f. hoffmann-la roche...it mockup architectural mockup of three lab rooms, q1 2017 – q2 2018 15...
TRANSCRIPT
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F. Hoffmann-La Roche
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Thorsten Ulbricht, Philipp Sutter, Piero Steinger
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Roche Overview
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Roche - a global pioneer in pharmaceuticals and
diagnostics
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Advancing science to improve people’s lives since
1896
Focused on innovative tests and medicines
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Our lasting impact on society
Improving lives – today and tomorrow
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PI usage @ Roche
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PI locations OSIsoft PI is used since around 2000 in no standardized way
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- Around 1 Mio Tags
- Mixture of
components
- Each site has its own
history
- Process Book &
PI Vision (some)
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Handling Dynamic Environments
The flexible Lab Building B098
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Roche in Basel pRED Center & B098 (2023)
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B098
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B098 Project Visualisation
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Generic floor plan
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Elevator, Stairs, etc.
Barrier Zone Atrium
Backup Floor
Barrier Zone
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Flexibility / modularity
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Smallest possible
subdivision
Largest single
rooms
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Requirements to the building infrastructure
Overview
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• GMP/GLP compliant Environment monitoring
• Environment (Light, temperature etc.) can be controlled by user
• Customizable and reproducible environmental scenarios
• Retrospective analyses is available and fast
• Highly automated reporting
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Logical system architecture
Architectural overview
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IT mockup Architectural mockup of three lab rooms, Q1 2017 – Q2 2018
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Testing of all requirements before
completion of the building
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B098 Room Panel Test installation in the IT mockup
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● Fully functional and access controlled room panel (light, stores, air
flow, ...) at the entrance of lab rooms
● During project: complete functional tests of building control via
room panels will be possible
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PI AF / Event Frames
PI Web API
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The Building Model in AF
The Building, Requirements:
• Floors with zones, but no rooms
• Modules/Rooms created as
needed
• Monitoring data for each room
– Temperature
– Humidity
– Differential Pressure
– Etc.
The AF Element Structure:
• Building
– Floor
– Sensors..
» MVs
» Alarms…
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The Building
• Zones contain all the
sensors
• Zones can be temporarily
combined to rooms
• Only one (leading) zone per
room is relevant for data
historisation
The Building Model in AF
The AF Model
• Rooms as Event Frames
• Zones as Elements in AF
• Event Frames
– References to zone
elements
– Leading zone = primary
reference
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AF Structure and Zone element
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Zone
Floor
Barrier Corridor
Technical Corridor
Zones contain
the sensor elements
Corridors are similar
to zones but are never
part of a room
Used as reference for
differential pressure
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Differential Pressure Calculation
• Sensors in all zones PI
• Module
– Anteroom
– Main Room
• Each room has a leading zone
• Differential pressure:
– Main Anteroom
– Ante Barrier Corridor
• Calculations in AF 21
Barrier Corridor
Technical Corridor
L
L
H P
T
H P
T
H P
T
H P
T
H P
T
H P
T
H P
T
H P
T
H P
T
H P
T
H P
T
H P
T
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Differential Pressure calculation
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Leading Zone
Main Room
Leading Zone
Anteroom
Myself Myself Anteroom
Leading Zone
Barrier Corridor
Zone
No analyses in
event frames…
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Sensors and Alarming, Alarms as Event Frames
All sensors can create alarms
• Delay times
• Setpoint + offsets to alarm limits
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Middleware Connection via PI WebAPI
• Middleware only uses PI WebAPI
to connect to PI/AF
• Door tablet web pages have PI
WebAPI calls directly embeded
• Configuration via PI WebAPI
• 3D model embedded PI data via
PI WebAPI
• WebID caching in middleware:
– Make sure that cached
WebIDs are still valid
– Cache, don’t just copy and
keep
– Refresh the cache when
necessary
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Room Creation by User (via PI WebAPI)
• Create Module
Create Event Frame for Module
• Create rooms inside the module by combining zones into rooms
Create child Event Frames for each room
– Primary referenced element = leading zone
– Add references to all other zones
Configure leading zones
connections for differential
pressure
Enable/Disable alarming
for leading/non-leading
zones
… No support for
transactions in PI
WebAPI…
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Mobile Equipment
Monitoring
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Mobile Equipment Monitoring
• Position of the equipment is
constantly tracked
• Coordinates get mapped to
zones/rooms/modules
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Automated creation of the AF Structure
• Geofenced zone structure is
triggering code execution
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Mobile Equipment
1453
1653
1853
1455
1655
1855
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Mobile Equipment Monitoring
• Sensor Data of Micro Environments is transferred constantly into PI Data Archive
• Collected Data can be georeferenced
– Automated position tracking
– Automated entering of Rooms/Modules
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MobileEquipment
SensorSensorSensor
PI Data Archive
Memory Buffer/
Interface
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Network Integration Mobile Equipment
• Raw data is transferred to
the PI Data Archive via WiFi
connection
• Data is buffered locally
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CorporateNetwork
Mobile Equipment
WIFI AP
Data Historian
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PI Data Visualization
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B098 Data Visualization Platform
OLD Visualizations (not used in B098)
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Visualization as used in other
Buildings:
Sensor Data overlaying a static
backdrop. No easy change of
building floorplan, every floorplan
change is an IT change
(implementation/test/release cycle
etc.) done by an IT engineer.
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B098 Data Visualization Platform
Future Visualizations with BIM Technology
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To be Visualization
Dynamic linking
between a source model
and different Data
Layers. Here linked to
the environment Data.
New possibilities
Dynamic cross sections
of complete structures
can be made. This
delivers complete new
insight to energy
consumption, building
usage etc.
To be Visualization
3D geometry
linked to the
Equipment tracking
Data in real-time
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B098 Data Visualization Platform
Behind the scenes
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Sensor Grid Tracking Datacenter
Tag
Beacon
System Overview B098 BIM Vizualisation
Roche Components
Vendor Components
Locator Node
Sensor Grid Envirnoment Monitoring
CO CT BACnet Connector
Roche Corporate Network
WWW
Tracking Backend
Data Historian
Vendor Cloud
BIM Solution
Client Device Client device
WEB Visualisation
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B098 Data Visualization Platform
Live Demo
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RESULTS AND BENEFITS BUSINESS CHALLENGES SOLUTION
Building 98 is the most modern laboratory building from
Roche.
Monitoring and data acquisition is handled by PI/AF using
event frames to model rooms.
PI Web API is used by all applications that use PI (room
panels, 3D building model)
• Flexible new Lab Building
with no fixed room layout
• PI as the main monitoring
database shall store full
history
• Rooms as Event Frames
• PI WebAPI and custom
UI
• PI data embedded in 3D
building model
• Unique User Interfaces
for real-time PI data
• New ways to use PI AF
modeling capabilities
• Accurate Environmental
monitoring
Summary
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Thorsten Ulbricht
Technical Project Manager, F. Hoffmann-La Roche AG
Philipp Sutter
[email protected] Owner, Octavesoft GmbH
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Piero Steinger
[email protected] Senior System Integration Engineer, Octavesoft GmbH
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Doing now what patients need next