fabrication of stretchable and flexible supercapacitor

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University of Wollongong University of Wollongong Research Online Research Online University of Wollongong Thesis Collection 1954-2016 University of Wollongong Thesis Collections 2015 Fabrication of stretchable and flexible supercapacitor using nanocarbon Fabrication of stretchable and flexible supercapacitor using nanocarbon based materials based materials Hyeon Taek Jeong University of Wollongong Follow this and additional works at: https://ro.uow.edu.au/theses University of Wollongong University of Wollongong Copyright Warning Copyright Warning You may print or download ONE copy of this document for the purpose of your own research or study. The University does not authorise you to copy, communicate or otherwise make available electronically to any other person any copyright material contained on this site. You are reminded of the following: This work is copyright. Apart from any use permitted under the Copyright Act 1968, no part of this work may be reproduced by any process, nor may any other exclusive right be exercised, without the permission of the author. Copyright owners are entitled to take legal action against persons who infringe their copyright. A reproduction of material that is protected by copyright may be a copyright infringement. A court may impose penalties and award damages in relation to offences and infringements relating to copyright material. Higher penalties may apply, and higher damages may be awarded, for offences and infringements involving the conversion of material into digital or electronic form. Unless otherwise indicated, the views expressed in this thesis are those of the author and do not necessarily Unless otherwise indicated, the views expressed in this thesis are those of the author and do not necessarily represent the views of the University of Wollongong. represent the views of the University of Wollongong. Recommended Citation Recommended Citation Jeong, Hyeon Taek, Fabrication of stretchable and flexible supercapacitor using nanocarbon based materials, Doctor of Philosophy thesis, School of Chemistry, University of Wollongong, 2015. https://ro.uow.edu.au/theses/4410 Research Online is the open access institutional repository for the University of Wollongong. For further information contact the UOW Library: [email protected]

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Page 1: Fabrication of stretchable and flexible supercapacitor

University of Wollongong University of Wollongong

Research Online Research Online

University of Wollongong Thesis Collection 1954-2016 University of Wollongong Thesis Collections

2015

Fabrication of stretchable and flexible supercapacitor using nanocarbon Fabrication of stretchable and flexible supercapacitor using nanocarbon

based materials based materials

Hyeon Taek Jeong University of Wollongong

Follow this and additional works at: https://ro.uow.edu.au/theses

University of Wollongong University of Wollongong

Copyright Warning Copyright Warning

You may print or download ONE copy of this document for the purpose of your own research or study. The University

does not authorise you to copy, communicate or otherwise make available electronically to any other person any

copyright material contained on this site.

You are reminded of the following: This work is copyright. Apart from any use permitted under the Copyright Act

1968, no part of this work may be reproduced by any process, nor may any other exclusive right be exercised,

without the permission of the author. Copyright owners are entitled to take legal action against persons who infringe

their copyright. A reproduction of material that is protected by copyright may be a copyright infringement. A court

may impose penalties and award damages in relation to offences and infringements relating to copyright material.

Higher penalties may apply, and higher damages may be awarded, for offences and infringements involving the

conversion of material into digital or electronic form.

Unless otherwise indicated, the views expressed in this thesis are those of the author and do not necessarily Unless otherwise indicated, the views expressed in this thesis are those of the author and do not necessarily

represent the views of the University of Wollongong. represent the views of the University of Wollongong.

Recommended Citation Recommended Citation Jeong, Hyeon Taek, Fabrication of stretchable and flexible supercapacitor using nanocarbon based materials, Doctor of Philosophy thesis, School of Chemistry, University of Wollongong, 2015. https://ro.uow.edu.au/theses/4410

Research Online is the open access institutional repository for the University of Wollongong. For further information contact the UOW Library: [email protected]

Page 2: Fabrication of stretchable and flexible supercapacitor

University of WollongongResearch Online

University of Wollongong Thesis Collection University of Wollongong Thesis Collections

2015

Fabrication of stretchable and flexiblesupercapacitor using nanocarbon based materialsHyeon Taek JeongUniversity of Wollongong

Research Online is the open access institutional repository for theUniversity of Wollongong. For further information contact the UOWLibrary: [email protected]

Page 3: Fabrication of stretchable and flexible supercapacitor
Page 4: Fabrication of stretchable and flexible supercapacitor

FABRICATION OF STRETCHABLE AND

FLEXIBLE SUPERCAPACITOR USING

NANOCARBON BASED MATERIALS

A thesis submitted in fulfilment of the

requirement for the awards of the degree

Doctor of Philosophy

From

UNIVERSITY OF WOLLONGONG

by

Hyeon Taek Jeong

School of Chemistry

2015

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CERTIFICATION

I, Hyeon Taek Jeong, declare that this thesis, submitted in fulfilment of the

requirement for the award of Doctor of Philosophy, in the School of Chemistry,

University of Wollongong, is wholly my own work unless otherwise referenced or

acknowledged. The document has not been submitted for any qualifications at any

other academic institution.

Hyeon Taek Jeong

January 2015

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ABSTRACT

Stretchable and/or flexible electronic devices have emerged as a new generation

technologies for wearable and implantable including high performance sportswear,

wearable displays and bio-integrated devices. Stretchable and rechargeable energy

storage devices are essential component of fully stretchable and flexible electronic

devices. The stretchable and flexible supercapacitors are promising candidates due to

their high power density, long life, durability and safety.

In this thesis, we have demonstrated stretchable and flexible supercapacitors base on

nanocarbon materials such as, carbon nanotubes (CNTs) and reduced graphene oxide

(rGO). Nanocarbon material based supercapacitors have been extensively investigated.

However, to date nanocarbon material based supercapacitors have not been

investigated for use as stretchable and flexible energy storage devices. Therefore, the

theme of this thesis is to successfully design and develop novel nanocarbon material

based stretchable and flexible supercapacitors with high durability and performance.

Chapter 1 introduces nanocarbon-based materials such as, carbon nanotubes (CNTs)

and graphene with literature review of nanocarbon-based electrode and supercapacitor

for investigation of nanocarbon material based energy storage devices.

Chapter 2 also introduces general experimental including chemical, reagents,

characterization methodology, instrumentation and fundamental of the

electrochemistry.

Chapter 3 investigates the development of stretchable electrode by incorporating acid-

treated single-wall nanotubes (SWCNTs) onto latex (natural rubber) substrate using

spray coating technique. The use of acid-treated single-wall carbon nanotubes

(SWCNTs) improves capacitance due to increased functional groups on the SWCNTs.

Electrochemical properties of the electrode are determined using cyclic voltammetry

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(CV) and electrochemical impedance spectroscopy (EIS). Galvanostatic

charge/discharge tests are also carried out. The impedance and charge/discharge

curves of the latex/SWCNTs electrode show good capacitive behaviour even after

repetitive stretching to 100% strain. The highest capacitance value obtained for the

unstretched SWCNTs electrode is 119 F g-1 in 1 M Na2SO4 at 5 mV s-1. After 100

stretches approximately 80% of the original capacitance was retained.

In chapter 4, a novel reduced graphene oxide (rGO)/single-wall carbon nanotubes

(SWCNTs) composite electrode on stretchable polyurethane substrate was developed.

The ratio between rGO and SWCNTs is optimized in order to obtain the best

performance. The electrochemical properties of the rGO/SWCNTs composite

electrodes were compared to rGO and SWCNTs electrodes. All of the electrodes were

characterized by cyclic voltammetry (CV), electrochemical impedance spectroscopy

(EIS) and galvanostatic charge/discharge test. The highest capacitance value obtained

for the unstretched rGO/SWCNTs electrode is 265 F g-1 in 1 M H2SO4 at 5 mV s-1.

This performance decreased to 219 and 162 F g-1 after 50 and 100 stretching cycles,

respectively. The rGO/SWCNTs composite electrode maintained 75% of its initial

capacitance with an applied strain of 100%. The rGO/SWCNTs composite electrode

shows enhanced electrochemical properties in comparison to rGO and SWCNTs

electrodes. Approximately 70% of the initial capacitance for the rGO/SWCNTs

composite electrode was retained after 100 stretching cycles and through 1000 CV

cycles, making the electrodes a potential option for stretchable energy storage.

Chapter 5 extends and develops previous studies (chapter 3 and 4) of a stretchable

electrochemical latex and polyurethane (PU) electrode to the highly durable and fully

stretchable supercapacitor device with electrochemical behaviour determined as a

function of strain (0 to 100%) and stretch/release cycles (up to 100). The stretchable

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latex supercapacitor (unstretched) showed a specific capacitance of 61.3 F g-1, which

decreased to 41.7 F g-1 after 100 stretching cycles at 100% strain. The PU

supercapacitor (unstretched) gave a specific capacitance of 42.9 F g-1 which decreased

to 31.1 F g-1 after 100 stretches. The stretchable latex and PU supercapacitor retained

74 % and 89 % of the initial capacitance at 100% elongation, respectively.

In chapter 6, a flexible supercapacitor composed of the rGO/SWCNTs composite

electrode on a degradable polycaprolactone (PCL) substrate was developed. All of the

electrochemical properties for the PCL supercapacitor were investigated under fixed

180o, 120o, 60o and 30o of bending angle and 0 to 500 bending/releasing cycles using

a Shimadzu EZ mechanical tester to assess practical and realistic performance of the

biocompatible/flexible PCL supercapacitor. The highest capacitance value obtained

for the PCL supercapacitor is 52.5 F g-1. 70% of capacitance value of the PCL

supercapacitor was retained after bending 500 times and 10,000.

The high stability, durability and stretchability of these supercapacitors demonstrate

that nanocarbon based stretchable energy storage devices as supercapacitors have

potential application for wearable and biocompatible devices.

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ACKNOWLEDGEMENTS

I would like to thank my patient supervisors Professor Gordon Wallace, A/Prof

Michael Higgins and Benny Kim for supporting and guiding me throughout my Ph.D.

Without you, I could not have done my Ph.D. Especially, I appreciate the opportunity

given to me by Professor Gordon Wallace to work and study at IPRI.

I also would like to give thanks to many people in IPRI for experimental help,

Doctors David Harman, Robert Gorkin III and Adrian Gestos for their assistance in

the spray coating technique and another fabrication instrument. Thank you to Dr

Sanjeev Gambhir for providing me with reduced graphene oxide (rGO). Dr Patricia

Hayes, for training me on the FTIR, Raman and discussion about the results. Thank

you very much to Tony Romeo for teaching me SEM, sputter coater and other

technical support in EMC.

Thank you very much to my friends Danial Sangian, Hongrui Zhang, Kewei Shu,

Shazed Aziz , Chen Zhao and all of the people at IPRI for their encouragement and

friendship which has made the past four years much more fun and interesting.

Finally, I would like to express gratitude to my family; my Mum and Dad for their

unconditional and endless love. Thank you to my wife Miyoung for your patience in

Australia - I will always love you. My Son, Tae Weon, you are my everything, I love

you so much.

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TABLE OF CONTENTS

Certification………………...………………………………………………………...ii

Abstract……………………………………………………..………………………..iii

Acknowledgements……………………...………………………………....…......... vi

Table of Contents……………………………..…………………………………….vii

List of Figures……………………………………………………...……………...xviii

List of Tables…………………………………………...………………………..xxviii

Abbreviations......................................................................................................xxxviii

CHAPTER 1.................................................................................................................1

INTRODUCTION AND LITERATURE REVIEW

1 INTRODUCTION.....................................................................................................1

1.1 CARBON NANOTUBES (CNTs)...........................................................................6

1.2 FLEXIBLE ELECTRONICS.................................................................................11

1.3 CARBON NANOTUBES (CNTs) BASED FLEXIBLE, STRETCHABLE

ELECTRODES AND SUPERCAPACITOR...............................................................15

1.4 GRAPHENE...........................................................................................................25

1.5 GRAPHENE BASED FLEXIBLE, STRETCHABLE ELECTRODES

AND SUPERCAPACITORS..................................................................................28

1.6 THESIS AIMS.......................................................................................................37

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1.7 REFERENCES.......................................................................................................41

CHAPTER 2...............................................................................................................52

GENERAL EXPERIMENTAL

2 INTRODUCTION..................................................................................................52

2.1 CHEMICAL AND REAGENTS...........................................................................52

2.2 PHYSICAL CHARACTERIZATION AND INSTRUMENTATION..................53

2.2.1 Raman spectroscopy.........................................................................................53

2.2.2 Scanning electron microscopy (SEM)..............................................................54

2.2.3 X-ray photo-electron spectroscopy (XPS).......................................................55

2.2.4 X-ray diffraction (XRD)..................................................................................56

2.2.5 Fourier Transform Infrared spectroscopy (FTIR)............................................57

2.2.6 Sputter coater....................................................................................................58

2.2.7 Probe type ultra sonication...............................................................................58

2.2.8 Electrical conductivity measurement (4-probe point)......................................59

2.2.9 Spray coating....................................................................................................60

2.3 ELECTROCHEMISTRY............ ..........................................................................61

2.3.1 Cyclic voltammetry (CV).................................................................................61

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2.3.2 Electrochemical impedance spectroscopy (EIS)..............................................65

2.3.3 Galvanostatic charge/discharge........................................................................68

2.4 FABRICATION OF ELECTRODES....................................................................68

2.5 FABRICATION OF FULL DEVICES..................................................................68

2.6 REFERENCES.......................................................................................................69

CHAPTER 3...............................................................................................................71

CAPACITIVE BEHAVIOUR OF A LATEX/SINGLE-WALL CARBON

NANOTUBES ELECTRODE

3.1 INTRODUCTION..................................................................................................71

3.2 EXPERIMENTAL SECTION...............................................................................74

3.2.1 Materials...........................................................................................................74

3.2.2 Purification and functionalization of the SWCNTs.........................................74

3.2.3 Preparation of the SWCNTs coated stretchable electrode...............................74

3.2.3.1 Gold modified latex substrate....................................................................74

3.2.3.2 Preparation of the SWCNTs dispersion.....................................................75

3.2.3.3 Spray coating onto the gold modified latex substrate................................75

3.3 CHARACTERIZATIONS...................................................................................77

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3.3.1 Cyclic Voltammetry (CV)................................................................................77

3.3.2 Electrochemical impedance spectroscopy........................................................77

3.3.3 Galvanostatic charge/discharge measurement..................................................77

3.4 RESULTS AND DISCUSSION............................................................................78

3.4.1 Physical and chemical properties of SWCNTs................................................78

3.4.2 Electrochemical properties...............................................................................81

3.4.3 Morphological study of the SWCNTs film on the latex..................................89

3.4.4 Electrical conductivity of the latex/SWCNTs electrode as a function of

stretching and strain.........................................................................................90

3.5 CONCLUSIONS....................................................................................................91

CHAPTER 4...............................................................................................................99

REDUCED GRAPHENE OXIDE (rGO)/SINGLE-WALL CARBON

NANOTUBES (SWCNTs) ELECTRODES ON POLYURETHANE

4.1 INTRODUCTION..................................................................................................99

4.2 EXPERIMENTAL SECTION.............................................................................102

4.2.1 Materials.........................................................................................................102

4.2.2 Preparation of rGO and its dispersion in N, N-dimethylformamide (DMF)..102

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4.2.3 Preparation of a stretchable polyurethane mat as a stretchable electrode

substrate..........................................................................................................103

4.2.3.1 Electrospining of the polyurethane mat....................................................103

4.2.3.2 Gold coating onto the polyurethane mat..................................................103

4.2.3.3 Fabrication of rGO/SWCNTs electrodes on indium tin oxide (ITO) coated

glass..........................................................................................................104

4.2.3.4 Preparation of the stretchable rGO, SWCNTs and rGO/SWCNTs

electrodes on gold-coated polyurethane via spray coating

technique..................................................................................................105

4.3 RESULTS AND DISCUSSION..........................................................................106

4.3.1 Physical and chemical properties of graphene oxide (GO) and reduced

graphene oxide (rGO).....................................................................................106

4.3.1.1 X-ray diffraction (XRD) of the GO and rGO...........................................106

4.3.1.2 Raman spectroscopy of the GO and rGO.................................................107

4.3.1.3 X-ray photoelectron spectroscopy (XPS) of the GO and rGO.................108

4.3.2 Optimization of the rGO and SWCNTs ratio.................................................109

4.3.3 Electrochemical properties.............................................................................112

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4.3.4 Morphological study of the rGO/SWCNTs composite film on the

PU...................................................................................................................125

4.4 CONCLUSIONS..................................................................................................127

4.5 REFERENCES.....................................................................................................128

CHAPTER 5.............................................................................................................131

STRETCHABLE LATEX AND POLYURETHANE (PU) SUPERCAPACITOR

COMPOSED OF REDUCED GRAPHENE OXIDE (RGO)/SINGLE-WALL

CARBON NANOTUBES (SWCNTS) COMPOSITE ELECTRODES

5.1 INTRODUCTION................................................................................................131

5.2 EXPERIMENTAL SECTION.............................................................................133

5.2.1 Materials.........................................................................................................133

5.2.2 Preparation of stretchable polymer electrolyte...............................................133

5.2.3 Preparation of latex and PU stretchable substrate..........................................134

5.2.4 Fabrication of stretchable rGO/SWCNTs composite electrode.....................134

5.2.5 Preparation of stretchable latex and/or PU full device...................................135

5.3 CHARACTERIZATIONS...................................................................................136

5.3.1 Cyclic Voltammetry (CV)..............................................................................136

5.3.2 Electrochemical impedance spectroscopy (EIS)............................................137

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5.3.3 Galvanostatic charge/discharge measurement................................................137

5.4 RESULTS AND DISCUSSION..........................................................................137

5.4.1 Stretchable latex supercapacitor.....................................................................137

5.4.1.1 Morphological study on the rGO/SWCNTs composite film and polymer

electrolyte.................................................................................................138

5.4.1.2 Electrochemical properties.......................................................................139

5.4.2 Stretchable polyurethane (PU) supercapacitor................................................142

5.4.2.1 Morphological study on the rGO/SWCNTs composite film and polymer

electrolyte.................................................................................................142

5.4.2.2 Electrochemical properties.......................................................................143

5.5 CONCLUSIONS..................................................................................................147

5.6 REFERENCES.....................................................................................................148

CHAPTER 6.............................................................................................................151

FLEXIBLE POLYCAPROLACTONE (PCL) SUPERCAPACITOR

6.1 INTRODUCTION................................................................................................152

6.2 EXPERIMENTAL SECTION.............................................................................154

6.2.1 Materials.........................................................................................................154

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6.2.2 Preparation of stretchable polymer electrolyte...............................................155

6.2.3 Fabrication of flexible rGO/SWCNTs composite electrode..........................155

6.2.4 Preparation of flexible Polycaprolactone (PCL) full device..........................156

6.3 CHARACTERIZATIONS...................................................................................158

6.3.1 Cyclic Voltammetry (CV)..............................................................................158

6.3.2 Electrochemical impedance spectroscopy (EIS)............................................158

6.3.3 Galvanostatic charge/discharge measurement................................................158

6.4 RESULTS AND DISCUSSION..........................................................................159

6.4.1 Electrochemical properties.............................................................................159

6.5 CONCLUSIONS..................................................................................................167

6.7 REFERENCES.....................................................................................................168

CHAPTER 7.............................................................................................................173

GENERAL CONCLUSIONS AND PERSPECTIVES

7.1 GENERAL CONCLUSIONS..............................................................................173

7.2 CAPACITIVE BEHAVIOUR OF LATEX/SINGLE-WALL CARBON

NANOTUBES ELECTRODES............................................................................173

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7.3 REDUCED GRAPHENE OXIDE (rGO)/SINGLE-WALL CARBON

NANOTUBES (SWCNTs) ELECTRODES ON POLYURETHANE................174

7.4 STRETCHABLE LATEX AND POLYURETHANE (PU) SUPERCAPACITOR

COMPOSED OF REDUCED GRAPHENE OXIDE (RGO)/SINGLE-WALL

CARBON NANOTUBES (SWCNTS) COMPOSITE ELECTRODE ......................175

7.5 FLEXIBLE POLYCAPROLACTONE (PCL) SUPERCAPACITOR................175

7.6 RECOMMENDATIONS AND FUTURE WORKS............................................176

7.7 REFERENCES.....................................................................................................178

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LIST OF FIGURES

Figure 1.1 The Ragone plot comparing the various energy storage system...................2

Figure 1.2 Schematic of an Electrochemical Double Layer Capacitor (EDLC)............5

Figure 1.3 Important characteristics for Electrochemical Double Layer Capacitor

(EDLC) components.....................................................................................5

Figure 1.4 Conceptual diagram of single-wall carbon nanotubes (SWCNTs) and

multi-wall carbon nanotubes (MWCNTs)......................................................................6

Figure 1.5 Rolling up of graphene sheet to SWCNTs....................................................7

Figure 1.6 The fundamental of SWCNTs construction from the graphite.....................8

Figure 1.7 Various techniques to synthesize CNTs.......................................................9

Figure 1.8 Printable elastic conductors. (a) Printed elastic conductors on a PDMS

sheet. The printed elastic conductors are patterned by screen printing, and can be

stretched by 100% without electrical or mechanical damage. The insets show

SWCNTs dispersed in paste and a micrograph of printed elastic conductors with a line

width of 100μm (b) Stretchability and conductivity as a function of SWCNTs content

(c) SEM image of the surface of printed elastic conductors (d) magnified SEM image

of the elastic conductor.................................................................................................12

Figure 1.9 (a, i) Photograph of a 360-channel high-density active electrode array. The

electrode size and spacing were 300 × 300 μm and 500 μm, respectively. Inset, a

closer view showing a few unit cells, (a, ii) Photographs of a folded electrode array

around low modulus polydimethylsiloxane (PDMS), (b, i) A flexible, high-density

active electrode array was placed on the visual cortex. Inset, the same electrode array

was inserted into the interhemispheric fissure, (b, ii) Left, the folded electrode array

before insertion into the interhemispheric fissure, (b, iii) The flat electrode array

inserted into the interhemispheric fissure.....................................................................13

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Figure 1.10 Photograph of a multifunctional electronic device temporarily tattooed

onto skin. It is able to function in states such as: (a) Undeformed, (b) Compressed, (c)

Stretched......................................................................................................................14

Figure 1.11 Fabrication steps of a buckled SWCNTs macrofilms on an elastomeric

PDMS substrate. a) Illustration of the fabrication flow comprising surface treatment,

transfer, and relaxation of the pre-strained PDMS substrate. b) Optical microscopy

image of a 50-nm-thick buckled SWCNTs macrofilms on a PDMS substrate with 30%

pre-strain, where the well-defined periodic buckling structure is shown. c) SEM

image of a buckled SWCNTs macrofilms. The buckling wavelength is 2mm. d) AFM

image of the buckling profile of the SWCNTs macrofilms. The buckling amplitude is

0.4mm. e) SEM image of the buckled SWCNTs macrofilms/PDMS substrate interface,

where the top white layer is a very thin layer of platinum that was sputtered onto the

SWCNTs macrofilms in advance to prevent the SWCNTs macrofilms from damage

during ion milling.........................................................................................................16

Figure 1.12 (a) Resistance of the transparent and stretchable SWCNTs film as a

function of strain under unidirectional stretching. (b) Set up for tropically stretching

of SWCNTs thin film with layered structures. (c) SEM image of sprayed SWCNTs

film on the 3M VHB 4905 substrate. (d) SEM image of SWCNTs film under 50%

strain. (e) SEM image of SWCNTs film under 150% strain........................................18

Figure 1.13 Photographs of the SWCNTs based bandage strain sensor (a) Fixed to a

stocking, (b) Adhered to the throat, (c) SEM image of the fractural structure of the

SWCNTs film at 100% strain, (d) Relative change in resistance versus strain for

multiple-cycle tests......................................................................................................19

Figure 1.14 Fabrication of flexible and stretchable PDMS electrode using cross-

stacked SWCNTs. (a) Stacking aligned SWCNTs layers in sequence on a square

frame, (b) Densifying the cross-stacked SWCNTs layers by dipping them in ethanol,

(c) SEM image of the cross-stacked SWCNTs film, (d) Fabrication process of the

cross-stacked SWCNTs/PDMS electrode, (e) As-prepared flexible and stretchable

SWCNTs/PDMS electrode, (f) Change of resistance of the SWCNTs/PDMS electrode

during three sequential stretch processes after the first stretch process.......................20

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Figure 1.15 (a) Fabrication procedure of SWCNTs coated cotton based flexible and

solid-state supercapacitor, (b) and (c) Photos of the SWCNTs coated cotton based

supercapacitor, (d) Cyclic voltammetry of the SWCNTs coated cotton based

supercapacitor...............................................................................................................22

Figure 1.16 Fabrication procedure for MWCNTs based stretchable supercapacitors

and optical images. (a) Schematic demonstration of the process for stretchable

supercapacitor, (b, c) Photographs of the assembled supercapacitor in the parallel and

cross configurations, (d, e) Photographs of the supercapacitor before and after

stretching, (f) CV curves of the stretchable supercapacitor under different state, (g)

Charge/discharge test of the stretchable supercapacitor under different state, (h)

Normalized specific capacitance of the supercapacitor with cross assembly as a

function of strain and biaxial stretched........................................................................23

Figure 1.17 (a) Schematic procedure for fabrication of buckled SWCNTs based

stretchable supercapacitor. (b) CV curves of the representative stretchable

supercapacitor with and without 120% strain at a scan rate of 200 mV s-1. (c)

Charge/discharge test of the stretchable supercapacitor before and after 10 stretching.

(d) Charge/discharge curves of the stretchable supercapacitor with and without 120%

strain at a constant current of 10 A g-1. (e) Normalized specific capacitance on the

function of cycle number..............................................................................................24

Figure 1.18 Mother of all graphitic forms. Graphene is a 2D building material for

carbon materials of all other dimensionalities. It can be wrapped up into 0D bucky

balls, rolled into 1D nanotubes or stacked into 3D graphite........................................26

Figure 1.19 Schematic diagram for Preparation of chemically converted graphene

(CCG) by reduction of graphene oxide........................................................................27

Figure 1.20 Synthesis, etching and transfer process for the large scale and patterned

graphene films. (a) Synthesis of patterned graphene films on thin nickel layers. (b)

Etching using FeCl3 (or acids) and transfer of graphene films using a PDMS stamp.

