fa10s_advance_installation

MeiKeyo475535-*

FA-Advance related/Installation/BQNE20499-* 1/51

MITSUBISHI WEDM

FA-S/PS Advance

Installation Manual

COMPANY PROPRIETARY NOT TO BE REPRODUCED OR DISCLOSED WITHOUT SPECIFIC WRITTEN PERMISSION OF MITSUBISHI ELECTRIC CORPORATION

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Revision history Revision Date Contents of Edition Notes

22 Mar 2007

Original document

Based on MeiKeyo475535-*

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Table of contents

1 LAYOUT..................................................................................................................................................... 5 1.1 FA10/SPS ADVANCE ............................................................................................................................ 5 1.2 FA20S/PS ADVANCE ............................................................................................................................ 6

2 REMOVING LOCKS .................................................................................................................................. 7 2.1 FROM THE MACHINE UNIT....................................................................................................................... 7

2.1.1. In case of Class 10 ...................................................................................................................... 7 2.1.2. In case of Class 20 ...................................................................................................................... 8

2.2 FROM THE RESERVOIR........................................................................................................................... 9 2.3 FROM THE GENERATOR ......................................................................................................................... 9

3 ABOUT THE CONNECTION OF THE NEW OPERATION BOX AND PERIPHERAL DEVICES ............. 10 3.1 KEYBOARD ......................................................................................................................................... 10 3.2 MOUSE STAND .....................................................................................................................................11 3.3 MOUSE................................................................................................................................................11

4 ADJUSTING THE MACHINE LEVEL ....................................................................................................... 12 5 CONNECTING CABLES AND HOSES.................................................................................................... 13

5.1 LOCATION OF THE CABLE CONNECTIONS ............................................................................................... 13 5.2 LOCATION OF THE HOSE CONNECTIONS ................................................................................................ 13 5.3 CONNECTING GENERATOR ................................................................................................................... 14

5.3.1. FA-S/PS Advance ...................................................................................................................... 14 5.3.2. FA-S Advance V-package .......................................................................................................... 16

5.4 CONNECTING CABLES IN THE RESERVOIR CONTROL UNIT ....................................................................... 18 5.5 CONNECTING THE POWER CABLE ......................................................................................................... 19

5.5.1. In case of FA-S/PS Advance...................................................................................................... 19 5.5.2. In case of FA-S Advance V-package.......................................................................................... 20

5.6 CABLING OF THE RESERVOIR ............................................................................................................... 21 5.7 CONNECTING THE UNIT COOLER........................................................................................................... 23 5.8 CONNECTING THE HANDY CONTROL BOX............................................................................................... 24

5.8.1. Compact handy control box (Standard) ..................................................................................... 24 5.8.2. High function handy control box (Option)................................................................................... 25

5.9 CONNECTING AIR SOURCES ................................................................................................................. 27 5.10 CONNECTING THE PRIMARY INPUT CABLE (200V) .................................................................................. 28

6 CHANGING TRANSFORMER TAP.......................................................................................................... 29 7 SETTING UP THE SYSTEM.................................................................................................................... 30 8 INPUTTING THE REQUIRED DATA........................................................................................................ 31

8.1 COMPENSATION DATA.......................................................................................................................... 31 8.2 INPUTTING E-PACK DATA...................................................................................................................... 32

9 INSTALLING THE COVER....................................................................................................................... 32 9.1 ATTACHING THE COLLECTION COVER TO THE CLASS 10 MACHINES ......................................................... 33 9.2 ATTACHING THE COLLECTION COVER TO THE CLASS 20 MACHINES ......................................................... 34

10 INSTALLING THE FILTER ....................................................................................................................... 36 10.1 IN CASE OF CLASS 10.......................................................................................................................... 36 10.2 IN CASE OF CLASS 20.......................................................................................................................... 37

11 PERFORMING THE AXIS AGING TREATMENT..................................................................................... 38 11.1 HOW TO PERFORM .............................................................................................................................. 38 11.2 LUBRICATING THE BALL SCREW AND LM GUIDE MANUALLY...................................................................... 38

