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PARTS MANUAL F 3 4 K 20

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Page 1: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

PARTSMANUAL

F 3 4 K 20

Page 2: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

Table of Contents

WARNING:THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN IN THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARMS.

IMPORTANT:A separate Engine Owner’s Manual is included with your owner’s packet which contains additional engine information that will not be repeated in this manual. You are urged to read it before attempting any operation or repair of the engine. Engine Owner’s Manual covers the engine manufactures warranty.

GENERAL INFORMATION

ENCORE WARRANTY INFORMATION ...............................................................................A-1FUZION KAWASAKI QUICK REFERENCE SHEET ................................................................A-2SERVICE LOCATOR CHART ..........................................................................................A-3

DECK COMPONENTS .....................................................................................................B-1DECK LIFT COMPONENTS ..............................................................................................C-1FRAME COMPONENTS....................................................................................................D-1DRIVE COMPONENTS.....................................................................................................E-1CONTROL COMPONENTS

RIGHT HAND CONTROL PARTS ....................................................................................F-1LEFT HAND CONTROL PARTS ......................................................................................F-3

BRAKE COMPONENTS

RIGHT HAND SIDE .....................................................................................................G-1LEFT HAND SIDE .......................................................................................................G-3

HYDRO COMPONENTS ...................................................................................................H-1FUEL COMPONENTS ...................................................................................................... I-1WIRE HARNESS SCHEMATIC

F34K20 WIRE HARNESS SCHEMATIC ........................................................................... J-1DECAL LIST .................................................................................................................K-1NOTES .......................................................................................................................L-1

Page 3: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

A Division of Worldlawn Power Equipment, Inc. Fuzion Series Mower Limited Warranty: Encore Manufacturing, a Division of Worldlawn Power Equipment, Inc, (“Encore”) warrants that the Fuzion Series mower (“Mower”), purchased from an Authorized Encore Dealer, will be free from defects in material and workmanship for a period of three years residential from the original date of purchase (see details below). Encore also warrants the Mower’s deck shell will be free from defects in material and workmanship for a period of ten years commercial/residential from the original date of purchase (see details below). During the limited warranty period, Encore will repair or replace, at its discretion, any Mower or part thereof which is found to be defective in material and workmanship. This limited warranty specifically excludes wear items, included but not limited to belts, blades, and tires. This limited warranty also specifically excludes parts covered by another manufacturer’s warranty, which parts are covered only by that manufacturer’s warranty. This limited warranty extends only to the original retail purchaser (“Owner”) of a Mower. This limited warranty may not be assigned or transferred without prior express written consent of Encore Manufacturing, a Division of Worldlawn Power Equipment, Inc. This limited warranty extends only to those Mowers purchased for private residential use. A Mower purchased for any other reason, for example as a commercial or rental unit, shall have a (90) day limited warranty under the same terms and conditions as set forth herein. Proof of purchase will be required to substantiate all warranty claims. All warranty work must be performed by an Authorized Encore Dealer. Any work done on or to the Mower by anyone other than an Authorized Encore Dealer, including the original purchaser, voids all provisions of the warranty except those provisions which limit Encore’s liability (as set forth below). Any Mower or part thereof which, in Encore’s sole discretion, is deemed defective shall be repaired or replaced, at Encore’s

option, without charge for parts or labor up to three years of the original date of purchase. Any Mower deck shell or part thereof which, in Encore’s sole discretion, is deemed defective shall be repaired or replaced, at Encore’s option, without charge for parts

or labor for the first five years of the original date of purchase, and without charge for parts only for years six through ten from the original date of purchase. To take advantage of this limited warranty, the Mower must be returned to an Authorized Encore Dealer within the warranty period. The cost of delivering the Mower to the Authorized Dealer and return delivery shall be the responsibility of the Owner. Encore’s sole responsibility with any claim made under this warranty is limited only to repairing or replacing the Mower or a

defective part thereof, and no claim of breach of warranty shall be cause for rescission, cancellation, or voiding the contract of sale of the Mower. This limited warranty does not extend to any Mower or part thereof which has been misused, neglected, damaged, abused, not properly installed or maintained, altered or which has been operated in any way contrary to the operating instructions as specified in the Owner/Operator Manual. This limited warranty does not extend to any repair or replacement made necessary by normal use. This limited warranty does not extend to the engine which is warranted separately by the engine manufacturer. THE WARRANTY EXPRESSED HEREIN IS IN LIEU OF OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OR MERCHANTIBILITY OR FITNESS FOR A PARTICULAR USE, AND IS IN LIEU OF ANY AND ALL OTHER OBLIGATIONS OR LIABILITY ON WORLDLAWN’S