(c) Etching using buffered oxide etchant (BOE) or hydrogen fluoride (HF) solution

and transfer of graphene films at room temperature (25 oC). (d) Resistance of the

graphene film transferred to the PDMS substrate isotropically stretched by ~12%. The

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left inset shows the case in which the graphene film is transferred to an unstretched

PDMS substrate. The right inset shows the movement of holding stages and the

consequent change in shape of the graphene film. (e) Graphene film on the PDMS

substrate is transparent and flexible.............................................................................29

Figure 1.21 Schematic diagram and electrochemical properties of the laser-scribed

graphene-based flexible supercapacitor. (A to D) A GO film supported on a flexible

substrate is placed on top of a LightScribe-enabled DVD media disc and a computer

image is then laser-irradiated on the GO film in a computerized LightScribe DVD

drive. (E) The low-power infrared laser changes the stacked GO sheets immediately

into well-exfoliated few-layered LSG film, as shown in the cross-sectional SEM

images. (F) A symmetric supercapacitor is constructed from two identical graphene

based electrodes, ion-porous separator, and electrolyte. (G) Illustration of assembled

graphene based supercapacitor; inset is showing the flexibility of the device. (H) A

comparison between performances of the supercapacitor using gelled versus aqueous

electrolytes. (I) Flexibility of the supercapacitor: CV measurements were carried out

at a scan rate of 1000 mV s-1........................................................................................31

Figure 1.22 (a) Photographs of transparent thin graphene films with various

thicknesses on slide glass. (b) TEM image of graphene collected from dispersion

before filtration. (c) SEM image of 100 nm graphene film on slide glass...................32

Figure 1.23 (a) Schematic representation of various steps in fabrication process. (b)

Photograph of transparent graphene strain sensor. (c) Photograph of graphene strain

sensor fixed in motion controller under stretching test. Inset shows the initial distance

(~0%) and final distance (~7.1%) between two fixed points. (d) Variation of

resistance with respect to stretching up to ~7.1% for graphene strain sensor..............33

Figure 1.24 (A) A schematic of the fabrication approach for arrays of graphene FETs

on the stretchable PDMS substrate. The inset shows the microscopy image of

monolayer graphene FETs on PET (scale bar, 300 μm) (B) Various photographic

images of the ion gel-gated graphene FETs on different substrates (i) polyethylene

terephthalate (PET), (ii) PDMS and (iii) balloon.........................................................34

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Figure 2.1 Schematic of the vibrational energy level diagram in the Raman

spectroscopy.................................................................................................................54

Figure 2.2 Principle of the X-ray photo-electron spectroscopy

(XPS)............................................................................................................................55

Figure 2.3 (a) Illustration of the X-ray diffraction by a crystalline material, (b)

Photograph of the GBC MMA XRD instrumental......................................................56

Figure 2.4 Principle of the interferometer....................................................................57

Figure 2.5 Schematic diagram of the four-point probe configuration..........................60

Figure 2.6 AccuMist ultrasonic nozzle.........................................................................61

Figure 2.7 Typical triangular potential wave form for cyclic

voltammetry.................................................................................................................62

Figure 2.8 (a) Cyclic voltammetry (CV) of a typical non-faradaic response, and (b)

CV of graphene/carbon nanotubes composite electrode showing a Faradaic

response........................................................................................................................63

Figure 2.9 Sinusoidal current response in a linear system...........................................66

Figure 2.10 Schematic of a typical Nyquist plot..........................................................67

Figure 3.1 Scheme of the stretchable latex/SWCNTs electrode via spray coating

technique......................................................................................................................76

Figure 3.2 SEM images and FT-IR spectrum of the (a, c) pristine SWCNTs and (b,

d) functionalized SWCNTs..........................................................................................79

Figure 3.3 Raman spectra of the pristine SWCNTs and functionalized SWCNTs......80

Figure 3.4 Cyclic voltammetry and specific capacitance of latex/SWCNTs electrodes

at various strain percentages and stretching in 1M Na2SO4; (a) Under various strain

percentage (0 ~100% strain with 100 mV s-1 scan rate), (b) Specific capacitance under

various strain percentage (0 ~100% strain with 5~500 mV s-1 scan rate), (c) After

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various stretching (0, 50 and 100 times stretching at 100% strain with 100 mV s-1 scan

rate) , (d) Specific capacitance after various stretching (0, 50 and 100 times stretching

at 100% strain with 5-500 mV s-1 scan rate)...............................................................82

Figure 3.5 Nyquist plots of the latex/SWCNTs electrode applied with (a) various

stretching (0, 50 and 100 times stretching) and (b) strain percentage (0-100%

strain)............................................................................................................................85

Figure 3.6 Galvanostatic charge/discharge curves of the latex/SWCNTs electrode at

constant current (1 A g-1) in 1M Na2SO4 (a) after various stretching (0, 50 and 100

times stretching), (b) under various strain percentages (0-100% strain)....................87

Figure 3.7 Stability and specific capacitance of the latex/SWCNTs at varying cycle

number of CV and stretching in 1M Na2SO4 at 100 mV s-1; (a) unstretched, (b) after

50 stretches, (c) after 100 stretches, (d) specific capacitance as a function of CV cycle

number (0-1000th cycles).............................................................................................88

Figure 3.8 SEM images of latex/SWCNTs electrode; (a, b) relaxed from 100% pre-

strain, (c, d) under 100% tensile strain with application of 100 stretches....................90

Figure 3.9 Electrical conductivities of the latex/SWCNTs electrode (a) after various

stretching (0, 50 and 100 times stretching) and (b) under various strain percentage (0 -

100% strain)...............................................................................................................91

Figure 4.1 X-ray diffraction (XRD) patterns of GO and rGO....................................106

Figure 4.2 Raman spectroscopy of the GO and rGO.................................................107

Figure 4.3 The X-ray photoelectron spectroscopy (XPS) of : (a), (b) rGO and (c), (d)

GO, (e) physical properties of the GO and rGO.........................................................108

Figure 4.4 Cyclic voltammetry (CV) and Nyquist plot of the rGO/SWCNTs

composite on ITO coated glass with different composition between rGO and

SWCNTs ; (a) CV of the rGO, SWCNTs and rGO/SWCNTs composite at 100 mV s-1

in 1M H2SO4, (b) Nyquist plot of the rGO, SWCNTs and rGO/SWCNTs

composite...................................................................................................................110

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Figure 4.5 Preparation of the stretchable rGO, SWCNTs and rGO/SWCNTs

electrodes on gold-coated polyurethane via spray coating.........................................111

Figure 4.6 Cyclic voltammetry (CV) and specific capacitance of the rGO, SWCNTs

and rGO/SWCNTs composite electrode under 20 ~ 100% strain at 100 mV s-1 in 1M

H2SO4; (a) under 20% strain, (b) under 40% strain, (c) under 60% strain, (d) under 80%

strain, (e) under 100% strain, (f) comparison of specific capacitance for the rGO,

SWCNTs and rGO/SWCNTs composite electrodes..................................................113

Figure 4.7 Cyclic voltammetry (CV) and specific capacitance of the rGO, SWCNTs

and rGO/SWCNTs composite electrodes after 0, 50 and 100 stretching at 100 mV s-1

in 1M H2SO4; (a) unstretched electrodes, (b) after 50 stretchings, (c) after 100

stretchings, (d) comparison of specific capacitance for the rGO, SWCNTs and

rGO/SWCNTs composite electrodes..........................................................................115

Figure 4.8 Nyquist plots of the rGO, SWCNTs and rGO/SWCNTs composite

electrodes; (a) under 20% strain, (b) under 40% strain, (c) under 60% strain, (d) under

80% strain and (e) under 100% strain........................................................................117

Figure 4.9 Nyquist plots of the rGO, SWCNTs and rGO/SWCNTs composite

electrodes; (a) unstretched electrodes, (b) after 50 stretchings, (c) after 100

stretchings..................................................................................................................118

Figure 4.10 Galvanostatic charge/discharge curves of the rGO, SWCNTs and

rGO/SWCNTs composite electrodes at a constant current of 1 A g-1 in 1M H2SO4; (a)

under 20% strain, (b) under 40% strain, (c) under 60% strain, (d) under 80% strain

and (e) under 100% strain..........................................................................................120

Figure 4.11 Galvanostatic charge/discharge curves of the rGO, SWCNTs and

rGO/SWCNTs composite electrodes at a constant current (1 A g-1) in 1M H2SO4; (a)

unstretched electrodes, (b) after 50 stretchings, (c) after 100 stretchings..................121

Figure 4.12 Cyclic voltammetry (CV) and specific capacitance of the rGO/SWCNTs

composite electrodes as a function of stretching and strain in 1M Na2SO4 at 5-500 mV

s-1 scan rates; (a) after various stretching (0, 50 and 100 times stretching at 100 mV s-1

scan rate), (b) under various strain percentage (0-100% strain at 100 mV s-1 scan rate),

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(c) specific capacitance after various stretching (0, 50 and 100 times stretching at 5-

500 mV s-1 scan rates), (d) specific capacitance under various strain percentage (0 -

100% strain at 5-500 mV s-1 scan rates).....................................................................123

Figure 4.13 Stability and specific capacitance of the rGO/SWCNTs composite

electrode as a function of CV cycles and stretching in 1M Na2SO4 at 100 mV s-1; (a)

unstretched, (b) after 50 stretchings, (c) after 100 stretchings, (d) specific capacitance

as a function of CV cycles (0-1000th cycles)..............................................................124

Figure 4.14 SEM images of the pristine rGO and rGO (10%) / SWCNTs (90%)

composite; (a) rGO, (b) rGO/SWCNTs composite....................................................125

Figure 4.15 SEM images of the rGO/SWCNTs film on the polyurethane (PU); (a), (c)

unstretched rGO/SWCNTs film on the PU and (b), (d) rGO/SWCNTs film on the PU

after 100 stretchings with application of 100% strain................................................126

Figure 5.1 (a) Schematic of the main components for the stretchable latex and/or PU

supercapacitor. (b) Schematic of the stretchable latex and/or PU supercapacitor under

reversible stretching and relaxing from 0% to 100% strain.......................................136

Figure 5.2 SEM images of buckled rGO/SWCNTs composite electrodes; (a) at low

magnification (b) at high magnification, (c) Optical image of the cross-section of the

stretchable latex supercapacitor, (d) Schematic configuration of the stretchable latex

supercapacitor.............................................................................................................138

Figure 5.3 CV curves of the stretchable latex supercapacitor as a function of

stretching (a) and strain (b) at a scan rate of 100 mV s-1. (c) Nyquist plots of the

stretchable latex supercapacitor as a function of stretching (c) and strain (d) with

frequency ranging from 100 kHz to 0.01 Hz..............................................................140

Figure 5.4 Galvanostatic charge-discharge curves of the latex supercapacitor as a

function of stretching (a) and strain (b) at a current density of 1 A g-1. (c) Specific

capacitance of the stretchable latex supercapacitor after 50 and 100 stretching as a

function of charge-discharge cycles. (d) Specific capacitance of the stretchable latex

supercapacitor under 0 to 100% of strain...................................................................141

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Figure 5.5 SEM images of buckled rGO/SWCNTs composite film on the PU substrate;

(a) at low magnification (b) at high magnification, (c) Optical image of the cross-

section of the stretchable PU supercapacitor, (d) Schematic configuration of the

stretchable PU supercapacitor....................................................................................143

Figure 5.6 Electrochemical properties of the stretchable polyurethane (PU)

supercapacitor as a function of strain; (a) Cyclic voltammetry (CV), (b)

Electrochemical impedance spectroscopy (EIS), (c) Charge/discharge test and (d)

Specific capacitance of the stretchable PU supercapacitor as a function of

strain...........................................................................................................................145

Figure 5.7 Electrochemical properties of the stretchable polyurethane (PU)

supercapacitor as a function of stretching; (a) Cyclic voltammetry (CV), (b)

Electrochemical impedance spectroscopy (EIS), (c) Charge/discharge test and (d)

stability tests of the stretchable PU supercapacitor as a function of stretching and

charge/discharge cycle...............................................................................................146

Figure 6.1 (a) and (b) Schematic of the main components for the flexible

polycaprolactone (PCL) supercapacitor, (c) Surface morphology of the rGO/SWCNTs

composite film on the PCL substrate, (d) Optical microscopy image (cross section) of

the PCL whole device................................................................................................157

Figure 6.2 Electrochemical properties of the flexible and biocompatible

Polycaprolactone (PCL) supercapacitor under different bending condition (180o to

30º); (a) A schematic diagram of the PCL supercapacitor. (inset) a digital photo

showing the flexibility of the whole device. (b) CV of the PCL supercapacitor under

different bending condition at 100 mV s-1. (c) Nyquist plots of the PCL supercapacitor

under different bending condition with 0.01 Hz-100 KHz frequencies.....................160

Figure 6.3 Electrochemical properties of the flexible and biocompatible

Polycaprolactone (PCL) supercapacitor under different bending condition (180o to

30º); (a) Charge/discharge test of the PCL supercapacitor under different bending

condition with 1 A g-1 constant current density. (b) Specific capacitance of the PCL

supercapacitor under different bending condition. (c) Surface resistance of the

rGO/SWCNTs composite film on the PCL under different bending condition. (d)

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Cycling stability of the PCL supercapacitor under different bending

condition.....................................................................................................................162

Figure 6.4 Electrochemical properties of the flexible and biocompatible

Polycaprolactone (PCL) supercapacitor as a function of bending cycle (0 to 500

bending cycles); (a) CV of the PCL supercapacitor at different bending cycles with

100 mV s-1 of scan rate. (b) Nyquist plots of the PCL supercapacitor at different

bending cycle with 0.01Hz-100 KHz frequencies. (c) Surface resistance of the

rGO/SWCNTs composite film on the PCL substrate at different bending

cycles..........................................................................................................................164

Figure 6.5 Electrochemical properties of the flexible and biocompatible

Polycaprolactone (PCL) supercapacitor as a function of bending cycle (0 to 500

bending cycles); (a) Charge/discharge curves of the PCL supercapacitor with

application of different bending cycle at 1 A g-1 current density. (b) Specific

capacitance of the PCL supercapacitor with application of different bending cycle. (c)

Capacitance retention of the PCL supercapacitor at different bending cycle. (d)

Stability test of the PCL supercapacitor by charge / discharge measurement with

application of different bending cycle at 1 A g-1 of current density...........................166

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LIST OF TABLES

Table 1.1 Comparison of the performances for battery, capacitor and

supercapacitor.................................................................................................................1

Table 1.2 World-wide research and development activities on supercapacitor.............3

Table 1.3 Comparison between SWCNTs and MWCNTs...........................................10

Table 1.4 Specific capacitance values of different nanocarbon based materials for

stretchable and/or flexible supercapacitors..................................................................36

Table 3.1 Specific capacitance, energy and power density of the latex/SWCNTs

electrode under various strains at 500 mV s-1 of scan rate..........................................83

Table 4.1 Specific capacitance and internal resistance values of the different % ratio

rGO/SWNT composites on ITO coated glass............................................................110

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ABBREVIATIONS

Å Angstrom : 1 X 10-10 m

Ag/AgCl Silver/silver chloride

Au Gold

Electron transfer coefficient

3.142

Highest occupied molecular orbital

BOE Buffered oxide etchant

Csp Specific capacitance

CNTs Carbon nanotubes

CCG Chemically converted graphene

CVD Chemical Vapour Deposition

CV Cyclic voltammetry

EIS Electrochemical impedance spectroscopy

ECs Electrochemical capacitors

EDLC Electrochemical double layer capacitor

ESR Equivalent series resistance

FTIR Fourier transform infrared spectroscopy

F Farad

FCCVD Floating catalyst chemical vapour deposition

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GO Graphite oxide

GCD Galvanostatic charge/discharge

hr Hours

HiPCO High-Pressure carbon monoxide process

H2SO4 Sulfuric acid

I Intensity (a.u)

IR Resistance drop (V)

KOH Potassium hydroxide

MWCNTs Multi-wall carbon nanotubes

m Mass (generally in grams unless otherwise stated)

mg Milligram

mV Millivolt

mV s-1 Millivolt per second

min Minute

NBR Nitrile-butadiene rubber

Ohm

OLEDs Organic light emitting diodes

PTFE Polytetrafluoroethylene

PCL Polycaprolactone

PSS Polystyrene sulfonate

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PEDOT Poly(3,4-ethylenedioxythiophene)

PVA Polyvinyl alcohol

PU Polyurethane

PDMS Polydimethylsiloxane

rGO Reduced graphene oxide

RBM Radial breathing mode

S cm-1 Siemens per centimetre

SEM Scanning electron microscope

SWCNTs Single-wall carbon nanotubes

t Time (usually in seconds unless otherwise stated)

Theta

V Voltage

Scan rate (mV s-1 or V s-1)

w/w Weight for weight percent

XPS X-ray photoelectron spectroscopy

XRD X-ray diffraction

Z" im Imaginary part of impedance

Z' Re Real part of impedance

1D 1-dimensional

2D 2-dimensional

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3D 3-dimensional

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CHAPTER 1

Introduction and literature review

1. INTRODUCTION

Electrochemical capacitors (ECs) often referred to as supercapacitors, are devices

that store charge by electrochemical means. Researchers often aim to develop

supercapacitors with high power and energy density. In addition, these devices are

potential candidates in wide range of applications due to their high power densities

and stability to charge/discharge cycles [1-4]. They are able to produce large power

and energy density compared to a conventional capacitor and longer life cycles than

battery [5]. The power density requirements, fast charge/discharge cycle, low self-

discharging and high electrochemical stability are beneficial feature of the

supercapacitors [5, 6]. Table 1.1 summarizes the differences between battery,

capacitor and supercapacitor.

Table 1.1 Comparison of the performances for battery, capacitor and

supercapacitor [7].

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A battery is usually denoted as a high energy density and low power density

technology (Figure 1.1). However, a supercapacitor is considered to represent a high

power density and low energy density technology (Figure 1.1). The supercapacitor is

able to bridge the gap between capacitors and batteries in terms of energy density [5].

Figure 1.1 The Ragone plot comparing various energy storage systems [5].

Current research and development on supercapacitors conducted globally are listed

in Table 1.2. This review covers work directed towards electric/hybrid vehicles, and

also medical and consumer electronics applications. Devices using various materials

and construction approaches have been fabricated [2].

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Tab

le 1

.2 W

orld

-wid

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nd d

evel

opm

ent a

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supe

rcap

acito

r [2

].

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Two types of capacitor devices have been developed. The first is the electrochemical

double layer capacitor (EDLC), which is based on the operating principle of an

electric double layer formed at the interface between electrode and an electrolyte. A

US patent issued in the 1950s [8, 9] demonstrated the fundamental of

electrochemical double layer capacitor (EDLC) and supercapacitor [10]. Based on

these initial developments, supercapacitors with aqueous-electrolyte have been

developed by NEC (Japan) in 1970s and supercapacitors have been applied to

commercial [10-13]. The main components of EDLC are two carbon based

electrodes, an electrolyte and a separator (Figure 1.2). EDLC uses the charge formed

at the interface between electrolyte and electrode surface. Carbon materials are

mostly used for this capacitor as it provide large surface area. The capacitance value

of EDLC is dependent on adsorption of the ions, which moves from the electrolyte to

the electrode surface. Therefore, charge storage in EDLC is highly reversible with

high cycling stabilities [14]. In addition, the performance of the EDLC can be tuned

by using different type of electrolytes. EDLC can also operate with either an aqueous

or organic electrolyte. Aqueous electrolytes, such as sulfuric acid (H2SO4) and

potassium hydroxide (KOH) normally exhibit lower equivalent series resistance

(ESR) and lower minimum pore size requirement compared to organic electrolyte.

However, aqueous electrolytes also have narrow window of voltage ranges. Thus, the

trade-off between the capacitance, ESR and window of voltage range should be

considered in the use of electrolyte [15-18]. Figure 1.3 illustrates the key technology

for the EDLC.

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Figure 1.2 Schematic of an Electrochemical Double Layer Capacitor (EDLC)

[14].

Figure 1.3 Important characteristics for Electrochemical Double Layer

Capacitor (EDLC) components [19].

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The second type of the devices is based on Faradaic pseudo capacitance (i.e.

pseudocapacitor) where charge is transferred at the surface or in the bulk, near the

surface of the solid electrode materials. Compared to EDLC that store charge

electrostatically, pseudocapacitors store charge faradaically through the transfer of

charge between the electrode and electrolyte. This is accomplished through

electrosorption, reduction-oxidation reactions and intercalation processes [17, 18, 20,

21]. These Faradaic processes allow pseudocapacitors to achieve greater capacitances

and energy densities than EDLC [22-24].

1.1 CARBON NANOTUBES (CNTs)

CNTs are cylindrical nanostructures consisting entirely of carbon. They have

attracted a significant interest within the field of nanotechnology due to their unique

physical properties including high surface area, low mass density, unique internal

structure, high electrical conductivity and remarkable chemical stability [25-30].

CNTs can be categorized into two types with single-wall carbon nanotubes

(SWCNTs) and multi-wall carbon nanotubes (MWCNTs). The schematic diagram of

SWCNTs and MWCNTs are presented in Figure 1.4.

Figure 1.4 Schematic diagram of single-wall carbon nanotubes (SWCNTs) and

multi-wall carbon nanotubes (MWCNTs) [28].

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SWCNTs have a diameter with a range of 1-2 nm and the length between 0.2 ~ 5 μm

depending on the synthesis method [31-33]. The aspect ratios of SWCNTs normally

up to 10000, which feature is able to make them an ideal one-dimensional material.

Super- long SWCNTs have been constructed with length-to-diameter aspect ratios

exceeding 132,000,000:1 [34, 35]. SWCNTs could be compared to "rolled up" one

atom thick sheet of graphite based on its structure (Figure 1.5).

Figure 1.5 Rolling up of graphene sheet to SWCNTs [36]

The way the graphene is wrapped along the honeycomb graphene structure is given

by chiral vector which is a result of a pair (n,m) of integers that correspond to

graphene vectors 1 and 2 [36, 37]. The construction of the SWCNTs from a

graphite sheet along the chiral vector is presented in Figure 1.6 [36]. There are two

ways to form a SWCNTs from a graphite sheet according to integers (n,m). The (n,0)

structure is called "zigzag" and n = m (n,n) is ‘‘armchair’’ structure. The third non-

standard type of SWCNTs construction, which can be characterized by the equation

where n > m > 0, is called ‘‘chiral’’. The mechanical, electrical, optical and other

properties of CNTs are determined by chirality.

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Figure 1.6 The fundamental of SWCNTs construction from the graphite [36].

MWCNTs consist of more than one concentrically rolled layer of graphite with

diameters between 2 and 100 nm, [38, 39] which is depending on the number of

layers. The interlayer distance of MWCNTs is approximately 0.335 nm, which is

close to the distance between graphene layers in graphite [40]. The SWCNTs and

MWCNTs could be fabricated by various techniques which are summarized in Figure

1.7 [36]. Each technique has advantages and disadvantages in synthesized CNTs

properties including inner diameter, outer diameter and number of walls [41] which

is influenced by the specific synthesis method.

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Figure 1.7 Various techniques to synthesize CNTs [36].

The diameter of the CNTs affects the solubility and dispersability in solvents. For

instance, Duque et al. [42] have reported that small diameter of the SWCNTs have

enhanced solubility in oleum and surfactant suspensions. Solubility and

dispersability are significant factor for SWCNTs processing technique such as thin-

film fabrication, material reinforcement and fibre-spinning [42]. Table 1.3 shows the

differences in the physical properties of SWCNTs and MWCNTs.

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Table 1.3 Comparison between SWCNTs and MWCNTs [37].

Based on the unique structure of CNTs, they have high electrical and mechanical

properties [43-45] that make them potentially useful in high performance

nanocomposites for related applications, including semiconductor devices [46],

nano-probes [47, 48], energy conversion devices [49], sensors [50], field emission

displays [51], radiation sources [52, 53] and drug delivery systems. However, these

applications still remain in the “potential” stage. Bulk availability of high quality and

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low cost samples, and processing difficulties are the main barriers in extending the

technological applications of carbon nanotubes.

1.2 FLEXIBLE ELECTRONICS

Flexible electronics can be bent, twisted, compressed and stretched repeatedly whilst

retaining function. They have attracted a great deal of attention due to potential

applications in many areas ranging from robotic sensory skins and wearable

communication devices to bio-integrated devices [54, 55]. Such applications require

electronic materials that can simultaneously exhibit excellent mechanical robustness,

electronic functionality and optical transmittance under a high strain [56-60]. The

fundamental process for stretchable interconnects is to blend highly conductive

materials with soft elastic materials such as polydimethylsiloxane (PDMS) and/or

polyurethane (PU). A variety of highly conductive materials such as metal wires,

conducting polymer, carbon nanotube or graphene have been used to form

stretchable electrodes [61, 62]. Stretchable electrodes were then produced on elastic

substrates by various processes such as screen printing, inkjet printing or spray

coating. Forming stable dispersions is an important consideration, amenable to these

fabrication processes. Modification of nanocarbon materials, including carbon

nanotubes and graphene, is often necessary to improve the dispersability, but this

modification process may decrease the electrical properties. Thus, the trade-off

between the loss of conductivity, capacitance and dispersability should be considered.

Sekitani et al. [61] have developed an approach to prepare printable elastic

conductors comprised of single-walled carbon nanotubes (SWCNTs), which are

uniformly dispersed in a fluorinated rubber.

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Figure 1.8 Printable elastic conductors. (a) Printed elastic conductors on a

PDMS sheet. The printed elastic conductors are patterned by screen printing,

and can be stretched by 100% without electrical or mechanical damage. The

insets show SWCNTs dispersed in paste and a micrograph of printed elastic

conductors with a line width of 100μm (b) Stretchability and conductivity as a

function of SWCNTs content (c) SEM image of the surface of printed elastic

conductors (d) magnified SEM image of the elastic conductor [61].

They have fabricated a SWCNTs gel by using ionic liquid and then the SWCNTs gel

treated by jet-milling to prepare homogeneous SWCNTs paste (Figure 1.8a). In the

next stage, the SWCNTs paste was patterned on the PDMS via screen printing

through shadow masks (Figure 1.8a). The long and fine SWCNTs bundles can form

well-developed conducting networks on the PDMS. The display could be stretched

by 30%–50% and used for connecting LEDs over a hemisphere without any loss of

mechanical and electrical damage (Figure 1.8b).

On the other hand, Viventi and Kim [62] have demonstrated a technologically

challenging feat, in which they have described the integration of an ultrathin and

flexible silicon nanomembrane transistor on an electrode array by transferring silicon

nano-ribbons onto polyimide using spin coating. Metal was also deposited on top of

the transistor arrays as a final layer. This new approach produces dense arrays of

thousands of amplified sensors that are connected through fewer wires (Figure 1.9a).

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Figure 1.9 (a, i) Photograph of a 360-channel high-density active electrode array.

The electrode size and spacing were 300 × 300 μm and 500 μm, respectively.

Inset, a closer view showing a few unit cells, (a, ii) Photographs of a folded

electrode array around low modulus polydimethylsiloxane (PDMS), (b, i) A

flexible, high-density active electrode array was placed on the visual cortex.

Inset, the same electrode array was inserted into the interhemispheric fissure, (b,

ii) Left, the folded electrode array before insertion into the interhemispheric

fissure, (b, iii) The flat electrode array inserted into the interhemispheric fissure

[62].

The array was implemented as an electronic device capable of recording spatial

properties of a cat’s brain activity in vivo, including sleep spindles, single-trial visual

evoked responses and electrographic seizures (Figure 1.9b). This development has

potential for a new generation of diagnostic and therapeutic brain-machine interface

devices.

Kim et al. [63] have reported an integrative approach, in which the electrodes,

electronics, sensors, power supply, and communication components are all

configured together on the sacrificial and water soluble polyvinyl alcohol (PVA).

This ultrathin, low-modulus, lightweight, stretchable “skin-like” membrane can be

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placed directly on the skin. It is important to note that, in the case of dissolving the

PVA in the water, the device is still attached to the skin through van der Waals force

alone (Figure 1.10a).

Figure 1.10 Photograph of a multifunctional electronic device temporarily

tattooed onto skin. It is able to function in states such as: (a) Undeformed, (b)

Compressed, (c) Stretched [63].

The membranes are able to laminate onto the surface of the skin by soft contact, in a

manner that is mechanically invisible to the user, much like a temporary transfer

tattoo (Figure 1.10). The device was then used to measure electrical activity

produced by the heart, brain, and skeletal muscles and the observed results contained

sufficient information typical for an unusual type of computer game controller.