12 INSTALL THE MELCO BOTTLE ION....................................................................................................... 39 13 INSTALLING THE 20 KG WIRE WINDING UNIT (OPTION).................................................................... 40

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13.1 IN CASE OF CLASS 10.......................................................................................................................... 40 13.1.1. Routing the cable....................................................................................................................... 40 13.1.2. Installing the cover..................................................................................................................... 41 13.1.3. Wire path ................................................................................................................................... 41

13.2 IN CASE OF CLASS 20.......................................................................................................................... 43 13.2.1. Installing the plate...................................................................................................................... 43 13.2.2. Left side of the machine............................................................................................................. 44 13.2.3. Wire path ................................................................................................................................... 45

14 DIGITAL FS (OPTION)............................................................................................................................. 46 14.1 HOW TO CONNECT DIGITAL FS............................................................................................................. 46 14.2 CONNECTION IN CASE OF THE COMBINATION USE OF DF-S AND OPTION BOX........................................... 47

15 THE PARTS FOR THE CUTTER SPECIFICATIONS............................................................................... 48 16 INSTALLING THE OPTION BOX ............................................................................................................. 49

16.1 CONNECTING THE OPTION BOX AND THE GENERATOR (SPECIFICATIONS OTHER THAN D-FS) .................... 50 16.2 IN CASE OF V-PACKAGE....................................................................................................................... 51

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1 Layout

1.1 FA10/SPS Advance A: Clean fluid outlet: Thread size: 1/2 PT. With a valve B: Used fluid outlet: Thread size: 1/2 PT. With a valve C: Inlet for generator: AC200/220V±10% 50/60Hz, 13.5 KVA D: Air primary side: 0.5 – 0.7Mpa, 75L/min or more

Connected with Ø 1/4 hose (Outside diameter of the hose: Ø 9)

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1.2 FA20S/PS Advance A: Clean fluid outlet: Thread size: 1/2 PT. With a valve B: Used fluid outlet: Thread size: 1/2 PT. With a valve C: Inlet for generator: AC200/220V±10% 50/60Hz, 13.5 KVA D: Air primary side: 0.5 – 0.7Mpa, 75L/min or more

Connected with Ø 1/4 hose (Outside diameter of the hose: Ø 9)

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2 Removing Locks Remove the locks as follows.

2.1 From the machine unit

2.1.1. In case of Class 10

There are totally 5 locks: One lock on X axis, 2 on Y axis, 1 on Z axis, and 1 on the operation panel. 1) Remove the X and Y axis locks (totally 3). 2) Remove the Z axis lock. 3) Remove the operation panel lock.

4) Remove all the cable ties used for locking the working tank door.

5) Turn the clamp lever downwards by 180°

Note Turn the lever with the working tank door clamped.

1. Remove the bolt and the spacer.

2. Turn the lever downwards.

3. Reinstall the bolt and the spacer.

1 X axis lock on the left side

2 Y axis locks (1 each on both right and left sides)

1 Z axis lock

1 lock for the operation panel

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2.1.2. In case of Class 20 There are two X axis locks, two Y axis locks, one Z axis lock and four front door locks. Remove them as follows:

1) Open the Y axis bellows. 2) Remove the X and Y axis locks. (Totally 4) 3) Remove the Z axis lock. 4) Remove the locks from the working tank door.

Lock for X and Y axes

2 Y axis locks

2 X axis locks

One Z axis lock Z axis height is 115 mm from zero point

Locks for working tank front door

Y axis bellows

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2.2 From the reservoir There are 4 eyebolts on the top of the reservoir.

1) Remove all of the eyebolts, (1), (2), (3) and (4). 2) Install the enclosed four M12 bolts to the bolt-holes. 3) Confirm the locks have been removed. If any, remove it.

Right side of the fluid supply unit

Note Do this step before placing the reservoir in the proper position since the eyebolts will contact with the machine when the axis moves.

2.3 From the generator

Remove the locks.