PART. UNDER ANY AND ALL CIRCUMSTANCES, ENCORE’S TOTAL LIABILITY TO OWNER FOR ANY AND ALL CLAIMS,

LOSSES OR DAMAGES, INCLUDING LOSS OF PROFITS, ARISING OUT OF ANY CAUSE WHATSOEVER, WHETHER BASED IN CONTRACT, NEGLIGENCE OR OTHER TORT, STRICTLIABILITY, BREACH OF WARRANTY OR OTHERWISE, SHALL IN NO EVENT EXCEED THE PURCHASE PRICE OF THE MOWER. IN NO EVENT SHALL BE RESPONSIBLE FOR SPECIAL, INCIDENTAL, CONSEQUENTIAL OR EXEMPLARY DAMAGES.

Page 4: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

General Information

A-2

Quick Reference SheetEngine Torque SpecsKawasaki electric FS600V - S00 65 ft-lbs blade bolt

90 ft-lbs nut on top of spindleBlades 50 ft-lbs clutch bolt

483035 16" blade483049 16" mulch blade Pulleys483050 16" super hi-lift blade 483078 spindle pulley

523329 stationary idler pulleys533114 tensioner pulley-blade drive belt823351 pump tensioner pulley353101 pump drive pulley

Belts Front Caster Bearings353139 blade drive belt 423200 bearing353112 pump drive belt 423201 bearing retainer

Tires Seat353094 wheel/tire assy 353195 seat complete353148 drive tire (18x9.5x8) 593097 molded arm rest353149 rim w/ valvestem363311 front caster complete363260 front tire & tube (4.10/3.50-4)* * * * front rim not serviced

Spindles583106 spindle assy comp.583111 housing363350 bearing583112 shaft583113 brg. Spacer tube

Transmission353127 RH EZT transaxle (Hydro-Gear Model # ZC-ACBB-2YLB-1EXA)353128 LH EZT transaxle (Hydro-Gear Model # ZC-DCBB-2YLC-1EXA)

*** lifetime lubricated transaxles

Throttle 593043Choke 593044Muffler 353193Wire Harness 353132

Clutch

Electrical Components423027 Ignition Switch422150 Starter Relay583423 Time Delay Module583351 Relay523034 Park Brake Switch593041 Neutral Switch523031 PTO Switch353048 Seat Switch523283 Hour Meter

353219

353180

arm rest kit

Pigtail Harness423285 - Kawasaki

Page 5: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

ENCORE

A-3

1. Front Caster Wheel Bearings (2) 2. Front Caster Pivot Bearing Zerks (2) 3. Engine Oil Fill & Dipstick 4. Hour Meter 5. Engine Air Filter 6. Engine Oil Filter 7. Fuel Tank 8. Engine Fuel Filter 9. Fuel Shut-off Valve 10. Fuel Tank w/ Cup Holder 11. Hydraulic Bypass 12. Engine Vent Screen 13. Drive Tires 14. Pump Belt ( 353112 ) 15. Blade Drive Belt ( 353111 ) 16. Front Casters Wheels 17. 20” Blade ( 603035 ) 18. 14.25” Blade ( 423029 ) 19. Located inside the seat frame under operators seat: 1. Time delay module 2. Relays 3. Fuse Block 4. Start Relay 5. Battery