Modification of nanocarbon materials, including carbon nanotubes and graphene, is

often necessary to improve the dispersability, but this modification process may

decrease the electrical properties. Thus, the trade-off between the loss of conductivity,

capacitance and dispersability should be considered.

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1.3 CARBON NANOTUBES (CNTS) BASED FLEXIBLE, STRETCHABLE

ELECTRODES AND SUPERCAPACITORS

Flexible and stretchable conductors are significant components of electronic and

optoelectronic devices that facilitate human interaction and compatibility, such as

implantable medical devices [64], interactive electronics [65], robotic devices with

human-like sensing capabilities [66]. The availability of conducting thin films is able

to the development of skin-like sensors [67] that stretch reversibly, sense pressure,

bend into hairpin turns, integrate with collapsible, stretchable and mechanically

robust displays [68], supercapacitor [69-73], solar cells [74] and also wrap around

non-planar and biological [75-77] surfaces such as skin [62] and organs [78], without

wrinkling.

Carbon nanotubes (CNTs) are suitable for flexible and stretchable electrode due to

their remarkable properties such as high electrical conductivity, thermal and

chemical stability and a large surface area [79-81]. Especially, SWCNTs possess

high flexibility, low mass density, and large aspect ratio (typically >1000) enabling

them to maintain conductive pathways by bridging cracked regions under large strain

[28, 82, 83].

There are some approaches for fabrication of flexible and stretchable electrode or

supercapacitor based on carbon nanotubes. Yu et al. [84] have reported a stretchable

supercapacitor based on buckled single-wall carbon nanotubes (SWCNTs)

macrofilms (Figure 1.11).

Page 49: Fabrication of stretchable and flexible supercapacitor

16

Figure 1.11 Fabrication steps of a buckled SWCNTs macrofilms on an

elastomeric PDMS substrate. a) Illustration of the fabrication flow comprising

surface treatment, transfer, and relaxation of the pre-strained PDMS substrate.

b) Optical microscopy image of a 50-nm-thick buckled SWCNTs macrofilms on

a PDMS substrate with 30% pre-strain, where the well-defined periodic

buckling structure is shown. c) SEM image of a buckled SWCNTs macrofilms.

The buckling wavelength is 2mm. d) AFM image of the buckling profile of the

SWCNTs macrofilms. The buckling amplitude is 0.4mm. e) SEM image of the

buckled SWCNTs macrofilms/PDMS substrate interface, where the top white

layer is a very thin layer of platinum that was sputtered onto the SWCNTs

macrofilms in advance to prevent the SWCNTs macrofilms from damage

during ion milling [84].

Page 50: Fabrication of stretchable and flexible supercapacitor

17

The purified SWCNTs macrofilms with extensive hydroxyl groups were laminated

and aligned along the direction of a pre-strained and UV-treated PDMS substrate to

form covalent bonds (―C―O―Si―). The periodically buckled patterns were

formed by relaxing the pre-strained PDMS substrate occurred due to mechanical

competition between the relatively stiff SWCNTs macrofilms and compliant PDMS

substrate. The buckled SWCNTs macrofilms based stretchable supercapacitor

presented a maximum specific capacitance of 54 F g-1 and a power density of 0.5

KW kg-1 at 4.2 Wh kg-1 energy density. It was also shown that the buckled SWNT

films could stretch up to 30%.

Hu et al. [85] have studied transparent and conductive SWCNTs films on a

commercial 3M VHB 4905 substrate as a stretchable electrode that maintains high

conductivity up to 700% strain (Figure 1.12a). The SWCNTs thin film was coated on

the 3M VHB 4905 substrate by spray coating technique. As a substrate, the 3M VHB

4905 film is highly viscoelastic and enables the stretching properties of the SWNT

thin films to be investigated. Figure 1.12a shows the change in resistance with strain.

The resistance of the SWCNTs film increases linearly with strain and stretched

SWCNTs films show white large areas indicative of a loss of conductivity (Figure

1.12d and e).

Page 51: Fabrication of stretchable and flexible supercapacitor

18

Figure 1.12 (a) Resistance of the transparent and stretchable SWCNTs film as a

function of strain under unidirectional stretching. (b) Set up for tropically

stretching of SWCNTs thin film with layered structures. (c) SEM image of

sprayed SWCNTs film on the 3M VHB 4905 substrate. (d) SEM image of

SWCNTs film under 50% strain. (e) SEM image of SWCNTs film under 150%

strain [85].

Flexible and stretchable SWCNTs film could also be incorporated into clothing or

attached directly to the body.

Yamada et al. [86] have developed a class of wearable and stretchable devices

fabricated from thin films of aligned SWCNTs. The stretchable human motion

detector prepared by connecting SWCNTs electrodes to the film and assembling

them on bandage and clothing (Figure 1.13 a-d).

Page 52: Fabrication of stretchable and flexible supercapacitor

19

Figure 1.13 Photographs of the SWCNTs based bandage strain sensor (a) Fixed

to a stocking, (b) Adhered to the throat, (c) SEM image of the fractural

structure of the SWCNTs film at 100% strain, (d) Relative change in resistance

versus strain for multiple-cycle tests [86].

The SWCNTs conductive paste was fabricated by dispersing elastic fluorinated

copolymer rubber into a SWCNTs gel and used to avoid mechanical failure at the

junction between SWCNTs film and rigid electrode. The stretchable sensor exhibited

durability and stability even at high strain levels (100, 150 and 200%). The electrical

response of the SWCNTs based sensor was maintained at 100 and 150% strain

(Figure 1.13d).

Another approach for fabricating the flexible and stretchable electrode is by

embedding aligned SWCNTs layers on polydimethylsiloxane (PDMS). Liu et al. [87]

have reported flexible and stretchable SWCNTs conductive film on the PDMS as a

substrate.

Page 53: Fabrication of stretchable and flexible supercapacitor

20

Figure 1.14 Fabrication of flexible and stretchable PDMS electrode using cross-

stacked SWCNTs. (a) Stacking aligned SWCNTs layers in sequence on a square

frame, (b) Densifying the cross-stacked SWCNTs layers by dipping them in

ethanol, (c) SEM image of the cross-stacked SWCNTs film, (d) Fabrication

process of the cross-stacked SWCNTs/PDMS electrode, (e) As-prepared flexible

and stretchable SWCNTs/PDMS electrode, (f) Change of resistance of the

SWCNTs/PDMS electrode during three sequential stretch processes after the

first stretch process [87].

In order to preserve the morphology of the aligned SWCNTs film from being

destroyed, they have used cross-stacking and densifying processes (Figure 1.14a, b

and c). The flexible and stretchable SWCNTs/PDMS electrode was fabricated by

embedding the aligned SWCNTs film into the PDMS (Figure 1.14d and e). The

SWCNTs/PDMS electrode showed stretchable and reversible electrical behaviours

even at the 30% strain (Figure 1.14f). The flexible and stretchable SWCNTs/PDMS

electrode can be applied for stretchable energy storage or conversion devices such as

Page 54: Fabrication of stretchable and flexible supercapacitor

21

solar cell, strain sensor, implanted conductor and supercapacitor.

Hu et al. [88] have developed the acid treated SWCNTs based flexible supercapacitor

using a non-woven 100% cotton paper and PVA (polyvinyl alcohol)/H3PO4

(phosphoric acid) electrolyte. Figure 1.15 illustrates the procedure for producing

SWCNTs coated cotton supercapacitor. The acid treated SWCNTs were coated on the

paper by simple dip-coating method and the SWCNTs coated cotton showed 9 ~ 10

Ω/sq sheet resistance. The SWCNTs coated cotton electrodes were soaked into the

PVA/H3PO4 electrolyte for 10 minutes then dried at room temperature for 12 hours to

remove residual excessive water. The dried two SWCNTs coated cotton electrodes

were assembled together, face to face, to form a sandwich configuration. The

SWCNTs coated cotton supercapacitor gave 13.15 F g-1 of specific capacitance with

5.54 Wh kg-1 of specific energy density. The performances of the SWCNTs coated

cotton supercapacitor were competitive with two commercial supercapacitor

(EPCOS, B49410B-2506Q000 and ESMA, EC303) [88]. They have also reported

that PVA plays two significant roles in the fabrication process. It functioned as a

binder to hold assembled two electrodes in a sandwich conformation. It also acted as

a separator to avoid electrode shorting.

Page 55: Fabrication of stretchable and flexible supercapacitor

22

Figure 1.15 (a) Fabrication procedure of SWCNTs coated cotton based flexible,

and solid-state supercapacitor, (b) and (c) Photos of the SWCNTs coated cotton

based supercapacitor, (d) Cyclic voltammetry of the SWCNTs coated cotton

based supercapacitor [88].

Chen et al. [89] have reported stretchable and transparent supercapacitor based on

highly aligned multi-wall carbon nanotubes (MWCNTs) sheet with excellent

transmittance and stretchability. Figure 1.16a illustrates the fabrication process for

the aligned MWCNTs based stretchable supercapacitor.

Page 56: Fabrication of stretchable and flexible supercapacitor

23

Figure 1.16 Fabrication procedure for MWCNTs based stretchable

supercapacitors and optical images. (a) Schematic demonstration of the process

for stretchable supercapacitor, (b, c) Photographs of the assembled

supercapacitor in the parallel and cross configurations, (d, e) Photographs of

the supercapacitor before and after stretching, (f) CV curves of the stretchable

supercapacitor under different state, (g) Charge/discharge test of the stretchable

supercapacitor under different state, (h) Normalized specific capacitance of the

supercapacitor with cross assembly as a function of strain and biaxial stretched

[89].

The MWCNTs forest for supercapacitor was synthesized by Chemical Vapour

Deposition (CVD) method on a Fe/Al2O3 coated silicon wafer. The synthesized

MWCNTs forest was drawn onto PDMS substrate in order to create stretchable

MWCNTs sheet, then coated with PVA (polyvinyl alcohol)/H3PO4 electrolyte on the

MWCNTs sheet. The two MWCNTs sheet electrodes assembled together in either

parallel (Figure 1.16b) or cross configuration (Figure 1.16c). The MWCNTs based

stretchable supercapacitor showed specific capacitance of 7.3 F g-1 and could be

Page 57: Fabrication of stretchable and flexible supercapacitor

24

stretched to 30% strain without any decrease in electrochemical properties (Figure

1.16h).

Niu et al. [90] have focused on a highly stretchable supercapacitor based on single-

wall carbon nanotubes (SWCNTs) film. The freestanding and highly conductive

SWCNTs films were fabricated by improving the floating catalyst chemical vapour

deposition (FCCVD) technique [91]. Figure 1.17 shows the schematic procedure for

stretchable SWCNTs film based supercapacitor. The synthesized SWCNTs films

were spread out on the pre-strained and UV-treated PDMS and then, ethanol was

dripped down on the SWCNTs film to remove the wrinkles on the SWCNTs film.

The buckled SWCNTs film on the PDMS was created by releasing pre-strained

PDMS (Figure 1.17).

Figure 1.17 (a) Schematic procedure for fabrication of buckled SWCNTs based

stretchable supercapacitor. (b) CV curves of the representative stretchable

supercapacitor with and without 120% strain at a scan rate of 200 mV s − 1. (c)

Charge/discharge test of the stretchable supercapacitor before and after 10

stretching. (d) Charge/discharge curves of the stretchable supercapacitor with

and without 120% strain at a constant current of 10 A g − 1. (e) Normalized

specific capacitance on the function of cycle number [90].

Page 58: Fabrication of stretchable and flexible supercapacitor

25

A buckled SWCNTs based stretchable supercapacitor was fabricated by assembling

two stretchable electrodes face to face to form a sandwich conformation using the

PVA/H2SO4 gel electrolyte. The cyclic voltammetry of the stretchable supercapacitor

with application of 120% strain showed only very small deviation at the high

potential in the cyclic voltammetry (CV) graph (Figure 1.17b) and also, the

stretchable supercapacitor was stable in the charge/discharge test under 120% strain

(Figure 1.17c). The specific capacitance of the stretchable supercapacitor was

unchanged, even after 1000 charge/discharge cycles, indicating an excellent

electrochemical stability of the buckled SWCNTs based stretchable supercapacitor

(Figure 1.17 d and e).

1.4 GRAPHENE

A two dimensional material known as graphene has been attracting interest in the

scientific community. The graphene also is a mother for graphitic materials of all

other dimensionalities (Figure 1.18). It consists of a single layer of carbon atoms

bonded in a hexagonal lattice and possess intriguing mechanical and electrical

properties. The attractive characteristics of graphene for electrochemical

applications are its charge carrier mobility of 200,000 cm2/V-s and specific surface

area of 2,630 m2/g [92, 93].

The first graphene was produced from graphite by using a technique known as

micromechanical cleavage [94]. This approach allowed easy production of high-

quality graphene crystallites and further led to enormous experimental activities.

Although the graphene obtained from this method is defect free, the yield and

throughput is very low. In order to facilitate large scale production of graphene,

exfoliation of graphite in the liquid phase (via chemical conversion or

Page 59: Fabrication of stretchable and flexible supercapacitor

26

surfactant/solvent stabilization) was developed [95].

Figure 1.18 Mother of all graphitic forms. Graphene is a 2D building material

for carbon materials of all other dimensionalities. It can be wrapped up into 0D

bucky balls, rolled into 1D nanotubes or stacked into 3D graphite [96].

Chemical conversion of graphene involves two main steps. Firstly, the graphite is

oxidized in the presence of strong acids and oxidants, resulting in a material called

graphite oxide (GO). The introduction of oxygen to the graphite stack results in

hydroxyl, epoxy, ether, diol, and ketone groups on the basal planes and edges. These

functional groups make GO hydrophilic by virtue of their polar nature allowing

intercalation of water molecules into the GO layers [97]. This makes exfoliation of

GO in aqueous media very easy to carry out. Suitable ultrasonic treatment can

produce dispersions of very thin graphene oxide sheets [97, 98]. Secondly, the

Page 60: Fabrication of stretchable and flexible supercapacitor

27

functional groups that stabilize GO in water also make it electrically insulating by

disrupting the graphitic network [99], hence this material is converted back to

graphene by chemical or thermal reduction to recover its conductivity. Figure 1.19

illustrates the process for chemically converted graphene (CCG) by reduction of

graphene oxide.

Figure 1.19 Schematic diagram for Preparation of chemically converted

graphene (CCG) by reduction of graphene oxide [100, 101].

Elemental analysis of chemically converted graphene (CCG) reveals that the atomic

C/O ratio is around 10 [101]. This implies that a considerable amount of oxygen is

present after the reduction step and that CCG is not the same as pristine graphene. An

enhancement in the restoration of the sp2 carbon network is observed after thermal

annealing of CCG [99, 100].

Page 61: Fabrication of stretchable and flexible supercapacitor

28

1.5 GRAPHENE BASED FLEXIBLE, STRETCHABLE ELECTRODES AND

SUPERCAPACITORS

The extraordinary electrical, mechanical, chemical properties, large surface area and

high carrier mobility of graphene make it a potential candidate for application in

flexible and stretchable electrode or supercapacitor [102, 103]. Theoretically,

graphene based electrochemical double layer capacitor (EDLC) is able to reach a

capacitance up to 550 F g-1 which is the highest value of intrinsic capacitance among

all carbon-based electrodes [104].

Recently, such uses of graphene have been studied by many research groups for

development of flexible and stretchable electrode or supercapacitor. Kim et al. [105]

have developed a technique to grow a few layers of graphene films using chemical

vapour deposition (CVD) and then transfer the graphene films to

polydimethylsiloxane (PDMS) substrate, without mechanical and chemical

treatments, to preserve the crystalline quality of the graphene films (Figure 1.20).

Page 62: Fabrication of stretchable and flexible supercapacitor

29

Figure 1.20 Synthesis, etching and transfer process for the large scale and

patterned graphene films. (a) Synthesis of patterned graphene films on thin

nickel layers. (b) Etching using FeCl3 (or acids) and transfer of graphene films

using a PDMS stamp. (c) Etching using buffered oxide etchant (BOE) or

hydrogen fluoride (HF) solution and transfer of graphene films at room

temperature (25 oC). (d) Resistance of the graphene film transferred to the

PDMS substrate isotropically stretched by ~12%. The left inset shows the case

in which the graphene film is transferred to an unstretched PDMS substrate.

The right inset shows the movement of holding stages and the consequent

change in shape of the graphene film. (e) Graphene film on the PDMS substrate

is transparent and flexible [105].

Page 63: Fabrication of stretchable and flexible supercapacitor

30

This graphene film has excellent electromechanical properties when used to fabricate

flexible and stretchable electrode and their resistance on the pre-strained and

unstrained PDMS were measured with respect uniaxial strain ranging from 0 to 30%

(Figure 1.20d). The graphene film on the unstrained PDMS recovers its original

resistance after stretching by ~6%. However, further stretching results in mechanical

failure. To overcome this, the films were transferred to pre-strained PDMS to

improve the electromechanical stability by making buckled shape.

Kaner et al [106]. have recently developed graphene based flexible supercapacitors

with 276 F g-1 of high specific capacitance, 20 W cm-3 of power density (20 times

higher than activated carbon counterpart) and 1.36 mWh cm-3 of energy density (2

times higher activated carbon counterpart). The schematic procedure for graphene

based flexible supercapacitor is presented in Figure 1.22 A ~ F [106]. The graphene

based flexible supercapacitor also has an excellent stability during bending from 0o

to 180o (Figure 1.21 G ~ I). The device has been developed by using a standard Light

Scribe DVD optical drive to directly reduce graphene oxide films to graphene

electrodes.

Page 64: Fabrication of stretchable and flexible supercapacitor

31

Figure 1.21 Schematic diagram and electrochemical properties of the laser-

scribed graphene-based flexible supercapacitor. (A to D) A GO film supported

on a flexible substrate is placed on top of a LightScribe-enabled DVD media

disc and a computer image is then laser-irradiated on the GO film in a

computerized LightScribe DVD drive. (E) The low-power infrared laser changes

the stacked GO sheets immediately into well-exfoliated few-layered LSG film, as

shown in the cross-sectional SEM images. (F) A symmetric supercapacitor is

constructed from two identical graphene based electrodes, ion-porous separator,

and electrolyte. (G) Illustration of assembled graphene based supercapacitor;

inset is showing the flexibility of the device. (H) A comparison between

performances of the supercapacitor using gelled versus aqueous electrolytes. (I)

Flexibility of the supercapacitor: CV measurements were carried out at a scan

rate of 1000 mV s-1 [106].

Yu and co-worker [107] have studied the ultrathin and transparent graphene film for

use in flexible supercapacitor application. The graphene produced by modified

Hummers method [108] and using a vacuum filtration for preparing 25, 50, 75, and

100 nm thick ultrathin graphene films (Figure 1.22). The ultrathin graphene film

Page 65: Fabrication of stretchable and flexible supercapacitor

32

based supercapacitor showed the highest capacitance value of 135 F g-1 for 25nm

film thickness with high power density of 7200 W kg-1 in 2 M potassium chloride

(KCl) electrolyte.

Figure 1.22 (a) Photographs of transparent thin graphene films with various

thicknesses on slide glass. (b) TEM image of graphene collected from dispersion

before filtration. (c) SEM image of 100 nm graphene film on slide glass [107].

In addition, graphene based transparent and stretchable electrode can be applicable to

strain sensors. Bae and co-workers [109] have constructed a graphene based strain

sensor capable of monitoring the motion of body parts. The CVD-grown graphene

Page 66: Fabrication of stretchable and flexible supercapacitor

33

based sensor was fabricated onto stretchable PDMS substrate using a micro-

fabrication process (Figure 1.23 a).

Figure 1.23 (a) Schematic representation of various steps in fabrication process.

(b) Photograph of transparent graphene strain sensor. (c) Photograph of

graphene strain sensor fixed in motion controller under stretching test. Inset

shows the initial distance (~0%) and final distance (~7.1%) between two fixed

points. (d) Variation of resistance with respect to stretching up to ~7.1% for

graphene strain sensor [109].

The graphene based strain sensor showed variation in normalized resistance as the

strain was increased linearly before fracture of the graphene strain sensor. This

resistance varied with a tensile strain of up to 7.1%. When the applied strain was

more than 7.1%, the strain sensor exhibited an unexpected increase in the resistance;

this indicates that the sensor failed above this strain value due to mechanical fracture.

Lee et al. [110] have fabricated stretchable, printable, and transparent transistors

based on graphene films on polydimethylsiloxane (PDMS). Briefly, the graphene

electrodes and graphene semiconducting channels could be transferred onto the

PDMS substrate with a supporting layer. After transfer, the supporting layer was

Page 67: Fabrication of stretchable and flexible supercapacitor

34

etched with acetone. The ion gel gate dielectric and PEDOT (Poly(3,4-

ethylenedioxythiophene) : PSS (Polystyrene sulfonate) gate electrodes were

subsequently printed using commercial aerosol jet printing techniques (Figure

1.24A).

Figure 1.24 (A) A schematic of the fabrication approach for arrays of graphene

FETs on the stretchable PDMS substrate. The inset shows the microscopy image

of monolayer graphene FETs on PET (scale bar, 300 μm) (B) Various

photographic images of the ion gel-gated graphene FETs on different substrates

(i) polyethylene terephthalate (PET), (ii) PDMS and (iii) balloon [110].

This material exhibited excellent mechanical, electrical, and optical properties, and

was also applicable for semiconducting channels as well as the source/drain

electrodes (Figure 1.24B). Such graphene transistors showed hole and electron

mobility of 1188 ± 136 and 422 ± 52 cm2 (V s), respectively, with stable operation at

stretching of up to 5% even after 1000 cycles. Nanocarbon materials such as, CNTs

and graphene is a potential and applicable material that is widely used in electronic

Page 68: Fabrication of stretchable and flexible supercapacitor

35

devices such as supercapacitor, sensor, stretchable and flexible electrode. Table 1.4

summarized specific capacitance values of different nanocarbon based materials for

stretchable and flexible supercapacitor application. It is important to note that the

application of nanocarbon materials for stretchable and flexible energy storage

devices are still under developed.

It is clear that there are considerable numbers of research and development of CNTs

and graphene to use as electrode materials for stretchable and flexible energy storage

applications. At the current stage, the potential of nano structured nanocarbon

material based supercapacitors has not been fully developed. For future nanocarbon

based supercapacitors, there are different develop requirement, except for the

common goal to achieve a higher energy, power density and longer life cycle [111].

The conventional supercapacitors are too heavy and bulky to apply for potable and

wearable electronics. In order to overcome these challenges, there are few stretchable,

flexible and transparent supercapacitors have been developed based on limited

electrode materials. CNTs and graphene film with high flexibility , stretchability and

charge mobility are promising electrode materials for flexible and stretchable

supercapacitors, although it is still in the initial research stage. We believe that

research efforts in this thesis can lead to a prosperous area of stretchable and flexible

supercapacitor technologies.

Page 69: Fabrication of stretchable and flexible supercapacitor

36

Act

ive

mat

eria

l E

lect

roly

te

Cap

acita

nce

Ref

eren

ce

SWC

NT

s 1

M o

f tet

raet

hyla

mm

oniu

m

tetra

fluor

obor

ate

in p

ropy

lene

ca

rbon

ate

54 F

g-1

(52

F g-1

=at t

he 3

0%

stra

in)

[84]

SWC

NT

s PV

A-H

3PO

4 13

.15

F g-1

[8

8]

SWC

NT

s PV

A-H

2SO

4 10

F g

-1 (i

t was

reta

ined

afte

r 100

0 ch

arge

/dis

char

ge)

[80]

MW

CN

Ts

PVA

-KO

H

25.4

F c

m-1

[7

3]

MW

CN

Ts

EMI-T

FSI b

ased

iono

gel

430

uF c

m-1

(90%

cap

acita

nce

rete

ntio

n af

ter 1

000

bend

ing

cycl

e)

[35]

MW

CN

Ts

PVA

-H3P

O4

7.3

F g-1

[8

9]

Gra

phen

e PV

A-H

3PO

4 27

6 F

g-1

[106

]

Gra

phen

e PV

A-H

2SO

4 78

.9 u

F cm

-1

[103

]

Gra

phen

e 2

M K

Cl

135

F g-1

(with

70%

trans

mitt

ance

)

[107

]

Tab

le 1

.4 S

peci

fic c

apac

itanc

e va

lues

of d

iffer

ent n

anoc

arbo

n ba

sed

mat

eria

ls fo

r st

retc

habl

e an

d/or

flex

ible

supe

rcap

acito

rs.

Page 70: Fabrication of stretchable and flexible supercapacitor

1.6 THESIS AIMS

The development of stretchable and flexible energy storage devices is highly

important for applications in the rapidly growing field of flexible and wearable

electronics [50, 112, 113]. Among the various energy storage devices, the

supercapacitor is considered to be very attractive due to its high power density, long

cycle life time, low environmental impact and safety [114, 115]. It is believed that

supercapacitors may find new applications in the biomedical industry, particularly for

the powering of implantable electrodes in the body. In addition, research in the field

of supercapacitor over the last decade has manifested that nanocarbon based materials

such as carbon nanotube and graphene are potentially attractive as electrode materials

for supercapacitor due to their extraordinary properties. The overall goal of the thesis

is to design and fabricate novel biocompatible and stretchable supercapacitor with

excellent endurability and high stability in various environments using carbon

nanomaterials such as carbon nanotubes and graphene. The aim is to incorporate some

biological entities into the capacitor to improve or enhance the biocompatibility of the

device. The initial objectives of the project are the:

1. Characterization and optimization of carbon-based materials, including Single-

wall carbon nanotubes (SWNT), graphene oxide (GO) and reduced graphene Oxide

(rGO), that will be employed for the fabrication of nanostructure energy storage

devices.

One consideration in the thesis is that these nanomaterials display large attractive van

der Waals forces. As such, as-produced SWNT or graphite samples are acquired in

bundled form which is extremely difficult to individualize. To improve their

Page 71: Fabrication of stretchable and flexible supercapacitor

performance, the carbon-based materials should be de-bundled and exfoliated well in

a suitable solvent. The project will implement established approaches for dispersing

these carbon nanomaterials and implement various characterization techniques such

as FT-IR, Raman, XPS, XRD and Scanning electron microscope (SEM) to

systematically monitor their preparation prior to incorporation into the devices.

2. Preparation of stretchable and biocompatible polymers substrates to develop

nanocarbon based energy storage devices.

Recent inventions such as high performance sportswear, wearable displays and

embedded health monitoring devices are demanding power systems with not only

high capacitance, but which are flexible and stretchable. A variety of stretchable

materials such as silicone rubber, latex, polychloroprene rubber, polyurethane and

cotton have been employed as a matrix to investigate a stretchable electrode. Latex

and polyurethane is the most suitable materials for stretchable electrode and

supercapacitor construction. Latex and polyurethane is an elastomeric material that is

cheap, non-toxic, eco friendly, highly stretchable and easily processed. Most work to

date on conductive, stretchable, composites electrodes has mainly focused on sensors

and actuators, while their capacitive behaviour has been investigated to a lesser extent.

In this thesis , we aim to identify the most suitable flexible polymer both in terms of

its material properties but also its ability to integrate with other components (e.g. CNT,

graphene, biomolecules, electrolyte) to be incorporated into the capacitor.

Page 72: Fabrication of stretchable and flexible supercapacitor

3. Development of coating technique to prepare the nanocarbon based stretchable

and biocompatible electrode.

