HUAWEI TECHNOLOGIES CO., LTD.

F01D2000

Quick Installation Guide

Issue: 03

Date: 2012-05-15

1

Contents

1 Precautions ………………………………………………………......................................2

2 Installation Tools ……………………………………………………….............................3

3 Cabinet Appearance and Cabinet Structure …………………………………………....4

4 Installing the Cabinet on the Concrete Pedestal ………………………...……………...5

5 Opening the Cabinet Door …………………………….............………………………....9

6 Routing Cables …………………..………………...………..................................…...…10

6.1 Connecting AC Power Cables and PGND Cable ............................................................................................11

6.2 Connecting External Subscriber Cables...........................................................................................................12

6.3 Connecting Optical Cables and Fibers (Configured With the UA5000)......................................................... 13

6.4 Connecting Optical Cables and Fibers (Configured With the MA5600T).......................................................14

7 Installing Batteries.............................................................................................................15

8 Checking the Cabinet Installation....................................................................................17

9 Powering On the Device.....................................................................................................18 9.1 Powering On the Device (Configured With the UA5000)...............................................................................18

9.2 Powering On the Device (Configured With the MA5600T)............................................................................19

10 Sealing the Cabinet...........................................................................................................20

11 FAQs for Installation........................................................................................................21

12 FAQs for Installation........................................................................................................22

2

Precautions

Bundling Cables

• The distance between cable ties or binding straps inside the cabinet must be within 250 mm. (For user cable, the distance

must be within 200 mm.)

• Use a diagonal pliers to cut off the extra part of the cable tie to the end, and ensure that the cable tie is neat without sharp

edges to prevent hand injury.

Affixing Labels / Fastening Tags

• After routing the cable, affix the label or fasten the tag to the cable, and 20 mm away from the connector.

• After the label for the signal cable is attached to the signal cable, the rectangular text area of the label must face

rightwards or downwards.

• After the identification plate for the power cable is attached to the power cable, the text area of the plate must face

rightwards or upwards. Ensure that the side attached with the label faces outwards.

• This document aims to provide simple and distinctive guidelines for hardware installation.

• This document does not describe operations for the pre-delivery installation of the internal cables and so on. Instead, this document

describers only the operations for on-site installation.

Electrostatic Discharge

Before touching the device, or holding the boards and IC chips, wear the ESD gloves or the ESD wrist strap to prevent the

electrostatic discharge of the human body from damaging the sensitive components. Ensure that the other end of the ESD wrist

strap is properly grounded.

Copyright © Huawei Technologies Co., Ltd. 2012 . All rights reserved.

Using the desiccant

• After removing the packing case of the cabinet on the site, take out the desiccant packages from the corresponding paper

bag (Note: Do not tear the own packages of the desiccant). Then, put the desiccant packages at proper places of the cabinet.

• After powering on the cabinet, the desiccant packages must be removed and disposed of as an industrial waste.

3

Installation Tools

Measuring tape Flathead screwdriver Philips screwdriver Socket wrench

Percussion drill

Hammer

Torque wrench Crowbar

Multimeter Impact tool Wire crimping tool

Wire stripper Network cable pliers

Brush ESD wrist strap

Diagonal pliers

4

Cabinet Appearance and Cabinet Structure

ODF

Power system

Service shelf

Fiber

Cable distribution compartment

Service shelf

Battery compartment

Outer installation hole 6-Φ18 Copper cable hole 4-Φ99

Inner installation hole

(optional) 4-Φ18

800

1850

MDF

Power cable hole Φ33

Dimensions of Installation Interfaces

Cabinet Appearance

Unit: mm

Unit: mm

Copper cable hole Optical cable hole 2-Φ33

1750

PGND cable hole Φ33

Copper cable hole 4-Φ99

5

Installing the Cabinet on the Concrete Pedestal

a

Plan the Space for the Concrete Pedestal

b

Construct the Concrete Pedestal

Unit: mm

Front

Construct the concrete pedestal. Decide the specific method for

constructing the concrete pedestal based on the local standards.