Front side of the generator

Topside view of the reservoir

(1)

(3) (4)

(2)

NF

Locks

Reservoir

controlbox

Unit cooler Filter

6 locks

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3 About the connection of the new operation box and peripheral devices

3.1 Keyboard 1) Remove the rear cover of the operation box. 2) Ensure the 2 ferrite cores (4T) have been attached to the keyboard. 3) Passing the hole <1> of the keyboard stand and the hole <2> of the bottom of the operation

box, take the cable into the inside of the box. Attach the cores to the rear side of the keyboard.

4) Connect the keyboard’s USB connector to CONK on W31A-02 pcb on the left side of the operation box when viewing from the rear side.

5) Tie long cable and place it on the bottom of the operation box.

6) Place the keyboard cover on the keyboard.

Hole <1>

Hole< 2>

Hole <1>

The state the cores have been attached

Tie long cable at the bottom

USB K

USB M

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Push HDD connector to ensure it has been connected normally.

3.2 Mouse stand 1) Attach the mouse stand to the keyboard stand, using two M4 screws. 2) Attach the mouse stand to the bottom of the operation box with a M5 bolt. 3) Place the mouse pad.

3.3 Mouse 1) Ensure that the ferrite core (5T) has been attached to the mouse cable. 2) Passing the hole <3> of the mouse stand and the hole <2> of the bottom of the operation box,

take the cable into the inside of the box. Attach the core to the rear side of the mouse stand.

3) Connect the keyboard’s USB connector to the USBM on W31A-02 pcb on the left side of the operation box when viewing from rear side.

4) Tie long cable at bottom of operation box. 5) Push the HDD connector to ensure it has been inserted properly. 6) Return the rear cover of the operation box.

The state that the core has been attached

Hole <3>

Hole <2>

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4 Adjusting the machine level

1) Remove the bed cover on the left side of the machine. 2) Move X, Y, U, and V axes to the stroke center. 3) Prepare two level gauges. Place one in X direction and the other in Y direction on the table. 4) Adjust the leveling bolts, A, B, and C so that the bubble will come to the center. 5) Recheck the level in 24 hours. 6) Fasten the leveling bolts using the lock nut. 7) Return the bed cover.

Note Auxiliary bolts are not used with the Class 10.

Location of leveling bolt

Height of leveling bolt

Note The gap between the machine bottom and the floor differs according to the class of the machine. The shape of the leveling pad also differs.

Level gauge

Level gauge

Topside view of the table

X center

Y center

10m10m

Position of the level gauge Place the gauges on the position of 10 mm from the inner edge of the table

B C

A

Topside view of the machine

Class 10 Class 20

Class 10: About 100 mm Class 20: About 50 mm

Lock nut

Leveling pad

Floor

Mac

hine

uni

t

Leveling bolt

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5 Connecting cables and hoses Connect the cables and hoses as follows:

5.1 Location of the cable connections

Connect the following cables and pipes. Refer to the next page for details

5.2 Location of the hose connections

Machine unit

Flexible hose duct

• E X 4 • Generator F1 • Generator F2 • Generator F4

Flexible hose duct • CON UPS • CRO5A

U cooler temperature sensor • TH1A • TH2A

Specific resistance control box • R, S, T and GND • 551 and 553 • IAPA CON1, and FG • E • CR05A (TANK) • 205 and 214 • Compact handy control

box connector

Generator (front side)

NF

Power cable • E, W x 6 • WS, ES • CON-WK

(FA-S/PS Advance) • W, E, and FG

(FA-S Advance V package)

Fluid supply unit (Right side view)

Reservoir

controlbox

Unit cooler Filter

Machine unit

Reservoir

Working tank

Collection box

AU, AL, G, K, L, M, U1, U2, F (Add G2 in case of Ø0.36 spec.)

Seal plate SEAL

Hose P2 P3 (Class 20 only)

Topside view

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5.3 Connecting generator 5.3.1. FA-S/PS Advance

1) Open the door of the generator. 2) Connect the following 25 cables.