SERVICE LOCATORCHART

VIEWED FROM TOP OF UNIT

VIEWED FROM UNDER OF DECK

Figure 2

1

1

2

4

5

7

6 8

9

10

123

13

13

1411

11

15

16

1718

19

Belt TensionerAdjustment

Page 6: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

B-1

Deck Components

29

44

25

43 42

26 28

31

48

2541 31

5

4 39

37

30

25

20

19

24

2347

46

3

11

8

32

3625

33

9

7

10

9

38

212

27

1 37

35

21

22

40

22

6

18

12

34

17

16

15

45

Page 7: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

B-2

Deck Components# PART NUMBER DESCRIPTION QTY.1 353105 34" BELT SHIELD 22 523329 FLOATING IDLER - FLAT 13 522104 OFFSET PIVOT 14 523327 FLOATING IDLER SPRING 15 363080 RIGHT EYEBOLT 16 583106 BLADE SPINDLE ASSY 27 583111 SPINDLE HOUSING 28 583112 SPINDLE SHAFT 29 363350 BEARING - BLADE SPINDLE 410 583113 BEARING SPACER TUBE 211 104256 5/16-18 NYLOC NUT 812 100274 5/16-18 X 1-1/4 HHCS 813 ------ ------ --14 ------ ------ --15 104511 3/4-16 HEX NUT 216 105010 3/4 LOCK WASHER 217 105269 3/4 SAE FLAT WASHER 218 583110 PULLEY SPACER 219 583108 5/8 DISC SPRING WASHER 220 100355 5/8-11 X 1-1/4 HHCS 221 603070 7" HEX PULLEY 122 423262 5" HEX PULLEY 123 603035 20" BLADE 124 423029 14.25 HIGH LIFT BLADE 125 104256 5/16-18 NYLOC NUT 2926 107506 3/8-16 X 3-1/4 CARRIAGE BOLT 127 109007 3/8 – 16 WHIZ LOCK NUT 128 107509 5/16-18 X 1 CARR. BOLT 629 108509 3/4 E-RING 130 107503 5/16 - 18 X 3/4 CARR. HEAD 831 100273 5/16-18 X 1 HHCS 632 352048 IDLER ARM W/BUSHINGS 133 363089 BRONZE BUSHINGS 334 823309 FRAME SPACER 135 533114 ENGAGEMENT IDLER 136 100297 3/8-16 X 2-1/4 HHCS 137 109007 3/8 – 16 WHIZ LOCK NUT 238 100299 3/8-16 X 2-3/4 HHCS 139 104257 3/8-16 NYLOC NUT 1

Page 8: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

B-3

Deck Components# PART NUMBER DESCRIPTION QTY.

40 103009 CAPLUG 1-1/4 141 109015 1/4 - 20 NUT CLIP 842 105256 1/4 STD FLAT WASHER 843 105004 1/4 STD. LOCKWASHER 844 100252 1/4-20 X 3/4 HHCS 845 353111 34 DECK BELT 146 352030 34 DECK PLATE 147 352016 Z34 DECK WELDM’T 148 342064 GRASS DEFLECTOR 1

NOTE:

Page 9: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

C-1

Deck Lift Components

41

55

59

29

45

4623

45

46 922

5658

59

54 55 55

2429

2827

26

35

25 34 31

21

33

22 41

3035

32

21

47

48

44

2

6

539

48

51

5253

3

40

427

10

50 13

12 11

20 19

4015

396

5757

40

5

47

48

48

40

6

3940

43

18

4

5

8

36

6

48

37

47

3848

43

12

17

16 1447

49 48

47 481

37

38

Page 10: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

C-2

Deck Lift Components# PART NUMBER DESCRIPTION QTY.1 352010 REAR LIFT BELLCRANK, RT 12 352014 FRONT LIFT SHAFT 13 353043 HEIGHT PLATE, OUTER 14 353040 HEIGHT PLATE SPACER 35 353028 PIVOT BLOCK 46 353047 PIVOT BLOCK PLATE 47 352018 TRANSPORT LATCH 18 533010 LIFT SHAFT- FRONT 19 ------ STRUT ASM. (ORDER ITEM 60,61) 210 533084 ROD END 1/2" 111 352028 CONNECTING ROD 112 104755 1/2-20 HEX JAM NUT 213 100329 1/2-13 X 2 HHCS 114 533083 CLEVIS END 1/2" 115 353038 HEIGHT ADJUST TAB 116 100273 5/16-18 X 1 HHCS 117 104256 5/16-18 NYLOC NUT 118 104509 1/2-13 HEX NUT 119 363165 #3 HAIRPIN COTTOR 120 363144 CLEVIS PIN 5/16 121 353045 STRUT MOUNT 222 352032 REAR STRUT PIVOT PIN 223 353110 FRONT STRUT PIN 124 533112 ADJUSTABLE CHAIN MT. 225 100006 1/4-20 X 1.5 HH TAP BOLT 226 104758 1/4-20 HEX JAM NUT 227 423359 FRONT CHAIN 228 100311 7/16-14 X 1-1/2 HHCS 229 109027 7/16-14 WHIZLOCK NUT 430 533112 ADJUSTABLE CHAIN MT. 231 100006 1/4-20 X 1.5 HH TAP BOLT 232 104758 1/4-20 HEX JAM NUT 233 423360 REAR CHAIN 234 100311 7/16-14 X 1-1/2 HHCS 235 109027 7/16-14 WHIZLOCK NUT 436 352012 REAR LIFT BELLCRANK, LT 137 107255 3/16 X 3/16 X 1 MACHINE KEY 238 103292 1/4-28 SETSCREW 239 100277 5/16-18 X 2 HHCS 8

