance from the front side of the actuator as well as the normal shaft side of the actuator.The 10260A Series Actuator comes standard with a 6 crank arm and there is an optional 12 crank arm that is adjustable from 0 to 12.The 10260A Series Actuator crank arm uses a standard rod end to compliment the turnbuckle and pipe linkage kits. The crank arm connects the link rod using a rod end and a hex link rod adapter. For applications which use a link rod, a link rod adapter is available as an option in the MSG.Projecting Scale OptionStandard 6 Crank ArmModel Selection Guide12BModel Selection GuideReference 62-86-16-17Outline and Dimensions of 10261A, -62A, -64A, -66A, -67A 68A and 69A ActuatorsOutline and Dimensions of 10263A and 10265A ActuatorsWarranty/Remedy13BWarranty/RemedyHoneywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.

62-86-03-12OverviewHoneywells HercuLine 10260S Smart actuators incorporate all of the high quality and reliable features of the traditional HercuLine actuators plus the added benefits of a microprocessor-based enhanced electronics unit (EEU). These additional benefits provide: Faster set-up and commissioning Network capability Health parameter monitoring for proactive maintenance planning. HercuLine 10260S Smart actuators enable operation at maximum process efficiency, minimal downtime, and access to all actuator parameters for real-time business decisions.Honeywells 10260S actuators are industrial rated and engineered for very precise positioning of dampers and valves. The HercuLine 10260S performs especially well in extremely demanding environments requiring continuous duty, high reliability, and low maintenance. Typical applications are furnace pressure dampers, gas/air valves, windbox dampers, coal mill dampers, and more.Actuator OperationMicroprocessor-based electronics continually monitor the performance, health, and position of the actuator for repeatable positioning and response to demand signal. When instructed to move, the enhanced electronics unit fires the appropriate triac on the motor drive circuit to position the motor. Actuator position sensing is via a non-contact position sensor that is continually monitored by the electronics.Spur gears and a single reduction worm/worm gear combine with a synchronous AC induction motor for accurate and repeatable positioning of final control elements.The worm/worm gear combination also functions as an anti-backdrive mechanism, capable of holding two times the rated output torque in a back-driving condition.Figure 1 HercuLine 10260S Smart ActuatorFeaturesPerformance ( Accurate Positioning Motor/gear train provides accurate positioning with almost instantaneous start/stop characteristics. Non-Contact Position Sensing Non-contacting sensing lowers maintenance costs and improves performance. Duty Cycle Continuous duty cycle motor. No burn out. Full Travel Speed Full stroke travel speeds from 10 to 60 seconds (90 degree travel, 60 Hz supply). Torque High torque capability in small package (10 to 300 lb-ft). High Accuracy Typically 0.25% of 90 span. High repeatability Typically 0.2% of 90 span Characterization Linear, square root, or user configured 21-point characterization allows tailoring of control for specific applications. Input Filter setting Four programmable combinations of input filter settings are provided to accommodate various customers needs. The combinations are none, spike, low pass, or spike + low pass filter. Deadband Deadband is programmable between the values of 0.2% to 5% of 90 span.Operation ( Control Signals 0/4 to 20 mA, 0/1 to 5 Vdc, 0 to 10 Vdc, Digital remote setpoint (RS485 Modbus RTU protocol). Output Signals 0/4 to 20 mA, 0/1 to 5 Vdc and slidewire emulation. Power Requirements Low power consumption 120/240 Vac, 50/60 Hz, single phase < 1 Amp. Manual Operation All 10260S series actuators are supplied with a manual hand wheel to operate the actuator when power is not available. Auto-Manual electric hand switch with auxiliary contacts indicating an "Out-of-Auto" position is available for local electric control. RS485/Modbus RTU Communication Simple and easy to use Modbus RTU communication is standard with all 10260S actuators allowing seamless networking of Honeywell control products. Hart Communication For Hart users, optional HART communications provides access to calibration, configuration, and maintenance data. In addition, the HART communications option is structured to work with the HART Asset Management