facilities risk 113016 - phmsa– physical location, site security, activity level • incorrect ops...
TRANSCRIPT
![Page 1: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/1.jpg)
Pipeline Facilities Risk Management
Pipeline Facilities Risk Management
Mike LaMontNovember 30, 2016
![Page 2: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/2.jpg)
![Page 3: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/3.jpg)
![Page 4: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/4.jpg)
Agenda• What are “facilities”• Regulatory drivers and objectives • Overview of current risk modeling approaches
![Page 5: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/5.jpg)
Facilities
![Page 6: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/6.jpg)
Facilities
![Page 7: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/7.jpg)
Facilities
![Page 8: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/8.jpg)
![Page 9: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/9.jpg)
Complete IM Cycle (Line pipe)HCAs
Repairs/P&MMs
Risk Analysis
Assessment
![Page 10: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/10.jpg)
![Page 11: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/11.jpg)
49 CFR 192 ‐ Facilities Stations are not directly mentioned in 49 CFR 192 Subpart O, but areincluded in gas integrity management FAQ‐6:FAQ‐6. Does the rule apply to more than line pipe? [11/03/2004]Yes. The continual evaluation, preventive and mitigative actions, andinformation analysis requirements of the rule apply to pipelines asdefined in 49 CFR 192.3. This includes, but is not limited to, line pipe,valves and other appurtenances attached to line pipe, compressorunits, metering stations, regulator stations, delivery stations, holders,and fabricated assemblies. The baseline integrity assessment andperiodic re‐assessment requirements apply only to line pipe includingcrossovers, bypass piping, etc.
The same thing goes with hazardous liquids. Stations are not directly mentioned in195.452, but are included in liquid integrity management FAQ 2.1:
![Page 12: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/12.jpg)
49 CFR 195 ‐ Facilities 2.1 Does the rule apply to more than line pipe?
Yes. The continual evaluation and information analysis requirements of the rule apply to pipelines as defined in 49 CFR 195.2. This includes, but is not limited to, line pipe, valves and other appurtenances connected to line pipe, metering and delivery stations, pump stations, storage field facilities, and breakout tanks. The baseline integrity assessment and periodic re‐assessment requirements apply only to line pipe.
![Page 13: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/13.jpg)
Facility Risk
Likelihood Consequence Risk
The chance of a negative outcome event occurring (likelihood) and the impact that negative outcome has
(consequence)
![Page 14: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/14.jpg)
Facility RiskThe chance of a negative outcome event occurring
(likelihood) and the impact that negative outcome has (consequence)
![Page 15: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/15.jpg)
Integrity Management (Facilities)
# 3
# 4
# 2
# 1
![Page 16: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/16.jpg)
Facility Risk Modeling
![Page 17: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/17.jpg)
Natural Gas Facilities – Risk Modeling
![Page 18: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/18.jpg)
Hazardous Liquids Facilities – Risk Modeling
![Page 19: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/19.jpg)
Facilities – Risk Modeling • Risk modeling approaches are consistently inconsistent – Risk screening– Indexing/Semi‐quantitative survey– Quantitative
![Page 20: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/20.jpg)
Facilities – Risk Modeling • Risk modeling approaches are consistently inconsistent – EPA– OSHA – DOT ‐ PHMSA
![Page 21: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/21.jpg)
Facility Consequence Screening
![Page 22: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/22.jpg)
Facility Consequence Screening
SME Teams (based on common sense/local facility knowledge)
Impact HCA?