Page 11: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

C-3

Deck Lift Components# PART NUMBER DESCRIPTION QTY.

40 104256 5/16-18 NYLOC NUT 1041 100271 5/16-18 X 3/4 HHCS 242 100302 3/8-16 X 3-1/2 HHCS 443 104257 3/8-16 NYLOC NUT 544 104259 1/2-13 NYLOCK NUT 145 105264 1/2 STD FLATWASHER 246 106763 1/2 X 1 1/4 COTTER PIN 247 100294 3/8-16 X 1-1/2 HHCS 548 109007 3/8 – 16 WHIZ LOCK NUT 849 105260 3/8 STD FLAT WASHER 250 353153 1/2 X 3 RING PIN 151 109002 1-1/2 O.D. SPLIT RING 152 153025 # 4 HAIRPIN COTTER - PLTD. 153 123012 SAFETY CHAIN 154 107509 5/16-18 X 1 CARR. BOLT 455 107526 1/4-20 X 3/4" CARR BOLT 356 100273 5/16-18 X 1 HHCS 457 104256 5/16-18 NYLOC NUT 858 100292 3/8-16 X 1 HHCS 159 104257 3/8-16 NYLOC NUT 460 353050 STRUT BENT 261 353052 STRUT STRAIGHT 2

NOTE:

Page 12: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

D-1

Frame Components

1617 17 16

15

6

18

7

3

7

2

8

9

8

10

1412

13

24

15

17

22

21

23

20

19

17

1919

19

20

4

910

1213

14

Page 13: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

D-2

Frame Components

31

30

27

26

27

27

31 30

25

26

29

34

33

2628

27

30 31

28

26

32

33 34

25

26

Page 14: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

D-3

Frame Components

45

63

42

48 52

62

36

36

41

62 61

35

4453

54

5655

43

46

49

50

35

38

51

46

47

37

43

39

44

57

61

66

60

65

65

61 62

6766 61 62

69

40

71 70

73

69 72

Page 15: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

D-4

Frame Components# PART NUMBER DESCRIPTION QTY.1 363307 AXLE TUBE 22 100339 1/2-13 X 6 HHCS 23 104259 1/2-13 NYLOCK NUT 24 422016 FRONT CASTER YOKE WELDMENT 25 363260 FRONT TIRE W/TUBE (4.10 X 3.5 X 4) 26 363311 FRONT CASTER COMPLETE 2-- ------ FRONT RIM NOT SERVICED 27 423201 BEARING RETAINER 28 423109 7/8 FLANGE BEARING 49 423071 7/8 CLAMP COLLAR 210 111001 1/8 NPT STRAIGHT 211 353094 18 X 7 50 8 TIRE ASM (NOT SHOWN) 211 353094 18 X 7.50 - 8 TIRE ASM. (NOT SHOWN) 212 353147 DRIVE TIRE (18 X 7.5 X 8) 213 353095 RIM W/VALVESTEM 214 103023 1/2-20 LUG NUT 815 353075 ENGINE GUARD 116 107503 5/16 - 18 X 3/4 CARR. HEAD 617 104256 5/16-18 NYLOC NUT 617 104256 5/16 18 NYLOC NUT 618 353100 SKID PLATE 119 107503 5/16 - 18 X 3/4 CARR. HEAD 620 104256 5/16-18 NYLOC NUT 621 603023 FRONT ANT-SCALP ROLLER 122 353145 WHEELIE BAR 123 100351 5/8-11 X 8-1/2 HHCS 124 104261 5/8-11 HEX NUT 1