A+B generator

CON WK

Main unit

Main unit

NF

SUB generator AEDA

OSC unit

DC generator panel

CR05A

WS ES

F2 F1

TR

Cabinet earth x 4

CON UPS

UPS

Attachment plate

F4

Terminal block

E W E W

12 cables

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Cabling route in the generator

A + B generator

Main unit

Main unit

NF

SUB power unit AEDA

OSC unit

DC generator panel

TR

Tie long cables properly here

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5.3.2. FA-S Advance V-package 1) Open the door of the generator. 2) Connect the following 14 cables.

CON F1 CON F2

A + B generator

Earth cabinet x 4

Attachment plate

Main unit

Main unit

NF

SUB unit AEDA

OSC unit

DC generator panel

CR05A

Terminal block

FG W E WS ES

CON UPS

UPS

CON F4

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Cabling route in the generator

Main unit

Main unit

A + B generator

NF

SUB unit AEDA

OSC unit

DC generator panel


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5.4 Connecting cables in the reservoir control unit

1) Remove the cover of the reservoir control unit. 2) Connect the following 13 cables. However, refer to page 24 for the compact handy control

box.

Route of cables

GND


INV

GND

E

T SR

MC0

551

556

557

553

MC2MC3 MC7

214205

539540214541

285205

W5V5

214

214200284

538

CR05A TANK

CR05B for Compact handy control box Cables

connected to the

IAPA CON1

E GND

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5.5 Connecting the power cable 5.5.1. In case of FA-S/PS Advance

1) Remove the cover for feeder cable connection on the generator. 2) Connect the feeder cables in the order of E1, W1, E2 and W2.

One feeder cable is connected here

E W E W

Two feeder cables are connected here

Inlet for feeder cable, E, W, ES and WS, and CON WK

Door

Cover for feeder cable junction

Front side

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5.5.2. In case of FA-S Advance V-package

1) Remove the cover for the feeder cables from the generator. 2) Connect the feeder cables in the order of E1, W1, E2 and W2.

Connect ES, WS, E, W, and FG cables

Front

Feeder cable

Inlet for feeder cable, E and W

Cover for feeder cable junction

Fasten the feeder cables with a nut

DoorFeeder cable

E1CU

E2CU

E1CD

W1CU

W2CU

W1CD

W2CD

W1CD

W1CD E2CD

E1CD

E2CD

The copper plate is separated here. Connect the cable which the last figure is “U” to the upper side and “D” to the lower side.

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5.6 Cabling of the reservoir 1) Connect the following hoses.

Front side of reservoir

Reservoir front AU: Upper WG K: Jet

L

G M

F

AL

G2

P2

Between wire collection box and reservoir

K

AU

Right-rear of reservoir F: Lower arm cooling P2: Rapid filling/Filter

Left-rear side of reservoir AL: Lower WG Hose: Between wire collection box and reservoir [In case of Ø0.36 option] G2: Lower collection assistance

Left-rear side of reservoir G: Lower collection L: Upper WG cooling M: Lower WG cooling U1: Forced circulation

U1

U2

P3

Front side of U/C U2: Seal cleaning

Between U/C and Machine P3: Rapid filling. Class 20 only

Front side of reservoir

Rear side of reservoir

Front side of U/C

Route AU and K hoses, passing under the unit cooler. Be sure to fasten them. After starting the machine, move the axis to ensure that the table does not contact the hose.

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After connecting the hose AU and K to the front side of the reservoir, fix them with a cable tie so as to avoid interference. After starting the machine, move the axes maximally to check interference.

2) Fix the reservoir with the adjusters Fix the reservoir by extending four adjusters on the bottom.

Right side of the fluid supply unit

Unit cooler

Reservoir

control

Filter

An adjuster is attached to the caster

Fix the hoses with a cable tie.

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5.7 Connecting the unit cooler 1) Remove the front cover of the unit cooler. 2) Connect the thermo sensor connector, TH1A and TH2A. Refer to the below illustrations.

1. Connect the machine temperature sensor connector and cooler temperature sensor connector.

2. Fix the cable using a cable tie in front of the rubber bush. Direction of the connector

3) Confirm that the temperature of unit cooler has been set at -1°C. Ensure that the dipswitch, SW1 on the control P.C.B. for control use have been set as follows (factory setting).