Asset Types Product types
Consequences of Failure
![Page 23: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/23.jpg)
Facility Consequence Screening
• Risk ranked facilities are subject to further review
Risk Ranked Facilities
# 3
# 4
# 2
# 1
![Page 24: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/24.jpg)
Basic Screening
![Page 25: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/25.jpg)
Basic Facility Screening
• SME Matrix – Safety– Environmental – Compliance– Operations– Cost
![Page 26: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/26.jpg)
Safety and Health Likelihood Consequence
Once per year M H H H H
Once per 2 years L M H H H
Once per 5 years L M M H H
Once per 10 years L L M H H
Once per 50 years L L L M H
Hazard Exposure, No Injuries
First Aid Recordable Injury Lost Time Fatality
![Page 27: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/27.jpg)
Likelihood Consequence
Once per year M H H H H
Once per 2 years L M H H H
Once per 5 years L M M H H
Once per 10 years L L M H H
Once per 50 years L L L M H
Non‐reportable Reportable onsite
Reportable onsite
Limited offsite impact
Substantial offsite impacts
Environmental
![Page 28: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/28.jpg)
ComplianceLikelihood Consequence
Once per year M H H H H
Once per 2 years L M H H H
Once per 5 years L M M H H
Once per 10 years L L M H H
Once per 50 years L L L M H
Procedure violation
Agency notification of non‐
compliance
Self identified and reported violation
Agency notice of violation
Serious agency notice of violation
![Page 29: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/29.jpg)
Operations AvailabilityLikelihood Consequence
Once per year M H H H H
Once per 2 years L M H H H
Once per 5 years L M M H H
Once per 10 years L L M H H
Once per 50 years L L L M H
1‐6 hour shutdown
6‐12 hour shutdown
12‐24 hour shutdown
1‐2 days shutdown
> 2 days shutdown
![Page 30: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/30.jpg)
CostLikelihood Consequence
Once per year M H H H H
Once per 2 years L M H H H
Once per 5 years L M M H H
Once per 10 years L L M H H
Once per 50 years L L L M H
<$50 K $50‐250 K $250K‐$500K $500K‐$1MM > $1MM
![Page 31: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/31.jpg)
Risk Ranked Facilities
• Risk ranked facilities are subject to further review
# 3
# 4
# 2
# 1
![Page 32: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/32.jpg)
Hazardous LiquidsFacility Risk Screening
![Page 33: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/33.jpg)
Facility Risk Screening
• General asset groupings • Provides a total ROF score for the facility • Drives limited P&MMs
![Page 34: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/34.jpg)
HCA
Consequence of Failure
![Page 35: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/35.jpg)
Facility Assets• Equipment/non‐pipe• Pipe
![Page 36: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/36.jpg)
Facility Threat Categories • Threats
• Equipment/Non‐pipe Malfunction or Failure• Pipe Corrosion • Pipe Outside force related failures • Operations• Other
![Page 37: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/37.jpg)
Equipment/Non‐pipe Malfunction or Failure
• Preventive maintenance program
• Routine inspections• Secondary containment • Valve releases• Pump releases• Automation
![Page 38: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/38.jpg)
• External corrosion • External corrosion monitoring program• Cathodic protection systems• Soil/air interface• Historic releases caused by EC
Pipe Corrosion
![Page 39: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/39.jpg)
• Internal corrosion • Internal corrosion monitoring program• Product type• Low flow/dead legs piping• Historic releases caused by IC
Pipe Corrosion
![Page 40: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/40.jpg)
Pipe Corrosion • Atmospheric corrosion
• Facility proximity to coastal area • Previous atmospheric corrosion issues• Routine inspections
![Page 41: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/41.jpg)
Pipe – Outside Force Related Failures • Outside Force
• Underground pipe markings?• Underground pipe mapped?• Excavations observed?• Historic OFD related failures?
• Natural Force Damage • Proximity to Gulf Coast, Southern Atlantic, Pacific Oceans? • Located in California or other earthquake prone areas? • Historic Natural Force Damage releases?
![Page 42: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/42.jpg)
• Security • Facility access restricted/controlled?• Staffed by security personnel?• Facility staffed by operations personnel 24 hours a day/7 days a week?
• Fencing, lighting, etc.?
Pipe – Outside Force Related Failures
![Page 43: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/43.jpg)
Operations • Operator error
• Operator training program• Procedural audits • Technology/human interface studies
• Tank overfills• Tank high level alarms • Historic operator error releases
![Page 44: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/44.jpg)
Other• Recent acquisition? • Historic failures due to other causes?• Significant changes in operations?
![Page 45: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/45.jpg)
HCA
Consequence of Failure • High Consequence Areas
– “Could affect” spill modeling Yes or No?
– Weighting score based on HCA type (HPOP, OPOP, ECO, DW)
![Page 46: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/46.jpg)
Risk Scores
Likelihood Consequence Risk
Equip/Non Pipe Score Score Risk Score
Pipe Corrosion
OFD
Operations
Other
![Page 47: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/47.jpg)
P&MMs Risk Score
P&MM Considered P&MM Chosen?