Items 1 thru 24 shown on page D-1

25 353067 TANK SUPPORT 226 107503 5/16 - 18 X 3/4 CARR. HEAD 1827 104256 5/16-18 NYLOC NUT 1728 353085 REAR TANK MOUNT 229 LH FUEL TANK 129 SEE FUEL SECTION LH FUEL TANK 130 100271 5/16-18 X 3/4 HHCS 131 105005 5/16 LOCK WASHER 132 SEE FUEL SECTION RH FUEL TANK 133 100271 5/16-18 X 3/4 HHCS 134 105005 5/16 LOCK WASHER 1

Items 25 thru 34 shown on page D-2Items 25 thru 34 shown on page D-2

35 107503 5/16 - 18 X 3/4 CARR. HEAD 2236 104256 5/16-18 NYLOC NUT 1737 423142 BATTERY 138 353011 BATTERY TRAY 139 353015 SEAT PAN 1

Page 16: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

D-5

Frame Components

# PART NUMBER DESCRIPTION QTY.

40 523278 SEAT SPRING 241 100030 3/8-16 X 3 HHTB 142 353083 HOUR METER MOUNT 143 100291 3/8-16 X 3/4 HHCS 244 104257 3/8-16 NYLOC NUT 245 109007 3/8 – 16 WHIZ LOCK NUT 146 109012 1/4 WING NUT 247 423011 HOLD DOWN ANGLE 148 423172 BATTERY HOLD DOWN 249 107502 1/4-20 X 3/4 CARR. BOLT 250 100273 5/16-18 X 1 HHCS 2

/ S S51 105258 5/16 STD FLAT WASHER 252 523283 HOUR METER 153 109009 #10-24 X .75 HHS 254 109006 #10 WHIZLOCK NUT 255 104252 #10-24 NYLOC NUT 256 422150 STARTER RELAY - WP 157 157 158 593097 MOLDED ARM REST (NOT SHOWN) -59 353048 SEAT SWITCH (NOT SHOWN) 160 109015 1/4 - 20 NUT CLIP 461 100252 1/4-20 X 3/4 HHCS 462 105004 1/4 STD. LOCKWASHER 463 353177 CONSOLE PLATE W/CHOKE 164 523031 PTO SWITCH (NOT SHOWN) 165 101039 #10-24 X 5/8 PAN HD. SCREW 266 104252 #10-24 NYLOC NUT 267 593043 THROTTLE CONTROL 168 423027 IGNITION SWITCH (NOT SHOWN) 169 107503 5/16 - 18 X 3/4 CARR. HEAD 2270 104256 5/16-18 NYLOC NUT 1771 105258 5/16 STD FLAT WASHER 272 353079 FLOOR PAN 173 423302 Z-STEP TREAD 3

Items 35 thru 73 shown on page D-3

NOTE:NOTE:

353195 SEAT

Page 17: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth
Page 18: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

E-2

Drive Components# PART NUMBER DESCRIPTION QTY.1 353207 PUMP DRIVE IDLER 12 352026 AXLE SUPPORT 23 353087 IDLER MOUNT 14 422025 TENSIONER W/BUSHING 15 523111 3/4 PLASTIC BUSHING 16 363174 EYE BOLT SPACER 17 423122 PUMP TENSION ROD 18 105005 3/8 LOCK WASHER 19 105260 3/8 STD FLAT WASHER 210 823351 PUMP DRIVE IDLER 111 104257 3/8-16 NYLOC NUT 112 483017 RH IDLER SPACER 113 100299 3/8-16 X 2-3/4 HHCS 114 423175 IDLER PIVOT 115 353089 PUMP IDLER MOUNT 116 100300 3/8-16 X 3 HHCS 217 104257 3/8-16 NYLOC NUT 1018 109007 3/8 – 16 WHIZ LOCK NUT 219 107503 5/16 - 18 X 3/4 CARR. HEAD 420 104256 5/16-18 NYLOC NUT 421 100294 3/8-16 X 1-1/2 HHCS 122 107526 1/4-20 X 3/4" CARR BOLT 823 353112 PUMP BELT 124 553007 IDLER SPRING 125 373089 RETAINING WASHER 126 353101 PULLEY 128 423285 CLUTCH 129 373070 BELT GUIDE - LONG 130 423406 OIL DRAIN VALVE 3/8 NPT 131 423069 7/16 DISC SPRING WASHER 232 100536 5/8-11 X 7 HHCS 133 107260 1/4 X 1/4 X 1.25 134 100277 5/16-18 X 2 HHCS 135 100276 5/16-18 X 1-3/4 HHCS 336 104256 5/16-18 NYLOC NUT 637 363226 5/16 DISC SPRING WASHER 4

