explosion-proof painting robots up to 20 kg payload...comprehensive robot line up kawasaki offers...
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Explosion-Proof Painting Robots
up to 20 kg payload
Kawasaki Robotics (USA), Inc.
COMPREHENSIVE ROBOT LINE UP Kawasaki offers six explosion-proof painting robot
models, from the KF121 for small applications to the
KJ314 for automotive inner and outer body finishing.
All models are suited for hazardous environments
such as spray painting and boast industry leading
reliability.
CUSTOM & PRE-ENGINEERED SYSTEMS The K-Series Robots can be provided as part of
a Kawasaki Robotics custom or pre-engineered
finishing system. Pre-engineered designs are ideal for
standalone finishing cells and are available in a variety
of sizes and configurations. Kawasaki currently offers
six unique explosion-proof cells providing a compact
yet sophisticated solution to your finishing needs.
These designs are standard, therefore proven in the
field. Choosing a K-Series finishing system means
less time spent in design and manufacturing resulting
in the shortest time to production. For full details and
specifications, please visit our website at
www.kawasakirobotics.com.
EXPLOSION-PROOF PAINTING ROBOTS
EXTENSIVE PAINTING EXPERIENCE Over 30 years of successful robotic painting
experience has enabled Kawasaki to design robots
to meet the needs of today’s most demanding
customers. The K-Series Robots are now equipped
with more advanced application functions than ever
offered before, resulting in increased productivity. Our
highly skilled paint systems professionals have both
process and technology experience and are available
to support your paint automation project, from the
initial planning stage right up to equipment start-up.
The K-Series line of painting robots combines high operational performance with
powerful programming flexibility. With six explosion-proof models available,
Kawasaki has a robot that will suit any robotic painting application, from a one robot
paint cell to complete multi-robot integrated finishing systems.
Painting resin cowlings of motorcycles Automotive body coating line
Painting line for bullet train
HOLLOW WRIST ARMS Hollow wrist versions of the K-Series robot arms can
be fitted with internal hoses to minimize overspray
that adheres to the piping, reducing the risk of
contaminants in the paint finish. The inner diameter
of the hollow wrist is 70 mm.
PROGRAMMING FLEXIBILITY K-Series Robots can be programmed in two ways, via
the robot teach pendant or a computer, and using one
of the two Kawasaki’s programming methodologies,
Block Step or AS Language. The Block Step
programming method eliminates time consuming
program teaching with auto-path generating software.
The AS Language provides the programmer ultimate
flexibility via a Basic like syntax through any word
processor text file. Users can create advanced logic,
manipulate program locations, integrate peripheral
components and control the painting process. AS
Language programs can create powerful “decision
making” robots.
EASY SYSTEM INTEGRATION Kawasaki Robotics also offers a control panel to
enhance the ease of system building and interfacing
with peripheral equipment such as robot traveling
unit, workpiece transfer unit, rotation unit, and other
devices. The control panel is an intuitive graphical
interface that allows users to centrally operate and
control all components of the robotic finishing system.
It provides real time status information and access
to production management information such as line
monitoring data, data setting and modification of the
coating requirements and coating unit control panel,
as well as statistical data on production, errors, paint
consumption, etc.
Servo Spinner, Servo Tombow, Servo Turntable and Servo Wing also available. Visit www.kawasakirobotics.com for more information.
Servo Twister and KF121 Robot
Servo Shuttle and KF 193 Robot
Kawasaki Robotics offers pre-engineered paint system peripherals.
MODEL KF121 KG264 KJ264 FLOOR KJ264 SHELF KJ264 WALL KJ314Type Articulated
Degrees of Freedom 6 axes 7 axes
Payload 5 kg Wrist 20 kg,arm 30 kg Wrist 15 kg, arm 25 kg
Horizontal Reach * 1,240 mm 2,665 mm 2,640 mm 2,640 mm 2,640 mm 3,100 mm
Vertical Reach 1,700 mm 4,450 mm 4,607 mm 4,607 mm 4,607 mm 4,607 mm
Repeatability ** ±0.2 mm ±0.5 mm ±0.5 mm ±0.5 mm ±0.5 mm ±0.5 mm
Maximum Painting Speed 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s
Wrist Type RBR 3R ø70 mm (hollow wrist)
3R ø70 mm (hollow wrist)
3R ø70 mm (hollow wrist)
3R ø70 mm (hollow wrist)
3R ø70 mm (hollow wrist)
Motion Range
JT1 ±160° ±120° ±120° ±120° +30° ~ -120° ±120°
JT2 ±90° +120° ~ -60° +130° ~ -80° +130° ~ -80° +130° ~ -80° +130° ~ -80°
JT3 ±150° +90° ~ -65° +90° ~ -65° +90° ~ -65° +90° ~ -65° +90° ~ -65°
