experion -- smartplant instrumentation (spi) adapter

19
This document and all information and expression contained herein are the property of Honeywell International Inc., are loaned in confidence, and may not, in whole or in part, be used, duplicated, or disclosed for any purpose without prior written permission of Honeywell International Inc. All rights reserved. Experion SmartPlant Instrumentation (SPI) Adapter Houston SPI LTUF Meeting August 2012

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Page 1: Experion -- SmartPlant Instrumentation (SPI) Adapter

This document and all information and expression contained herein are the property of Honeywell International Inc., are loaned in confidence, and may not, in whole or in part, be used, duplicated, or disclosed for any purpose without prior written permission of Honeywell International Inc. All rights reserved.

Experion SmartPlant  Instrumentation (SPI) Adapter

Houston SPI LTUF MeetingAugust 2012

Page 2: Experion -- SmartPlant Instrumentation (SPI) Adapter

2Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Experion SPI Adapter

•Provides bidirectional data 

exchange between the 

Experion and SmartPlant 

Instrumentation (INtools)•I/O catalog allows designers 

to complete field hardware 

designs within SPI and them 

simply load I/O allocations to 

Experion

•Allows changes in design data 

to flow seamlessly into 

Experion driving productivity 

and schedule•Site modifications for 

Experion loops can be 

efficiently published to SPI to 

complete as‐built 

documentation

Engineering tools to dramatically simplify the configuration of UIO

Page 3: Experion -- SmartPlant Instrumentation (SPI) Adapter

3Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Benefits of Data Integration

Page 4: Experion -- SmartPlant Instrumentation (SPI) Adapter

4Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Support for Universal Channel Technology

•Support I/O modules utilizing Universal 

Channel Technology- Any instrument type AI, AO, DI or DO to be 

connected to any channel

- I/O type definition by software configuration

•The design engineer using SPI does not 

need to know the specific DCS panel 

details- Eliminating the need for custom marshalling 

and I/O cabinets 

- Allowing the use standard cabinets designs

Page 5: Experion -- SmartPlant Instrumentation (SPI) Adapter

5Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Streamlining Project Processes

•Traditional project processes can be significantly streamlined- Creating and assigning of controllers and I/O modules- Assignment of I/O channels to control system tags - Synchronization of parameters across the design and configuration 

databases

•Exchange of HART and Fieldbus field device properties

Page 6: Experion -- SmartPlant Instrumentation (SPI) Adapter

6Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Managing Lifecycle Activities

•Significant investment to support and maintain the SPI design 

database throughout the lifecycle of the facility •The SPI adapter tool streamlines support ‐

enabling the “As‐

Built”

designs to remain in sync with online systems

•Ensure the integrity of the design database and as such 

maximize the usage in day‐to‐day operations

Page 7: Experion -- SmartPlant Instrumentation (SPI) Adapter

7Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Support for Fieldbus Designs

•Supports the exchange of field device 

information associated with HART and 

Foundation Fieldbus designs•Supports configuration of virtual tags and device 

resident functions blocks within Experion and 

SPI •Catalogs are also available for Honeywell 

Fieldbus and HART instruments  

Page 8: Experion -- SmartPlant Instrumentation (SPI) Adapter

8Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Honeywell I/O Catalog Library

•DCS Controller I/O Catalog- Experion C‐Series I/O- Experion / TPS PMIO & FTAs- Support for new & legacy systems 

•Safety Controller I/O Catalog- Safety Manager / FSC I/O & FTAs- Supports loops for SIS, ESD, FGS

•Specialized assemblies for- Integrated GI/IS modules- Non‐incendive I/O - Integrated F&G interfaces

•Improved Design Efficiency- 200+ hrs saving per project

Page 9: Experion -- SmartPlant Instrumentation (SPI) Adapter

This document and all information and expression contained herein are the property of Honeywell International Inc., are loaned in confidence, and may not, in whole or in part, be used, duplicated, or disclosed for any purpose without prior written permission of Honeywell International Inc. All rights reserved.

Technical Details

Experion‐SPI AdapterR100

Page 10: Experion -- SmartPlant Instrumentation (SPI) Adapter

10Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Functional Specifications

•The SPI adapter provides the import and export of the following 

components.1.

Controllers

2.

IO Modules

3.

IO Channels

4.

Control System Tags

5.

HART Devices

6.

Fieldbus Devices

7.

Fieldbus Function Blocks

8.

Fieldbus Interface Modules

•Supports the SPF “file mode”

transfer mechanism (XML)

•Supported from SPI 2009 SP4 (released June 2012)

Page 11: Experion -- SmartPlant Instrumentation (SPI) Adapter

11Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Enabling the Honeywell Interface in SPI

•Interface is enabled as a licensed SPI option from Intergraph- Appears as ‘INB’

code in SmartPlant License Manager

•Interface allows- Retrieve Honeywell definitions- Publish SPI data- Retrieve Honeywell data

Page 12: Experion -- SmartPlant Instrumentation (SPI) Adapter

12Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Retrieve Honeywell Definitions

