Mission Furniture

Thank You!Thank you for ordering this WOOD® magazine download. We hope you enjoy being part of our online experience and that you have fun expand-ing your woodworking skills.

Please remember that this copyrighted material is for your use only. It is unlawful to share this file with someone else or to reprint it in any form.

Dave CampbellEditorial Content Chief, WOOD magazine

Adobe Acrobat Reader Troubleshooting GuideIf you can read this page, your Acrobat Reader program is working correctly! But you may still have problems or specific issues, such as printing and saving your downloadable file.

My printer won’t print the text correctlyAlmost all printing problems are due to not enough free system resources memory. The files are very memory intensive because they include graphics, text, and photos. Close all other programs/applications and print directly out of the Acrobat Reader program, not your Web browser.

Patterns are not printing full-sizeMake sure your printer is set to print at 100 percent, “print to fit” is not checked and “page scaling” is set to “none”. These settings are selected in the printer setup or printer options.

I can’t find my file now that it’s downloadedRather than viewing the plan in your browser, you must save it to your hard drive. Download the file again, except this time try right-clicking on the red download button. A menu window will open. Select “Save target as” or “Save link as” to save the file to your hard drive. Once saved, you can open it up with Adobe Acrobat Reader.

For more details on using Adobe Acrobat Reader please visit our online help section at: woodmagazine.com/adobe

WOOD Store Customer Favorites

Visit the WOOD Store at:

WOODStore.net

Shop Tools & Accessories

Indoor Furniture

Outdoor Furniture

WOODStore.netBrowse more than 1,300 woodworking project plans, DVDs, back-issue collections, videos, tool reviews, books, & more.

http://www.woodonline.com

DOWNLOADABLE ONLINE WOODWORKING PLANS

®

Page 1 of 7DP-00438 ©Copyright Meredith Corporation 2004

Triple-threatstorage for

lumber,scraps, andsheet goods

Build one or all three of these easy-to-makeprojects to keep your shop organized.

Page 2 of 7TM

Make as many of these adjustableracks as you need to store boardsflat and out of the way. Wall-mount them over studs.

1To make each rack, start bycutting two pieces of fi"

plywood to the sizes shown onDrawing 1 to create the side plates forthe board bunk.

2From an 8'-long 2×4 cut a piece40" long. Rip about fi" from one

edge. Then rip the other edge toachieve the final 2fi" width.

3From the ripped stock, cut thedividers to length, as shown,

making sure to miter both ends at 5°.(Note that the bottom divider is 4¤"

long.) The workpiece is longer thanyou’ll need, but this allows you towork around knots to make thedividers as strong as possible.

4Cut a spacer 2Å"-wide from ascrap of 2×4 stock, and use this

as a spacer to align the dividers.Now glue and screw the dividers tothe plates, where shown.

5To make the arms, rip a secondpiece of 2×4 to 2‡" wide. Again,

avoid sections with knots to ensuremaximum strength. (We made fourarms for each rack assembly.) Miterone end of each arm at 5°. Then rout‹" round-overs on the edges andends where shown. Don’t rout the

mitered end. Sand all the partsthrough 150-grit, and apply a clearfinish if desired.

6To mount the rack assembly,locate your walls studs, and then

drill ›" holes through four of thedividers, as shown. Use these holesto mark your wall, and then drill ‹"pilot holes 2" deep into the studs. (Ifthe studs are exposed—nodrywall—then make the pilot holes2fi"-deep.)

7Screw the rack assembly onto thestuds using ›×5" lag screws,

spacing them every 16" or 24". Slipin the arms, and add your prizedlumber stock.

Storage Solution 1: Adjustable board bunks

TM

Page 3 of 7

1 BOARD BUNKS

2Å"

4¤"

3"

#8 x 1" F.H. wood screw

2fi"

¸" shank hole,countersunk

›" lag screw5" long

›" hole

14"2‡"

‹" round-overs

R=fi"

5° bevelon end

39"

fi"

1fi"

R=fi"

›" flat washer

5°

5°

5°

ARM

DIVIDER

SIDEPLATE

Ï" pilothole

5°

TM

Page 4 of 7

Storage Solution 2: Shop-smart scrap sorter

Corral your cutoffs with thishandy mobile cart. It lets youorganize your stock by length soyou’ll always know exactly whatyou have at a glance.

1Begin by cutting the plywoodsides, shelves, and dividers to the

sizes shown on Drawing 2.

2Rip stock (we used poplar) tosize to create the edge banding.

Then apply the edge banding, where

shown. This will dress up the projectwhile protecting the plywood edgesfrom nicks.

3Place both side pieces face toface and drill shank holes for the

#8×2" screws that will hold the carttogether. Also drill shank and pilotholes, and then assemble each of thedivider cubbies.

4Sand the parts through 150-grit,and apply two coats of clear

finish to all the cart’s pieces.