Ensure the constructed concrete pedestal is horizontal.

The horizontal deviation must be within 4 mm.

Face the cabinet front door

towards south or north if

possible. This ensures that the

cabinet receives the minimum

solar radiation.

NOTE

A A

B

B

Outer installation hole (80 mm

depth) 6-Φ16

Unit: mm

Inner installation hole

(optional, 80mm depth)

4-Φ16

Cable hole

Bearing capacity of the steel cable > 1950 kg

125

100

100

125

Cabinet position

Unit: mm

6

M12x60 bolt

Spring washer

Flat washer

Expansion tube

Guide trough

Cone bolt 52-60 Φ16

Unit: mm

c

Drill Holes and Install Expansion Bolts

d

Carry the Cabinet

Protect the parts where the cabinet contacts the steel rope to avoid

any damages to the cabinet surface.

• When drilling holes, you can use a punch tool to chisel a pit to help position the bit.

• Hold the drill firmly and keep the drill bit vertical to the concrete pedestal. Ensure that the drill does not shake when you

are drilling holes, as this may result in uneven holes.

90º

800~1000

800~1000

800~1000

≥490

Unit: mm

≥410

≥410

7

Cover of the installation foot Sealing gel

e

Fasten the Cabinet (Outer installation hole)

CAUTION

• Construct the protection fence after installing

the cabinet.

• Plan the coverage of the protection fence

based on the ground plan to ensure that all

doors of the cabinet can be opened without

difficulties.

Packaging bag (cover of the

installation foot, sealant)

CAUTION

• When fastening the cabinet, after

you cover the cover of the

installation foot, you need to seal

the installation foot with the

transparent or white silica gel.

• After installing the cabinet on a

concrete pedestal, use silicon gel

to seal the cabinet bottom

properly.

8

After fastening the cabinet,

use waterproof glue around

the expansion bolt to seal the

installation hole.

CAUTION

e

Fasten the Cabinet (Optional: Inner installation hole)

800~1000

800~1000

800~1000

≥490

Unit: mm

≥410

≥410

CAUTION

• Construct the protection fence after installing

the cabinet.

• Plan the coverage of the protection fence

based on the ground plan to ensure that all

doors of the cabinet can be opened without

difficulties.

Inner installation hole

(optional) 4-Φ18

For details about how to open the cabinet door, see

Opening the Cabinet Door.

NOTE

9

The equipment compartment of the cabinet uses

the HW-2802A lock, and the cable distribution

compartment uses the HW-2802B lock. The keys

of these two types of locks are different, as shown

by a and b in the figure.

NOTE

Opening the Cabinet Door

10

Routing Cables

• Before routing various cable into the cabinet, you need to open the cover of the handhole at the bottom of the MDF

compartment.

• After routing the cables, you need to set back the cover.

CAUTION

Open the cover of the handhole

Cover of the handhole

11

Routing Cables

Connecting the AC Power Cable and the PGND Cable (Configured With the

UA5000 )

• An all-polarity disconnection device is installed on the power supply side of the site. Shut off the AC input, and attach labels

on the switches that will be set during the cabling work.

• Insulate the AC terminals and all unnecessary bare parts.

• Ensure that the cabinet is grounded properly, and the cabinet is safe and reliable; in addition, it is recommended to install

an electrical leakage protective device on the power supply side of the site to protect personnel against the injury caused

by the accidental electric shock on the device side.

• The cross-sectional area of PGND cable is 25 mm2 and the cross-sectional area of AC power cable is not less than 10

mm2 .

CAUTION

Connect the PGND cable

Cable hole for the

PGND cable

Cable hole for the

AC Power cable

PGND cable

Connect the AC power cables

3U AC PDU

L

N

PGND cable

AC Power cable

The cable color in this document is used as identification reference and may be different from the actual color of the cable.

The actual color of the delivered cable prevails.