NOTE:

Page 19: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

F-1

Control Components - Right Hand

13

26

14

31

30

13

6

17

14

25

29

4

32

22

13

2119 20

6

18

12

2716

15

289

2

19

6

3

6

8

7

10

4 5

242

12 11

1

5

4

23

21

MOUNTING VIEWMOUNTING VIEW

ITEM 7 ITEM 18

MOUNTING VIEW

ITEM 8

Page 20: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

F-2

Control Components - Right Hand# PART NUMBER DESCRIPTION QTY.1 352004 STEERING CONTROL RT 12 353018 3/4" FLANGE BEARING 23 353024 DRIVE CONTROL SPACER 14 100274 5/16-18 X 1-1/4 HHCS 85 105257 5/16 SAE FLATWASHER 86 104256 5/16-18 NYLOC NUT 137 623095 5/16 LH ROD END (F) 28 453081 .312 ROD END (F) 29 353093 DRIVE LINKAGE 210 104752 5/16-24 JAM NUT 611 353061 RT CONTROL BRACKET 112 109015 1/4 - 20 NUT CLIP 413 100252 1/4-20 X 3/4 HHCS 614 105004 1/4 STD. LOCKWASHER 415 107520 5/16-18 X 1-3/4 TAP CARR. BOLT 116 353151 5/16-18 SQ. CAGE NUT 117 105258 5/16 STD FLAT WASHER 118 353143 DAMPENER MOUNT 119 104255 1/4-20 NYLOC NUT 620 105255 1/4" SAE WASHER 221 823221 10MM BALL STUD 222 583415 DAMPENER / CONTROL 123 104257 3/8-16 NYLOC NUT 124 100294 3/8-16 X 1-1/2 HHCS 125 352008 HANDLE MOUNT 126 107502 1/4-20 X 3/4 CARR. BOLT 227 353021 SWITCH BRACKET 128 593041 NEUTRAL SWITCH 129 592041 HANDLE RH W / GRIP 130 523032 HANDLE GRIP 131 523033 HANDLE PLUG 132 109001 5/16-18 WHIZLOCK NUT 2

NOTE:

Page 21: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

F-3

Control Components - Left Hand

17

24

1112

11

518

12

9

5 7

4

20

19

14

13

31

16

1718 5 30

32 3

25 6

265

4

3

3

1

82

28

23

2721

5

19 10

22

1

10

29

MOUNTING VIEW

ITEM 7

MOUNTING VIEW MOUNTING VIEW

ITEM 6 ITEM 16

Page 22: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

F-4

Control Components - Left Hand# PART NUMBER DESCRIPTION QTY.1 353018 3/4" FLANGE BEARING 22 353024 DRIVE CONTROL SPACER 13 100274 5/16-18 X 1-1/4 HHCS 84 105257 5/16 SAE FLATWASHER 85 104256 5/16-18 NYLOC NUT 116 623095 5/16 LH ROD END (F) 27 453081 .312 ROD END (F) 28 353093 DRIVE LINKAGE 29 104752 5/16-24 JAM NUT 610 109015 1/4 - 20 NUT CLIP 411 100252 1/4-20 X 3/4 HHCS 612 105004 1/4 STD. LOCKWASHER 413 107520 5/16-18 X 1-3/4 TAP CARR. BOLT 114 353151 5/16-18 SQ. CAGE NUT 115 105258 5/16 STD FLAT WASHER 116 353143 DAMPENER MOUNT 217 104255 1/4-20 NYLOC NUT 418 105255 1/4" SAE WASHER 219 823221 10MM BALL STUD 220 583415 DAMPENER / CONTROL 121 104257 3/8-16 NYLOC NUT 122 100294 3/8-16 X 1-1/2 HHCS 123 352008 HANDLE MOUNT 124 107502 1/4-20 X 3/4 CARR. BOLT 225 353021 SWITCH BRACKET 126 593041 NEUTRAL SWITCH 127 109001 5/16-18 WHIZLOCK NUT 428 352006 STEERING CONTROL LT 129 353063 LT CONTROL BRACKET 130 592042 HANDLE LH W / GRIP 131 523033 HANDLE PLUG 132 523032 HANDLE GRIP 1