JT4 ±270° ±720° ±720° ±720° ±720° ±720°
JT5 ±145° ±720° ±720° ±720° ±720° ±720°
JT6 ±360° ±410° ±410° ±410° ±410° ±410°
JT7 N/A N/A N/A N/A N/A ±90°
Maximum Torque
JT4 7.8 N·m 79.9 N·m 56.2 N·m 56.2 N·m 56.2 N·m 56.2 N·m
JT5 7.8 N·m 61.3 N·m 43.4 N·m 43.4 N·m 43.4 N·m 43.4 N·m
JT6 2.9 N·m 15.6 N·m 22.0 N·m 22.0 N·m 22.0 N·m 22.0 N·m
Moment of Inertia
JT4 0.17 kg·m2 3.33 kg·m2 2.19 kg·m2 2.19 kg·m2 2.19 kg·m2 2.19 kg·m2
JT5 0.17 kg·m2 1.95 kg·m2 1.31 kg·m2 1.31 kg·m2 1.31 kg·m2 1.31 kg·m2
JT6 0.06 kg·m2 0.12 kg·m2 0.33 kg·m2 0.33 kg·m2 0.33 kg·m2 0.33 kg·m2
Motors Brushless AC Servomotor
Brakes All axes
Hard Stop(s) Adjustable mechanical stopper JT1
Mass 140 kg 795 kg 540 kg 530 kg 530 kg 720 kg
Body Color Kawasaki Standard
Installation Floor, ceiling Floor, wall, ceiling Floor Shelf Wall Wall
Environmental Conditions
Temperature: 0 ~ 40° C
Humidity: 35 ~ 85 % (no dew, nor frost allowed)
Explosion ProtectionPressurized and intrinsically safe
Class 1, Zone 1, Group IIB & T4 certified
Controller E37 E35 E35 E35 E35 E35
WRIST TYPES
K-SERIES SPECIFICATIONS
KF121 KG264 / KJ264 / KJ3143R(ø70 mm)RBR
JT6(Roll)
JT5 (Roll)
JT4 (Roll)
JT6(Roll)
JT5 (Bend)JT4 (Roll)
RBR (Roll Bend Roll) wrist refers to the distance from the center of JT1 to the center of JT53R (Roll Roll Roll) wrist refers to the distance from JT1 to the axis cross-point between JT4 and JT5
* Horizontal Reach:
** conforms to ISO9283
KF121
KJ264 FLOOR
KG264
R550
R 3 02
R550
R1150
Z
1240
off-set : 90
8055
060
018
400
1630
249.5 329.5
JT1±160 °
1700
Point PWorking rangebased on point P
-120°
+120°JT1
6
2107
2500
2640
755
1401400
1100
900
(655)
Point P
260 260
-720°
+720°JT4
+720°
-410°
+410°JT6
JT5 -720°
60°105
100
Working rangebased on point P
-120°
JT1
+120°
900
1100
1050
3400
780
2665
1651400
456
456 218
381
-720°
+720°
JT4
-410°
+410°
JT6
+720°-720°JT5
60°
114
115
Point P
Working rangebased on point P
MOTION RANGE & DIMENSIONS
Explosion-Proof Painting Robots
(mm)
KJ264 SHELF
KJ314
KJ264 WALL
JT1
+120° -120°
140
1400
390
(945)110075
5
2640
2500 2107
(550)6
-720°+720°JT4
+720°-410°+410° JT6
JT5
-720°
60°
105
100261
38619
438
1 316
Point P
Working rangebased on point P
JT1
+30° -120°
140
1400
(945)1100
755
2640
2500 2107
(550)
316
6
390
381
194
386
261
Point P
-720°+720°JT4
+720°-410°+410°JT6
JT5
-720°
60°
105
100
Working rangebased on point P
JT1
+120° -120°
140
1400
1100
755
2640
2500 2107
6
600 450
375
(520
)
-720°+720°JT4
+720°-410°+410°
JT6
JT5
-720°
60°
105
100261
38619
438
1
Point P
316
R365
Working rangebased on point P
MOTION RANGE & DIMENSIONS
(mm)
Sophisticated Motion Control FunctionsKawasaki’s progressive motion control provides high-speed, high-precision path control.
Other motion control options such as collision detection, soft absorber, and conveyor
tracking are available to meet your system application needs.
Explosion-Proof Teach Pendant The explosion-proof teach pendant is designed for use while in the painting area. Its
intrinsically safe construction is Class 1, Zone 1, Group IIB & T4 certified.
Multi-Function PanelA large color LCD touch panel is used for system set-up, status monitoring, programming,
and troubleshooting. This multi-function panel allows users to teach, edit, and monitor
information such as current position and I/O signals and also serves as an interface to
peripheral equipment. The interface panel can be customized to meet user preferences.
Painting Unit Control Functions (option) Controlling the color change valves (CCV), the electro-pneumatic regulator, and the rotation of the discharge control gear
pump can be done from the robot controller, eliminating the need for an external PLC. This low cost and flexible control
system can be used for a wide range of painting devices. You can also set up painting parameters and calibrate discharge
rate on the teach pendant screen.
CommunicationsKawasaki’s paint controllers use standard communication protocols, such as Ethernet and Serial RS-232C for network
communication and EtherNet/IP, DeviceNet, CC-Link, Interbus and other field buses for system control.
Duplicate Safety CircuitsDual channel safety circuits provide redundant protection. If a failure occurs in one system, the other system’s safety circuits
will still offer protection.
(See E Controller brochure or visit www.kawasakirobotics.com for controller features and specifications.)
PAINT CONTROLLERS
550 500
1,40
0
SIDE VIEW FRONT VIEW (mm)
www.kawasakirobotics.com K-Series - REV08/13© Kawasaki Robotics (USA), Inc. All rights reserved.
Technical specifications subject to change without notice.
CanadaPhone: (905) 304-7784
Mexico & South AmericaPhone: (52) 33-3110-1895
ACCREDITED
IS
O 1
4001:2004
Kawasaki Robotics (USA), Inc.28140 Lakeview DriveWixom, Michigan 48393Phone: (248) 446-4100Fax: (248) 446-4200