Features. Auxiliary Outputs Two types of auxiliary outputs can be specified, SPDT switches or electromechanical relay outputs. Relay outputs can be programmed to output alarm conditions, provide control of other equipment, or indicate status. Alarm Functions Alarms may be assigned to relay outputs or may be accessed through Modbus. Alarms can be triggered from stall, temperature limits, motor cycle count, out of automatic mode, digital input, position, input failure, position sensor failure, power up failure, and more. Local HMI Configuration An integral keypad and high intensity display is available for non-intrusive local configuration of the actuator (Figure 2). Configuration security Password protection is provided, allowing users to lock out some, all, or no groups of setup parameters to prevent tampering. Factory Calibration Factory calibration is stored in non-volatile memory and can be restored via the local HMI at any time. Direction of rotation Direction of rotation on increasing input signal is programmable. Split range operation Split range is programmable and infinitely adjustable. Digital Input Override A digital input is provided and is programmable to provide override of all other input signals as an emergency override of control. The digital input can be programmed to drive the actuator open, closed, remain in-place, or to a user specified position on contact closure. Failsafe When input signal exceeds high or low range limits (or input signal failure), the actuator can be programmed to drive open, closed, remain in-place, or drive to a user specified position.Construction ( Enclosure Rugged, industrial grade enclosure. Low Maintenance Simple-proven design means high reliability/low maintenance. Output Shaft Hardware All 10260S series actuators are supplied with an adjustable radius and adjustable position crank arm. Optional 12 crank arm, linkage kits, and direct coupling hardware are available. Limit Switches Two end-of-travel electric limit switches are supplied as standard equipment with all 10260S series actuators. Warranty Exceptional warranty Certification CSA, UL (Future) CE available.Health MonitoringA standard feature on all 10260S actuators accumulates information about actuator operation. The information then can be used to evaluate and determine predicted or scheduled maintenance periods. Parameters monitored are accumulated stall time, exceeded thermal operating rating of the actuator, and number of motor starts in a region of travel, total travel and current actuator travel.Non-Contact Position SensingHoneywell 10260S series actuators implement a variable inductance, non-contact position sensor mounted directly to the actuator output shaft providing precision position sensing from 0 to 90 degrees, (Figure 3). This technology eliminates maintenance items such as wipers, bearings, as well as static friction, hysteresis and electrical noise over a wide range of demanding environmental conditions.Slidewire Emulation The Slidewire Emulation Circuit (SEC) emulates the proportional voltage output of a typical slidewire through a high impedance circuit. The voltage output is proportional to the supply voltage and shaft position. A non-contact position sensor is used to determine shaft position in place of the slidewire.Local Display and KeypadConfiguration and set-up is through the local HMI, consisting of a display and keypad interface (Figure 2). A high intensity 10-character LED display and simple push buttons provide quick access for actuator set up and status information. If relay outputs are specified, all configurations can be done through either the local HMI interface or the PC configurator. If mechanical switches are specified, then the user must manually set the auxiliary output.Figure 2 Local HMI (Display and Keypad)Figure 3 Non-Contact Sensor AssemblySet Up/Configuration ParametersConfiguration parameters are logically grouped and accessed using the local HMI. Actuator calibration is also accomplished through a simple procedure using the keypad. By pressing the SETUP button on the HMI, you can step through the set up groups that contain all of the configuration parameters. The table below summarizes the configuration parameters available within the various set up groups. Full details of all configuration parameters are found in the 10260S Series Smart Actuator Installation, Operation and Maintenance Manual, document number 62-86-25-08Set Up GroupConfiguration Parameter Selections/SettingsSET