There are many types of methods to fabricate an electrode coating of nanocarbon

materials. In this thesis, we would like to explore various approaches including layer-

by-layer, spin-coating, dip-coating and spray-coating methods. Spray-coating is

particularly suitable for deposition of nanocarbon materials due to its low equipment

cost, short runs time and applicability to industrial scales. This work will investigate

the ability to control the properties of the thin films coatings and, importantly, assess

the fabrication techniques to determine the best for producing nanostructured films

with ideal capacitive properties. In this part of the thesis, the biocompatible and

stretchable latex and polyurethane substrate will firstly be cast and then the

nanocarbon materials deposition or coating on substrate will be conducted.

4. Development of the polymer electrolyte for stretchable energy storage devices.

In order to produce the stretchable supercapacitors, modification and development of

stretchable polymer electrolyte with high ionic conductivity is required. Currently,

there are only a few stretchable polymer electrolytes reported including graft

copolymer poly[(oxyethylene)9 methacrylate]-g-poly(dimethylsiloxane) doped with

LiCF3SO3, [116] poly(methyl methacrylate) networks solvated by the ionic liquid 1-

ethy-3-methylimidazolium bis(trifluoromethanesulfonyl) imide (EMI.TFSI) [117].

The preparation of these electrolytes involves complex chemical

reaction/polymerization, and their conductivities are low (10-5-10-4 S cm-1). H3PO4-

PVA or H2SO4-PVA is a commonly used gel electrolyte in flexible energy devices

[118, 119]. In this thesis, the stretchable solid electrolyte is investigate to establish

Page 73: Fabrication of stretchable and flexible supercapacitor

fully stretchable supercapacitor device, and are attracting intense interests in the field

of electrochemistry [111, 114] and analytical electrochemistry.

5. Characterisation of final stretchable devices.

The stretchable and biocompatible full device as supercapacitor will be prepared and

subsequently, the investigation on the capacitive properties of those electrodes will be

carried out as a function of the strain and stress of nanocarbon materials coated on the

biocompatible elastomer. For example, cyclic voltammetry (CV), electrochemical

impedance spectroscopy (EIS), charge/discharge and stability test will be performed

to assess their electrochemical properties. In order to do so, the electrochemical

performance of those electrodes should be considered using stretchable solid

electrolyte.

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[113] A. S. Aricò, P. Bruce, B. Scrosati, J.-M. Tarascon, and W. Van Schalkwijk, "Nanostructured materials for advanced energy conversion and storage devices," Nature materials, vol. 4, pp. 366-377, 2005.

[114] R. Kötz and M. Carlen, "Principles and applications of electrochemical capacitors," Electrochimica Acta, vol. 45, pp. 2483-2498, 2000.

[115] B. E. Conway, "Electrochemical supercapacitors," 1999.

[116] P. E. Trapa, Y.-Y. Won, S. C. Mui, E. A. Olivetti, B. Huang, D. R. Sadoway, A. M. Mayes, and S. Dallek, "Rubbery Graft Copolymer Electrolytes for Solid-State, Thin-Film Lithium Batteries," Journal of The Electrochemical Society, vol. 152, pp. A1-A5, January 1, 2005 2005.

[117] S. Saricilar, D. Antiohos, K. Shu, P. G. Whitten, K. Wagner, C. Wang, and G. G. Wallace, "High strain stretchable solid electrolytes," Electrochemistry Communications, vol. 32, pp. 47-50, 2013.

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[118] L. Yuan, X.-H. Lu, X. Xiao, T. Zhai, J. Dai, F. Zhang, B. Hu, X. Wang, L. Gong, J. Chen, C. Hu, Y. Tong, J. Zhou, and Z. L. Wang, "Flexible Solid-State Supercapacitors Based on Carbon Nanoparticles/MnO2 Nanorods Hybrid Structure," ACS Nano, vol. 6, pp. 656-661, 2012/01/24 2011.

[119] C. Meng, C. Liu, L. Chen, C. Hu, and S. Fan, "Highly Flexible and All-Solid-State Paperlike Polymer Supercapacitors," Nano Letters, vol. 10, pp. 4025-4031, 2010/10/13 2010.

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CHAPTER 2

GENERAL EXPERIMENTAL

2 INRODUCTION

General experimental techniques, materials and instrumental details used in this thesis

are described in this chapter. The specific experimental procedure is presented in the

experimental section of each chapter. All of the measurements are carried out at room

temperature.

2.1 CHEMICAL AND REAGENTS

HiPCO Single-wall carbon nanotubes (SWCNTs) were purchased from Carbon

Nanotechnologies, Inc (Houston, TX). N, N-Dimethylformamide (DMF) (AR grade),

concentrated nitric acid (70%) and sodium sulfate (Na2SO4) (AR grade) were

obtained from Sigma- Aldrich and used as received. The liquid latex was purchased

from AA Rubber and Seals. Pty, Ltd (Belmore, NSW, Australia). Graphite powder

was obtained from Bay Carbon. Milli-Q water with a resistivity of 18.2 mΩ cm-1 was

used in all preparations. Potassium permanganate, phosphorous pentaoxide, hydrazine

hydrate, triethylamine were sourced from Sigma-Aldrich. Ammonia solution in water

(28%) was sourced from Labtech and used as received. Medical grade polyurethane

(PU) was purchased from Advan Source Biomaterials Corp. and used as a stretchable

substrate. 1M Sulfuric acid (H2SO4) (Sigma- Aldrich) was used as electrolyte to

measure the electrochemical properties of the stretchable electrode. Polycaprolactone

(MW = 80,000) was sourced from Sigma-Aldrich and used as received. Polyvinyl

alcohol (PVA) (MW = 124,000-186,000 g mol-1) was obtained from Sigma-Aldrich.

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Orthophosphoric acid (85%) and acetonitrile were purchased from Ajax Fine

chemicals.

2.2 PHYSICL CHARACTERIZATION AND INSTRUMENTATION

The characterization techniques and employed instrumentation are depicted in this

chapter. Physical characterization of synthesized materials is studied by Raman

spectroscopy, scanning electron microscopy (SEM), x-ray photo-electron

spectroscopy (XPS), x-ray diffraction (XRD), fourier transform infrared spectroscopy

(FTIR), sputter coater, ultra-sonication and four-point probe. Raman spectroscopy is

used to evaluate the vibrational, rotational and low frequency mode of diverse

prepared materials. XPS is able to assess quantity of the oxygen and carbon

component before and after reduction. XRD is used to realize the crystallinity of the

structure. FTIR is employed in order to obtain an infrared spectrum of absorption,

emission and photoconductivity of the synthesized materials. Sputter coater is used to

create current collector on the substrate by coating with gold. Probe type ultra-

sonication is employed to maximize dispersability of the rGO, SWCNTs and

rGO/SWCNTs dispersion.

2.2.1 Raman spectroscopy

Raman spectroscopy is a powerful tool to obtain quantitative and qualitative

information of SWCNTs or graphene regarding electronic structure, purity,

crystallinity, diameter, metallic and semiconducting property [1]. Raman

spectroscopy is the most widely used technique to investigate vibrational, rotational

and other low frequency modes in a sample. The sample in an exposing

monochromatic light with an electron which makes a real transition to the higher

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energy level, where the electrons interact with phonon in advance of electronic

ground state [2] Raman spectroscopy also is based on the inelastic scattering of

photons by the samples (Figure 2.1).

Figure 2.1 Schematic of the vibrational energy level diagram in the Raman

spectroscopy [2].

In this thesis, the Raman spectroscopy was carried out using a Jobin-Yvon Horbia 800

Raman spectrometer equipped with a visible Raman microscope as Olympus BX41

and CCD detector. The excitation wavelength was 632.81 nm and spectra are obtained

over 30 s at 1.0 cm− 1 resolution.

2.2.2 Scanning electron microscopy (SEM)

Scanning electron microscopy is a type of electron microscope, which can provide

information on elemental composition, electronic structure with sensitive single atom

and surface topography. The SEM works by generating a focused beam of electrons

from a probe which is scanned over the conducting specimen with collecting a signal

to form an image. A constant current is retained by a feedback system while scanning

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the specimen [3]. The various signals are detected by electrons interaction between

the specimen and probe.

In this thesis, all of the rGO and SWCNTs based materials have enough conductivity

to avoid electrostatic charge accumulation while probe scan. All the surface

morphologies of the samples studied without metal coating on the surface. SEM

images were obtained by a JEOL-7500FA field emission SEM with 5.0 kV

accelerating voltage and 10 emission current.

2.2.3 X-ray photo-electron spectroscopy (XPS)

X-ray photo-electron spectroscopy (XPS) is a type of quantitative surface analysis

technique used for elemental analysis of samples. The photoelectrons are emitted

from the surface of the sample by irradiation with mono-energetic x-ray (Figure 2.2).

Figure 2.2 Principle of the X-ray photo-electron spectroscopy (XPS) [4].

An electron energy analyzer detects the binding energy of the photoelectrons. The

binding energy of the peaks is characteristic of each element. The peaks can be used

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to determine elemental identity, chemical state and composition of the materials

surface. The XPS technique has been widely used in many industrial fields such as

corrosion, polymer surface modification, dielectric material, electronics packaging,

semiconductor, thin film coating and magnetic media [4].

The XPS is carried out using a PHOIBOS 100 hemispherical energy analyzer from

SPECS with Al, Kα radiation (1486.6 eV) on fixed analyzer transmission mode.

2.2.4 X-ray diffraction (XRD)

The X-ray is a useful to study in structure determination of crystalline materials. X-

ray is an electromagnetic radiation which has a wavelength in the range from 0.01 to

10 nanometers. In XRD, the x-ray beam is incident on a surface of a crystalline

material, interacting with the atomic planes of a crystal [5]. The diffracted x-ray beam

by the interaction with the crystalline structure is defined 2θ angle to the incident

beam as presented in Figure 2.3a [5]. The unique diffraction patterns are figured out

from the element, which is able to be assessed structure of the different materials.

XRD was performed on a GBC MMA XRD using a Cu x-rays. Spectra were obtained

in a range of 5o ~ 40o angles with 1o/min of scan rate.

Figure 2.3 (a) Illustration of the X-ray diffraction by a crystalline material [5], (b)

Photograph of the GBC MMA XRD instrumental.

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2.2.5 Fourier Transform Infrared spectroscopy (FTIR)

Fourier Transform Infrared spectroscopy (FTIR) is concerned with the interaction

between light and vibrational motion of the covalent bonding of molecules and lattice

vibrations of ionic crystals. FTIR has been widely used to investigate qualitative and

quantitative information on the nature of chemical bonding and chemical lattice from

transmitted, reflected or scattered Infrared (IR) radiation [6]. The interaction energy

corresponds to the IR light which has wavelength ranging 10 to 15,000 cm-1. In the

FTIR system, IR radiation is introduced to a scanning interferometer and the output

radiation intensity on the function of time is decoded to frequency and intensity

information by Fourier transformation. The fundamental design of the interferometer

is presented in Figure 2.4.

Figure 2.4 Principle of the interferometer [6].

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A beam emitted from the light source is divided into two beams of equal intensity by

a beam splitter, the transmitted beam and reflected beam. The two beams reflected by

reference mirror and specimen surface, respectively. The light produced by reflection

of the two beams is then made to interfere. The interference between the image of the

reference mirror and specimen surface observed on the viewing port. Since the light

waves reflected by the specimen and reference mirror derive from the splitting of a

beam by the light source, these waves are mutually coherent and thus a two-beam

interference pattern is obtained [6]. The FTIR spectroscopy was carried out using

a Shimadzu IR Prestige-21 FTIR spectrophotometer with single reflection HATR

accessories (Miracle, Pike Technologies). The scanning range of the experiment was

1000 – 4000 cm-1 on transmittance mode with 30 scans and 8.0 resolutions.

2.2.6 Sputter coater

Sputter coating is conducted using a Edwards Sputter Coater AUTO306. The sputter

coating of gold (Au) onto stretchable substrate as latex, polyurethane (PU) and

polycaprolactone (PCL) was carried out to minimize equivalent series resistance (ESR)

between active material and substrate, while improvement of charge storage and

current collecting capability.

2.2.7 Probe type ultra-sonication

The probe type of ultra-sonication (Branson Digital Sonifier Model 102C at 450 W,

20 Hz in pulsed method, 2 seconds on and 1 second off) is employed to create a stable

SWCNTs, rGO and rGO/SWCNTs composite dispersion. The sonication time and

amplitude for each dispersion are described in the specific chapter.

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2.2.8 Electrical conductivity measurement (4-point-probe)

The electrical conductivity (S/cm) or surface resistance measurement of nanocarbon

based materials including rGO, SWCNTs and rGO/SWCNTs composite film is

performed by JANDEL RM3four-point probe (Jandel Engineering Ltd, UK). The

electrical resistivity could be expressed as [7];

ρ = K (V/I) * t Eq. (1)

whereas, ρ is the electrical resistivity of the nanocarbon materials based film, K is a

geometric factor (K = 4.5324), V is the electric potential across the two inner probes, I

is the applied current and t is the thickness of the film (cm). The electrical

conductivity of the SWCNTs film is calculated by following equation;

σ = 1/ρ Eq. (2)

The schematic diagram of the four-point probe is presented in the Figure 2.5.

Figure 2.5 Schematic diagram of the four-point probe configuration.

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2.2.9 Spray coating

Many technique such as ink-jet printing [8], dip coating [9, 10], vacuum filtration [11,

12] have developed to fabricate nanocarbon base conductive films. Even though these

techniques have been used to prepare nanocarbon base films, they present practical

challenges for scale up of industrial applications and are time consuming to fabricate

thick film with high quality over large areas. Spray coating technique is widely used

for industrial applications including, vehicle body painting, industrial coating and

graffiti artists. In order to obtain optimal spray coating conditions, main parameters of

the spray coating process should be considered including gas flow property, feed rate,

working distance, nozzle design, amount of sprayed dispersion and concentration of

dispersion.

In this thesis, flexicoat industrial spray coating system with AccuMist atomizing

nozzle from Sono-Tek (Figure 2.6) has conducted to fabricate nanocarbon base

conductive films. Spray coating technique was able to fabricate conductive single-

wall carbon nanotubes (SWCNTs), reduced graphene oxide (rGO) and rGO/SWCNTs

composite film with high electrochemical and endurable performances on the

stretchable and flexible substrate. All of the employed spraying parameters for

preparing stretchable and flexible electrode will be outlined in the each chapter.

Figure 2.6 AccuMist Ultrasonic Nozzle.

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2.3 ELECTROCHEMISTRY

Electrochemistry is a study on the chemical response of an electrode to electrical

stimulation. The redox reaction of the material can be obtained from the

electrochemical analysis, which is able to provide information of the material

including kinetics, concentration, reaction mechanism and other behavior at electrode

surface. The electrochemical analysis techniques such as cyclic voltammetry (CV),

galvanostatic charge/discharge (GCD) and electrochemical impedance spectroscopy

(EIS) are employed in order to characterize the reproducible performance of the

electrode or device under various conditions.

2.3.1 Cyclic voltammetry (CV)

Cyclic voltammetry (CV) is an excellent technique to characterize electrochemical

system. The CV is concerned with current response between electrodes ( two working

electrode in the case of full device or one working electrode in the case of three-

electrode system) by applying potential (Figure 2.7).

Figure 2.7 Typical triangular potential waveform for cyclic voltammetry.

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The CV graph can provide electrochemical information of a material including

capacitive properties and electrochemical active surface area for a given electrolyte.

In the case of non-faradaic process (no redox reaction between electrode and

electrolyte), CV will be illustrated sharp charging and discharging behaviour and

rectangular current response (Figure 2.8a).

Figure 2.8 (a) Cyclic voltammetry (CV) of a typical non-faradaic response, and

(b) CV of graphene/carbon nanotube composite electrode showing a Faradaic

response.

The CV normally generates noticeable redox peaks associated with oxidation and

reduction when a redox active species is occurred between electrolyte-electrode

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interfaces (Figure 2.8b). At the point A, the initial potential is more negative than the

formal potential redox species with non-Faradaic currents flow. The potential sweep

reaches to the formal redox species, Faradaic current begins flow with oxidation at the

electrode surface (point B). At the point C, the system is oxidizing the redox species,

this process is limited by the diffusion rate of the redox species in electrolyte to the

electrode surface. Point D exhibits the potential at which scan is reversed and

oxidized species generated in the previous scan stats to reduction as the scan

approaches the formal potential of the redox couple (point E). The oxidation and

reduction peaks should be generated identical peak width, height and overall shape for

a highly reversible redox system, and also indicated sufficient electron transfer

between the electrolyte and electrode.

In this thesis, the CV measurements of the various carbon based electrode were

carried out in room temperature with a two or three-electrode system using an

electrochemical analyzer (EDAQ Australia) and EChem V2 software (ADI

Instruments Pty. Ltd). In the case of the three-electrode system, the carbon based

electrode is used as the working electrode with Ag/AgCl (3M NaCl) aqueous solution

as the reference electrode and Pt mesh as a counter electrode with approximately 1.8

cm2 area. For three-electrode system, the specific capacitance values were calculated

as following equation [13]:

Eq. (3)

where Csp is the specific capacitance of the individual electrode, E1 and E2 are the

cutoff potentials in CV measurements, i(E) is the instantaneous current, E2 – E1 is the

potential window width, m is the mass of active material, ν is the potential scan rate

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and is the total voltammetric charge obtained by integration of the

positive and negative sweep in the CV measurements. The energy and power density

of the electrode is calculated according to the following equation:

tEPVE ;C

21 2

sp Eq. (4)

where Csp is the specific capacitance of the electrode, V is the operating voltage and t

is the sweep time.

2.3.2 Electrochemical impedance spectroscopy (EIS)

Ohm's law describes resistance (R) in the ratio between voltage (E) and current (I)

according to equation 5. However, there is a limitation to define an ideal resistor in

terms of circuit elements show more complex behavior in the real world.

Eq. (5)

Resistance and impedance are similar by measuring ability of circuit to resist the

electrical current flow. Electrochemical impedance spectroscopy (EIS) is an

electrochemical analysis technique which is the response of electrode to AC signals

with different frequencies. The current response to a sinusoidal potential will be a

sinusoid at the same frequency in shifted phase (Figure 2.9). Changes in the phase

shift at different frequencies give data relate to electrochemical process within the

electrochemical device or cell. EIS is able to differentiate between electrode and

resistive response and solution capacitive by the phase shift and the magnitude of the

current response at different time [14, 15].

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Figure 2.9 Sinusoidal current response in a linear system [16].

However, the data from EIS requires equivalent circuit models to understand of the

obtained data. Nyquist plot is a resulting data which plots the real (x-axis) and

imaginary (y-axis) part with each point on the impedance plot at one frequency

(Figure 2.10). The first point (R1) on the x-axis is measure of the solution resistance

and the next intercept (R2) indicating the charge transfer resistance (Rct) which is

calculated by the difference between two intercepts (Rct = R2 - R1). The specific value

used for EIS will be presented in the each chapter.

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Figure 2.10 Schematic of a typical Nyquist plot.

In this thesis, EIS is used to probe the electrical double layer effects at the

electrode/electrolyte interface. All of the EIS measurements are performed at room

temperature using a Gamry EIS 3000TM system (Gamry, USA) where the frequency

range spanned 100 kHz to 0.01 Hz with an amplitude of 10mV (rms) at open circuit

potential. The equivalent circuit values of all samples are obtained by ZViewTM V 3.2,

Scribner Associates.

In the case of the three-electrode system, the carbon based electrode is used as the

working electrode with Ag/AgCl (3M NaCl) aqueous solution as the reference

electrode and Pt mesh as a counter electrode with approximately 1.8 cm2 area. All of

the working electrodes are immersed in the aqueous electrolyte for 10 minutes with

open circuit monitoring to ensure the stability of the electrode in the electrolyte. In the

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case of two-electrode system, the two carbon based electrodes are used as the positive

and negative electrode with application of polymer based gel electrolyte.

2.3.3 Galvanostatic charge/discharge

The Galvanostatic charge/discharge tests are performed to evaluate long-term stability

of the device using a battery test system (Neware electronic Co.) with V.5.0 software.

The potential window is applied between either 0 V and 1.0 V or 0 V and 0.8 V

depending on the electrolyte and type of device (details are in each chapter). Specific

capacitance (Csp) of the device for two-electrode system is calculated from the

Galvanostatic charge-discharge curves on the basis of the equation 5 [17]:

Csp = 2(IΔt) / (mΔV) Eq. (5)

where, I is the discharge current, Δt is the time for a full discharge, m is the total mass

of the active material on single electrode and ΔV represents the potential change after

a full discharge.

2.4 FABRICATION OF ELECTRODES

See details in chapters.

2.5 FABRICATION OF FULL DEVICES

See details in chapters.

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2.6 REFERENCES

[1] M. S. Dresselhaus, G. Dresselhaus, R. Saito, and A. Jorio, "Raman spectroscopy of carbon nanotubes," Physics Reports, vol. 409, pp. 47-99, 2005.

[2] R. K. Saini, I. W. Chiang, H. Peng, R. E. Smalley, W. E. Billups, R. H. Hauge, and J. L. Margrave, "Covalent Sidewall Functionalization of Single Wall Carbon Nanotubes," Journal of the American Chemical Society, vol. 125, pp. 3617-3621, 2003/03/01 2003.

[3] P. A. Tipler and R. Llewellyn, Modern physics: Macmillan, 2003.

[4] P. van der Heide, X-Ray Photoelectron Spectroscopy : An Introduction to Principles and Practices. Hoboken, NJ, USA: Wiley, 2011.

[5] B. E. Warren, X-ray Diffraction: Courier Dover Publications, 1969.

[6] P. R. Griffiths and J. A. De Haseth, Fourier Transform Infrared Spectrometry: Wiley, 2007.

[7] A. P. Schuetze, A. P. Schuetze, W. Lewis, C. Brown, and W. J. Geerts, "A laboratory on the four-point probe technique," American journal of physics, vol. 72, pp. 149-153, 2004.

[8] K. Kordás, T. Mustonen, G. Tóth, H. Jantunen, M. Lajunen, C. Soldano, S. Talapatra, S. Kar, R. Vajtai, and P. M. Ajayan, "Inkjet Printing of Electrically Conductive Patterns of Carbon Nanotubes," Small, vol. 2, pp. 1021-1025, 2006.

[9] M. H. Kim, J. Y. Choi, H. K. Choi, S. M. Yoon, O. O. Park, D. K. Yi, S. J. Choi, and H. J. Shin, "Carbon Nanotube Network Structuring Using Two-Dimensional Colloidal Crystal Templates," Advanced Materials, vol. 20, pp. 457-461, 2008.

[10] M. H. A. Ng, L. T. Hartadi, H. Tan, and C. H. P. Poa, "Efficient coating of transparent and conductive carbon nanotube thin films on plastic substrates," Nanotechnology, vol. 19, p. 205703, 2008.

[11] Z. Wu, Z. Chen, X. Du, J. M. Logan, J. Sippel, M. Nikolou, K. Kamaras, J. R. Reynolds, D. B. Tanner, A. F. Hebard, and A. G. Rinzler, "Transparent, Conductive Carbon Nanotube Films," Science, vol. 305, pp. 1273-1276, August 27, 2004 2004.

[12] A. A. Green and M. C. Hersam, "Colored Semitransparent Conductive Coatings Consisting of Monodisperse Metallic Single-Walled Carbon Nanotubes," Nano Letters, vol. 8, pp. 1417-1422, 2008/05/01 2008.

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[13] M. A. Azam, K. Isomura, A. Fujiwara, and T. Shimoda, "Direct growth of vertically aligned single-walled carbon nanotubes on conducting substrate and its electrochemical performance in ionic liquids," physica status solidi (a), vol. 209, pp. 2260-2266, 2012.

[14] G. Li and P. G. Pickup, "Measurement of single electrode potentials and impedances in hydrogen and direct methanol PEM fuel cells," Electrochimica Acta, vol. 49, pp. 4119-4126, 2004.

[15] A. A. Franco, P. Schott, C. Jallut, and B. Maschke, "A dynamic mechanistic model of an electrochemical interface," Journal of The Electrochemical Society, vol. 153, pp. A1053-A1061, 2006.

[16] J. R. Macdonald and E. Barsoukov, "Impedance spectroscopy: theory, experiment, and applications," History, vol. 1, p. 8, 2005.

[17] Y. Xu, Z. Lin, X. Huang, Y. Liu, Y. Huang, and X. Duan, "Flexible solid-state supercapacitors based on three-dimensional graphene hydrogel films," ACS nano, vol. 7, pp. 4042-4049, 2013.

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CHAPTER 3

CAPACITIVE BEHAVIOUR OF LATEX/SINGLE-WALL

CARBON NANOTUBES ELECTRODES

3.1 INTRODUCTION

The development of novel energy storage devices is of great significance for

applications in wearable electronics [1-3]. Amongst the diverse range of energy

storage devices available, electrochemical capacitors (ECs) are promising candidates

due to their high power density, long life, durability and safety. Such characteristics

are desirable for various applications, including high performance sportswear,

wearable displays and embedded health monitoring devices [4, 5]. Developing

technologies such as foldable displays [6], functional electronic eyes [7], transistors

[8] and photovoltaic devices [9] also require the continued development of stretchable

electrodes. These applications demand power systems with high capacitance, but also

require the material to be highly flexible and stretchable [10, 11]. Two types of ECs,

which store charge by electrochemical means, have been developed. The first is the

electrochemical double layer capacitor (EDLC) which, instead of having two plates

separated by a thick insulator, is based on the operating principle of an electrical

double layer that is formed at the interface between an electrode and electrolyte [1, 4].

The second type is based on Faradaic pseudo-capacitance where charge is transferred

at the surface or in the bulk near the surface of the solid electrode materials [3, 5] .

Various materials have been used as substrates for stretchable conductors. These

include silicone rubber, polydimethylsiloxane (PDMS), nitrile-butadiene rubber

(NBR), natural-latex rubber, polyurethane (PU) and cotton [12-17]. Among the

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polymers available, latex rubber is widely available, inexpensive, non-toxic, eco-

friendly, highly stretchable and easily processed. Most work to date using latex has

focused on sensors and actuators. Kros et al. [18] have developed a biosensor based

on a polypyrrole/latex composite, while Jung Woo et al. [19] have reported a micro-

actuator using latex rubber as a membrane. To our knowledge there have been no

studies for the capacitive behaviour of SWCNTs coated onto latex rubber as a

stretchable substrate.

