EXTRUDER - WIRE CUTTERWCD 300

The extruder and wire cutter is provided withheavy duty feed roller dosage head , to producemany different biscuits and cookies, wire cutor guillotine cut, and soft center guillotine cutcookies, with accurate weight and shape controland fast changeovers.

The large diameter rolls (300 mm) help toachieve up to 100 mm diameter wire cutcookies, while a plastic filler block underneathensure a reliable dough extrusion with highweight control across the band.

Rapid removal of die and filler block withouttools and hydraulic operated for easy cleaningand fast changeover.

Provided with electrical adjustment of height ofthe machine up to 150 mm.

Stainless steel hopper and feeding roller, hardanodized aluminium head structure, stainlesssteel guards and feet of own design.

Working widths:800 - 1000 - 1200 - 1500 mm.

Servomotor control of all settings:- Cutting stroke frequency and length- Height of machine above conveyor band- Wire distance to die plate- Feed rollers speeds

EXTRUDER AND WIRE CUTTERWCD 300

Wire-cut cookies

Soft center cookies

The dough placed in the hopper of the machineis continuously extruded by means of the feedrollers that through the plastic filler block pushesthe product towards a die plate, provided withnozzles or templates.

An additional oscillating wire attachment allowthe wire to oscillate at a high frequency, up to150 cuts per minute with full adjustment.

Wire-cutting frame fully accessible for a fastchange of the full frame.

Particular frame with wire always clean andwithout sticks, with the possibility of cuttingcookies with big inclusion, as American chocolatechips cookies.

Motion of the wire following the horizontalsurface of the die plate during the whole cuttingmotion, with a full control of the drop onto thebelt with no deformation of the product andproper alignment length wise and across thebelt. .

The machine can be provided with specialadditional hopper for the filling of liquid or semi-liquid materials inside the main extruded dough.

The extruded dough forced through the fillerblock towards a diaphragm shutter die formsspecial cookies with soft center of cream orjam.

Guillotine-cut cookies

Soft centerguillotine cut cookies

The machine can be fitted for extrusion also onan intermediate conveyor, moving on rails toget the double possibility of extruding onto thisconveyor or onto the oven belt.

A drive roller can be mounted on the auxiliaryconveyor for placement of pattern on theextruded products.

A high frequency guillotine is fitted after that toproduce several kinds of bars and cookies.

The machine can be provided with specialadditional hopper for the filling of liquid or semi-liquid materials inside the main extruded dough.

The extruded lanes are cut by the high frequencyguillotine to produce special cookies as fig-barand jam – cream filled biscuits.

Control System

Cleaning

Clear, simple “Touch screen” Operator Panelconnected to a PLC to allow the operators tokeep under full control the machine running,with recipe-driven set-up and full alarmmessages to reduce changeover time, downtimeand waste.

Full recipe handling and management, totalprocess visualization, performance historictrends, alarm monitoring and handling, machineparameters and variable control, easy diagnosis

for trouble shooting are the main features makethe machine operation fully controlled.

Up-to-date links for Teleservice, as remotecontrol, provided via Internet as VPN, direct dial-up pr GMS modem to get immediate accessand assist with problem solving

Dosing head has been designed andmanufactured in anodized aluminium and AISI304 stainless steel because they are non-toxic,easy to clean and in compliance with HACCPinternationl standards; motors are waterproofand fitted with connectors that can be sealedwith special watertight rings.

Dosing head can be removed from the machine

structure; die plates, nozzles and filler blockcan be easily removed without tools thanks toan automatic unloacking.

Die changes are executed with a fast sideboardsliding of die plates: The wire cut frame is notto be removed during die plate change.

1 - Wire cut

2 - Extruding die plate

3 - Filler block

4 - Wire cut die plate

5 - Wire cut die plate

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The machine is provided with a hugevariety of standard nozzles and templates,all manufactured inside the company,that cover a large number of biscuits andcookies.

Die plate, nozzles and templates can bemanufactured individually following anyspecial demand and requirement of the

Customers, using the best food-grade andatoxic materials.

The filler blocks of last engineering allowa proper weight and shape control.

Filler block, templates and nozzles

Ing. POLIN & C. S.p.A. - Viale dell’Industria, 9 - 37135 Verona - Italia - Telefono +39 045 8289111 - Fax +39 045 8289187 - www.polin.it - E-mail: polin@polin.it

Pictures, measurements and technical data are not binding and thus subject to modification with no advance notice.Immagini, misure e dati tecnici non sono impegnativi, quindi soggetti a modifiche senza obbligo di preavviso.

Pictures, measurements and technical data are not binding and thus subject to modification with no advance notice.Immagini, misure e dati tecnici non sono impegnativi, quindi soggetti a modifiche senza obbligo di preavviso.

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