INPUT( Selects various parameters that define actuator operation.IN TYP Input Actuation TypeINP HI Input High Range ValueINP LO Input Low Range ValueFILTYP Input Filter TypeLPFILT Low Pass Filter Time ConstantDirect Actuator RotationDband Input Deadband FsTYP Failsafe TypeFsVAL Failsafe ValueCHAR Input CharacterizationLDCAL Restore Calibration TypeSET RELAY( When the actuator is equipped with optional relays, this set up group allows you to set relay action for various actuator operating conditions. Contact closure can be wired to external annunciators or alarm points to indicate conditions for any of the Relay Types. RTYPnn - Relay TypeInput RangePosition RangeDeviationUpper or Lower Limit Travel Temperature High or Low Cycle CountMotor StalledManual ModePower Up Test FailureInput Signal FailurePosition Sensor Signal FailureDigital Input ClosureRnnE Relay Count MultiplierRnnVAL Relay ValueRnn HL Relay High/LowRLYnHY Relay HysteresisSET CUROUT( Selects the current (or voltage) output range of the actuator.CUROUT - Output Signal Range4 20 mA 0 20 Ma1 5V 0 5VSW ESET COMM( Actuator can be defined as a master or slave device on a Modbus RTU RS-485 loop. Operating setpoint can be transmitted to the actuator and operating status can be read when connected to supervisory control systems.COMM Communications ParametersADDRES Device AddressBAUD Baud RateXmtDLY Response DelayDBLBYT Floating Point Data FormatSET DIGINP( Selects digital input action upon contact closure.DIGINP Digital Input StateEndpos End Position ValueSET DISPLA( Selects desired decimal places and engineering units for local display.DECMAL Decimal Point LocationEUNITS Units DisplayUNITS Display UnitsCAL INPUT, MTR, CURENT( If needed, calibration of the actuator input, motor position and actuator output can be performed using the local keypad and display.SET LOCK( Enables lock out or access to selected set up group parameters and calibration values.LOCKID Set Security Password LOCK Lock OutREAD STATUS( Displays failsafe condition and the results of various diagnostics performed during power up.FAILSF FailsafeRAMTST RAM Test DiagnosticSEETST Serial EEPROM Test DiagnosticCFGTST Configuration Test DiagnosticCALTST Calibration Test DiagnosticSET DRVINF( Allows access to actuator device information.VERSON Firmware VersionSPEED Stroke SpeedPOWER Power Input Voltage and Line FrequencyTAG Tag NameMFGDAT Manufacturing DateLREP Date of Last RepairLCAL Date of Last Field CalibrationREPTYP Repair TypeSET MAINT( Allows access to parameters that monitor operating conditions.TEMP Actuator TemperatureTEMPHI High Temperature LimitTEMPLO Low Temperature LimitACSTAL Accumulated Stall TimeSTARTS Accumulated Motor StartsRLnCNTS Relay Cycle CountsREGNn Accumulated Motor Starts (Regions of Motor Travel)TOTDEG Total Degrees of Motor TravelMANRST Reset Maintenance StatisticsSpecifications GeneralPhysicalWeight45 lb. (20.4 kg) netEnclosurePrecision-machined Aluminum alloy casting, finished in light gray powder coat epoxy.Gear TrainAlloy steel, high efficiency steel spur gear primary train. Precision ground, self locking/self releasing worm gear final mesh.Mechanical StopsTo prevent over-travel.Operating Temperature30 C to +75 C (20 F to +170 F)Storage Temperature40 C to +93 C (40 C to +200 F)Relative Humidity0 to 99 % R.H. non-condensing over the full operating temperature range.Scale0 % to 100 % corresponding to full crank arm travel.Crank ArmAdjustable radii (1-7/16" to a maximum of 5"). Position adjustable through 360 rotation. Optional 12 crank arm adjustable 0 to 12 radii.Output Shaft1" diameter, 1-1/2" long is standard on 10261S, 10262S, 10264S, 10266S, 10267S, 10268S. 1" diameter, 2" long is standard on 10263S, 10265S and 10269S optional on other models.Rotation90 degrees between 0 % and 100 % on scale, limited by mechanical stops.Direction of RotationField selectable via HMI. Manual HandwheelProvides a means of positioning the actuator in the event of a power failure or set-up.LubricationTexaco Starplex 2 EP GreaseSpecifications GeneralElectricalOutput Torque/Full Travel Stroking TimeModel #10261S 10262S 10264S 10266S 10267S 10268S 10269S 10263S 10265STorque Lb-ft N-M 10 1520 2740 5560 8040 5580 110150 200200 270300 400Output Shaft Speed sec/90(@60Hz @50Hz10 1220 2440 4860 7220 2440 4860 7240 4860 72Mains Supply120 Vac single phase, 50 or 60 Hz240 Vac single phase, 50 or 60 HzMotorInstant start/stop, non-coasting, non-burnout, continuous duty, permanent magnet, synchronous induction