f-liquid penetran exam report - copy

7/30/2019 F-Liquid Penetran Exam Report - Copy

1/24

Client : PT.KRAKATAU STEEL

Project Title : ZERO REFORMER

Name of Equipment : 60" REG -24-1P1

and Identification No. : 60" (BRANCH) : 2 JOINT

Applicable codeStage of Examiniation

Material

Surface Preparation

15'

Developing

Location Examined

Judgement Attachment Report

PREPARED BY, INSTRUCTED BY, ACKNOWLEDGED BY

PT. KRAKATAU ENGINEERING PT. KRAKATAU STEEL

Penetrant

LIQUID PENETRANT EXAMINATION REPORT

Removal

Penetrant Time Minutes

60" REG-24"-1P1

As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying

Solven-Removeable Penetrants

Water-Washable Penetrants

Post-Emulsifying PenetrantsDry Developer

Wet Developer


2/24



Name of Equipment : 36"- REG -02-1P1and Identification No. : 36" (BRANCH) : 4 J OINT

Applicable code

Stage of Examiniation

Material

Surface Preparation

15'

Developing

Location Examined




Penetrant


Removal


36" REG-24"-1P1

As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


3/24



Name of Equipment 20" REG 11-1P1-OGand Identification No. : 20" ( BRANCH ) : 5 JOINT


Material

Surface Preparation

15'

Developing

Location Examined




Removal


Penetrant


24" REG-24"-1P1

As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


4/24



Name of Equipment : 6" NG 8010 NEW PIPE

and Identification No. : 6" BRANCH (6 JOINT)

Applicable code


Material

Surface Preparation

15'

Developing

Location Examined




Removal


Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying



Post-Emulsifying Penetrants

Dry Developer

Wet Developer


5/24



Name of Equipment 11/2 -IA & 6"

and Identification No. : 11/2 & 6" 3 JOINT BRANCH


Material

Surface Preparation

15'

Developing

Location Examined





Removal


Penetrant

As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


6/24



Name of Equipment : 10" ECW 8032-01

and Identification No. : 10" (BRANCH) : 4 JOINT


Material

Surface Preparation

15'

Developing

Location Examined


ACC



Penetrant


Removal


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


7/24



Name of Equipment : 60" Treansfer line

and Identification No. : 60"X6" ( Branch ) 2 JOINT


Material

Surface Preparation

15'

Developing

Location Examined


ACC



Removal


Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


8/24



Name of Equipment 72" JOINT DUMMYTO TRANSFERLINE

and Identification No. : 72" & 3" (branch) 6 joint


Material

Surface Preparation

15'

Developing

Location Examined


Porosity




Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


9/24



Name of Equipment 6" Netrogen launch Transferline


Applicable code Stage of Examiniation

Material

Surface Preparation

15'

Developing

Location Examined


Acc



Removal


Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


10/24



Name of Equipment 6" NG-8010-1P4 LINE NEW PIPE

and Identification No. : 6" (branch) 4joint


Material

Surface Preparation

15'

Developing

Location Examined





Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


11/24



Name of Equipment 6" NG-8010-1P4 LINE NEW PIPE

and Identification No. : 6" (branch) 4 joint


Material

Surface Preparation

15'

Developing

Location Examined





Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


12/24



Name of Equipment 2" NG 8037-1P2


Applicable code


Material

Surface Preparation

15'

Developing

Location Examined





Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


13/24



Name of Equipment 6" Netrogen



Material

Surface Preparation

15'

Developing

Location Examined


POROSITY




Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


14/24



Name of Equipment 3" IG -SA-" Netrogen launch Transferline



Material

Surface Preparation

15'

Developing

Location Examined





Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


15/24






Material

Surface Preparation

15'

Developing

Location Examined





Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


16/24

Client :

Project Title :

Name of Equipment 8" COW-041 1S1


Applicable code


Material

Surface Preparation

15'

Developing

Location Examined





Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


17/24






Material

Surface Preparation

15'

Developing

Location Examined





Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


18/24






Material

Surface Preparation

15'

Developing

Location Examined





Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


19/24






Material

Surface Preparation

15'

Developing

Location Examined





Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


20/24



Name of Equipment 16" PCW- 8009-W02


Applicable code


Material

Surface Preparation

15'

Developing

Location Examined





Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


21/24



Name of Equipment 24"- MPS,24" 1P1

and Identification No. : 24" (BLIND ) 6 joint


Material

Surface Preparation

15'

Developing

Location Examined


ACC




Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


22/24



Name of Equipment 16" PCW-8009-W02

and Identification No. : 16" (branch) 2joint

Applicable code


Material

Surface Preparation

15'

Developing

Location Examined


ACC




Removal

Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


23/24






Material

Surface Preparation

15'

Developing

Location Examined


ACC



Removal


Penetrant


As Welded

After P.W.H.T.

After Hydro. Test

Others

grinding Machine

Satisfactory

Unsatisfactory

Others

Temperature

Type

Application

Color Contrast

Brushing

Fluorescent

Spraying




Wet Developer


24/24

Project Title ZERO REFORMER Project No.:

Client PT.KRAKATAU ENGINEERING Report No.:

Name of Equipment PIPING Date :

1 60" REG-24-IPI 60 2 120

2 36" REG-02-1P1 36 4 144

3 24" MPS-24" REG-69-1P1 24 14 336

4 20" REG- 11-1P1 28" OG 20 4 80

5 6" NG8010-1P4 NEW LINE PIPE 6 14 84

6 16" PCW-8009 W02 16 2 32

7 12" ECW-8031 12 2 24

8 10" ECW-8032-W01 10" -PCW 10 2 20

9 6" COW-041-1S1 6" SW99-W01 6 4 24

10 2" IG 8037-IP2 2 1 2

11 3" IG,3-SA ECW 3 6 18

12 2" MPS-41-1S1-2"DM8007-W01 2 18 36

13 11/2"-1A 6" SW-99 W01 1.5 3 4.5

14 72" TRANSFER LINE 71 1 71

15 6" BRANCH TRANSFER LINE 6 6 36

16 3" BRANCH TRANSFER LNE 3 6 18

89 1049.5

note :1 WAKTU 52 Hour price /hour Total

2 MAN FOWER

a Level 2 4 52 35,000.0Rp 7,280,000.0Rp

b Level 1 4 52 25,000.0Rp 5,200,000.0Rp

c Helper 5 52 15,000.0Rp 3,900,000.0Rp

3 MATERIAL

a Liquit Penetrant 15 Cans 150,000.0Rp 2,250,000.0Rp

b Liquit Depelover 20 Cans 150,000.0Rp 3,000,000.0Rp

c Liquit Cleaner 55 Cans 150,000.0Rp 8,250,000.0Rp

d Wire brush 3 ls 50,000.0Rp 150,000.0Rp

e Majun 10 kg 10,000.0Rp 100,000.0Rp

30,130,000.0Rp

PREPARED BY, CHECKED BY, APPROVED BY,

DIA

INCH

WELDED

BRANCH

QTY DIA

INCH


ACCEPTEDDEFECTNO LINE NOMERQTY

JOINT

f-liquid penetran exam report - copy

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