extend the shelf- life of your flour - iaom · pdf fileextend the shelf life of your flour ......
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1 | © Bühler |
Extend the shelf-
life of your flour
Herman Roux
2 | © Bühler |
Extend the shelf life of your flour
Factors which can influence the shelf-life of flour
High amount of bacteria and molds
Infested flour
High content of moisture levels
Micro-organisms
Micro-organisms includes bacteria, yeasts and molds
High amount of bacteria in lighter particles for grain impurities
Conditions for bacteria to grow
IAOM 2014 " Extend the self life of your flour"
3 | © Bühler |
How can millers extend the shelf life of flour
In order to reduce contamination, one must know in which stage of
the process it can be done most efficiently.
During the milling process, millers can achieve a substantial reduction of
impurities
Well designed cleaning flow diagram
Pre selection of equipment
Optimized process from an engineering approach
Sound knowledge of sanitation
IAOM 2014 " Extend the self life of your flour"
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How can millers change the shelf life
How can the miller extend the shelf-life of flour
Reduce the bacteria and molds
Control the moisture level of grain
Remove live infestation
Reduction of bacteria count during the milling process
First cleaning reduce : 70%
Dampening increase : 20-30%
Second cleaning reduce : 30-50%
Finish product : 2-20%
IAOM 2014 " Extend the self life of your flour"
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Extend the shelf life of your flour
100%
30%
60%
20% 20%
0%
20%
40%
60%
80%
100%
120%
Raw Wheat After 1ste Cleaning
After Tempering After 2nd Cleaning
Flour
Reduction of bacteria count during milling process.
IAOM 2014 " Extend the self life of your flour"
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Modern Wheat
Cleaning
Concepts
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MagnetMMUA
Raw
Wheat
Bins
Screw
Conveyor
NFAS
Autom.Moisture Controller
MYFD
Outlet HopperMFAK
Flow
Balancer
MZAH
High-Level
Indicator
ScaleMSDL
Dampener „Turbolizer“MOZL
Screw Conveyor
NFAS
Tempering Bins
High-Level Indicator
Elevator
MGEL
Elevator
MGELLiquid Flow Controller
MOZG
S
Elevator
MGEL
Optical Sorter SORTEX B
Depot
Low-Level
Indicator
Intermediate Separator
MANB
High-Performance Grain Aspirator
MTVA
High-Performance Grain Classifier
MTVA
CombistonerMTCG
FanMHTP
Capacity up to 28 t/h
Removal of
impurities
Separate
light from
heavy grain
Removal of
impurities
Continuously
measure
moisture and
dosing water
IAOM 2014 " Extend the self life of your flour"
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High-Performance
Grain Classifier
Vega MTVA
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High-Performance Grain Classifier Vega MTVA Precise classification of grains. Removal of impurities
Coarse impurities
Cob
Straws
Maize
Light impurities
Dust
Chaff
Shriveled grain
Fine impurities
Sand
Weed seeds
Broken kernels
Raw Grain
Option: Grain classification
Large grain Small grain
IAOM 2014 " Extend the self life of your flour"
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Combistoner
MTCG-150/150 MTCG- 85/150
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Destoner/Grader Combistoner MTCG Layout & Functional Principle
Raw material
High-density
impurities e.g.
stones
~1/3
Light product ~2/3
Heavy Product
IAOM 2014 " Extend the self life of your flour"
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New SORTEX
Technology
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Input
Accept Reject
Discoloured grains
Spelt, Straw
Semi-transparent
Stones, Glas, Plastics
Mycotoxin damaged
Diseased kernels
Ergot
Foreign grain +
seeds
Dark defects
Light defects
Foreign material, unhealthy wheat
Optical Sorter SORTEX
Monochromatic inspection
IAOM 2014 " Extend the self life of your flour"
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Automatic
Moisture Control
for Grain
MYFD / MOZG
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Automatic Moisture Control for Grain What is expected from a moisture control system
■ Reliable system
■ Consistency important
■ High accuracy important
■ Hygiene / Food safety
IAOM 2014 " Extend the self life of your flour"
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Automatic Moisture Control for Grain Moisture Controller MYFD / MOZG Summary
■ Higher sanitation
■ Reliable and accurate operation
■ No compressed air required
■ Easy replace of MYFA/C
IAOM 2014 " Extend the self life of your flour"
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Modern 2nd
Cleaning
Concepts
Scouring / Light Peeling / Peeling
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Modern 2nd Cleaning Concepts Surface cleaning with Scourer MHXS
ElevatorMGEL
Flow Balancer MZAH
Multiple Bin Outlet MAKA
Screw Conveyor
NFAS
Tempering Bins
1.Bk
Differential Dosing Scale MSDG
Depot
Recirculating-Air Aspirator MVSQ
Scourer MHXS
Dampening Screw NFAS
Magnet MMUA
Magnet MMUA
IAOM 2014 " Extend the self life of your flour"
Scouring : Minimuim reduction of bacteria
counts
Removing 0.05 up to 0.1% of the outer layer
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MagnetMMUA
Aspiration ChannelMVSG
B1
High-Level
Indicator
ScaleMSDL
Depot
Light PeelerMHXM-WL
Screw
Conveyor
NFAS
Flow Balancer
MZAH
Elevator
MGEL
Tempering
Bins
Outlet HopperMAKA
Modern 2nd Cleaning Concepts Surface cleaning with Light Peeling Process MHXM-WL
After light peeling
IAOM 2014 " Extend the self life of your flour"
Light Peeling : Reduction of bacteria counts
Removing 0.2 up to 0.5% of the outer layer
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Modern 2nd Cleaning Concepts Surface Cleaning with Peeling Process MHXM-W
After peeling
Elevator
Flow
Balancer
MZAH
Te
mp
erin
g B
in
Screw Conveyor
NFAS
Recirculating-Air
Aspirator MVSQ
Peeler MHXM-W
1.Bk Scale
MSDG
Aspiration
Channel
MVSG
1.Bk
Magnet MMUA
Dampener „Turbolizer“
MOZL
Multiple Bin Outlet MAKA
Liquid Flow Controller MOZF
1.Bk Depot
IAOM 2014 " Extend the self life of your flour"
Peeling : Maximum reduction of bacteria counts
Removing 0.5 up to 1.5% of the outer layer
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Impact Machine
MATADOR
MJZH
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MJZH Impact Machine MATADOR Market demand
Improve product quality → increase shelf-life
IAOM 2014 " Extend the self life of your flour"
Eggs of the flour moth Larvae of the flour moth
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MJZH Impact Machine MATADOR Customer benefit / Key features
IAOM 2014 " Extend the self life of your flour"
Mortality rate ≥ 99% (confirmed by biological institute)
Energy savings compared with MJZG: up to 30%
Throughput 1 to …45 t/h
Inline conveying up to 1bar
Temperature and vibration monitoring
New operation
principle: Cross flow
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How to extend the shelf-life of your flour Summary
Micro-organisms
Bacteria comes naturally in grain
It is a challenge to remove bacteria 100% but it
lays in the milling companies interest to control
these amounts.
New modern cleaning concepts
When designing a new cleaning concept, hygiene
need to be a focus point.
IAOM 2014 " Extend the self life of your flour"
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Generating
value.