Single-wall carbon nanotubes (SWCNTs) are highly suitable for preparation of high

performance electrochemical supercapacitors due to their high electrical conductivity,

thermal and chemical stability and large surface area [20]. In addition, SWCNTs

possess high flexibility, low mass density and large aspect ratio (typically >1000),

enabling them to maintain conductive pathways by bridging cracked regions under

large strain [21-23]. However, a major problem of pristine SWCNTs is aggregation

due to van der Waals force, which results in poor dispersability of pristine SWCNTs

in most solvents. In order to overcome this issue, acid treatment has been used to

improve dispersability and capacitance values of SWCNTs in fabricating

supercapacitors [24]. Acid treatment using strong acids, including nitric and sulfuric

acid, can introduce oxygen containing functional groups such as carboxylic (-COOH)

and hydroxyl (-OH) groups on the surface of SWCNTs. -COOH groups on SWCNTs

can enhance surface wettability of SWCNTs to improve ionic conductivity between

the electro-electrolyte interface. These functional groups also offer more available

sites to enable physisorption of free electrolyte ions. Previous reports have indicated

that nitric acid treatment can significantly improve capacitance values of the carbon

nanotubes (CNTs) based capacitors [25, 26]. Initial studies of electrochemical

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capacitors with SWCNTs electrodes [27, 28], reported significant increases in

electrochemical performances [29-33]. Lee et al. [34] have reported supercapacitors

fabricated from SWCNTs grown by arc discharge and mixed with poly(vinylidene

dichloride) as a binder and then dissolved in tetrahydrofuran. They reported a

maximum specific capacitance of 180 F g-1 and power density of 20 KW kg-1 at an

energy density of 6.5 Wh kg-1 in 7.5N potassium hydroxide (KOH) electrolyte.

Pushparaj et al. [2] used nanoporous cellulose composite paper embedded with

aligned multi-wall carbon nanotubes (MWCNTs) electrodes to improve energy

density to 13 Wh kg-1 with specific capacitance of 36 F g-1 and power density of 1.5

Wh kg-1. Yu et al. [11] have reported a stretchable supercapacitor based on buckled

SWCNTs macro-films on poly(dimethylsiloxane) (PDMS) that has a maximum

specific capacitance of 54 F g-1 and power density of 0.5 KW kg-1 at 4.2 Wh kg-1

energy density. The buckled SWCNTs films could stretch up to 30% strain.

Established methods for the preparation of carbon nanotube films include vacuum

filtration [35, 36], dip coating [37, 38], ink-jet printing [39] and electro-spray

deposition [40]. Even though the vacuum filtration method has been widely used to

fabricate CNTs films (bucky paper), this method presents practical challenges for

scale up of industrial applications and is limited to deposition on porous substrates

[38]. Dip and spin coating methods allow the preparation of CNTs films on various

substrates at the laboratory scale, but are time consuming when thicker films are

required and limited by lack of control of film quality over large areas [35].

In this chapter, we report on the preparation of a flexible and stretchable electrode

using a simple and inexpensive spray coating technique, which is potentially

applicable at an industrial scale. Functionalised (carboxylated) single-wall carbon

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nanotubes (SWCNTs) were sprayed onto gold coated latex to create an electrode that

displays practically useful electronic properties even after repeated stretching to 100%

strain. This is demonstrated through characterization of their electrochemical

properties such as changes in specific capacitance under varying mechanical stress

and strain. We also describe the surface morphology of SWCNTs films on the latex

substrate with respect to the capacitance of the stretchable electrode.

3.2 EXPERIMENTAL SECTION

3.2.1 Materials

Single-wall carbon nanotubes (SWCNTs) were purchased from Carbon

Nanotechnologies, Inc (Houston, TX). N, N-Dimethylformamide (AR grade),

concentrated nitric acid (70%) and sodium sulfate (AR grade) were obtained from

Sigma-Aldrich and used as received. The liquid latex was purchased from AA Rubber

and Seals. Pty, Ltd (Belmore, NSW, Australia).

3.2.2 Purification and functionalization of the SWCNTs

Metallic oxides were removed from the pristine SWCNTs by nitric acid treatment.

Approximately 200 mg of the SWCNTs were refluxed in 40 mL 5 M nitric acid for 6

hours, then filtered through a polytetrafluoroethylene-coated polypropylene filter (0.2

μm) and rinsed with deionized water. The sample was freeze dried for 2 days [41].

3.2.3 Preparation of the SWCNTs coated stretchable electrode

3.2.3.1 Gold modified latex substrate

A suitable amount of natural liquid latex (with ammonia to prevent bacteria spoilage)

was poured into a glass mold (30cm x 5cm x 1mm) and then allowed to dry at room

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temperature for 24 hrs. To fabricate the electrode, a section of the latex film (1cm x

5cm x 1mm) was transferred to a glass microscope slide, stretched to introduce a 100%

uniaxial pre-strain and then held under tension using double-sided adhesive tape.

After stretching, a 150 nm thick layer of gold was coated onto the dried latex film by

sputter coating (Edwards Sputter Coater AUTO306, BOC Ltd, United Kingdom),

allowing it to be used as a current collector.

3.2.3.2 Preparation of the SWCNTs dispersion

Acid treated SWCNTs (5mg) were mixed with 10mL DMF, then ultrasonicated

(Sonics Vibracell ultrasonic processor, 500 watt, 30% amplitude, USA) for 1 hr to

create a stable dispersion.

3.2.3.3 Spray coating onto the gold modified latex substrate

Figure 3.1 illustrates the procedure used to prepare the stretchable latex/SWCNTs

electrode via spray coating. The latex film (1cm x 5cm x 1mm) is transferred to a

glass microscope slide (step 1), stretched to introduce a 100% uniaxial pre-strain and

then held under tension using double-sided adhesive tape (step 2). 150 nm of gold is

then coated onto the latex film as a current collector (step 3). A hotplate is covered

with aluminium foil and the sample/slide assembly was fixed horizontally to the

centre of the foil with adhesive tape. Once the hotplate is stabilized at 80°C, the

assembly is coated with the SWCNTs dispersion using a small airbrush (Bunnings,

Australia) with a nozzle diameter of approximately 1 mm (step 4).

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Figure 3.1 Scheme of the stretchable latex/SWCNTs electrode via spray coating

technique.

An air pressure of 50 psi was applied and the liquid feed rate is adjusted at the nozzle

to approximately 0.15 mL/min. Spraying is performed manually at a distance of 10-15

cm from the latex substrate. Many thin coats are applied, allowing a few seconds for

drying between coats, until the entire 10 mL suspension is exhausted. After spray

coating, the latex/SWCNTs film is dried in an oven at 120 oC for 30 min to evaporate

residual solvent.

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3.3 CHARACTERIZATIONS

3.3.1 Cyclic Voltammetry (CV)

Cyclic Voltammetry (CV) measurements of the latex/SWCNTs electrodes were

performed at room temperature with a three electrode system using an

electrochemical analyzer (EDAQ Australia) and EChem V2 software (ADI

Instruments Pty. Ltd). In all cases, the latex/SWCNTs electrode was used as the

working electrode with Ag/AgCl (3M NaCl) aqueous solution as the reference

electrode and Pt mesh as a counter electrode. All of the CV measurements were

recorded in 1M Na2SO4 (aq) under 0 to 100% strain and after 50 and 100 stretches (at

100% strain) over the scan rate range of 5-500 mV s-1. All of the electrodes had

stretch and release cycles applied at a speed of 2% s-1 for 50 and 100 stretches using a

Shimadzu EZ mechanical tester.

3.3.2 Electrochemical impedance spectroscopy

Electrochemical impedance spectroscopy (EIS) was used to probe the electrical

double layer effects at the electrode/electrolyte interface. EIS measurements were

performed at room temperature using a Gamry EIS 3000TM system (Gamry, USA)

where the frequency range spanned 100 kHz to 0.01 Hz with an amplitude of 10mV

(rms) at open circuit potential.

3.3.3 Galvanostatic charge/discharge measurement

A pair of latex/SWCNTs film electrodes was set up in a glass beaker for use as the

anode and cathode. The constant current charge-discharge measurement was carried

Page 110: Fabrication of stretchable and flexible supercapacitor

out at 0.25mA/cm2 in the voltage range between 0.1 and 1 V in 1 M aqueous Na2SO4

electrolyte.

3.4 RESULTS AND DISCCUSION

3.4.1 Physical and chemical properties of SWCNTs

Figure 3.2 presents SEM micrographs and FT-IR of pristine and functionalized (acid-

treated) single-wall carbon nanotubes (SWCNTs). The pristine SWCNTs are bundled

with an average diameter in excess of 100 nm before functionalization (Figure 3.2a),

while the functionalized SWCNTs have average bundled diameters of approximately

10 nm (Figure 3.2b). Importantly, the pristine SWCNTs in the DMF (Figure 3.2a see

inset photo) were sediment at the bottom of the vial within 1 hr, while the

functionalized SWCNTs show good dispersion up to 60 days (Figure 3.2b see inset

photo). This indicates that the functional groups on the SWCNTs can significantly

improve dispersability and wettability of the SWCNTs in the DMF. It also implies

that the π-π interaction and van der Waals force between the nanotubes decreased

with functionalization of the SWCNTs [42].

The presence of functional groups on the SWCNTs is confirmed by FT-IR

spectroscopy (Figure 3.2c and d). The carbonyl group stretch of the carboxylate

anions appears at 1581cm-1 for the acid treated SWCNTs (Figure 3.2d). The peaks at

1736cm-1 and 3428 cm-1, which are from the O-HCO stretch of the carboxylic acid

groups, indicates that the functional group on the SWCNTs is successfully introduced

by acid treatment (Figure 3.2d) [24, 43]. In contrast, the same peaks are not observed

for the pristine SWCNTs (Figure 3.2c).

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Figure 3.2 SEM images and FT-IR spectrum of the (a, c) pristine SWCNTs and

(b, d) functionalized SWCNTs.

Raman spectroscopy in the high frequency range between 1500 and1600 cm− 1 gives

the intensity of the G-band that relates to the arrangement of hexagonal lattices of

graphite (Figure 3.3). The other peak at 1200–1400 cm− 1 or D-band indicates the

level of defect or disorder. In the low-frequency range (100–375 cm− 1), the

measurement of the radial breathing mode (RBM) is a useful way of analysing the

SWCNTs diameter distribution. By comparing pristine SWCNTs with acid-treated

SWCNTs, the ID/IG ratio of pristine SWCNTs is smaller than that of the acid-treated

SWCNTs (Figure 3.3, see table).

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Figure 3.3 Raman spectra of the pristine SWCNTs and functionalized SWCNTs.

This indicates that the pristine SWCNTs have less defects on the carbon structure

when compared to the functionalized SWCNTs [44, 45]. The relation ω = 248/d is

used to determine the approximate diameter of SWCNTs, where ω is the RBM

frequency in cm− 1 and d is the diameter of the SWCNTs [46-48]. According to the

above equation, the diameter of the pristine SWCNTs is in the range of 1–1.17 nm

and the diameter distribution of the functionalized SWCNTs is in the range of 1–1.15

nm. This implies that acid-treatment does not significantly modify the diameter of the

SWCNTs. In addition, D and G band peaks for functionalized SWCNTs are slightly

shifted right from that of pristine SWCNTs (Figure 3.3, see table), which may be due

to the presence of functional groups on the SWCNTs [49].

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3.4.2 Electrochemical properties

Cyclic voltammetry (CV) measurements were obtained to investigate the

electrochemical properties of the latex/SWCNTs films as a function of stretching and

strain (Figure 3.4a, c). The decrease in CV current was observed with respect to

increase in number of stretching and level of strain (Figure 3.4a, c). It might be due to

decrease electrical conductivity of the latex/SWCNTs electrode after a number of

stretching and strain (Figure 3.9a, b). The redox peaks can be attributed to the

presence of functional groups (-COOH or -OH) on the carbon nanotubes [50]. The

specific capacitance is calculated on the basis of the following equation [51]:

Eq. (1)

where C is the specific capacitance of the individual electrode, E1 and E2 are the

cutoff potentials in cyclic voltammetry, i(E) is the instantaneous current, E2 – E1 is

the potential window width, m is the mass of active material (the mass difference of

the working electrode before and after spray coating), ν is the potential scan rate and

is the total voltammetric charge obtained by integration of the positive

and negative sweep in cyclic voltammograms.

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Figure 3.4 Cyclic voltammetry and specific capacitance of latex/SWCNTs

electrodes at various strain percentages and stretching in 1M Na2SO4; (a) Under

various strain percentage (0 ~100% strain with 100 mV s-1 scan rate), (b) Specific

capacitance under various strain percentage (0 ~100% strain with 5~500 mV s-1

scan rate), (c) After various stretching (0, 50 and 100 times stretching at 100%

strain with 100 mV s-1 scan rate) , (d) Specific capacitance after various

stretching (0, 50 and 100 times stretching at 100% strain with 5~500 mV s-1 scan

rate).

The highest capacitance value obtained for the unstretched SWCNTs electrode is 119

F g-1 in 1 M Na2SO4 at 5 mV s-1. To assess the reproducibility of the fabrication

approach we assessed the specific capacitance of 10 electrodes. The average specific

capacitance decreases slightly with an increase in scan rate but retains a value of

100.6 5.0 (mean S.D., n = 10 electrodes) F g-1 at 500 mV s-1, reflecting an energy

density of 33.5 1.6 (mean S.D., n = 10 electrodes) Wh kg-1 and power density of

Page 115: Fabrication of stretchable and flexible supercapacitor

50.3 2.4 (mean S.D., n = 10 electrodes) KW kg-1 (Table 3.1). The energy and

power density of the latex electrode is calculated according to the following equation:

tEPVE ;C

21 2

sp Eq. (2)

where Csp is the specific capacitance of the latex electrode, V is the operating voltage

and t is the sweep time. Under fixed strain over the range (20-100%) the capacitance

values obtained at 5 mV s-1 decreased.

Table 3.1 Specific capacitance, energy and power density of the latex/SWCNTs

electrode under various strains at 500 mV s-1 of scan rate.

Specific capacitance versus scan rate is plotted for the electrode under repeated

stretching (Figure 3.4d) and strain conditions (Figure 3.4b). The specific capacitance

decreased to 110 2.5 (mean S.D., n = 10 electrodes) and 96 2.4 (mean S.D., n

= 10 electrodes) F g-1 at 5mV s-1 after 50 and 100 stretches (at 100% strain),

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respectively (Figure 3.4d). The performance also decreased to 48.7 4.8 (mean

S.D., n = 10 electrodes) F g-1 at 5 mV s-1 under 100 % level of strain (Figure 3.4d).

Nyquist plots obtained from impedance measurements show characteristic capacitive

behaviour of SWCNTs (Figure 3.5) [52]. In the high frequency domain for stretching

(inset Figure 3.5a) and applied strain (inset Figure 3.8b), there are smaller semi-

circles that can be attributed to minimization of the contact impedance between the

SWCNTs film and current collector as well as electrolyte resistance within the pores

of the SWCNTs film [53]. In the middle frequency regime, a small 45o degree

inclination is seen for the latex/SWCNTs electrodes. This arises as a result of

distribution capacitance/impedance in a porous material [54]. However, the internal

resistance of the unstretched latex/SWCNTs electrode is 1.8 Ω, which increases to 7.5

Ω and 10.8 Ω after 50 and 100 stretches, respectively (Figure 3.5a). The internal

resistance further increases to 26.9 Ω under 100% strain (Figure 3.5b). This again is

mostly likely due to the low electrical conductivity on the SWCNTs film after

repetitive stretching to 100% strain.

The cycling stability of the latex/SWCNTs electrodes when subjected to a different

number of stretches (Figure 3.6a) and applied strain percentages (Figure 3.6b) shows

typical galvanostatic charge/discharge profiles with a constant current density of

0.25mA/cm2 (1A g-1). The charge/discharge curves of the latex/SWCNTs electrodes

indicate good capacitive behavior even after 50 and 100 stretch cycles and under

various levels of strain (Figure 3.6a and 3.6b). The symmetrical shape indicates that

highly conductive SWCNTs create a pathway for the transfer of ions and electrons,

thus decreasing internal resistance. Importantly, it takes 84 seconds for the

unstretched latex/SWCNTs electrode to reach one charge/discharge cycles, while after

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100 stretch cycles the sample shows a less charge/discharge time of ≈ 67 seconds

(Figure 3.6a). A longer cycle time indicates a higher amount of charge stored in the

capacitor, since this measurement is carried out under constant current.

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Figure 3.5 Nyquist plots of the latex/SWCNTs electrode applied with (a) various

stretching (0, 50 and 100 times stretching) and (b) strain percentage (0 ~100%

strain).

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Figure 3.6 Galvanostatic charge/discharge curves of the latex/SWCNTs electrode

at constant current (1A g-1) in 1M Na2SO4 (a) after various stretching (0, 50 and

100 times stretching), (b) under various strain percentages (0 ~100% strain).

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We have also investigated the cycling stability of the unstretched latex/SWCNTs

electrode (Figure 3.7a) after applying 50 (Figure 3.7b) and 100 stretch cycles (Figure

3.7c). For these measurements, 1000 CV cycles are performed and the first cycle,

500th cycle and 1000th cycle are shown in Figure 3.7a-c. The CV curves show a

slightly decreased current after stretching the electrode 50 times, with a further

decrease in current after stretching 100 times. This effect indicates that the internal

resistance of the electrode inhibits the charge collection and the lower conductivity of

the 1M Na2SO4 electrolyte also limits diffusion of Na+ ions into the nanotube film

[55].

Figure 3.7 Stability and specific capacitance of the latex/SWCNTs at varying

cycle number of CV and stretching in 1M Na2SO4 at 100mV s-1; (a) unstretched,

(b) after 50 stretches, (c) after 100 stretches, (d) specific capacitance as a function

of CV cycle number (0~1000th cycles).

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However, approximately 55% of the initial capacitance remains after the 100th

stretching cycle of the electrode during the 3000th CV cycle at 100 mV s-1 scan rate

(Figure 3.7d). In addition, there is a consistent decrease in the current and capacitance

as a function of the number of stretches and CV cycle. This behaviour can be

explained by the initial charge formed by the ion adsorption at the same scan rates.

Furthermore, the cracks on the SWCNTs film observed after 50 and 100 stretches

could be attributed to irreversible loss of electrons between the surface of the

electrode and electrolyte, thus causing degradation of the substrate [55].

3.4.3 Morphological study of the SWCNTs film on the latex

SEM images of the latex/SWCNTs electrodes are shown in Figure 3.8. The surface

morphology of the relaxed SWCNTs film shows a lot of islands with a very porous

and well-defined periodic buckling structure before prolonged stretching (Figure 3.8a

and 3.8b). This characteristic is strongly desirable since it maximizes surface area.

However, there are some cracks evident on the SWCNTs film after 100 stretch cycles

with applied strain of 100% (Figure 3.8c and 3.8d). The introduction of repeated

stresses and strain is likely to result in the formation of these cracks on the SWCNTs

films that cause a decrease in electrical conductivity of the SWCNTs film and thus

affect the capacitance. We also attribute these cracks to irreversible loss of junctions

between SWCNTs [56]. However, approximately 80% and 40% of the initial

capacitance remains after 100 stretching cycles and applied strain of 100%,

respectively (Figure 3.8b and d).

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Figure 3.8 SEM images of latex/SWCNTs electrode; (a, b) relaxed from 100%

pre-strain, (c, d) under 100% tensile strain with application of 100 stretches.

3.4.4 Electrical conductivity of the latex/SWCNTs electrode as a function of

stretching and strain

The electrical conductivities of the latex/SWCNTs electrode decreased with an

increasing number of stretches and strain percentage (Figure 3.9). The electrical

conductivity of the unstretched SWCNTs film on the latex is 2.5 x 103 S cm-1.

However, the electrical conductivity of the SWCNTs film decreases to 5.1 S cm-1 and

2.35 x 102 S cm-1 after 100 stretches (Figure 3.9a) and applied strain of 100% (Figure

3.9b), respectively.

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Figure 3.9 Electrical conductivities of the latex/SWCNTs electrode (a) after

various stretching (0, 50 and 100 times stretching) and (b) under various strain

percentage (0 ~100% strain).

Again, the emergence of cracks (Figure 3.8c and 3.8d) on the SWCNTs film after 100

stretches with applied strain of 100% is the most likely cause of the decrease in

conductivity.

3.5 CONCLUSIONS

SWCNTs were characterized using FT-IR and Raman spectroscopy. Three significant

peaks on the FT-IR spectroscopy at 1581 cm-1, 1736 cm-1 and 3428 cm-1 were

observed, corresponding to the carbonyl groups stretch of the carboxylate anions and

carboxylic acid groups, respectively. In addition, Raman spectroscopy shows that the

level of defects on the SWCNTs increased after functionalization.

The latex/SWCNTs electrode was successfully fabricated using a spray coating

method. Cyclic voltammetric measurements revealed that the latex/SWCNTs

electrode displayed typical capacitive behaviour under various strains even after

repetitive stretching to 100%. The highest capacitance value obtained for the

unstretched SWCNTs electrode was 119 F g-1 in 1 M Na2SO4 at 5 mV s-1. However,

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the electrochemical performance of the latex/SWCNTs electrode decreased with an

increase in the number of stretches and the degree of strain. Approximately 80% of

the initial capacitance remained after 100 stretch cycles. The high surface area, high

stability and stretchability of the latex/SWCNTs electrode demonstrate that this kind

of carbon nanotube film has potential advantages for wearable and biocompatible

devices.

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CHAPTER 4

REDUCED GRAPHENE OXIDE (RGO)/SINGLE-WALL

CARBON NANOTUBES (SWCNTS) ELECTRODES ON

POLYURETHANE

4.1 INTRODUCTION

Stretchable electronics have attracted a great deal of attention for potential

applications in epidermal electronics [1], organic light emitting diodes (OLEDs) [2]

and field effect transistors [3]. Such applications require the electronic materials to

show excellent mechanical robustness and electronic functionality under high level of

strain and stress [4]. As this industry continues to grow, there will be a need to

integrate energy storage devices that are also stretchable, while retaining performance.

Supercapacitors are useful energy storage devices that have several advantages

compared to batteries. These include rapid charge/discharge response, simple

operating mechanisms, long life cycles (>100 000 cycles), high specific power (2

orders of magnitude higher) and high efficiencies (up to 98%) [5]. However,

supercapacitors still suffer from low energy density. To overcome this challenge,

nanocarbon materials such as carbon nanotubes (CNTs) and graphene have been

utilized to increase electroactive surface area, leading to enhanced electrochemical

performance of supercapacitors [6-8].

To produce stretchable supercapacitors [9, 10], a variety of highly conductive

materials such as metal wires, conducting polymers, carbon nanotubes (CNTs), or

graphene films have been applied to polymer substrates [11-13]. Among these

conductive materials, CNTs and graphene are promising candidates for

supercapacitors due to their high electrical conductivity, high surface area, chemical

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stability and outstanding mechanical properties [3, 7]. Yu et al. [14] reported on a

stretchable supercapacitor based on buckled SWNT-based films applied to

polydimethylsiloxane (PDMS). The SWCNTs-based stretchable supercapacitor

showed a maximum specific capacitance of 54 F g-1 and power density of 0.5 KW kg-

1 with 4.2 Wh kg-1 energy density. A specific capacitance value of 52 F g-1 was

achieved with the application of 30% strain. Li et al. [10] recently developed a fully

stretchable supercapacitor using buckled SWCNTs macrofilms as the electrode,

polydimethylsiloxane (PDMS) as the substrate, electrospun polyurethane membrane

as the separator, and 1M organic electrolyte of tetraethylammonium tetrafluoroborate

in propylene carbonate. The buckled SWCNTs macrofilms could stretch up to 30%

strain with 50 F g-1 of specific capacitance at a scan rate of 100 mV s-1. Nevertheless,

capacitance values for stretchable supercapacitors based on the SWCNTs are not

capable of reaching their theoretical performance [15, 16]. Thus, more work is

required to develop the electrodes such that their capacitance values are continually

being improved as a function of stress and strain.

Reduced graphene oxide (rGO) has been identified as a suitable nanocarbon material

for supercapacitors mainly due to their high surface area. A single graphene layer has

a theoretical surface area of 2630 m2 g-1 [7]. However, there are limitations in using

rGO as an electrode material. Firstly, rGO has an electrical conductivity of 100~200 S

m-1, which is lower than the conductivity of SWCNTs (10,000 S m-1) [7, 8]. Secondly,

rGO is very likely to form irreversible agglomerates due to Van der Waals

interactions during the drying process, leading to “re-stacking” of layers with a

concomitant reduced electroactive surface area and lower specific capacitance [7].

Related to this, rGO-based electrodes operate more effectively with a ‘spacer’

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material, although addition of the latter may decrease the capacitance. Thus, it is

preferable to use a ‘spacer’ material with high conductivity and high surface area.

SWCNTs have been used as a “binder” between graphene layers to reduce the internal

resistance of the resultant electrode structure [17]. The SWCNTs can also act to

prevent re-stacking of the graphene layers [7]. These attributes of SWCNTs as

constituents in graphene electrodes are believed to provide synergistic benefits in

increasing the accessibility of electrolyte and electroactive surface area. Yu and co-

workers [8] reported on poly(ethyleneimine) (PEI) modified graphene combined with

CNTs. The PEI modified graphene/CNTs composite was prepared via a layer-by-

layer technique and exhibited a capacitance of 120 F g-1 in 1 M sulfuric acid (H2SO4)

aqueous electrolyte. Fan et al. [18] used drop-casting to produce graphene/CNT

composite electrodes, which showed a specific capacitance of 385 F g-1 in 6 M

potassium hydroxide (KOH) electrolyte. Whilst further work on graphene/CNTs

composite electrodes and other carbon nanomaterial ‘spacer’ materials to improve

capacitance values is expected to progress developments in this area, there is to our

knowledge no report as yet on their performance under high strain conditions. Such

performance characteristics are critical to determine their usefulness as stretchable

electrodes.

In this chapter, rGO/SWCNTs stretchable, composite electrodes have been formed by

spray coating onto gold-coated polyurethane (PU). The rGO/SWCNTs composite

electrodes were characterized to quantify their electrochemical properties, including

specific capacitance, impedance and charging/discharge properties as a function of

strain. We also describe the surface morphology with respect to the capacitance of the

stretchable electrodes.

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4.2 EXPERIMENTAL SECTION

4.2.1 Materials

Graphite powder was obtained from Bay Carbon. Milli-Q water with a resistivity of

18.2 mΩ cm-1 was used in all preparations. Potassium permanganate, phosphorous

penta-oxide, hydrazine hydrate and triethylamine were sourced from Sigma-Aldrich.

Ammonia solution in water (28%) was sourced from Labtech and used as received.

Single-walled carbon nanotubes (SWCNTs) were purchased from Carbon

Nanotechnologies, Inc (Houston, TX). N, N-Dimethylformamide (DMF) and

concentrated nitric acid (70%) were obtained from Sigma Aldrich. The polyurethane

(PU) was purchased from Advan Source Biomaterials Corp. and used as the

stretchable substrate. 1M Sulfuric acid (H2SO4) (Sigma Aldrich) was used as

electrolyte to measure all of the electrochemical properties of the stretchable electrode.

4.2.2 Preparation of rGO and its dispersion in N, N-dimethylformamide (DMF)

Graphene oxide was synthesized from natural graphite powder using a modified

Hummers’ method in two steps of oxidation using K2S2O8, P2O5 and H2SO4 followed

by H2SO4, KMnO4 and H2O2 to achieve better oxidation of graphite [19]. Graphene

oxide (62.5 g) is diluted with deionised water (2 L) and sonicated for 80 min. Then,

hydrazine (400 μL) and ammonia (4 mL) are added and the solution is heated at 90

for 1 hr. A further aliquot of hydrazine (3 mL) is added to the solution and the mixture

is heated and kept at 90 OC for two hours under constant stirring. After cooling to the

room temperature, the solution is acidified with H2SO4 (aq. 30%), then the

agglomerated graphene powder is filtered and washed until the waste water is at a

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neutral pH. The agglomerated graphene powder (dried chemically converted graphene)

is filtered and dried in a vacuum oven at 50 OC for 2 days.