12

Connecting External Subscriber Cables

• After routing the external subscriber cable into the cabinet, reserve an extra length of the external subscriber cable so

that the cable side terminal block can be clamped to the MDF.

• When the service is enabled in the future, the cable side terminal block must be installed with the protective unit.

CAUTION

Cable hole for the external subscriber cable

13

Connecting Optical Cables and Fibers (Configured With the UA5000)

• You must use corrugated tube to protect core wires of optical cables in the cabinet, and use the binding strap to bind

optical fibers; do not drag or bind the optical fiber too tightly.

• The bending radius of the optical cable core or optical fiber must be 20 times larger than the diameter of the optical

cable core or optical fiber. Generally, the bending radius is larger than or equal to 40 mm.

• Install the optical module properly, and make sure that the rings of the optical module are locked.

Do not look into the optical port without eye protection.

Cable hole for the optical cable

To optical ports on the control board

14

Connecting Optical Cables and Fibers ( Configured With the MA5600T )

• You must use corrugated tube to protect core wires of optical cables in the cabinet, and use the binding strap to bind

optical fibers; do not drag or bind the optical fiber too tightly.

• The bending radius of the optical cable core or optical fiber must be 20 times larger than the diameter of the optical

cable core or optical fiber. Generally, the bending radius is larger than or equal to 40 mm.

• Install the optical module properly, and make sure that the rings of the optical module are locked.

Do not look into the optical port without eye protection.

Cable hole for the optical cable

To optical ports on the control board

15

Installing Batteries

Pre-installation Check

16

Installing Batteries

Follow exactly the installation procedure to install the batteries. Wrap the metal installation tools, such as wrench, with

insulation tape for insulation. Any short circuit may hurt personnel and damage the equipment.

DANGER

• Before laying out the battery power cable, ensure that the battery switch is in the OFF state.

• Ensure that the polarity position of each battery is correct. The connection between two batteries, or the connection

between batteries and the power system/battery interface of the device must be firm and correct.

• Keep a space of at least 10 mm between batteries for heat dissipation.

• After the batteries are installed, the battery parameters must be configured during software commissioning. Otherwise,

the battery life may be shortened.

CAUTION

Installing the 150 Ah Batteries

Battery interconnecting cable

The battery switch is OFF

Fastening battery cables with

M6 screws (torque: 5 N·M).

CAUTION

17

Checking the Cabinet Installation

NO.

Item

Method

1 The structural parts of the cabinet are installed correctly and properly.

The cabinet door is not distorted during the transportation. The board can

be inserted or removed easily. Customized parts are installed according

to the requirements.

Check and use.

2 The painted surface of the cabinet is properly protected. Check the cabinet. Paint the

cabinet again if necessary to

avoid rust.

3 The cabinet is fastened reliably and meets the quakeproof requirement

specified in the engineering document.

Check whether the Six bolts

are fastened properly.

4 The cabinet installation site meets the requirement specified in the

engineering document.

Check the installation site.

5 All cable holes, including those for the power cable, ground cable, optical

cable, and external subscriber cable, are properly sealed.

Check.

6 The external positive and negative terminals of the battery are correctly

and reliably connected to the EPS75-4815AF power system.

Test with the multimeter.

7 The protective cap on the wiring terminal of the battery is intact. Check.

8 All cables are free of damage, fracture, or joint in the middle of the cable. Check.

9 The power cable and the ground cable are made of an entire section of

copper wire. The cables are free of joint in the middle or damage on the

jacket.

Check.

10 The radiuses of the power cable and the ground cable meet the

requirement specified in the engineering document and the power

distribution requirement of the device.

Check (check the actually

delivered cables if the cables

are from Huawei).

11 The optical fiber connector and the board optical port to be used are

protected with protective caps. If necessary, clean the connector and the

port in compliance with Huawei regulations.

Check.

12 The cable outside the cabinet is buried underground, if possible. If the

cable is routed through the overhead cabling, adopt the lightning proof

measures.

