fabrication rule on site
TRANSCRIPT
Fabrication Rule on SiteWelding place
Welding executionBasic fabrication rule
Fabrication Rule on Site : Workplace
Arrange place for welding machine close to the units (not to long welding cable)
Arrange power points for Hand machine such Drill machine Grinding machine etc
Prepare a Tool container Prepare workplace table with vice Arrange ladder and working platform Hold your working place CLEAN
Fabrication Rule on Site : Workplace
Arrangement of the welding machine and Welder PPI
Fabrication Rule on Site : Workplace
Not like that!!!
Fabrication Rule on Site : Workplace
Arrangement of the welding cable and Place
Not like that
Fabrication Rule on Site : Tools
Don’t use tools like that
Fabrication Rule on Site : Welding
Welding Rule for Site work
Good welding preparation Good welding current Take off slag after welding Brush the welding layer Control your welding If necessary repair
Fabrication Rule on Site : Welding
Welding Rule for Site work - Welding preparation
Grinding the edgesGive space between edgesElectrode diameter=Gap Don’t do like
That
Fabrication Rule on Site : Welding
Welding Rule for Site work- Welding current
Correct Current To High Current To low Current
Take your Time to adjust the right welding currentThat safe a lot of Time later
Easy welding Less repair work GOOD WELDING QUALITY
Fabrication Rule on Site : Welding
Welding Rule for Site work- Welding current
Correct Current
Over head welding less currentTop welding normal currentRise up welding less current
Guide Number: diameter electrode by 40 = welding current
Fabrication Rule on Site : Welding
Welding Rule for Site work- Welding current
Steel Plate T > 3mm less currentSteel Plate T =8…10mm normal currentSteel Plate T > 10mm more current
Fabrication Rule on Site : Welding
Welding Rule for Site work- Welding current
1. Root welding - less current2. Fill welding - more current3. Cover welding - normal current
Fabrication Rule on Site : Welding
Welding Rule for Site work- Welding electrode
Electrodes must be still dry and in a good condition (not wed and the coating not broken
Basic Electrodes must be heating up by 250 – 350 C for 2 hour(see on the package)
Transport and storage after heating in a electrode heat container
Fabrication Rule on Site : Welding
Welding Rule for Site work- Welding electrode
Don’t use electrodes like this
Don’t weld on wet units …..try up before !!!
Fabrication Rule on Site : Welding
Welding Rule for Site work- Welding electrode Basic Electrode must be:
Heated by 350C for 1 ~2 HourTransport and storage on the welding place only in Heat Electrode box
Fabrication Rule on Site : Welding
Welding Rule for Site work- Welding on siteSimple welding rule
1. Prepare welding layer2. Welding 3. clean up the slag and brush4. Check your welding5. Repair if it necessary immediately
That's safe a lot of time after….. because we check the welding later
Fabrication Rule on Site : Welding
Welding preparation According Welding standard ISO 9692
Fabrication Rule on Site : Welding
Welding preparation According Welding standard ISO 9692
Fabrication Rule on Site : Welding
Welding execution
Fabrication Rule on Site : Welding
Welding execution
Fabrication Rule on Site : Welding
Welding executionBy thick Plates t>25mm the
root and fill welding layer must be grinded
Fabrication Rule on Site : Welding
Welding Quality Level Standard ISO 5817
Level D……..for Normal Steel structureLevel C……..for Columns Steel structure with high loadsLevel B………for Crane, Pressure Vessels, high load structure
Fabrication Rule on Site : Welding
Welding Quality Level Standard ISO 5817
Fabrication Rule on Site : Welding
Welding Quality Level Standard ISO 5817
Fabrication Rule on Site : Welding
Welding check on site Welding view check
-Structure from the welding layer-pore-Crater-Over lapping-Missing welding-Connection fault-under cut-surface penetration
Fabrication Rule on Site : Welding
Welding check on site-Check of the thickness from the welding layer
You can do with a welding gauge
Or with a self made template
To measure is the thickness ,,a,,
Fabrication Rule on Site : Welding
Welding check on siteCheck of the thickness from the welding layerHow you count the thickness if not shown in the
drawingor you check without drawing ?
With the Guide Number 0,8
< t x 0,8 = a10 x 0,8 = 8
10 mm
15 mm
a=8 mm
Fabrication Rule on Site : Welding
Welding check on site Dry penetration Test
-To see surface cracks
Fabrication Rule on Site : Welding
Welding check on site Ultra Sonic Test
-To see cracks inside and around the welding layer
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Under cut
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Connection mistake
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Pore
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation and missing welding
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Preparation
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Welding
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Welding
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Welding
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Welding
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Welding
To low Current
Fabrication Rule on Site : Welding
Welding and Fabrication mistake
Wrong Welding
To low Current
Fabrication Rule on Site : Welding
Avoid Welding and Fabrication mistake
Do it slowly
To low Current
Then you are fast!!!
Do it correct
Fabrication Rule on Site : Welding
Do Manmanlaiand
Meiyou Mamahuhu
To low Current