To form a stable suspension, rGO (300 mg) is added to DMF (150 ml, moisture

content ≤ 350 ppm by Karl-Fischer). Triethylamine (50 μl) is added and the solution

is extensively sonicated with continuous cooling under a dry nitrogen purge. DMF

(300 ml) and triethylamine (500 μl) are then added and the suspension is further

sonicated under nitrogen. The dispersion is centrifuged to separate any agglomerated

graphene sheets and the resulting supernatant (0.5 mg ml-1) [20].

4.2.3 Preparation of a stretchable polyurethane mat as a stretchable

electrode substrate

4.2.3.1 Electrospining of the polyurethane mat

In order to prepare polyurethane (PU) nanofibers as a substrate, medical grade

polyurethane was dissolved in DMF with a 15wt% concentration. The polyurethane

solution was loaded into an electrospinning system consisting of a plastic syringe

equipped with a 21 gauge needle that was connected to a high voltage supply. During

electrospinning, the syringe pumping rate was adjusted to 0.2 mL/h and a voltage of

23 kV was maintained between the tip of the needle and the drum collector, which

were separated by a distance of 10 cm. After electrospinning, the electrospun

polyurethane mat was lifted from the collector and used as a stretchable substrate.

4.2.3.2 Gold coating onto the polyurethane mat

An Edwards Auto 306 Sputter Coater was used to deposit a 150nm thick layer of gold

onto the 100% pre-strain polyurethane substrate. The gold coating functioned as a

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current collector and was critical for reducing the contact resistance between the PU

substrate and rGO, SWCNTs and rGO/SWCNTs composite layers (described below).

The gold coating also provided a good electrical contact for the working electrode.

4.2.3.3 Fabrication of rGO/SWCNTs electrodes on indium tin oxide (ITO) coated

glass

In order to optimize the electrochemical performance of the rGO/SWCNTs electrode,

we initially assessed dispersions with different % ratios between the rGO and

SWCNTs. Firstly, the SWCNTs and rGO were separately dispersed in DMF at a

concentration of 0.5 mg mL-1 using a probe type ultrasonicator (Sonics Vibracell

ultrasonic processor, 500 watt, 30% amplitude, USA) for 1hr to produce the

dispersions. The rGO and SWCNTs dispersions were then mixed by using an

ultrasonicator for 30 min at 30% amplitude (2 s on/2 s off pulse) to produce the

rGO/SWCNTs dispersions with %weight ratios of 100/0, 90/10, 80/20, 50/50, 20/80,

10/90 and 0/100. Each of the different rGO/SWCNTs dispersions were spray coated

on indium tin oxide (ITO) coated glass using a small airbrush (Bunnings, Australia)

with approximately 0.15mL/min of feeding rate and 1 mm of nozzle diameter. For

this coating procedure, the ITO glass was initially cut to a length of 50 mm and width

of 10 mm, then fixed onto a hotplate covered with aluminium foil and heated to 70 °C

prior to spray coating with the 5 mL rGO/SWCNTs dispersions with different %

weight ratios. After the spray coating, each rGO/SWCNTs composite electrode was

dried at 100 °C in an oven for 30 min to remove residual solvent.

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4.2.3.4 Preparation of the stretchable rGO, SWCNTs and rGO/SWCNTs

electrodes on gold-coated polyurethane via spray coating

To prepare dispersions for spray coating, acid treated SWCNTs [13] (9 mL) were

mixed with the rGO solution (1 mL) to form a 10% rGO/ 90% SWCNTs dispersion,

as described above. The rGO/SWCNTs solution was ultrasonicated (Sonics Vibracell

ultrasonic processor, 500 watt, 30% amplitude, USA) for 30min. Pure 100% SWNT

and 100% rGO dispersions were also prepared. The polyurethane (PU) film (10 mm x

50 mm x 0.2 mm) was transferred to a glass microscope slide and fixed to 100% pre-

strain by using double-sided adhesive tape and then gold was deposited onto the pre-

strain polyurethane. The sample/slide assembly was fixed to a hotplate covered with

aluminium foil, heated to 70°C and then spray coated with either rGO, SWCNTs or

rGO/SWCNTs dispersions. Spray coating was performed using a small and

inexpensive craft airbrush (Bunnings, Australia) with a nozzle diameter of

approximately 1mm. An air pressure of 50 psi was employed and the liquid feed rate

adjusted to approximately 0.15mL/min. Spraying was performed manually at a

distance of 15-20 cm from the polyurethane substrate. Many thin coats were applied,

allowing a few seconds for drying between coats, until the entire 10 mL suspension

was exhausted. After spray coating, the rGO, SWCNTs and rGO/SWCNTs composite

electrodes were dried at 100 in an oven for 30 min to evaporate residual solvent.

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4.3 RESULTS AND DISCUSSION

4.3.1 Physical and chemical properties of graphene oxide (GO) and reduced

graphene oxide (rGO)

4.3.1.1 X-ray diffraction (XRD) of the GO and rGO

The X-ray diffraction (XRD) pattern of the GO was compared with rGO presented in

the Figure 4.1. The peak position for GO was observed 2 θ = 11.02° (d-spacing ~ 8.05

Å). A typical broad peak near 24.08° (d-spacing ~ 3.7 Å) was observed for the rGO.

The peak of rGO showed a dramatic shift to higher 2 θ angles (24.08°, d-spacing ~ 3.7

Å) compared with the parent GO, suggesting that rGO was disordered with two-

dimensional sheets and there was a decrease in the average interlayer spacing of the

rGO layers [21].

Figure 4.1 X-ray diffraction (XRD) patterns of GO and rGO.

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4.3.1.2 Raman spectroscopy of the GO and rGO

Raman spectroscopy is a powerful tool for characterizing crystal structure, disorder

and defects in nanocarbon-based materials such as carbon nanotubes (CNTs) and

graphene [22]. The Raman spectra of the GO and rGO were depicted in Figure 4.2.

The G-band of rGO occurred at 1578 cm-1, which corresponds to the recovery of the

hexagonal network of carbon atoms with defects [21]. The increase of ID/IG ratio was

observed after reduction of GO, indicating that the process of reduction could affect

the structure of GO with a high quantity of structural defects and decrease in the

average size of the sp2 domains on the reduction of exfoliated GO [23, 24].

Figure 4.2 Raman spectroscopy of the GO and rGO.

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4.3.1.3 X-ray photoelectron spectroscopy (XPS) of the GO and rGO

X-ray photoelectron spectroscopy (XPS) was carried out to examine the element

binding configuration in the graphene oxide (GO) and reduced graphene oxide (rGO).

Figure 4.3a and c demonstrate XPS survey spectra of rGO and GO, respectively. The

C1s and O1s peaks were observed at 287 and 535 eV, respectively. The atomic ratios

(O1s/C1s) and peak intensities of the rGO in the Figure 4.3a and b were significantly

decreased in comparison with GO. which indicated considerable de-oxygenation by

the reduction process [25]. The physical values including XRD, Raman and XPS of

GO and rGO were presented in Figure 4.3e.

Figure 4.3 The X-ray photoelectron spectroscopy (XPS) of: (a), (b) rGO and (c),

(d) GO, (e) physical properties of the GO and rGO.

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4.3.2 Optimization of the rGO and SWCNTs ratio

Using the spray coating procedures described above, adherent, robust, reproducible

coatings of nanostructured carbons could be obtained on the polyurethane (PU)

substrates. To determine the optimal % weight ratios of rGO and SWNT the mixed

dispersions were firstly spray coated onto ITO glass using spray coating. CV

measurements of the rGO/SWCNTs electrodes with different % ratios of rGO and

SWCNTs are presented in Figure 4.4a. The rGO (10%)/SWCNTs (90%) composite

electrode showed the largest current in the CV measurements (Fig. 4.4a), which

correlated to a specific capacitance of 95 F g-1 (Table 4.1). This value was higher than

those of the pure SWCNTs (100%) and other electrodes with different % ratios of the

rGO/SWCNTs, suggesting that the addition of rGO into SWCNTs at % ratio of 10/90

improves the electroactive surface area and/or conductivity of the electrode. The

SWCNTs may assist by preventing re-stacking of the rGO [6, 7]. The capacitance

value of the rGO/SWCNTs composite electrode decreased with an increase in the %

ratio of rGO, indicating an increase in the internal resistance and/or decrease of the

electroactive surface area [7]. The capacitance values correlated with Nyquist plots

from impedance measurements that indicated the rGO (10%)/SWCNTs (90%) had the

lowest internal resistance (19 ), increasing with an increase in the % ratio of rGO

(Table 4.1).

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Figure 4.4 Cyclic voltammetry (CV) and Nyquist plot of the rGO/SWCNTs

composite on ITO coated glass with different composition between rGO and

SWCNTs ; (a) CV of rGO/SWCNTs composite at 100 mV s-1 in 1M H2SO4, (b)

Nyquist plot of the rGO/SWCNTs composite.

Table 4.1 Specific capacitance and internal resistance values of the different %

ratio rGO/SWCNTs composites on ITO coated glass.

Having established an optimal ratio % of rGO (10%)/SWCNTs (90%), we proceeded

to investigate this composite and those of pure rGO (100%) and SWCNTs (100%)

when applied to gold-coated polyurethane (PU) substrates. Figure 4.5 describes the

process for fabricating these stretchable rGO, SWCNTs and rGO/SWCNTs electrodes

via spray coating. To summarize the process, the PU film (10mm x 50mm x 0.2mm)

was firstly transferred to a glass microscope slide, stretched to introduce a 100%

uniaxial pre-strain and then held under tension using double-sided adhesive tape (Step

1). 150 nm of gold was then coated onto the PU film as a current collector (Step 2).

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The gold modified PU film was spray coated with the rGO, SWCNTs and/or

rGO/SWCNTs dispersions using a small airbrush (Bunnings, Australia) (Step 3).

After spray coating, the composite electrode was dried thoroughly and removed from

the glass (Step 4).

Figure 4.5 Preparation of the stretchable rGO, SWCNTs and rGO/SWCNTs

electrode on gold-coated polyurethane via spray coating.

4.3.3 Electrochemical properties

CV measurements were carried out in aqueous 1M H2SO4 electrolyte to investigate

the electrochemical properties of the 100% rGO, 100% SWCNTs and rGO

(10%)/SWCNTs (90%) electrodes as a function of strain (Fig. 4.6) and number of

stretching cycles (Fig. 4.7). The redox peaks observed on the CV curves of the

SWCNTs and rGO/SWCNTs composite electrodes were attributed to the presence of

functional groups (-COOH or -OH) on the carbon nanotubes [13, 26]. In comparison

to the rGO/SWCNTs composite electrode, the SWCNTs electrode gave a lower

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current and notable distortion of the CV as the level of strain increased to 100% (Fig.

4.6a-e). From these CV measurements, the calculated specific capacitance value of

the rGO (10%)/SWCNTs (90%) composite electrode was 148 F g-1 under 20 % strain,

and this decreased to 115 F g-1 under 100 % strain (Fig. 3f). Comparative values for

pure rGO and SWCNTs under 100% strain were 31 F g-1 and 79 F g-1, respectively.

Figure 4.6 Cyclic voltammetry (CV) and specific capacitance of the rGO,

SWCNTs and rGO/SWCNTs composite electrode under 20 ~ 100% strain at 100

mV s-1 in 1M H2SO4; (a) under 20% strain, (b) under 40% strain, (c) under 60%

strain, (d) under 80% strain, (e) under 100% strain, (f) comparison of specific

capacitance for the rGO, SWCNTs and rGO/SWCNTs composite electrodes.

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In Figure 4.7a-c, the rGO/SWCNTs composite electrode also gave the largest current

on the CV curves after 50 and 100 stretching cycles. The unstretched rGO

(10%)/SWCNTs (90%) composite electrode gave 153 F g-1 of specific capacitance at

100 mV s-1, which was higher than the unstretched pure rGO and SWCNTs electrodes

that gave values of 60 and 121 F g-1, respectively (Fig. 4.7d). Interestingly, the

unstretched rGO (10%)/SWCNTs (90%) composite electrode on PU substrates

showed a higher specific capacitance value in comparison rGO (10%)/SWCNTs (90%)

composite electrode on ITO coated glass. This was most likely due to the PU

substrate’s porous fiber structure that has increased the surface area, thus resulting in

increased capacitance. The specific capacitance value of the unstretched

rGO/SWCNTs composite electrode decreased to 105 F g-1 after 100 stretching cycles,

which remained higher than values for the pure rGO (40 F g-1) and SWCNTs (77 F g-1)

electrode under the same conditions (Fig. 4.7d).

Electrochemical impedance spectroscopy (EIS) was carried out to obtain insight into

the electrochemical interfacial properties of the rGO, SWCNTs and rGO/SWCNTs

electrodes as a function of strain (Figure 4.8) and stretching (Figure 4.9). In the

complex plain, the Z" imag part indicated the imaginary capacitive property that was

dependent on the frequency and real component, while the Z' Re part related to the

ohmic properties of the electrode. The Nyquist plot of the supercapacitor can be

divided into three regimes based on the measurement frequency (nb: All of the

measurements have been carried out in the frequency between 0.01 Hz and 100 KHz).

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Figure 4.7 Cyclic voltammetry (CV) and specific capacitance of the rGO,

SWCNTs and rGO/SWCNTs composite electrodes after 0, 50 and 100 stretching

at 100 mV s-1 in 1M H2SO4; (a) unstretched electrodes, (b) after 50 stretchings, (c)

after 100 stretchings, (d) comparison of specific capacitance for the rGO,

SWCNTs and rGO/SWCNTs composite electrodes.

At low frequencies, the Z" imag (imaginary part) increased linearly to indicate

pristine capacitive behavior of the electrode [27]. The middle frequency regime,

termed the Warburg region [28, 29], is related to diffusion of the electrolyte within the

electrode and infers on the extent of electrode porosity. Under fixed 20 ~ 100 % strain

(Fig. 4.8a-e) and after 50 (Fig. 4.9b) and 100 (Fig. 4.9c) stretching cycles, the length

of the Warburg region increased for all electrode types. The rGO (10%)/SWCNTs

(90%) electrode showed the smallest Warburg region under all strain and stretching

conditions, indicating that the rGO (10%)/SWCNTs (90%) composite electrode had

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enhanced accessibility of ions within the composite electrode structure [7, 8]. Whilst a

difference in this regime between pure SWCNTs and rGO (10%)/SWCNTs (90%)

electrodes was difficult to distinguish, the length of the Warburg region for the pure

rGO was significantly longer when unstretched (Fig. 4.9a). In the high frequency

domain, the presence of a semicircular region defined the ability for ions to diffuse

between the electrolyte/electrode interface. This semicircular region for all electrode

types was observed to be negligible when under fixed 20 ~ 100 % strain (Fig. 4.8a-e),

and unstretched (Fig. 4.9a), and after 50 (Fig. 4.9b) to 100 (Fig. 4.9c) stretching

cycles. However, the internal resistance, corresponding to Z real value on the x-axis,

of the rGO (10%)/SWCNTs (90%) electrode was lower in comparison with rGO and

SWCNTs electrodes after strain and stretching cycles (see insets, Z' real-axis, in

Figures 4.8 and 4.9). More specifically, the internal resistance of the unstretched rGO

(10%)/SWCNTs (90%) electrode was calculated to be 3.3 Ω, which increased to 18 Ω

and 14 Ω under 100% strain (Fig. 4.8e) and after 100 stretching cycles (Fig. 4.9c),

respectively.

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Figure 4.8 Nyquist plots of the rGO, SWCNTs and rGO/SWCNTs composite

electrodes; (a) under 20% strain, (b) under 40% strain, (c) under 60% strain, (d)

under 80% strain and (e) under 100% strain.

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Figure 4.9 Nyquist plots of the rGO, SWCNTs and rGO/SWCNTs composite

electrodes; (a) unstretched electrodes, (b) after 50 stretchings, (c) after 100

stretchings.

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Galvanostatic charge/discharge curves of the rGO, SWCNTs and rGO

(10%)/SWCNTs (90%) electrodes as a function of strain (Fig. 4.10) and stretching

(Fig. 4.11) were demonstrated with a constant current density of 1 A g-1 up to one

cycle. The charge/discharge curves of the rGO, SWCNTs and rGO (10%)/SWCNTs

(90%) electrodes showed a symmetrical shape during the charge/discharge process,

indicating good capacitive behavior of all electrode types. A longer discharge cycle

time indicated that a higher amount of charge could be stored in the electrode with

measurement under constant current [13], suggesting that the highly conductive rGO

(10%)/SWCNTs (90%) electrode created a pathway for the transfer of ions and

electrons, thus reducing internal resistance [30, 31]. In comparison to pure rGO and

SWCNTs electrodes, the rGO (10%)/SWCNTs (90%) electrode gave the longest

discharge time under 20 ~ 100% strain (Fig. 4.10a-e) and after 50 (Fig. 4.11b), 100

(Fig. 4.11c) stretching cycles. The discharge time of the rGO/SWCNTs electrode

decreased with increased level of strain (Fig. 4.10) and stretching cycles (Fig. 4.11).

Hereafter, we focused on the electrochemical properties of the optimal rGO

(10%)/SWCNTs (90%) electrode as a function of strain and stretching, particularly at

different scan rates (Fig. 4.12) and number of CV cycles (Fig. 4.13). Firstly, Figure

4.12a and b show previous CV measurements of the rGO (10%)/SWCNTs (90%)

electrode superimposed to directly compare the effect of the levels of strain (Fig.

4.12a) and different stretching conditions (Fig. 4.12b) This enabled clear observation

of the decrease in CV current and capacitance as a function of strain and stretching,

with no significant distortion of the CV. As mentioned, specific capacitance versus

scan rate was also plotted for the rGO/SWCNTs composite electrode as a function of

strain (Figure 4.12c) and stretching (Fig. 4.12d). The highest capacitance value

obtained for the unstretched rGO/SWCNTs electrode was 265 F g-1 in 1 M H2SO4 at 5

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mV s-1 (Fig. 4.12d). This capacitance value of the unstretched rGO/SWCNTs

electrode decreased to 147 4.8 (mean S.D., n = 10 electrodes) F g-1 at 5 mV s-1

under the maximum strain level of 100% (Fig. 4.12c). At the same scan rate of 5 mV

s-1, the specific capacitance of the unstretched rGO/SWCNTs composite electrode

decreased to 219 and 162 F g-1 after 50 and 100 stretches, respectively (Fig. 4.12d).

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Figure 4.10 Galvanostatic charge/discharge curves of the rGO, SWCNTs and

rGO/SWCNTs composite electrodes at a constant current of 1 A g-1 in 1M H2SO4;

(a) under 20% strain, (b) under 40% strain, (c) under 60% strain, (d) under 80%

strain and (e) under 100% strain.

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Figure 4.11 Galvanostatic charge/discharge curves of the rGO, SWCNTs and

rGO/SWCNTs composite electrodes at a constant current (1 A g-1) in 1M H2SO4;

(a) unstretched electrodes, (b) after 50 stretchings, (c) after 100 stretchings.

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Hereafter, we focused on the electrochemical properties of the optimal rGO

(10%)/SWCNTs (90%) electrode as a function of strain and stretching, particularly at

different scan rates (Fig. 4.12) and number of CV cycles (Fig. 4.13). Firstly, Figure

4.12a and b show previous CV measurements of the rGO (10%)/SWCNTs (90%)

electrode superimposed to directly compare the effect of the levels of strain (Fig.

4.12a) and different stretching conditions (Fig. 4.12b) This enabled clear observation

of the decrease in CV current and capacitance as a function of strain and stretching,

with no significant distortion of the CV. As mentioned, specific capacitance versus

scan rate was also plotted for the rGO/SWCNTs composite electrode as a function of

strain (Figure 4.12c) and stretching (Fig. 4.12d). The highest capacitance value

obtained for the unstretched rGO/SWCNTs electrode was 265 F g-1 in 1 M H2SO4 at 5

mV s-1 (Fig. 4.12d). This capacitance value of the unstretched rGO/SWCNTs

electrode decreased to 147 4.8 (mean S.D., n = 10 electrodes) F g-1 at 5 mV s-1

under the maximum strain level of 100% (Fig. 4.12c). At the same scan rate of 5 mV

s-1, the specific capacitance of the unstretched rGO/SWCNTs composite electrode

decreased to 219 and 162 F g-1 after 50 and 100 stretches, respectively (Fig. 4.12d).

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Figure 4.12 Cyclic voltammetry (CV) and specific capacitance of the

rGO/SWCNTs composite electrodes as a function of stretching and strain in 1M

Na2SO4 at 5 ~ 500 mV s-1 scan rates; (a) after various stretching (0, 50 and 100

times stretching at 100 mV s-1 scan rate), (b) under various strain percentage (0

~100% strain at 100 mV s-1 scan rate), (c) specific capacitance after various

stretching (0, 50 and 100 times stretching at 5 ~ 500 mV s-1 scan rates), (d)

specific capacitance under various strain percentage (0 ~100% strain at 5~500

mV s-1 scan rates).

We also investigated the electrochemical stability of the rGO (10%)/SWCNTs (90%)

electrode whereby the electrodes were subjected to 1000 CV cycles in the unstretched

condition (Fig. 4.13a), then another 1000 CV cycles after applying 50 stretches (Fig.

4.13b) and finally another 1000 CV cycles after 100 stretching cycles (Fig. 4.13c),

with all stretching done at 100% strain. Therefore, an electrode had been subjected to

a total of 100 stretches and 3000 CV cycles at the conclusion of the measurement. For

comparison, CV’s at the 1st, 500th and 1000th (unstretched, Figure 10a), 1000th, 1500th

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and 2000th cycle (50 stretches, Figure 10b) and 2000th, 2500th and 3000th cycle (100

stretches, Figure 4.13c) are shown in Figure 4.13. Under each stretching condition,

there was only a small decrease in CV current with an increase in the number of CV

cycles. Furthermore, the rate of change in capacitance as a function of CV cycle

number did not significantly change as the electrode underwent more stretching

cycles, which was similar to our previous study of SWCNTs spray coated on latex

substrates [13].

Figure 4.13 Stability and specific capacitance of the rGO/SWCNTs composite

electrode as a function of CV cycles and stretching in 1M Na2SO4 at 100 mV s-1;

(a) unstretched, (b) after 50 stretchings, (c) after 100 stretchings, (d) specific

capacitance as a function of CV cycles (0~1000th cycles).

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4.3.4 Morphological study of the rGO/SWCNTs composite film on the PU

To better understand the structural-dependent electrochemical properties of the

rGO/SWCNTs composite electrode versus the pure rGO electrode, a cross-sectional

SEM image of the two different types of electrodes are shown in Figure 4.14. The

pristine rGO appeared to show re-stacking of the rGO layers and a less-expanded

structure (Fig. 4.14a). In contrast, the rGO (10%) /SWCNTs (90%) composite showed

an expanded structure with SWCNTs between, and running perpendicular to, the rGO

layers (Fig. 4.14b). This latter morphology suggested that the SWCNTs may have

acted as a ‘spacer’ and binder between the rGO to prevent its re-stacking, further

enhancing the accessibility of ions into the rGO layers. The presence of the SWCNTs,

as a conducting additive between the rGO layers, may also have reduced the internal

resistance between the electrode and electrolyte, leading to enhanced diffusion of

electrolyte and conductive pathways across the electrode/electrolyte interface [7].

Figure 4.14 SEM images of the pristine rGO and rGO (10%) / SWCNTs (90%)

composite; (a) rGO, (b) rGO/SWCNTs composite.

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The effect of strain and stretching on the rGO/SWCNTs electrodes are evident in

SEM images taken from two different regions (Figure 4.15). Firstly, the surface

morphology of the unstretched rGO/SWCNTs electrode has a porous fiber structure

(Fig. 4.15a and 4.15c). However, cracks were evident on the rGO/SWCNTs

composite film after 100 stretches done at 100% strain (Fig. 4.15b and d). The

introduction of repeated strain thus resulted in the formation of cracks on the

rGO/SWCNTs composite films that are likely to have caused a decrease in electrical

conductivity and observed capacitance shown in Figures 4.6 and 4.7. The cracks may

also have caused an irreversible loss of junctions between the rGO/SWCNTs

electrode and electrolyte. [32].

Figure 4.15 SEM images of the rGO/SWCNTs film on the polyurethane (PU); (a),

(c) unstretched rGO/SWCNTs film on the PU and (b), (d) rGO/SWCNTs film on

the PU after 100 stretchings with application of 100% strain.

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4.4 CONCLUSIONS

We have successfully fabricated highly stretchable rGO (10%)/SWCNTs (90%)

electrodes via a spray coating technique. The electrochemical properties of the rGO

(10%)/SWCNTs (90%) electrodes were characterized by cyclic voltammetry (CV),

impedance and charge/discharge measurements. The rGO (10%)/SWCNTs (90%)

electrodes showed good capacitive behavior under various strains even after repetitive

stretching to 100%. The highest capacitance value obtained for the rGO

(10%)/SWCNTs (90%) electrode was 265 F g-1 in 1 M H2SO4 at 5 mV s-1.

Approximately 65% of the initial capacitance for the unstretched rGO

(10%)/SWCNTs (90%) electrode was retained after 100 stretching cycles under 100%

strain and was then maintained at this level up to the application of the 3000th CV

cycle. SEM images suggested the observed decline in capacitance as a function of

stretching and strain was due to the appearance of cracks on the rGO (10%)/SWCNTs

(90%) electrodes. The high surface area, high stability and stretchability of the rGO

(10%)/SWCNTs (90%) composites , in addition to the scalable method of deposition

on the electrode, demonstrate that this kind of highly stretchable electrode has

potential advantages for scaling up which offers new possibilities for wearable and

biocompatible devices.

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[6] D. Antiohos, M. S. Romano, J. M. Razal, S. Beirne, P. Aitchison, A. I. Minett, G. G. Wallace, and J. Chen, "Performance enhancement of single-walled nanotube–microwave exfoliated graphene oxide composite electrodes using a stacked electrode configuration," Journal of Materials Chemistry A, 2014.

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[12] T. Sekitani, Y. Noguchi, K. Hata, T. Fukushima, T. Aida, and T. Someya, "A Rubberlike Stretchable Active Matrix Using Elastic Conductors," Science, vol. 321, pp. 1468-1472, September 12, 2008 2008.

[13] H. T. Jeong, B. C. Kim, R. Gorkin, M. J. Higgins, and G. G. Wallace, "Capacitive behavior of a stretchable single-wall carbon nanotube on latex electrode," Electrochimica Acta, 2014.

[14] C. Yu, C. Masarapu, J. Rong, B. Wei, and H. Jiang, "Stretchable Supercapacitors Based on Buckled Single-Walled Carbon-Nanotube Macrofilms," Advanced Materials, vol. 21, pp. 4793-4797, 2009.

[15] J. Oh, M. E. Kozlov, B. G. Kim, H.-K. Kim, R. H. Baughman, and Y. H. Hwang, "Preparation and electrochemical characterization of porous SWNT–PPy nanocomposite sheets for supercapacitor applications," Synthetic Metals, vol. 158, pp. 638-641, 2008.

[16] M. Pasta, F. La Mantia, L. Hu, H. D. Deshazer, and Y. Cui, "Aqueous supercapacitors on conductive cotton," Nano research, vol. 3, pp. 452-458, 2010.