Check.

13 The cabinet is grounded properly and the ground resistance is smaller

than 10 ohms.

Measure with the earth

resistance meter.

14 An electrical leakage protective device is installed on the power supply

side of the site. If such a device does not exist, it is recommended to

install this device.

Check.

15 An all-polarity disconnection device is installed on the power supply side

of the site. If such a device does not exist, it is recommended to install

this device.

Check.

16 The inner cabinet is clean and neat, and free of redundant sundries.

Ensure that the air intake vent and air exhaust vent of the device are not

blocked by any object.

Check.

18

Powering On the Device

• The cabinet must be powered on in seven days after installation.

• To ensure the safety, before powering on the device, check whether condensation exists in the cabinet. Power on the

device only after you ensure that no condensation exists. For the detailed method of removing condensation, see the

corresponding label on the cabinet front door.

During the power-on, before and after turning on each circuit breaker for the first time, you must use a multimeter to

check the input and output voltages and ensure that the voltages are normal (AC ranges: 200 V AC to 240 V AC; DC

range: –42 V DC to –58 V DC).

• After installing the cabinet and powering on the device, ensure that the battery switch is in the ON state. If the device

needs to be powered off, you must first turn off the battery switch and then turn off the AC switch.

CAUTION

When the fan tray works in the

normal state, the green LED is

on for 1s and off for 1s

repeatedly. Green : on for 1s

and off for 1s

repeatedly

Green : on

Green : off

RCD for maintenance

sockets RCD2

(optional)

Powering On the Device ( Configured With the UA5000 )

Switches for DC PDU

Main switch

EPS75-4815AF-VB power system

Green : on for 1s

and off for 1s

repeatedly

Monitoring unit Rectifier unit

Green :

on

19

Powering On the Device

• The cabinet must be powered on in seven days after installation.

• To ensure the safety, before powering on the device, check whether condensation exists in the cabinet. Power on the

device only after you ensure that no condensation exists. For the detailed method of removing condensation, see the

corresponding label on the cabinet front door.

During the power-on, before and after turning on each circuit breaker for the first time, you must use a multimeter to

check the input and output voltages and ensure that the voltages are normal (AC ranges: 200 V AC to 240 V AC; DC

range: –42 V DC to –58 V DC).

• After installing the cabinet and powering on the device, ensure that the battery switch is in the ON state. If the device

needs to be powered off, you must first turn off the battery switch and then turn off the AC switch.

CAUTION

Green : on for 1s

and off for 1s

repeatedly

Monitoring unit Rectifier unit

Green :

on

RCD for maintenance

sockets RCD2

(optional)

Powering On the Device ( Configured With the MA5600T)

Switches for DC PDU

Main switch

EPS75-4815AF-VB power system

When the fan tray works in the

normal state, the green LED is

on for 1s and off for 1s

repeatedly.

Sealing material

20

Sealing the Cabinet

b

Close the Cabinet Door

a

Seal the Cable hole

• Cover the sealing material ( such as silica gel and sealant, bundled on the left grounding bar at the bottom of the cable

distribution compartment) onto the cable hole at the bottom of the cabinet to seal the cable hole gap and the gaps among

cables.

• After the engineering installation of the cabinet is completed and before the device is powered on, to avoid the condensation

in the cabinet, you need to remove the packaging bag from the desiccant (four packages) that is attached to the cabinet.

Three packages are at the bottom of the device compartment and the other one package at the bottom of the cable

distribution compartment. Remove the desiccant packages and VCI-powder packages only when the device is powered on

next time.

• After installing the cabinet on a concrete pedestal, use silicon gel to seal the cabinet bottom properly.

CAUTION

Packaging bag

(cover of the

installation foot,

sealant)

Desiccant

21

FAQs for Installation

22

FAQs for Installation

HUAWEI TECHNOLOGIES CO., LTD. Huawei Industrial Base Bantian Longgang

Shenzhen 518129

People’s Republic of China

www.huawei.com