Dipswitch for the unit cooler’s temperature setting (-1°C)

4) Return the unit cooler front cover

After fitting the cooler’s sensor connector, plug in the machine’s sensor connector. Refer to below picture, 2.

SW1

NFB

TH2A

Insert the cable from here

Fit the sensor connector in the plate here. Refer to below picture, 1.

TH1A

ON

OFF

1 43 2

Rem

ove the cover

Display panel

The other way around

1

Correct direction

2

Fasten the cables here

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5.8 Connecting the handy control box The method for connecting the compact and the high function handy control boxes is explained below.

5.8.1. Compact handy control box (Standard)

1) Remove the cover of the reservoir control unit. See page 18 for details. 2) Remove the head of S1 pin from VLQA, p.c.b temporarily.

(Put it on the one leg) 3) Connect the connector of the compact handy control box to CR05B. 4) Mount the shielded earth cable of the handy control box. 5) After starting the system, activate C. MANUAL BOX 64-2 in OPTION screen. Note NEW MANUAL BOX should be deactivated. Ensure S1 pin has been installed on VLQA.

Note With the CE specification, install S1 pin regardless of the type of the handy control box.

Connect the connector (CN-WT) of compact handy control box.

S1 • Remove it in case of

Compact handy control box. • Install in case of high function

handy control box.

Mount the shielded earth cable here.

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Attach the shielded section

Connect the connector of the high function control box.

5.8.2. High function handy control box (Option) 1) Connect the connector of the new handy control box to the following location (CON2 of

ARIC). 2) Attach the exposed cable to the plate. 3) After starting the system, activate NEW MANUAL BOX in OPTION screen.

Note • C. MANUAL BOX 64-2 should be deactivated. • Confirm that S1 pin is mounted on VLQA.

In case of Class 10

1) Insert the cable into the bottom of the column cover. 2) Connect the connector to the machine control box via the inside of the cover. 3) Route the cable to the front of the working tank door (to the handy control box stand)

High function handy control box

Route the cable to the front of the working tank door, passing the bottom of the machine.

Connect the cable to the unit, passing the cover inside.

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In case of Class 20 Left side view (with the cover removed)

Attach the exposed section of the cable

Attach the connector of the high function handy control box

AMP unitAir pipe unit

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5.9 Connecting air sources

1) Connect the compressor or other air resources to the following location. 2) Set the regulator pressure to 0.5 Mpa.

Class10 Class 20

<Setting of the wire pushing force>

Wire diameter Pushing force Ø 0.05 0.12 - 0.14Mpa Ø 0.07 0.18 - 0.22Mpa Ø 0.1 0.18 - 0.22Mpa Ø 0.15 0.26 - 0.3Mpa Ø 0.2 0.26 - 0.3Mpa Ø 0.25 0.32 - 0.36Mpa Ø 0.3 0.32 - 0.36Mpa

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5.10 Connecting the primary input cable (200V)

Red=R, White=S, Black=T Note • Only the qualified personnel should attempt connecting the primary input voltage cable. • Connect the earth to the earth plate in the generator.

NF

Main unit

Main unit

A + B generator

SUB generator AEDA

OSC unit

DC generator panel

Earth plate

R S T

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6 Changing transformer tap

1) Open the door of the generator. 2) Measure the on-site voltage (to determine whether 200V or 220V is used).

Measure between R and S, R and T, and S and T using a tester to determine. If the voltage is unstable, change the tap between R and S.

3) Change the tap as follows.

In case the on-site voltage is 200 - 210V, set to 200V In case the on-site voltage is 211 - 220V, set to 220V

*The factory setting of voltage is 220V.

On-site voltage Tap 1 cable for the terminal block

200 - 210V 200 200 211 - 220V 220 220

220

180

200 220

180

200

UPS

Terminal block TR

Voltage selection switch

220 V

When setting to 220V, connect the cable to the terminal block, 220. When setting to 200V, connect the cable to the terminal block, 200.