NOTE:

Page 23: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

G-1

Brake Components - Right Hand

14

6

11

MOUNTING VIEW

ITEM 14

4

8

13

16

6

1

2

7

9

1

12

14

5

3

15

10

Page 24: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

G-2

Brake Components - Right Hand# PART NUMBER DESCRIPTION QTY.1 104256 5/16-18 NYLOC NUT 42 105258 5/16 STD FLAT WASHER 13 104255 1/4-20 NYLOC NUT 24 353057 5/8 FLANGE BUSHING 15 107503 5/16 - 18 X 3/4 CARR. HEAD 26 106763 1/2 X 1 1/4 COTTER PIN 17 423130 PARK BRAKE SWIVEL 18 353059 BRAKE SHAFT MOUNT 19 352020 BRAKE SHAFT 110 523034 PARK BRAKE SWITCH 111 353073 BRAKE SWITCH ACTUATOR 112 100251 1/4-20 X 5/8 HHCS 213 363177 3/8 PUSH NUT 114 352042 LOWER BRAKE LINKAGE 115 523112 5/16 CLAMP COLLAR 116 523024 SPRING 1

NOTE:

Page 25: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

G-3

Brake Components - Left Hand

MOUNTING VIEW

8

ITEM 16

20 19 14

18

11

13

17

1 2

16

15 1

12

16

4

7

8

1

9

5

10

4

3

7

4

6

Page 26: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

G-4

Brake Components - Left Hand# PART NUMBER DESCRIPTION QTY.1 104256 5/16-18 NYLOC NUT 62 105258 5/16 STD FLAT WASHER 13 352024 BRAKE LEVER PIVOT 14 353057 5/8 FLANGE BUSHING 35 352022 BRAKE LEVER 16 108500 E-RING FOR 5/8 DIA 17 107503 5/16 - 18 X 3/4 CARR. HEAD 48 106763 1/2 X 1 1/4 COTTER PIN 29 106753 3/32 X 3/4 COTTER PIN 110 353071 BRAKE LINKAGE 111 423130 PARK BRAKE SWIVEL 112 353059 BRAKE SHAFT MOUNT 113 352020 BRAKE SHAFT 114 363152 YOKE 5/16-24 115 363177 3/8 PUSH NUT 116 352042 LOWER BRAKE LINKAGE 217 523112 5/16 CLAMP COLLAR 118 523024 SPRING 119 363144 CLEVIS PIN 5/16 120 106763 COTTER PIN 1/8 X 3/4 1

NOTE:

Page 27: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

H-1

Hydro Components

12

16

10

9

12

10

18

16

9

5

10

13

17

1

2

8

11

3

12

9

12

1010

9

10

10

7

17

16

10

6

8

16

14

14

15

15

1813

1

2

3

11

11

11

4

Page 28: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth
krahe
Stamp
Page 29: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

# PART NO. DESCRIPTION QTY

1 583050 FUEL VALVE 1

2 363099 FUEL LINE – 17” 1

3 583185 FUEL LINE – 39” 1

4 823315 FUEL LINE – 27” 1

5 363098 FUEL LINE CLAMP 6

6 363413 FUEL CAP - EPA/CARB 2

7 583183 FUEL TANK ADAPTER 2

8 533125 VALVE GROMMET 2

9 353221 TANK, LOW PERM FUEL LH 1

10 353220 TANK, LOW PERM FUEL RH 1

VENT SYSTEM PARTS NOT SHOWN

363412 GROMMET, VENT 2

593370 REMOTE VENT 2

353242 33” VENT LILNE (TO ENGINE) 1

353223 22” VENT LINE (TO TANKS) 2

623196 BRASS TEE 1

Page 30: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

J-1

Electrical Section

TO E

NG

INE

GR

OU

ND

WHT / LT. GREEN 18 GA.