[17] S. Ugur, Ö. Yargi, and Ö. Pekcan, "Conductivity percolation of carbon nanotubes (CNT) in polystyrene (PS) latex film," Canadian Journal of Chemistry, vol. 88, pp. 267-276, 2010.

[18] Z. Fan, J. Yan, L. Zhi, Q. Zhang, T. Wei, J. Feng, M. Zhang, W. Qian, and F. Wei, "A Three-Dimensional Carbon Nanotube/Graphene Sandwich and Its Application as Electrode in Supercapacitors," Advanced Materials, vol. 22, pp. 3723-3728, 2010.

[19] S. Park, J. An, R. D. Piner, I. Jung, D. Yang, A. Velamakanni, S. T. Nguyen, and R. S. Ruoff, "Aqueous Suspension and Characterization of Chemically Modified Graphene Sheets," Chemistry of Materials, vol. 20, pp. 6592-6594, 2008/11/11 2008.

[20] M. K. Shin, B. Lee, S. H. Kim, J. A. Lee, G. M. Spinks, S. Gambhir, G. G. Wallace, M. E. Kozlov, R. H. Baughman, and S. J. Kim, "Synergistic toughening of composite fibres by self-alignment of reduced graphene oxide and carbon nanotubes," Nature communications, vol. 3, p. 650, 2012.

[21] I. K. Moon, J. Lee, R. S. Ruoff, and H. Lee, "Reduced graphene oxide by chemical graphitization," Nature communications, vol. 1, p. 73, 2010.

[22] G. Sobon, J. Sotor, J. Jagiello, R. Kozinski, M. Zdrojek, M. Holdynski, P. Paletko, J. Boguslawski, L. Lipinska, and K. M. Abramski, "Graphene oxide vs. reduced graphene oxide as saturable absorbers for Er-doped passively mode-locked fiber laser," Optics express, vol. 20, pp. 19463-19473, 2012.

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[23] S. Stankovich, D. A. Dikin, R. D. Piner, K. A. Kohlhaas, A. Kleinhammes, Y. Jia, Y. Wu, S. T. Nguyen, and R. S. Ruoff, "Synthesis of graphene-based nanosheets via chemical reduction of exfoliated graphite oxide," Carbon, vol. 45, pp. 1558-1565, 2007.

[24] F. Tuinstra and J. L. Koenig, "Raman spectrum of graphite," The Journal of Chemical Physics, vol. 53, pp. 1126-1130, 1970.

[25] Z. Xu and C. Gao, "In situ polymerization approach to graphene-reinforced nylon-6 composites," Macromolecules, vol. 43, pp. 6716-6723, 2010.

[26] J. N. Barisci, G. G. Wallace, and R. H. Baughman, "Electrochemical Characterization of Single Walled Carbon Nanotube Electrodes," Journal of the electrochemical society, vol. 147, pp. 4580-4583, 2000.

[27] H. Kurig, A. Jänes, and E. Lust, "Electrochemical Characteristics of Carbide-Derived Carbon   1 -Ethyl-3-methylimidazolium Tetrafluoroborate Supercapacitor Cells," Journal of The Electrochemical Society, vol. 157, pp. A272-A279, March 1, 2010 2010.

[28] T. Y. Kim, H. W. Lee, M. Stoller, D. R. Dreyer, C. W. Bielawski, R. S. Ruoff, and K. S. Suh, "High-Performance Supercapacitors Based on Poly(ionic liquid)-Modified Graphene Electrodes," ACS Nano, vol. 5, pp. 436-442, 2011/01/25 2010.

[29] C. Portet, P. Taberna, P. Simon, and C. Laberty-Robert, "Modification of Al current collector surface by sol–gel deposit for carbon–carbon supercapacitor applications," Electrochimica Acta, vol. 49, pp. 905-912, 2004.

[30] K. H. An, K. K. Jeon, J. K. Heo, S. C. Lim, D. J. Bae, and Y. H. Lee, "High-Capacitance Supercapacitor Using a Nanocomposite Electrode of Single-Walled Carbon Nanotube and Polypyrrole," Journal of The Electrochemical Society, vol. 149, pp. A1058-A1062, August 1, 2002 2002.

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CHAPTER 5

STRETCHABLE LATEX AND POLYURETHANE (PU)

SUPERCAPACITOR COMPOSED OF REDUCED

GRAPHENE OXIDE (RGO)/SINGLE-WALL CARBON

NANOTUBES (SWCNTS) COMPOSITE ELECTRODE

5.1 INTRODUCTION

Stretchable electronics such as wearable, biomedical devices and wireless sensors

have gained considerable attention from scientific and technological communities

owing to their promising applications including, epidermal electronics [1], pressure

and strain sensor [2-4], transistor [5-7], organic light emitting diode (OLED) devices

[8, 9], electronic eyes [10], radio frequency (RF) devices [11], and interconnects [12].

To accommodate the needs of the emerging stretchable electronics, stretchable power

source devices such as supercapacitors are a key component.[13]. Supercapacitors as

energy-storage devices have been intensively studied due to their high specific power

density, durability, safety and long cycle life in comparison with conventional

batteries [14-16]. In addition, there has been interest in using carbon-based materials

for supercapacitor electrodes due to several advantages, including high electrical

conductivity, chemical stability, large surface area and light weight [17-20].

Stretchable carbon-based electrodes for energy-storage devices that have been

previously reported include buckled single wall carbon nanotubes (SWCNTs)

macrofilms [21] and graphene [22]. Li et al [23] developed a new type of stretchable

supercapacitor based on SWCNTs that had been chemical vapour deposited onto pre-

strained poly(dimethylsiloxane) (PDMS). The buckled SWCNTs supercapacitor

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obtained upon release of the strain applied to the PDMS substrate exhibited 50 F g-1 at

31.5 % applied strain. Chen et al. [24] have similarly introduced a stretchable

supercapacitor based on wrinkled graphene on a PDMS substrate and a PVA/H3PO4

electrolyte. This stretchable supercapacitor gave a specific capacitance value of 7.6 F

g-1 and maintained its performance following hundreds of stretching cycles of up to

40 % strain. Yue et al. [25] have reported stretchable electrode for supercapacitor

application based on polypyrrole (Ppy) coated nylon lycra. It presented specific

capacitance of 125.1 F g-1 at 60% strain and maintained 55% of its initial capacitance

value after 500 charge/discharge cycles. Yu et al. [21] have developed stretchable

supercapacitor by using buckled SWCNTs film on the PDMS. The buckled SWCNTs

supercapacitor exhibited a specific capacitance of 52 F g-1 at 30 % strain and retained

this value after 1000 charge/discharge cycles without application of stress and strain.

This buckled SWCNTs supercapacitor cannot meet the demand for highly stretchable

supercapacitor (> 100% elongation) with high stability after number of stretching

cycles. According to the reported studies, a fully stretchable (i.e. 100 % strain)

nanocarbon-based supercapacitor with high specific capacitance value and stability is

yet to be developed for practical applications.

In this chapter, we extend our previous study of a stretchable, electrochemical latex

and polyurethane (PU) electrode to a highly durable and fully stretchable

supercapacitor and characterized the electrochemical properties as a function of strain

(0 to 100%) and stretching/release cycles (up to 100th). To prepare the fully

stretchable devices, the rGO/SWCNTs composite electrodes on gold-coated latex and

PU substrates were prepared using a Flexicoat industrial spray coating system from

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Sono-Tek (USA) and two electrodes assembled with polymer-based electrolyte in a

sandwich conformation.

5.2 EXPERIMENTAL SECTION

5.2.1 Materials

Graphite powder was obtained from Bay Carbon. Milli-Q water with a resistivity of

18.2 mΩ cm-1 was used in all preparations. Potassium permanganate, phosphorous

pentaoxide, hydrazine hydrate, triethylamine were sourced from Sigma-Aldrich and

used as received. Ammonia solution in water (28%) from labtech and used as received.

Single-wall carbon nanotubes (SWCNTs) were purchased from Carbon

Nanotechnologies, Inc (Houston, TX) and used as an active material. N, N-

Dimethylformamide (DMF) and concentrate nitric acid (70%) were obtained from

Sigma Aldrich and used as received. The liquid latex was purchased from AA rubber

and Seals. Pty, Ltd (Belmore, NSW, Australia) and polyurethane (PU) was obtained

from Advan Source Biomaterials Corp. Polyvinyl alcohol (PVA, Mw = 124,000-

186,000 g mol-1) was obtained from Sigma-Aldrich. Orthophosphoric acid (85%) was

purchased from Ajax Finechemicals.

5.2.2 Preparation of stretchable polymer electrolyte

Stretchable polymer electrolyte was prepared by a solvent casting method. PVA (1 g )

was dissolved in Milli-Q water (10 mL) at 90 under vigorous stirring until the

solution became clear, then H3PO4 (1.5 g) was added into the hot solution and stirred

at room temperature overnight. The viscous PVA/H3PO4 solution was used to as a

stretchable electrolyte to fabricate latex and PU full devices.

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5.2.3 Preparation of latex and PU stretchable substrates

A suitable amount of natural liquid latex (with ammonia to prevent bacteria spoilage)

was poured into a glass mold (30cm x 5cm x 1mm) and then allowed to dry at room

temperature for 24 hrs. To fabricate the electrode, a section of the latex film (1cm x

5cm x 1mm) was transferred to a glass microscope slide, stretched to introduce a 100%

uniaxial pre-strain and then held under tension using double-sided adhesive tape.

In order to prepare the polyurethane (PU) mat to use as a substrate, PU is dissolved in

DMF with a 15wt% concentration. The PU solution was loaded into a plastic syringe

equipped with a 21 gauge needle. The needle was connected to a high voltage supply,

and the syringe pumping rate for adjusted to 0.2 mL/h. A distance of 10 cm and

voltage of 23 kV are maintained between the tip of the needle and the drum collector.

After electrospinning, the as-spun polyurethane mat was pill off from the collector

and transferred to a glass microscope slide, stretched to introduce a 100% uniaxial

pre-strain and then held under tension using double-sided adhesive tape. After

stretching, a 150 nm thick layer of gold was coated onto the dried latex and PU film

by sputter coating (Edwards Sputter Coater AUTO306, BOC Ltd, United Kingdom),

allowing it to be used as a current collector.

5.2.4 Fabrication of stretchable rGO/SWCNTs composite electrode

Buckled, stretchable rGO/SWCNTs composite electrodes on gold-coated latex and

PU substrate were prepared using a Flexicoat industrial spray coating system from

Sono-Tek (USA). A 150 nm thickness of gold was first sputter coated on pre-strained

(at 100% strain) latex and PU substrate using an Edwards Auto 306 Sputter Coater to

use as a current collector. The gold-modified latex and PU was then coated with

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rGO/SWCNTs composite dispersion. After spray coating, the rGO/SWCNTs

composite electrodes were dried in an oven at 100 for 30 min to evaporate residual

solvent.

5.2.5 Preparation of stretchable latex and/or PU full device

The stretchable latex and/or PU supercapacitor was fabricated by assembling the

stretchable rGO/SWCNTs composite electrodes and stretchable polymer electrolyte in

a sandwich conformation (Figure. 5.1a). Copper tapes were attached at the edge of the

gold coated substrate for electrical contacts (Fig. 5.1a). The rGO/SWNT macrofilms

electrodes were prepared by spray coating onto the pre-strained (at 100% strain) latex

and/or PU to form a buckled structure as the stretchable electrodes. The PVA/H3PO4

solution was heated to 80 then the buckled rGO/SWCNTs composite electrodes on

the latex and PU were soaked in the solution for 10 min to diffuse electrolyte into the

rGO/SWCNTs composite film. The electrodes were then placed into a fume hood for

4 h to remove most of the water solvent. Two such stretchable rGO/SWCNTs

composite electrodes with PVA/H3PO4 electrolyte were pressed together face-to-face

to form a sandwich structure. The whole device was dried at room temperature

overnight. Characterization of the electrochemical properties were carried out on a

two-electrode configuration under fixed 0 to 100% of strain and 50 or 100

stretching/releasing cycles at 100% strain using a Shimadzu EZ mechanical tester (Fig.

5.1b). This approach enables the electrochemical behaviour of a full stretchable latex

and/or PU device to be tested under more rigours conditions, and provides a means to

test the practicality of their performance.

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Figure 5.1 (a) Schematic of the main components for the stretchable latex and/or

PU supercapacitor. (b) Schematic of the stretchable latex and/or PU

supercapacitor under reversible stretching and relaxing from 0% to 100% strain.

5.3 CHARACTERIZATIONS

5.3.1 Cyclic Voltammetry (CV)

Cyclic Voltammetry (CV) measurements of the latex and/or PU supercapacitor were

performed at room temperature with a two electrode system using an electrochemical

analyzer (EDAQ Australia) and EChem V2 software (ADI Instruments Pty. Ltd).

All of the CV measurements were recorded under 0 to 100% strain and after 50 and

100 stretching (at 100% strain) over the scan rate range of 5~500 mV s-1. All of the

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electrodes had stretch and release cycles applied at a speed of 2 % s-1 for 50 and 100

stretching cycles using a Shimadzu EZ mechanical tester.

5.3.2 Electrochemical impedance spectroscopy (EIS)

Electrochemical impedance spectroscopy (EIS) was used to probe the electrical

double layer effects at the electrode/electrolyte interface. EIS measurements were

performed at room temperature using a Gamry EIS 3000TM system (Gamry, USA)

where the frequency range spanned 100 kHz to 0.01 Hz with an amplitude of 10mV

(rms) at open circuit potential. All of the EIS measurements carried out under 0 to 100%

strain and after 50 and 100 stretching (at 100% strain).

5.3.3 Galvanostatic charge/discharge measurement

Galvanostatic charge/discharge tests of the stretchable latex and PU supercapacitor

were performed using a battery test system (Neware electronic Co.) between 0 V and

0.8 V with constant current density as 1 A g-1. All of the charge-discharge tests

performed under 0 to 100% strain and after 50 and 100 stretching (at 100% strain).

5.4 RESULTS AND DISCUSSION

The device was assembled as above and a robust structure substrate for handling was

obtained.

5.4.1 Stretchable latex supercapacitor

By using the latex substrate and the fabrication assembly protocols described above,

robust devices that could be easily handled were obtained.

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5.4.1.1 Morphological study on the rGO/SWCNTs composite film and polymer

electrolyte

The surface morphology of the relaxed rGO/SWCNTs composite film on the latex

substrate exhibited a lot of islands with a porous and well-defined periodic buckling

structure along the elongation direction with wavelength of 20 μm (Figure 5.2a and

5.2b). These structural characteristics are strongly desirable for increasing the

electroactive surface area. In addition, the highly stretchable electrolyte layer between

the two latex electrodes acts as separator and electrolyte but also provides flexibility.

The thickness of the electrolyte layer was approximately 90 μm (Figure 5.2c) and the

whole device had approximately 2 mm thickness (Figure 5.2c inset). The schematic

configuration of the stretchable latex supercapacitor is also illustrated in Figure 5.2d.

Figure 5.2 SEM images of buckled rGO/SWCNTs composite electrodes; (a) at

low magnification (b) at high magnification, (c) Optical image of the cross-

section of the stretchable latex supercapacitor, (d) Schematic configuration of the

stretchable latex supercapacitor.

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5.4.1.2 Electrochemical properties

Cyclic voltammetry (CV) was used to determine electrochemical behaviour of the

stretchable latex supercapacitor as a function of number of stretches (Figure 5.3a) and

under constant strain (Figure 5.3b) over a scan rate range 5-100 mV s-1. The

stretchable latex supercapacitor shows rectangular CV responses even after 50

stretching cycles (Figure 5.3a), which indicates that the charge/discharge processes is

highly reversible. However, after 100 stretches of the latex supercapacitor, the

rectangular CV shape became distorted. This is attributed to a decrease in electrical

conductivity of the latex supercapacitor electrodes [26]. CV responses as a function of

strain (0 to 100 %) are illustrated in Figure 5.3b. The CV curves show a slightly

decreased current with an increase in level of strain, which implies that the

introduction of repeated stresses and strain is likely to result in the formation of cracks

on the rGO/SWCNTs films that attribute to irreversible loss of junctions between

rGO/SWCNTs composite film [26].

Electrochemical impedance spectroscopy (EIS) was used to obtain an insight into the

electrochemical interface properties of the stretchable latex supercapacitor. The

Nyquist plots of the stretchable latex supercapacitor as a function of stretching and

strain are shown in Figure 5.3c and 5.3d. The stretchable supercapacitor gave a line

close to 90º at low frequency even after repetitive stretching and applied with 0 to 100%

of strain, indicating a good capacitive behavior (Figure 5.3c and 5.3d) [27, 28]. At

high frequency, the intercept point on the real axis represents the resistance of the

electrolyte and the internal resistance of the electrodes, which can be called bulk

resistance, and the diameter of compressed semicircle is attributed to charge transfer

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resistance [28]. Both the bulk resistance and charge transfer resistance increase with

the application of the stretching and strain, which corresponded to the CV results.

Figure 5.3 CV curves of the stretchable latex supercapacitor as a function of

stretching (a) and strain (b) at a scan rate of 100 mV s-1. (c) Nyquist plots of the

stretchable latex supercapacitor as a function of stretching (c) and strain (d) with

frequency ranging from 100 kHz to 0.01 Hz.

Galvanostatic charge/discharge curves of the latex supercapacitor as a function of the

stretching and strain with a current density of 1 A g-1 are presented in Figure 5.4a and

5.4b. The charge/discharge curves of the latex supercapacitor show good capacitive

behavior even after 50 and 100 stretching cycles and under various levels of strain (0

~100 % strain) (Figure 5.4a and 5.4b). However, an iR drop is observed on the

discharge curves after 50 stretching cycles of the latex supercapacitor (Figure 5.4a),

that is ascribed to low conductivity of the latex supercapacitor induced by the cracks

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on the buckled rGO/SWCNTs composite film after prolonged stretching. The cycling

stability of the latex supercapacitor when subjected to a 50 and 100 stretching with

1000th charge/discharge cycles are showed by galvanostatic charge/discharge profiles

with constant current density (1 A g-1 ) (Figure 5.4c). The average specific capacitance

of the unstretched latex supercapacitor was 61.3 ± 1.1 (mean S.D., n = 10 devices) F

g-1, 70% of the capacitance was retained (41.7 F g-1) after 100 stretching cycles

(Figure 5.4c) and also, 66 % retention of the capacitance at 100% elongation (Figure

5.4d). The latex supercapacitor still retained 67% of its initial capacitance (61.3 F g-1)

after 100 stretching and 3000th CV cycles, suggesting the high stretchability of the

latex supercapacitor.

Figure 5.4 Galvanostatic charge/discharge curves of the latex supercapacitor as a

function of stretching (a) and strain (b) at a current density of 1 A g-1. (c) Specific

capacitance of the stretchable latex supercapacitor after 50 and 100 stretching as

a function of charge-discharge cycles. (d) Specific capacitance of the stretchable

latex supercapacitor under 0 to 100% of strain.

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5.4.2 Stretchable polyurethane (PU) supercapacitor

By using the PU substrate and the fabrication assembly protocols described above,

robust devices that could be easily handled were obtained.

5.4.2.1 Morphological study on the rGO/SWCNTs composite film and polymer

electrolyte

SEM images of the rGO/SWCNTs composite film on the PU are presented in Figure

5.5. The surface morphology of the relaxed rGO/SWCNTs composite film on the PU

substrate showed porous fiber structure before prolonged stretching (Figure 5.5b).

This characteristic is suitable to maximize surface area. Similarly, the stretchable

PVA-H3PO4 electrolyte layer formed between two rGO/SWCNTs composite

electrodes acts as separator and electrolyte, and enables flexibility and stretchability

[29]. The thickness of the electrolyte layer is an approximately 200 μm (Figure 5.5c)

and whole PU device had an approximately 500 μm thickness as well. The schematic

conformation of the stretchable PU supercapacitor is also illustrated for easy

understanding (Figure 5.5d).

5.4.2.2 Electrochemical properties

Cyclic voltammetry (CV) was used to investigate the electrochemical properties of

the stretchable PU supercapacitor as a function of strain. The CV responses under 0%

~ 100% strain at a scan rate of 100 mV s-1 are presented in Figure 5.6a. A slight

decrease in CV current is observed with an increase in level of strain that may be due

to low electrical conductivity of the rGO/SWCNTs electrodes induced by strain.

Electrochemical impedance spectroscopy (EIS) is carried out to confirm the

electrochemical interfacial properties. Nyquist plots of the stretchable PU

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supercapacitor under 0% ~ 100% strains are given to Figure 5.6b. The plots showed a

line close to 90º at low frequency, indicating good capacitive behaviour of the

stretchable PU supercapacitor [30]. However, in the high frequency domain, both the

bulk resistance and charge transfer resistance increases with an increase in level of

strain. This agrees with the results from CV [31, 32]. The charge-discharge curves of

the stretchable PU supercapacitor under 0% ~ 100% strain with a current density of 1

A g-1 are illustrated in Figure 5.6c. The charge/discharge curves of the PU

supercapacitor indicate good capacitive behaviour and symmetrical shape, implying

that the highly conductive rGO/SWCNTs composite create a pathway for the transfer

of ions and electrons, thus decreasing internal resistance. However, a notable IR drop

is observed under 100% strain (Figure 5.6c), which is ascribed to the resistance

increase induced by cracks formed on the buckled rGO/SWCNTs composite film

under high level of strain [33]. The specific capacitance of the PU supercapacitor

under 0% strain is 42.9 ±1.2 (mean S.D., n = 10 devices) F g-1, and 90% of its

capacitance is maintained (37 F g-1) at 100% strain.

Electrochemical properties of the PU stretchable supercapacitor are also investigated

after 50 and 100 stretching cycles (Figure 5.7a). A significant decrease in CV current

is observed after 100 stretching cycles (at 100% strain), most likely due to the

decreased electrical conductivity of the rGO/SWCNTs electrodes induced by the

stretching cycles (at 100% strain). The stretchable PU supercapacitor shows a specific

capacitance of 39.3 F g-1 and 31.1 F g-1 after 50 and 100 stretching cycles,

respectively (Figure 5.7d).

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Figure 5.5 SEM images of buckled rGO/SWCNTs composite film on the PU

substrate; (a) at low magnification (b) at high magnification, (c) Optical image of

the cross-section of the stretchable PU supercapacitor, (d) Schematic

configuration of the stretchable PU supercapacitor.

72% of the initial capacitance (42.9 F g-1) is maintained after 100 stretching and

3000th charge/discharge cycles, indicating a high stretchability of the PU

supercapacitor. The Nyquist plots of the PU supercapacitor after 50 and 100

stretching cycles are demonstrated in Figure 5.7b. The internal resistance of the PU

supercapacitor increases with increasing number of stretching cycles, which is mostly

likely due to the low electrical conductivity on the rGO/SWCNTs film after repetitive

stretching to 100% strain. The semicircle region of the PU supercapacitor after 50 and

100 stretching is larger than unstretched sample, indicating that the charge transfer

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resistance increases (Figure 5.7b). The charge-discharge curves after 50 and 100

stretching cycles with a current density of 1 A g-1 are given in Figure 5.7c.

Figure 5.6 Electrochemical properties of the stretchable polyurethane (PU)

supercapacitor as a function of strain; (a) Cyclic voltammetry (CV), (b)

Electrochemical impedance spectroscopy (EIS), (c) Charge/discharge test and (d)

Specific capacitance of the stretchable PU supercapacitor as a function of strain.

A notable iR drop is also observed after 100 stretching cycles (Figure 5.7c). Again

this may be due to the high resistance induced by cracks on the rGO/SWCNTs film

after continuous stretching. These cracks also contribute to irreversible loss of

junctions between rGO/SWCNTs composite [34].

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Figure 5.7 Electrochemical properties of the stretchable polyurethane (PU)

supercapacitor as a function of stretching; (a) Cyclic voltammetry (CV), (b)

Electrochemical impedance spectroscopy (EIS), (c) Charge/discharge test and (d)

stability tests of the stretchable PU supercapacitor as a function of stretching

and charge/discharge cycle.

5.5 CONCLUSIONS

In this chapter, the highly stretchable latex and PU supercapacitors have been

fabricated with a polymer based stretchable electrolyte (PVA-H3PO4). The use of the

stretchable polymer electrolyte as a separator imparts additional flexibility into the

device. The stretchable latex supercapacitor (unstretched) showed 61.3 F g-1 of

specific capacitance value that decreases to 41.7 F g-1 after 100 stretching cycles at

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100% strain (70 % capacitance retention). The PU supercapacitor (unstretched)

showed 42.9 F g-1 of specific capacitance value and decreased to 31.1 F g-1 after being

100 stretched (72 % capacitance retention). The stretchable latex and PU

supercapacitor retained 74 % and 89 % of initial capacitance at 100% strain,

respectively. It should be noted that the electrochemical window of the polymer based

stretchable electrolyte and device is limited to less than 1 V. The latter could be

greatly improved by using an organic salt or ionic liquids based polymer electrolyte.

The high stability and stretchability of the latex and PU supercapacitor demonstrates

that nanocarbon-based stretchable energy storage devices as supercapacitors have

potential application for wearable and biocompatible devices.

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[16] Y.-k. Zhou, B.-l. He, W.-j. Zhou, and H.-l. Li, "Preparation and Electrochemistry of SWNT/PANI Composite Films for Electrochemical Capacitors," Journal of The Electrochemical Society, vol. 151, pp. A1052-A1057, July 1, 2004 2004.

[17] S. Ugur, Ö. Yargi, and Ö. Pekcan, "Conductivity percolation of carbon nanotubes (CNT) in polystyrene (PS) latex film," Canadian Journal of Chemistry, vol. 88, pp. 267-276, 2010.

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[19] L. Hu, W. Yuan, P. Brochu, G. Gruner, and Q. Pei, "Highly stretchable, conductive, and transparent nanotube thin films," Applied Physics Letters, vol. 94, pp. -, 2009.

[20] X. Wang, P. D. Bradford, W. Liu, H. Zhao, Y. Inoue, J.-P. Maria, Q. Li, F.-G. Yuan, and Y. Zhu, "Mechanical and electrical property improvement in CNT/Nylon composites through drawing and stretching," Composites Science and Technology, vol. 71, pp. 1677-1683, 2011.

[21] C. Yu, C. Masarapu, J. Rong, B. Wei, and H. Jiang, "Stretchable Supercapacitors Based on Buckled Single-Walled Carbon-Nanotube Macrofilms," Advanced Materials, vol. 21, pp. 4793-4797, 2009.

[22] K. S. Kim, Y. Zhao, H. Jang, S. Y. Lee, J. M. Kim, K. S. Kim, J.-H. Ahn, P. Kim, J.-Y. Choi, and B. H. Hong, "Large-scale pattern growth of graphene

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[23] X. Li, T. Gu, and B. Wei, "Dynamic and Galvanic Stability of Stretchable Supercapacitors," Nano Letters, vol. 12, pp. 6366-6371, 2012/12/12 2012.

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[25] B. Yue, C. Wang, X. Ding, and G. G. Wallace, "Polypyrrole coated nylon lycra fabric as stretchable electrode for supercapacitor applications," Electrochimica Acta, vol. 68, pp. 18-24, 2012.

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[27] J. Gamby, P. L. Taberna, P. Simon, J. F. Fauvarque, and M. Chesneau, "Studies and characterisations of various activated carbons used for carbon/carbon supercapacitors," Journal of Power Sources, vol. 101, pp. 109-116, 2001.