5Now assemble the cart. We usedscrews only—no glue—to allow

tweaking the fit of each piece.

6Install four 3" swivel casters tothe bottom corners of the cart,

where shown. To do this, turn thecabinet upside down, place a castorat each corner, mark and drill theholes, and screw the casters in place.

TM

Page 5 of 7

‹ x ‡" panhead screw

3" swivelcaster

14fi"

‹"

26‡"

33fi"

34‹"

19‡"

#8 x 2" F.H. wood screw

‹ x ‡ x 34fi"edge banding

‹ x ‡ x 19‡"edge banding

‹ x ‡ x 14fi"edge banding

‹ x ‡ x 14fi"edge banding

#8 x 2" F.H.wood screw

14fi"

6‡"

8‡"

10‡"

12‡"

14‡"

19‡"

‹"

14fi"

6"

SIDE

SHELVES

DIVIDERS

BACK

BOTTOM

¸" shank hole,countersunk

Ï" pilot holes

2 SCRAP SORTER

TM

Page 6 of 7

Produced by Marlen KemmetProject design: Board Bunks: Jeff Mertz

Scrap Sorter, Sheet Good Storage Cart:Jerry Lenz, Elizabeth, Colo.

Illustrations: Roxanne LeMoineGraphic design: Lorna Johnson

Storage Solution 3: Upstanding sheet storage cart

Sheet goods never store easily,and they take up a lot of shopspace. This tall cart allows you tostore full sheets, half sheets, andcutoffs in a small area. Thoughsizeable, it rolls around with littleeffort. We’ve even included wall-mounting brackets you can add ifyour shop floor is rough or out oflevel. If your ceiling is less than 9',take a pass on this project.

Note: For structural strength, weused ‡" plywood; five sheets sufficefor the project shown. If you intendto finish or paint the project, you’llfind it easier to simply apply it to thefull sheets before you begin cuttingand assembly. We applied two coatsof water-based finish using a paintpad, taking care to not coat theplywood edges.

1Cut the top, bottom, back, andshelves to the sizes shown on

Drawing 3.

2Next, cut edge banding (we usedpoplar) to the sizes shown in the

drawing. Note that the edge bandingon the front edge of the top andbottom extends these plywood partsby 1", whereas the edge banding onthe front edges of the top, bottom,sides, divider, and shelves extendthe plywood parts by ‹". Thisensures alignment. Now, cut theshelf cleats to size.

3Apply edging where shown, andthe same finish or paint used on

the plywood parts. Attach the shelfcleats using #8ׇ" screws.

4Assemble the cart using #8×2"screws, as shown. You may want

a friend to help move the configurationand steady the large pieces. We foundit easiest to install the shelves betweenone side and the divider, and then addthe back, top and bottom, and finalside. When done, install 3" swivelcasters, where shown. ¿

26‹"

48"

‹"

49"

27‡"

16"

‡ x 1 x 48"cleats

‹ x ‡ x 96"edge banding

‹ x ‡ x 16"edge banding

‡ x 1 x 26‹" edge banding‹ x ‡ x 96"edge banding

96fi"

‡" bolt 2" long

3" swivelcaster

48"

96"

#8 x 2" F.H.wood screw

SIDE

DIVIDER

BOTTOM

SHELF

fi x ‡ x 48‹"edge banding

fi x ‡ x 26‹"edge banding

26‹" #8 x 2" F.H.wood screw

‡ x 1 x 26‹"edge banding

TOP

Ï" hole,countersunk

fi x ‡ x 48‹"edge banding

BACK

48"

1"

49"

fi"

TM

Page 7 of 7

The purchase of these plans does nottransfer any copyright or other ownershipinterest in the plans, the design or thefinished project to the buyer. Buyer mayneither reproduce the plans for sale nor offerfor sale any copies of the finished project.

9"

4"

1fl"

4›"

6"7›"

1" hole

#8 x 2fi" F.H.wood screw

#8 X 1‹" F.H.wood screw

Note: 4 needed

‹ x ‡"panhead screw

3" swivelcaster

1 SHEET GOODSSTORAGE CART

CASTER DETAIL

WALL MOUNTING DETAIL

All 26 Years of WOOD ® on one Disc!

The easy searchable index takes you instantly to

250 Shop Projects

920 Weekend Projects

Updated for 2011/

570 Tool Reviews

1,625Shop Tips

810 Skill-building Techniques

305 Furniture Projects

Order online at woodmagazine.com/DVDlibrary or by phone at 888-636-4478

AD#WD0511

New Woodworking Videos

50% OF F !When you buy two or more videos

Buy one at regular price ($19 95 each) or save by purchasing two or more for $9 95 each.

Limited time offer!Order today at

woodmagazine.com/videodvds

1,300+ Shop-tested Woodworking Planswoodmagazine.com/plans

➊

➋

➌

3Ways to better your woodworkingfrom the editors of WOOD ®

Magazine