20 A

MP

FUSE

LT. BLUE/RED 18 GA.

LT. GREEN 18 GA.

RELAY583351

LT. BLUE/RED 18 GA.

RED 14 GA.

15 A

MP

FUSE

TO P

OS.

SID

E O

F ST

ARTE

R S

OLE

NO

ID

RED

/BLA

CK

STP.

18

GA.

LT. B

LUE/

RED

18

GA.

N/O

N/O

N/O

N/C

N/C

LT. BLUE/RED 18 GA.

BLK/

WH

T 16

GA.

STAR

TER

REL

AY42

2150

PAR

K BR

AKE

SWIT

CH

5230

34

BLACK 16 GA.

YELL

OW

18

GA.

86

BLACK 16 GA.

GR

OU

ND

TO

EN

GIN

E

BLACK 18 GA.

BLAC

K 14

GA.

CLU

TCH

CO

NN

.

SEAT

SW

ITC

H35

3048

PURPLE 18 GA.

IGN

ITIO

N S

WIT

CH

4230

27

RED

12

GA.

WIR

EJU

NC

TIO

N

BLAC

K 16

GA.

LT. BLUE 14 GA.

RED 12 GA.

FUSE

BLO

CK

RED

/BLA

CK

STP.

18

GA.

OR

ANG

E 12

GA.

N/O

WHT / LT. GREEN 18 GA.

CLU

TCH

SWIT

CH

5230

31

B

TIM

E D

ELAY

REA

R V

IEW

OF

MO

DU

LE C

ON

N.

5834

23

OR

G /

LT. G

RN

18

GA.

87

85

30

87a

A

RT

NEU

TRAL

SW

ITC

H59

3041

BLK/WHT 16 GA.F

DC

E

YEL / LT. BLUE 18 GA.

WHITE 16 GA.

LTN

EUTR

AL

SWIT

CH

5930

41

N/O

LT. B

LUE

14 G

A.

WHT / LT. GREEN 18 GA.

LT. BLUE 14 GA.

HO

UR

MET

ER52

3283

ENCORE PART # 353132WIRE HARNESS FOR FS600V KAWASAKI ENCORE PART #353180KAW. WIRING PIGTAIL FOR KAWASAKI ENGINE

ENG

INE

CH

ARG

ING

ENG

INE

KILL

EN

GIN

E FU

EL

SOLE

NO

ID353180KAW. WIRING

PIGTAIL

RED

14

GA.

LT. B

LUE

/RED

18

GA.

RED

/BLA

CK

18

GA.

Page 31: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth
Page 32: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

K-2

Decals# PART NO. DESCRIPTION QTY.

2 423155 DECAL, RIDER CAUTION 13 423156 DECAL, PARK LEVER 14 823320 DECAL, BATTERY WARNING 15 823323 DECAL, ROTATING PARTS 1

6 353125 DECAL, BYPASS 17 353129 DECAL, HEIGHT ADJUST 18 353130 DECAL, MOTION CONTROL 29 353131 DECAL, TRANSPORT 110 353174 DECAL, FUZION 111 353184 DECAL, 34" DECK 112 363001 DECAL CAUTION 112 363001 DECAL, CAUTION 113 363023 DECAL, DANGER 214 363290 DECAL, CAUTION FUEL 1

NOTE:

A: THERE ARE NO REPLACEMENT DECALS FOR TANKS BECAUSEA: THERE ARE NO REPLACEMENT DECALS FOR TANKS, BECAUSETHEY ARE MOLDED INTO THE TANK.

Page 33: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

Notes

L-1

Page 34: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

Notes

L-2

Page 35: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

Notes

L-3

Page 36: F34K15-PARTS MANUAL - Encore · table of contents warning: the engine exhaust from this product contains chemicals known in the state of california to cause cancer, birth

All rights reserved. Contents subject to change. PART NUMBER11-2013

FUZIONF34K20 - PARTS MANUAL

933213