[28] A. Di Fabio, A. Giorgi, M. Mastragostino, and F. Soavi "Carbon-Poly(3-methylthiophene) Hybrid Supercapacitors," Journal of The Electrochemical Society, vol. 148, pp. A845-A850, August 1, 2001 2001.

[29] C. Zhao, C. Wang, Z. Yue, K. Shu, and G. G. Wallace, "Intrinsically Stretchable Supercapacitors Composed of Polypyrrole Electrodes and Highly Stretchable Gel Electrolyte," ACS Applied Materials & Interfaces, vol. 5, pp. 9008-9014, 2013/09/25 2013.

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[33] S. Nataraj, Q. Song, S. Al-Muhtaseb, S. Dutton, Q. Zhang, and E. Sivaniah, "Thin, flexible supercapacitors made from carbon nanofiber electrodes

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CHAPTER 6

FLEXIBLE POLYCAPROLACTONE (PCL)

SUPERCAPACITORS

6.1 INTRODUCTION

Recent studies on flexible devices have demonstrated a great deal of attention in a

wide range of applications, such as in vitro diagnostics, robotics and advanced

therapies [1-8]. These studies have employed electroactive materials on flexible

substrates to achieve various functions, including high bendability or well-designed

human-device interfaces [9-12]. Flexible energy storage devices like supercapacitors

are essential components for fully implantable and flexible devices. In addition, to be

generating electrical and mechanical function simultaneously, a variety of

components involving graphene, hybrid composites or carbon nanotube assemblies

need to integrated on flexible substrates [13-17] . Furthermore, flexible polymers

should also be considered as a substrate to achieve flexible, implantable or wearable

devices. Polycaprolactone (PCL) is a biodegradable, aliphatic polyester based

polymer that has good resistance to solvents, water and oil. It also has unique

chemical and mechanical properties resulting in its considerable commercial

development for biomedical applications [18-21]. The addition of nanocarbon-based

conducting materials like carbon nanotubes (CNTs) and graphene enables further

possible applications, such as flexible supercapacitors.

Nanocarbon materials such as carbon nanotubes (CNTs) and graphene have been

widely used as electrode materials in flexible supercapacitors due to their remarkable

properties including excellent mechanical, electrical properties, large surface area,

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chemical stability and electrochemical properties [22-26]. Previous studies have

demonstrated that nanocarbon based materials have potential for flexible

supercapacitors. For this purpose, CNTs could be spray coated onto flexible substrates

and used as an electrode [27-30]. Kaempgen et al. [27] have developed flexible, thin

film supercapacitors based on the single-wall carbon nanotubes (SWCNTs) spray-

coated on poly (ethylene therephthalate) (PET) films. In order to fabricate fully

printable devices, a polymer based solid state electrolyte was introduced as both a

separator and electrolyte. The full device showed a specific capacitance of 36 F g-1.

Kang and co-workers [31] have reported low-cost and light weight flexible office

paper and CNTs based supercapacitors with good chemical stability, high flexibility

and large specific surface area. These exhibited 46.9 F g-1 of specific capacitance at

0.1 V s-1 of scan rate. And also it has excellent cycle stability with 0.5 % decrease of

capacitance after 5000 charge/discharge cycles at a current density of 10 A g-1.

Graphene also has been exploited as an electrode material, in particular for flexible

supercapacitors [32-35]. The specific capacitance values from these graphene-based

flexible supercapacitors ranged from 80 to 118 F g-1, which are much lower than

theoretical values (550 F g-1) [36]. This is due to restacking of the graphene layers

which decrease the electroactive area, resulting in lower capacitance values. In order

to overcome this limitation, the CNTs can assist in separating graphene sheets and

improving electroactive area [37]. CNTs are able to maintain graphene's high surface

area and provide conductive pathways for efficient electron and ion transport [38-41].

For instance, Gao et al. [42] have developed a free-standing CNTs/graphene

composite paper which was prepared by filtration method. It obtained a specific

capacitance of 99.7 to 212.9 and 302 F g-1 when the mass ratio of the CNTs increased

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from 0 to 20 % and 40 %, respectively. Although there has been a great deal of

investigation on CNTs, graphene and CNTs/graphene composite bases

supercapacitors, there use in flexible supercapacitors has been explored to a much

lesser extent.

In this chapter, we have investigated flexible supercapacitors with high durability and

flexibility based on CNTs/graphene composites. To fabricate the fully flexible devices,

the CNTs/graphene composite electrodes on gold-coated polycaprolactone (PCL)

substrate were prepared using a Flexicoat industrial automatic spray coating system

from Sono-Tek (USA) and by assembling two electrodes with polymer based

electrolyte (PVA-H3PO4) in a sandwich configuration. This electrolyte was used as it

is readily available and has appropriate mechanical properties. Although it is not

cytocompatible [43, 44].

In order to assess the practical and realistic electrochemical performance of the

flexible supercapacitors, all of the electrochemical properties were characterized on a

two-electrode system under various bending angles and bend/release cycles.

6.2 EXPERIMENTAL SECTION

6.2.1 Materials

Ammonia solution in water (28%) was from labtech and used as received. Single-wall

carbon nanotubes (SWCNTs) were obtained from Carbon Nanotechnologies, Inc

(Houston, TX) and used as an electrode material. Graphite powder was purchased

from Bay Carbon. Milli-Q water with a resistivity of 18.2 mΩ cm-1 was used in all

preparations. Potassium permanganate, hydrazine hydrate, phosphorous pentaoxide,

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triethylamine, concentrate nitric acid (70%) and N, N-Dimethylformamide (DMF)

were sourced from Sigma-Aldrich and used as received. Polyvinyl alcohol (PVA, Mw

= 124,000-186,000 g mol-1) and polycaprolactone (PCL) (Mw = 80,000) were

obtained from Sigma-Aldrich. Orthophosphoric acid (H3PO4) (85%) was purchased

from Ajax Finechemicals.

6.2.2 Preparation of stretchable polymer electrolyte

Stretchable polymer electrolyte is fabricated by solvent casting method. Polyvinyl

alcohol (PVA) (1g ) was dissolved in Milli-Q water (10 mL) at 90 under vigorous

stirring until the solution became clear, then orthophosphoric acid (H3PO4) (1.5 g) is

added into the PVA solution and stirred at room temperature overnight. The viscous

PVA/H3PO4 solution was used as a stretchable electrolyte and separator to fabricate

polycaprolactone (PCL) full devices.

6.2.3 Fabrication of flexible rGO/SWCNTs composite electrode

In order to prepare flexible polycaprolactone (PCL) substrates, the pellet type of PCL

was hot pressed at 90 to obtain approximately 0.5 mm thick films. The film was

then cut to strips with a length of 5 cm and a width of 1 cm. After cutting the film, a

150 nm thick layer of gold was coated onto the PCL film by sputter coating (Edwards

Sputter Coater AUTO306, BOC Ltd, United Kingdom), enabling it to be used as a

current collector. The PCL film (1 cm x 5 cm x 0.5 mm) was transferred to a glass

microscope slide, and then held using adhesive tape. The PCL film/slide assembly

was fixed horizontally to the centre of the hotplate in the spray coating instrument.

Once the hotplate is stabilized at 40°C, rGO/SWCNTs dispersions were spray coated

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onto the PCL using a Sono-Tek Flexicoat industrial spray coating system (USA) with

a 60 kHz Accumist nozzle and the dispersion feed rate of approximately 0.15 mL/min.

Spraying is performed automatically at a distance of 15 cm from the PCL substrate.

Many thin coats are applied, allowing a few seconds for drying between coats, until

the entire 10 mL suspension is exhausted. After spray coating, the rGO/SWCNTs

composite electrodes were dried in a vacuum oven at room temperature overnight to

evaporate residual solvent.

6.2.4 Preparation of flexible Polycaprolactone (PCL) full device

The flexible PCL supercapacitor was fabricated by assembling the flexible

rGO/SWCNTs composite electrodes and polymer (PVA-H3PO4) electrolyte in a

sandwich conformation (Figure 6.1a and b). Copper tapes were attached at the edge of

gold coated substrate for electrical contacts (Figure 6.1a). The PVA/H3PO4 solution

was heated to 50 then the fabricated rGO/SWCNTs composite electrodes were

soaked in the solution for 10 min to diffuse electrolyte into the rGO/SWCNTs

composite film, then the electrodes were placed into a fume hood for 4 hrs to remove

most of the water. Two such flexible rGO/SWCNTs composite electrodes with

PVA/H3PO4 electrolyte were pressed together face-to-face to form a sandwich

configuration. The whole device was dried at room temperature overnight prior to

further measurements. The surface morphology of the rGO/SWCNTs composite film

on the PCL substrate showed very rough and porous structure which is desirable for

maximizing surface area (Figure 6.1c). The thickness of the polymer-based electrolyte

between the two rGO/SWCNTs composite electrodes was approximately 150 and

whole device has approximately 1 mm thickness (Figure 6.1d). All of the

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electrochemical properties for the flexible PCL supercapacitor were carried out on a

two-electrode configuration under fixed 180o, 120o, 60o, 30o of bending angle and 0 to

500 bending/release cycles at 30o bending angle using a Shimadzu EZ mechanical

tester. In order to achieve the reproducibility of the PCL supercapacitor, we assessed

the specific capacitance of 10 devices.

Figure 6.1 (a) and (b) Schematic of the main components for the flexible

polycaprolactone (PCL) supercapacitor, (c) Surface morphology of the

rGO/SWCNTs composite film on the PCL substrate, (d) Optical microscopy

image (cross section) of the PCL whole device.

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6.3 CHARACTERIZATION

6.3.1 Cyclic Voltammetry (CV)

Cyclic Voltammetry (CV) measurements were performed at room temperature with a

two electrode system using an electrochemical analyzer (EDAQ Australia) and

EChem V2 software (ADI Instruments Pty. Ltd).

CV measurements were recorded over the scan rate range 5 - 100 mV s-1. All of the

electrodes had bend and release cycles applied at a speed of 50 % s-1 using a

Shimadzu EZ mechanical tester.

6.3.2 Electrochemical impedance spectroscopy (EIS)

Electrochemical impedance spectroscopy (EIS) was used to probe the electrical

double layer effects at the electrode/electrolyte interface. EIS measurements were

performed at room temperature using a Gamry EIS 3000TM system (Gamry, USA)

where the frequency range spanned 100 kHz to 0.01 Hz with an amplitude of 10mV

(rms) at open circuit potential.

6.3.3 Galvanostatic charge/discharge measurement

Galvanostatic charge/discharge tests of the flexible PCL supercapacitor were

performed using a battery test system (Neware electronic Co.) between 0 V and 0.8 V

with constant current density as 1 A g-1.

6.4 RESULTS AND DISCUSSION

The device was assembled as above and a robust structure substrate for handling was

obtained.

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6.4.1 Electrochemical properties

Cyclic voltammetry (CV) was used to investigate electrochemical behavior under

different bending angle conditions (Figure 6.2a). The flexible PCL supercapacitor

showed rectangular CV responses even at 30o of bending angle (Figure 6.2a),

indicating that the charge-discharge processes is highly reversible and kinetically

facile. The bending of the PCL device has almost no effect on the capacitive behavior.

It could be bent to 30o without degrading performance.

The flexible PCL supercapacitor was also characterized by electrochemical

impedance spectroscopy (EIS) under different bending conditions to obtain an insight

into the electrochemical interfacial properties (Figure 6.2b). Nyquist plots exhibited a

line close to 90º at low frequency even at an acute angle (30o) conditions, indicating a

good capacitive behavior (Figure 6.2b) [45, 46]. The internal resistance was 4.8 ohms

in the unbent state (180o) and increased to 5.4 ohms at 30º bending state (Figure 6.2b).

There was no significant change in the internal resistance under different bending

conditions.

Galvanostatic charge/discharge curves under different bending conditions with a

constant current density of 1 A g-1 are given in Figure 6.3a. The charge/discharge

curves demonstrated good capacitive behavior under various bending conditions

without iR drop. The symmetrical shape of the charge/discharge curves indicated that

highly conductive rGO/SWCNTs composites create a pathway for the transfer of ions

and electrons, thus decreasing internal resistance (Figure 6.3a). The average specific

capacitance of the flexible PCL supercapacitor at 180o of bending condition was 52.5

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0.4 (mean S.D., n = 10 devices) F g-1, which was maintained under 120º, 60º and

30º bending conditions, respectively (Figure 6.3b).

Figure 6.2 Electrochemical properties of the flexible Polycaprolactone (PCL)

supercapacitor under different bending condition (180o to 30º); (a) CV of the

PCL supercapacitor under different bending condition at 100 mV s-1. (b) Nyquist

plots of the PCL supercapacitor under different bending condition with 0.01

Hz~100 KHz frequencies.

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These results agree with the surface resistance of the rGO/SWCNTs composite film

on the PCL substrate under the same condition (Figure 6.3 c). The cycling stability

under different bending conditions during 1000 charge/discharge cycles with constant

current density of 1 A g-1 is given in Figure 6.3d. The flexible PCL supercapacitor still

retained ≈ 99 % of its initial capacitance (52.5 F g-1) under 30o of bending with

application of 4000 charge/discharge cycles, demonstrating high endurability and

flexibility. The high stability can be attributed to the highly flexible electrodes in

addition to the interpenetrating network structure between the rGO/SWCNTs

composite electrodes and PVA-H3PO4 gelled electrolyte. The solidification of the

electrolyte during the fabrication of device was able to act like a glue holding all of

the components together and enhancing the mechanical integrity and stability even

under extreme bending conditions [34].

Cyclic Voltammetry (CV) measurements were carried out to investigate the

electrochemical properties as a function of bending cycle. The CV responses after 0 to

500 bending cycles at a scan rate of 100 mV s-1 are presented in Figure 6.4a. A

slightly reduced current was observed after numerous bending cycles, which might be

attributed to the inclusion/ejection and diffusion of counter ions being slow compared to

the transfer of electrons in the rGO/SWCNTs film [47, 48]. Importantly, the CV curve

after 500 bending cycles still maintained a rectangular shape, indicating the charge /

discharge responses of the electric double layer were highly reversible and kinetically

facile.

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Figure 6.3 Electrochemical properties of the flexible Polycaprolactone (PCL)

supercapacitor under different bending condition (180o to 30º); (a)

Charge/discharge test of the PCL supercapacitor under different bending

condition with 1 A g-1 constant current density. (b) Specific capacitance of the

PCL supercapacitor under different bending condition. (c) Surface resistance of

the rGO/SWCNTs composite film on the PCL under different bending condition.

(d) Cycling stability of the PCL supercapacitor under different bending

condition.

Nyquist plots exhibited characteristic capacitive behaviour and electrochemical

interfacial properties after 0 to 500 bending cycles (Figure 6.4b). In the high

frequency regime (Figure 6.4b inset), it can be seen that the semi-circles regime

increased with respect to increase in number of bending cycles. This is attributed to an

increase in contact impedance between the rGO/SWCNTs composite film and gold

current collector as well as electrolyte resistance within the pores of the

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rGO/SWCNTs composite film [49]. The internal resistance of the unbent PCL

supercapacitor was 4.3 Ω, which increased to 5.8 Ω, 7 Ω, 7.2 Ω, 8.5 Ω and 9.6 Ω after

100, 200, 300, 400 and 500 bending cycles, respectively (Figure 6.4b). This was most

likely due to the low electrical conductivity on the rGO/SWCNTs composite film

after prolonged bending cycles (Figure 6.4c).

Galvanostatic charge/discharge curves as a function of bending cycle (Figure 6.5a)

was demonstrated with a constant current density of 1 A g-1. The charge/discharge

curves presented good capacitive behavior and symmetrical shape without iR drop

even after prolonged bending cycles up to 500 [50], indicating that the highly

conductive rGO/SWCNTs composite electrode creates a pathway for the transfer of

ions and electrons, thus reducing internal resistance [51]. The average specific

capacitance value of the unbent PCL supercapacitor was 52.5 0.6 (mean S.D., n =

10 devices) F g-1 and decreased to 37.5 0.5 (mean S.D., n = 10 devices) F g-1 after

500 bending cycles (Figure 6.5b). This result also agree with the high surface

resistance of the rGO/SWCNTs composite film on the PCL substrate after repetitive

bending cycle up to 500 (Figure 6.4c).

The cycling stability of the PCL supercapacitor when subjected to a different number

of bending cycles (Figure 6.5d) demonstrated typical galvanostatic charge/discharge

profiles with a constant current density of 1 A g-1. The specific capacitance retained

65% its initial capacitance (52.5 F g-1) after 500 bending cycles with application of

6000 charge/discharge cycles (Figure 6.5c and 6.5d). The capacitance value might be

due to the high resistance induced by the cracks on the rGO/SWCNTs film after bending

cycle [34]. The cracks also cause irreversible loss of junctions between rGO/SWCNTs

composite film and electrolyte [52].

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Figure 6.4 Electrochemical properties of the flexible Polycaprolactone (PCL)

supercapacitor as a function of bending cycle (0 to 500 bending cycles); (a) CV of

the PCL supercapacitor at different bending cycles with 100 mV s-1 of scan rate.

(b) Nyquist plots of the PCL supercapacitor at different bending cycle with

0.01Hz ~ 100 KHz frequencies. (c) Surface resistance of the rGO/SWCNTs

composite film on the PCL substrate at different bending cycles.

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Figure 6.5 Electrochemical properties of the flexible Polycaprolactone (PCL)

supercapacitor as a function of bending cycle (0 to 500 bending cycles); (a)

Charge/discharge curves of the PCL supercapacitor with application of different

bending cycle at 1 A g-1 current density. (b) Specific capacitance of the PCL

supercapacitor with application of different bending cycle. (c) Capacitance retention

of the PCL supercapacitor at different bending cycle. (d) Stability test of the PCL

supercapacitor by charge / discharge measurement with application of different

bending cycle at 1 A g-1 of current density.

6.5 CONCLUSIONS

In this chapter, we have fabricated a flexible polycaprolactone (PCL) supercapacitor

based on the rGO/SWCNTs composite electrode with polymer electrolyte (PVA-

H3PO4). Bending of the PCL device has almost no effect on the capacitive behaviour.

The specific capacitance (unbent state) was 52.5 F g-1, which was retained at the 120º,

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60º and 30º bending conditions, respectively. However, the specific capacitance

(unbent state) decreased to 37.5 F g-1 after 500 bending cycles. The specific

capacitance of PCL supercapacitor retained 65% its initial capacitance after 500

bending cycle at 30o bending angle with application of 6000 charge/discharge cycle.

Moreover, the stability of the PCL supercapacitor was carried out via a

charge/discharge test while in the bent state. Interestingly, the PCL supercapacitor

showed only ~1% decrease in the capacitance under 30o of bending condition with

application of 4000 charge/discharge cycles, demonstrating high durability and

flexibility. This was attributed to the highly flexible rGO/SWCNTs composite

electrodes along with the interpenetrating network structure between the electrodes

and the PVA-H3PO4 gelled electrolyte.

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CHAPTER 7

GENERAL CONCLUSIONS AND PERSPECTIVES

7.1 GENERAL CONCLUSIONS

Stretchable, biocompatible and flexible energy storage devices were fabricated by

using nanocarbon based materials such as single-wall carbon nanotubes (SWCNTs),

reduced graphene oxide (rGO) and rGO/SWCNTs composite. All of the stretchable

and flexible electrodes were prepared via a simple and inexpensive spray coating

technique, which is potentially applicable at an industrial scale. Their performance as

a supercapacitor was characterized electrochemically as a function of stretching,

bending and strain. As a result, the optimum performances under strain were

determined for stretchable and flexible supercapacitor devices.

7.2 CAPACITIVE BEHAVIOUR OF LATEX/SINGLE-WALL CARBON

NANOTUBES ELECTRODES

In chapter 3, single-wall carbon nanotubes (SWCNTs) were coated onto latex using

spray coating to produce a stretchable electrode. Using a variety of electrochemical

characterization techniques, the main findings showed that the SWCNTs coated latex

electrodes were able to retain their electrochemical properties after 50 and 100

stretching cycles at 100% strain. In particular, the SWCNTs coated latex electrodes

showed a significant energy density of 23Wh kg-1 compared to previously reported

flexible and stretchable carbon based electrodes. The highest capacitance value

obtained for the unstretched latex/SWCNTs electrode was 119 F g-1 in 1 M Na2SO4 at

5 mV s-1. After 100 stretching cycles, approximately 80% of the original capacitance

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value was retained. Therefore, the latex/SWCNTs electrodes were demonstrated to be

potential candidates for wearable and biocompatible devices with high capacitance

and stretchability.

7.3 REDUCED GRAPHENE OXIDE (rGO)/SINGLE-WALL CARBON

NANOTUBES (SWCNTs) ELECTRODES ON POLYURETHANE

Reduced graphene oxide/single-wall carbon nanotubes (rGO/SWCNTs) composite

electrodes were deposited onto stretchable polyurethane (PU) via spray coating. The

electrochemical properties of the rGO/SWCNTs composite electrodes were assessed

as a function of varying rGO/SWCNTs ratios and pure rGO and SWCNTs using

cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS) and

galvanostatic charge/discharge measurements. The highest capacitance value obtained

for the unstretched rGO/SWCNTs (10/90) electrode was 265 F g-1 in 1 M H2SO4 at 5

mV s-1. This performance decreased to 219 and 162 F g-1 after 50 and 100 stretching

cycles, respectively. The rGO/SWCNTs composite electrode maintained 75% of its

initial capacitance under 100% strain. The galvanostatic charge/discharge and

electrochemical impedance spectroscopy (EIS) curves of the rGO/SWCNTs

composite electrode showed well-defined capacitive behaviour after 50 and 100

stretching cycles. Overall, the rGO/SWCNTs composite electrode showed enhanced

electrochemical properties in comparison to pure rGO and SWCNTs electrodes.

Approximately 70% of the initial capacitance for the rGO/SWCNTs composite

electrode was retained after 100 stretching cycles and 3000th CV cycles under 100 %

strain, indicating that the electrodes present encouraging properties for stretchable

energy storage applications.

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7.4 STRETCHABLE LATEX AND POLYURETHANE (PU)

SUPERCAPACITOR COMPOSED OF REDUCED GRAPHENE OXIDE

(RGO)/SINGLE-WALL CARBON NANOTUBES (SWCNTS) COMPOSITE

ELECTRODES

Highly stretchable latex and polyurethane (PU) supercapacitors have been developed

with a polymer based PVA-H3PO4 gelled electrolyte. The supercapacitors were

fabricated a full devices by assembling two electrodes of rGO/SWCNTs on latex or

PU composite electrodes and the polymer electrolyte in a sandwich conformation.

The latex supercapacitor when unstretched presented a specific capacitance value of

61.3 F g-1, which decreased to 41.7 F g-1 after 100 stretching cycles at 100% strain

(70 % capacitance retention). The PU supercapacitor when unstretched gave a specific

capacitance value was 42.9 F g-1, which decreased to 31.1 F g-1 after similarly

undergoing 100 stretching cycles at 100% strain (72 % capacitance retention). The

stretchable latex and PU supercapacitor maintained 74 % and 89 % of the initial

capacitance at 100% elongation, respectively. The latex and PU supercapacitors with

high stretchability demonstrate that nanocarbon based stretchable energy storage

devices have potential as supercapacitors for wearable and biocompatible devices.

7.5 FLEXIBLE POLYCAPROLACTONE (PCL) SUPERCAPACITORS

Flexible polycaprolactone (PCL) supercapacitors were fabricated as full devices by

assembling rGO/SWCNTs electrodes and PVA-H3PO4 gelled electrolyte into a

sandwich structure, as done in the previous chapter. The electrochemical properties of

PCL-based supercapacitors were studied as a function of bending angle of the device,

and number of charge/discharge cycles, to assess their performance under conditions

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closer to practical operating requirements. The bending of the device had almost no

effect on the electrochemical properties. The specific capacitance of the unbent device

was 52.5 F g-1, which was retained even at bending angles of 120º, 60º and 30º.

However, this specific capacitance (52.5 F g-1) decreased to 37.5 F g-1 after 500

bending cycles at 30o. Interestingly, the PCL supercapacitor showed only an ~1%

decline in the capacitance when the bending angle was < 30o during the application of

3000 charge/discharge cycles, indicating the devices maintains high durability. This is

attributed to the highly flexible rGO/SWCNTs electrodes along with the

interpenetrating network structure between the electrodes and polymer gelled

electrolyte [1]. The solidification of the polymer electrolyte acts like a glue which

holds the components together, enhancing the mechanical integrity and improving its

stability even under extreme bending conditions [1].

7.6 RECOMMENDATION AND FUTURE WORKS

In this thesis, nanocarbon materials such as single-wall carbon nanotubes (SWCNTs)

and reduced graphene oxide (rGO) and their composites have been investigated for

stretchable and flexible energy storage applications. First of all, in order to fabricate

the stretchable and flexible supercapacitor, we needed to introduce a appropriate

polymer with high stretchability and flexibility so that latex (natural rubber),

biomedical grade polyurethane (PU) and polycaprolactone (PCL) were conducted for

fabricating of stretchable and flexible supercapacitor by their high stretchability and

flexibility. All of these materials are supposed to be a suitable for fabricating of

stretchable and flexible substrate.

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The nanocarbon-based materials such as, SWCNTs and rGO have introduced to use

as an electrode material. They are potential candidates due to their remarkable

properties including large aspect ratio, high electrical conductivity, high surface area,

chemical and mechanical stability. Therefore, in this thesis, the SWCNTs and rGO

were conducted to use as an electrode materials and showed promising

electrochemical properties for stretchable and flexible energy storage device.

However, rGO has shown low capacitance value without additive as a binder or

spacer. As a result, we have introduced SWCNTs between rGO layers to improve

electroactive surface area, thus leading to enhanced electrochemical performance of

the supercapacitors. The nanocarbon-based materials such as, SWCNTs and rGO are

also promising materials for the stretchable and flexible power sources.

The thesis contributes to a simple but novel approach for the fabrication of the

stretchable and flexible supercapacitor, whilst demonstrating their ability to perform

under strain. Such work could be extended to biocompatible applications such as

biochemical sensors, implantable electronic robots and health monitoring devices.

Despite the progress in this field, there are still limitations in achieving optimal

electrochemical properties, including energy density and capacitance. For example,

the electrolyte is significant factor in the performance of supercapacitors. Most of the

polymer-based solid-state electrolytes are limited to an electrochemical potential

window of less than 1 V. In order to overcome this issue, organic salts and/or ionic

liquid-based polymer electrolytes have potential to greatly improve energy density

and capacitance, and should be further explored.

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The cost factor is another issue in developing supercapacitor devices. Nanocarbon-

based supercapacitors with high capacity and long term stability using organic salts or

ionic-liquid based polymer electrolytes should be cost effective. This could be

achieved by developing simple, cheap and novel fabrication approaches such as one-

step fabrication processes using 3D printing techniques.

A new generation of the stretchable and flexible supercapacitors are potential

candidates to replace batteries and expected for future power and energy storage

devices with high efficiency, reliability and high power. We believe that the

fabrication approaches and findings in this thesis will be of significant interest in the

field.

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7.7 REFERENCES

[1] M. F. El-Kady, V. Strong, S. Dubin, and R. B. Kaner, "Laser Scribing of High-Performance and Flexible Graphene-Based Electrochemical Capacitors," Science, vol. 335, pp. 1326-1330, March 16, 2012 2012.