motor. Can be stalled up to 100 hours without damage.Motor Current= No load = full load = locked rotorModel No.10261S, 62S, 64S, 66S10263S, 10265S10267S, 68S, 69S120 V, 50/60 Hz0.4 A (48 VA)1.0 A (120 VA)0.8 A (96 VA)240 V, 50/60 Hz 0.3 A (72 VA)1.0 A (120 VA)0.3 A (72 VA)Fuses (Motor drive)Wickmann USA #373-1160-0-41: 1.6 Amp Fast (2)Loss of PowerStays in place.Local Auto/Manual SwitchOptional Allows local and automatic operation of the actuator.Limit SwitchesStandard Two SPDT end of travel limits.Auxiliary Switches/RelaysOptional Up to 4 additional SPDT switches rated (10 A at 125 Vac, 5 A at 250 Vac) or 4 relay outputs, programmable.CertificationsApprovalsCE Compliance (Optional)CSA/UL NEMA 4 Torque Settings of Crank Arm BoltsClamp BoltStandard Arm (Part Number 087449) (1-7/16 to 5 in. adjustment): 85 lb-ft.Optional Long Arm (Part Number 154007) (0 to 12 in. adjustment): 85 lb-ft.Rod End BoltStandard and long arms: 30-35 lb./ftSpecifications ActuatorElectricalInput SignalsAnalog: 0/4 to 20 mA (With supplied shunt resistor for current range: 250 ohms 0.1 % Part Number: 070756)0/1 to 5 Vdc 0 to 10 VdcDigital: Remote Setpoint via Modbus RTU (RS485)Input ImpedanceInput0/4 to 20 mA0/1 to 5 VdcInput Impedance250 ohms10 K ohms Input CharacterizationProvides characterization of the input signal. Selections are Linear, Square Root or Custom Equal %, Quick Opening, User Defined.Sensitivity0.2 % to 5 % of 90 span, proportional to deadbandHysteresisLess than 0.4 % of full scaleDeadband0.2 % to 5 % of 90 span, adjustable. Shipped at 0.5%Repeatability0.2 % of 90 spanVoltage/ Supply Stability0.25 % of span with +10/15 % voltage changeTemperature CoefficientLess than ( 0.030 % of span per degree C for 0 C to 50 CLess than ( 0.05 % of span per degree C for 30 C to 75 CZero Suppression90% of span.Input FiltersSelectable spike and low pass filters.Solid State Motor ControlTwo triac switches for clockwise or counterclockwise motor operation. Failsafe operationIf input signal exceeds configured input range. Selectable and adjustable.Electrical (Continued)Feedback signals0 to 20 mA, 4 to 20 mA1 to 5 Vdc with 250 ohm resistor, (0 to 16 Vdc with 800 ohm resistor)Slidewire EmulationProvides output voltage ratiometric to shaft position and potentiometric to supply voltage (1 to 18 Vdc) without a slidewire. Emulates a 100 ohm to 1000 ohm slidewire. 10 mA output maximum.IsolationInput signal, output signal and power are isolated from each other. Load Requirement (4-20)Current Out 0 to 1000 ohmsProgrammable FunctionsSelectable and configurable operating parameters: Input range Input filtering Input characterization Security Digital Input action Deadband Failsafe on loss of input signal Failsafe on loss of position sensor Direction of rotation Relay closure action Communication parameters Split range operation Output range AlarmsTurnbuckle Linkage Kits (Table V, Option E)These kits are to be used where short lengths are required. These lengths range from 12 inches to 24 inches and refer to the rod end center-to-center distance. All turnbuckle kits include the turnbuckle, load rod end (left-hand thread), connecting rods and locking nuts. The nut and bolt to connect the rod end to the load are supplied by the Customer. The actuator rod end (right-hand thread), nut and bolt are supplied with the actuator. Figure 4 Turnbuckle Linkage KitPipe Linkage Kits (Table V, Option E)These kits are used for linkage lengths from 24 to 120 inches. All pipe linkage kits include the mechanical pipe couplings, load rod end (left-hand thread), connecting rods and locking nuts. The Customer must supply a piece of schedule 40 pipe* (Both ends with right-hand NP threads) and a nut and bolt to connect the rod end to the load. The actuator rod end (right-hand thread), nut and bolt are supplied with the actuator.Pipe length = Overall linkage length minus (-) 17 inchesFigure 5 Pipe Linkage KitActuator Crank ArmsThe 10260S Series Actuator comes standard with a 5-inch crank arm (Figure 6) and there is an optional 12-inch crank arm that is adjustable from 0 to 12 inches. The crank arm uses a standard rod end to compliment the turnbuckle and pipe linkage kits. For applications that use a link rod, a link rod adapter is available as an option in the Model Selection Guide.Figure 6 Standard 5 Crank ArmProjecting Scale Option (Table V, Option B)The projecting scale option is available for customers whose actuators are direct coupled or positioned such that it would be impossible to read the standard scale on the actuator. The projecting scale is attached to the actuator and is readable from a distance from the front side of the actuator as well as the normal shaft side of the actuator.Figure 7 Projecting Scale Option Exploded ViewModel Selection Guide Reference 62-86-16-19Outline and Dimensions of 10261S, -62S, -64S, -66S, -67S 68S and 69S ActuatorsOutline and Dimensions of 10263S and 10265S ActuatorsWarranty/RemedyHoneywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use.While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application.Word BookmarksFig2Fig3