200V

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7 Setting up the system 1) Turn NF on. 2) Press “POWER ON” button on the operation panel. 3) After the start up screen is shown for about 5 minutes, SET UP or MONITOR screen will appear. 4) Input PEC data, E pack data, and VG compensation data. (Refer to the next page for the method) 5) Press “POWER ON” and “POWER OFF” button 6) After that, press “RESET” and “READY” keys on the operation panel. 7) Assuming U and V axes as temporary zero point, confirm that # mark is displayed in U and V

columns. To display # mark, choose MAINTE” screen tab - “WIRE ALIGN TAPER Z” – “ALIGN W/SPARK” screen buttons. Then choose “U” and “V” on-screen buttons.

8) Perform Zero Point Return for all the axes. 9) Perform “WIRE ALIGNMENT” (# mark will appear in “U” and “V” columns in “SET UP” screen).

Action menus

Function key

Emergency button

Mouse

Keyboard

Sub menus Shortcut key

POWER OFF

POWER ON

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8 Inputting the required data 8.1 Compensation data

1) Insert the USB memory into the USB port. (There are 2 ports on the right side of the operation

box) 2) Press “MAINTE” screen tab – “SYSTEM UPDATE” screen button to display FILE I/O screen. 3) Set “DEV”, “I/O MODE” and “Data Kind” as follows. 4) Choose the data name you need to input. 5) Choose "I/O START” screen button. 6) The message “Operation complete” will appear at the bottom of the screen.

7) Input all of the following data. P.P................................ Pitch error data B.INI ............................. Backlash data F.INI.............................. Lost motion data VGSET1.INI ................. VG compensation data VGSET2.INI ................. VG compensation data VGSET3.INI ................. VG compensation data ZC.INI........................... Z axis collision detection data 01CUT. INI.................... 0.1 cutting current parameters 015CUT. INI.................. 0.15 cutting current parameters 015ANL. INI 0.15 wire straightening treatment parameters 007CUT. INI.................. 0.07 cutting current parameters 005CUT. INI.................. 0.05 cutting current parameters (option) 005WT. INI ................... 0.05 tension parameters (option) D-FSV. INI .................... Digital-FS voltage parameters (option)

In case of V package, the last figure of the data name is “V”. (e.g. VGSET1V.INI)

Note 1. READY cannot be turned on unless PITCH ERROR DATA is input. 2. Be sure to explain to the customers how to input the data as required for system upgrade.

PARAMETE

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8.2 Inputting E-pack data Input machining condition data and macro program as follows:

1) Insert the dedicated USB memory into the port. 2) To display FILE I/O screen, “MAINTE” screen tab – “SYSTEM UPDATE” screen button. 3) Set the items as follows:

• DEV: USB • I/O mode: Input Option • Data KIND: 1) E pack in case of machining condition or

2) NC Program in case of Macro Program 4) Highlight the data name you need to input.

• In case of machining condition data: .db (the file name might change) • In case of macro program: Macro.nc • In case of PM data, exp.db (It may not be included depending on the E pack

version) 5) Choose “I/O START” screen button. 6) The message “Operation complete” will appear at the bottom of the screen.

9 Installing the cover

Mount the decorative cover as follows.

1. Install the decorative cover for eyebolts. 2 covers for the left side of the machine unit

1 cover for the front-lower side of the machine unit (Class 20 only)

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9.1 Attaching the collection cover to the Class 10 machines

1) Parts required 1. Collection cover ........................ 1 (Fig 1)

Fig 1

2) Mount the collection cover as follows.

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9.2 Attaching the collection cover to the Class 20 machines

1) Parts required 2. Collection cover (Fig 2)............. 1 3. Plastic sheet (Fig 3) .................. 1 4. M4 x 8 Polycarbonate screw..... 10 (Refer to the next page for details) 5. M4 SUS nut .............................. 10 (Refer to the next page for details) 6. Nylon washer TM-147-2 ........... 20 (Refer to the next page for details)

Fig 2

Fig 3

2) Peel all of the films of the double side tape on the plastic sheet. See Fig 3.