•Retrieving the Honeywell Experion PKS definitions is a 

prerequisite for both publishing and retrieving the Honeywell 

Experion PKS data •The Honeywell definitions that you download and retrieve in 

SPI constitute the engineering library of the Experion I/O 

module and terminations

Page 13: Experion -- SmartPlant Instrumentation (SPI) Adapter

13Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

I/O Catalog Library

•I/O Catalog definition files are downloaded from HPS website•Xml files are imported into SPI to populate Reference Explorer•Help files and lookup matrix enable IO module and termination 

assembly associations

Page 14: Experion -- SmartPlant Instrumentation (SPI) Adapter

14Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

SPI Users Drag & Drop to Project/Domain Explorer

Page 15: Experion -- SmartPlant Instrumentation (SPI) Adapter

15Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Defining Experion

Cabinets in SPI

•Experion

cabinets are defined under DCS Panels within 

Plant/Area/Unit domain•Panel hierarchy with SPI follows “Panel / Rack / Slot / Module”•I/O channels are associated with I/O Terminations•I/O Terms are associated with 

I/O modules•For Series C IOMs

and IOTAs

are 

always in the same position (slot) •For PMIO IOPs

and FTAs

may be in 

different cabinets & redundant 

IOPs

are usually in different racks

•Terminals and CS Tags reside 

under I/O Channels

Page 16: Experion -- SmartPlant Instrumentation (SPI) Adapter

16Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

SPI and Series C Experion

terminology comparison

SPI Term Experion Term Notes

DCS Panel N/A Controller cabinet tag may contain controllers and I/O or I/O only

Controller CPM CEE and IOLink objects are created automatically for new CPM.CPMs are tagged objects in Experion and must be unique

Rack Vertical Carrier Naming convention is Left, Mid and Right or 1-3

Slot Position (on Carrier)

Positions are numbered from top to bottom and vary in height. Values may be 1-12.

I/O Card I/O Module IOM are tagged objects in Experion and must be unique

I/O Termination IOTA or (FTA for LL Mux)

IOTA channels in SPI are associated with IOM channels in Experion

Page 17: Experion -- SmartPlant Instrumentation (SPI) Adapter

This document and all information and expression contained herein are the property of Honeywell International Inc., are loaned in confidence, and may not, in whole or in part, be used, duplicated, or disclosed for any purpose without prior written permission of Honeywell International Inc. All rights reserved.

Streamlining Project Execution

Page 18: Experion -- SmartPlant Instrumentation (SPI) Adapter

18Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

Scenario 1 – Using Traditional Workflows

The DCS engineer 

defines Experion 

controller and I/O 

modules in Control 

Builder

The DCS engineer 

defines Experion 

controller and I/O 

modules in Control 

Builder

The controller is 

published by Experion‐

SPI adapter and the file 

issued to the design 

contractor

The controller is 

published by Experion‐

SPI adapter and the file 

issued to the design 

contractor

The design contractor 

retrieves I/O catalog and 

controller definition files 

into SPI

The design contractor 

retrieves I/O catalog and 

controller definition files 

into SPI

Wiring design is 

completed by designer 

and control system tags 

are assigned to I/O 

channels in SPI

Wiring design is 

completed by designer 

and control system tags 

are assigned to I/O 

channels in SPI

The design contractor 

publishes control system 

tags assignment and 

device configuration 

parameters for all 

controller

The design contractor 

publishes control system 

tags assignment and 

device configuration 

parameters for all 

controller

In parallel the DCS 

engineer builds control 

strategies based on 

P&IDs & control 

narratives

In parallel the DCS 

engineer builds control 

strategies based on 

P&IDs & control 

narratives

The DCS engineer then 

retrieves SPI data file 

and I/O channels are 

assigned in Experion as 

per SPI design

The DCS engineer then 

retrieves SPI data file 

and I/O channels are 

assigned in Experion as 

per SPI design

Subsequent changes to 

Experion can be 

published and retrieved 

back into SPI to 

document design 

changes

Subsequent changes to 

Experion can be 

published and retrieved 

back into SPI to 

document design 

changes

Similarly design changes 

in SPI can be republished 

and retrieved into 

Experion

Similarly design changes 

in SPI can be republished 

and retrieved into 

Experion

Page 19: Experion -- SmartPlant Instrumentation (SPI) Adapter

19Honeywell Confidential. Use or disclosure of information on this page is subject to the restrictions on the title page.

The design contractor 

defines Experion 

Controller and I/O 

modules in SPI

The design contractor 

defines Experion 

Controller and I/O 

modules in SPI

Scenario 2 – Using Alternate Workflows

The design contractor 

retrieves I/O catalog  

into SPI

The design contractor 

retrieves I/O catalog  

into SPI

Wiring design is 

completed by designer 

and control system tags 

are assigned to I/O 

channels in SPI

Wiring design is 

completed by designer 

and control system tags 

are assigned to I/O 

channels in SPI

The design contractor 

publishes control system 

tags assignment and 

device configuration 

parameters for all 

controller

The design contractor 

publishes control system 

tags assignment and 

device configuration 

parameters for all 

controller

In parallel the DCS 

engineer builds control 

strategies based on 

P&IDs & control 

narratives

In parallel the DCS 

engineer builds control 

strategies based on 

P&IDs & control 

narratives

The DCS engineer then 

retrieves SPI data file 

and I/O channels are 

assigned in Experion as 

per SPI design

The DCS engineer then 

retrieves SPI data file 

and I/O channels are 

assigned in Experion as 

per SPI design

Subsequent changes to 

Experion can be 

published and retrieved 

back into SPI to 

document design 

changes

Subsequent changes to 

Experion can be 

published and retrieved 

back into SPI to 

document design 

changes

Similarly design changes 

in SPI can be republished 

and retrieved into 

Experion

Similarly design changes 

in SPI can be republished 

and retrieved into 

Experion