Analytical Instruments_Tab.pdfGas Analyzer70-82-03-46OverviewThe Honeywell 7866 Thermal Conductivity Analyzer is designed to provide a highly sensitive and accurate analysis of a binary (2-component) mixture of gases. The analyzer can also be calibrated to measure a single component of a multicomponent gas mixture, providing the background gases constitute a stable mixture (such as air), or have approximately the same thermal conductivity.The 7866 analyzer uses the principles of thermal conductivity, to determine the concentration of a sample gas through the measurement of thermal losses from two highly stable, matched thermistor probes inserted in a stainless steel block. Features Easy to use prompts Security code protected Reliable solid state design High speed of response High sensitivity Excellent stability Low maintenance requirement Low installation costs through optional remote mounting capability of the sensing unit (transmitter) Explosion-proof housing on the sensing unit available Signal transmission from the sensing unit up to 1000 feet over unshielded leadwires Panel-mounted 1/4 DIN control unit (receiver) with easy-to-read display Current output signal from the control unit representing measured PV Two alarmsFigure 1 Digital 7866 Analyzer A triple range analyzer for hydrogen-cooled generator applications is available Triple range analyzer control unit has available a second current output used to retransmit ranging data to optional indicator model Optional Modbus 485 or Ethernet communications supports configuration and data acquisitionDescriptionThe analyzer consists of three basic components: the sensing unit (transmitter), the control unit (receiver) and a power supply.The sensing unit receives a continuous flow of the binary or multi-component gas mixture, measures the concentration of the sample gas and transmits an electrical signal to the control unit.The sensing unit is ruggedly constructed to meet most environmental conditions and is designed to be mounted up to 1,000 feet from the control unit with only a single multi-conductor non-shielded cable connecting the two, resulting in greater flexibility and lower installation costs.The control unit receives the output signal from the sensing unit at the sampling site by way of the inter-connecting cable.The control unit is designed for simplified panel-mounting either at the sampling site, if environmental conditions permit, or in a control room. The unit provides a current output signal to a remote device for monitoring or recording purposes.The control unit is supplied with two alarms. When there is no alarm condition, the relay is energized, so the NO contacts are closed and the NC contacts are open. When an alarm condition occurs, the relay de-energizes, so the NO contact falls open, and the NC contact falls closed.This is a normal FAILSAFE contact operation. If you lose power, the relays obviously DEENERGIZE, so the relays fall to their ALARM condition, providing failsafe indication that the controller is not operating.An indicator model, which provides a continuous readout of the concentration of the gas under analysis, is available with the triple range 7866 analyzer. The indicator input is connected to the controller's current output. The indicator has no direct connection to the sensing unit.Some common applications of the 7866 Thermal Conductivity Analyzer are: Electric Power Industry Power Plants Accurate monitoring of hydrogen purity in hydrogen-cooled generators. The triple range analyzer also monitors carbon dioxide in air and carbon dioxide in hydrogen insuring safe execution of the purge cycles.Chemical Industry Measurement of hydrogen in ammonia or nitrogen for dissociated ammonia applications. Also, measurement of hydrogen in oxygen, carbon dioxide, and methane. Petroleum Industry Measureme

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