3) Attach the plastic sheet to the inside of the collection cover. See Fig 3.

Make sure that the 10 screw holes of the cover and those of the collection cover coincide, and that the sheet is closely touching with the collection cover.

Fig 4

Collection cover

Plastic sheet

Double sided tape

Collection cover

Plastic sheet

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4) Fix the plastic sheet to the collection cover with polycarbonate screw, nylon washer and SUS nut. See Fig 4. Make sure that the screw is inside and the nut is outside. Excess fastening force will damage the polycarbonate screw. Pay attention when fastening it.

Fig 5

5) Attach the collection cover as follows.

Polycarbonate screw

Nylon washer

SUS nut

Collection cover

Plastic sheet

Inside Outside

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10 Installing the filter 10.1 In case of Class 10

1) Install the filter and the filter stand as shown below.

2) Install the filer cover.

Install the hose into the cutout section of the filter stand.

Install the lower filter stand to the inner side as possible.

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10.2 In case of Class 20

1) Install the filter and the filter stand as shown below.

2) Install the filter cover

Install the lower filter stand to the inner side as possible

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a)

11 Performing the axis aging treatment Perform an aging treatment for the axis to prevent false collision detection performance. If the machine is left in the stock room for a long period of time after the delivery, its driving system will dry. Also, dust stuck to the driving system during transportation will load to the axis. The collision detection function may malfunction when moving the axis due to the above-mentioned matters. Perform an aging treatment as follows to reduce the load applied to the driving system. (For smooth performance of the driving system)

11.1 How to perform

1) Move X, Y, U, V and Z axes maximally to check for contact. 2) Make sure the lubricant has been applied to the ball screw and LM

guide thoroughly. 3) Confirm nothing is on the table. 4) Input the test NC program stated right. 5) Start the aging treatment program for X and Y axes. 6) The time taken for the program may be 30 minutes.

Note Do not leave any object in the working tank since the X and Y axes move automatically. Pay attention no one gets close to the machine because it is dangerous during an aging treatment.

11.2 Lubricating the ball screw and LM guide manually In case it is within 6 months of date of manufacture

Manually pump ”a)” shown in the below picture for 5 times.

In case it exceeds 6 months after the date of manufacture Apply lubricant stored in the automatic lubricator to the ball screw and LM guide with a brush, or use a spray lubricant (AOBA UNRUST-A). The spray lubricant is not used normally, but used exclusively for the machine that exceeds 6 months after the date of manufacture.

Note The ingredients of AOBA UNRUST-A are mineral oil and petroleum solvent.

FA10PS-A M91 G28XYUVZ F1300. G22H10P50 N10 X340. Y-240. X-340. Y240. G23 M02

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12 Install the MELCO BOTTLE ION

1) Ensure that the following parts are included. 1. Lock (attached to the MELCO BOTTLE ION) 2. Belt (attached to the MELCO BOTTLE ION)

2) Install the lock to the reservoir.

3) Fasten the ion bottle with the belt.

Thread the belt as shown below

Fix the OUT hose to the unit cooler cover, using a cable tie.

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Machine control box

20 kg wire winding unit

Connect the cable, passing the inside of the cover to the machine control box.

13 Installing the 20 kg wire winding unit (option)


13.1.1. Routing the cable Route the cable as follows:

Rear side of the 20 kg wire winding unit

Topside view of the column control box

P.C.B.,NMBA RX312

Right side of the column control box Slide NMBA out.

CNB1 of NMBA Note Cable cannot be connected unless NMBA is temporarily removed.

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13.1.2. Installing the cover Install the cover on the 20 kg wire-winding unit.

13.1.3. Wire path Between 20kg wire unit and under the control box

Between under the control box and machine front side

Install the cover using these 4 bolts

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Wire route in the front of the machine The 20kg wire unit and the wire feeding cover are integrated.

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13.2.1. Installing the plate

Bed control box

Rear side of 20 kg wire winding unit

CON 20KG

The control box is at the bed cover located on the left-front side

Attach L-plate

Attach the plate with acrylic cover

Attach the plate with pulley

Rear side of the machine

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13.2.2. Left side of the machine

Mount the cover on the 20 kg wire winding unit

Mount the acrylic cover. Note When threading the wire, make sure it runs at the center of the cover.

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13.2.3. Wire path

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14 Digital FS (Option)

14.1 How to connect Digital FS 1) Remove the D-FS cover

Appearance of D-FS

2) Connect the D-FS feeder cable.

The state that the cover was removed

3) Return the cover

Note Do not roll up the FS feeder cable or bind it with other cable(s).

W

E

Make sure the cable connectors are located on the right side as shown in the below picture. Do not connect them to the left side.

Bad example

E

W

FS feeder cable

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14.2 Connection in case of the combination use of DF-S and option box

Connect the cables as above In case of D-FS specifications, CR05B extension cable and CR05B relay cable are attached to the inside of the generator. (See the below picture)

D-FS + OP BOX spec: Connect the remote cable coming from the OPTION BOX to the “CR05B relay

connector”. Connect the termination resistor “R-TM” to the inside of OPTION BOX D-FS spec: Connect the termination resistor “R-TM” to “CR05B relay connector” Standard spec: Connect the termination resistor “R-TM” to UPMA CR05B in the generator.

UFOA

CR05A

CR05B

D-FS unit

RX312

CR05A

CR05B

OP-BOX

UPMA

CR05A

CR05B

Generator

CR05B extension cable

CR05B relay connector

• CR05B extension cable • CR05B relay cable

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[Reference] The generator of D-FS specifications has the voltage monitor unit as shown below:

Neither connecting nor setting is required at the time of installation. 15 The parts for the cutter specifications

1) Ensure the following parts are included. • Wire extrusion detection plate........................ 1 (Fig 6) • Aspirator......................................................... 1 (Fig 7)

Fig 6 Fig 7

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2) Install the parts as follows:

Fig 8

16 Installing the option box

Install the option box to the top surface of the filter stand by fastening the box together with the filter hose attachment stand (using M6 x 2)

Fasten this plate to the top of the reservoir (using M6 x 2)

Fasten this plate to the unit cooler stand (using M6 x 1)

Option box

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16.1 Connecting the option box and the generator (Specifications other than D-FS)

Remove the termination resistor (R-TM) from CR05B on UPMA pcb. Connect the option box cable, CR05B-0.

Termination resistor (R-TM)

Stick the removed termination resistor (R-TM) to the inside of the generator to avoid losing it.

In case of warning light option The machine is shipped with warning light removed from the option box. Remove the option box cover to connect the warning light cables to the terminal block.

Remove the termination resistor (R-TM) from CR05B on UPMA pcb

Connect the option box cable, CR05B-0 to CR05B on UPMA pcb

Cables • CR05B...........................UPMA (see right) • GND...............................Cabinet earth plate • R15, S11........................Terminal block (see right) • Blue-white twisted cable ....Not assigned (butt-jointed)

Note Do not assign the blue-white twisted cable. (Roll up the cable in the generator)

CR05B connector is installed on CR05A connector on UPMA pcb

Terminal block S11, R15

Earth GND

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16.2 In case of V-Package

Turn off the termination resistor, SW2 on WOSA. Install the option box cable, CR05B-0.

Note: Since the termination resistor is operated by SW2, the connector does not

exist.

In case of warning light option The machine is shipped with the warning removed from the option box. Remove the option box cover to connect the warning light cables to the terminal block.

Cables • CR05B........................... WOSA (see right) • GND .............................. Cabinet earth plate • R15, S11 ....................... Terminal block (see right) • Blue-white twisted cable .... Not assigned (butt-jointed)

Note Do not assign the blue-white twisted cable. (Roll up the cable in the generator)

WO

SA pcb

CR05B connector is located under CR05A connector on WOSA pcb

Terminal block S11, R15

Earth GND

05B

05A

W

CR05A

CR05B

SW2

ON OFF

CON WK

fa10s_advance_installation

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