Responsibility
Equip/NonPipe
35 Increase valve inspect frequency
Yes Operations
Pipe Corrosion 42 Dead leg program Yes Integrity
OFD 24 Additional bollards Yes Operations
Operations 12 Add alarm speaker outside control room
No N/A
Other 2 None No N/A
![Page 48: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/48.jpg)
Hazardous LiquidsAsset Based Risk Screening
![Page 49: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/49.jpg)
Asset Categories
• Corrosion• WOF • Incorrect Ops• Equipment
Tanks
Manifolds
Pumps
Station Pipe
Threats
![Page 50: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/50.jpg)
HCA
Consequence of Failure
![Page 51: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/51.jpg)
Asset Risk Screening
• Threat driven by asset• No facility comparisons (risk ranking)
![Page 52: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/52.jpg)
Threat Common Factors• Corrosion
– CP, Product corrosivity
• WOF– Physical location, site security, activity level
• Incorrect Ops– Facility staffing during product movement,
Operator training program, product movement procedure audits
• Equipment– Inspection frequency, preventive maintenance
frequency
Tanks
Manifolds
Pumps
Station Pipe
![Page 53: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/53.jpg)
Asset Risk Screening – Tanks
• Corrosion– API Tank Inspections – Corrosion found– Corrosion tank failures
• WOF – WOF issues noted (inspection) – WOF tank failures
• Incorrect Ops – High level alarms – # of recent overfill incidents
– Incorrect Ops tank failures
• Equipment – Most recent tank (API) inspection
– Equipment related tank failures
![Page 54: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/54.jpg)
• Corrosion– Atmospheric Inspections – Corrosion found– Corrosion failures
• WOF – WOF issues noted (inspection) – WOF failures
• Incorrect Ops – Level of automation– Incorrect Ops incidents
• Equipment – Most recent inspection– Equipment related incidents
Asset Risk Screening – Manifolds
![Page 55: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/55.jpg)
• Corrosion– Corrosion found– Corrosion failures
• WOF – WOF issues noted
(inspection) – WOF failures
• Incorrect Ops – Incorrect Ops incidents
• Equipment – Most recent inspection– Equipment related incidents
Asset Risk Screening – Pumps
![Page 56: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/56.jpg)
• Corrosion– Atmospheric corrosion inspections
– Deadlegs– Corrosion found– Corrosion failures
• Incorrect Ops – Incorrect Ops failures
• WOF – Buried pipe locations – WOF issues noted (inspection)
– WOF failures • Equipment
– Most recent inspection– Equipment related incidents
Asset Risk Screening – Station Pipe
![Page 57: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/57.jpg)
Risk Scores
Likelihood – by Threat Consequence Risk
Tanks Cor+EQ+WOF+IO = Score Score Risk Score
Manifolds
Pumps
Station Pipe
![Page 58: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/58.jpg)
Asset Operational Dependability
![Page 59: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/59.jpg)
Hazardous Liquids Facilities –Asset Dependability
• Asset risk screening• Preventive maintenance program
![Page 60: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/60.jpg)
Asset Dependability– Tanks
• Corrosion– External/Atmospheric Corrosion
• Frequency of exposure to standing water• CP effectiveness • Current coating quality • Years since last external coating
application
– Internal Corrosion• Product Corrosivity• Corrosion inhibitors, coupons• Frequency of tank cleanouts
• Weather and Outside Force Damage – Outside Force Damage
• Areas activity level • Number of OFD incidents resulting in releases• Number of OFD incidents without a release• Frequency of visual inspection
– Security related damage • Level of facility security • Number of security related incidents
– Natural Force Damage • Flood potential • Ground movement potential
• Operations – Operator error
• Number of operator error tank overflow events • Documented procedures• Procedure implementation
– Instrumentation • High level alarms
![Page 61: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/61.jpg)
Asset Dependability– Equipment • Corrosion
– External/Atmospheric Corrosion• Frequency of exposure to standing water• CP effectiveness • Current coating quality • Years since last external coating application
– Internal Corrosion• Product Corrosivity• Corrosion inhibitors, coupons
• Operations – Operator error
• Number of operator error tank overflow events • Documented procedures• Procedure implementation
• Equipment – Malfunction/Failure
• MOP greater than or less than 274 psi?• MOP exceedance in the past year?• Sufficient over pressure protection?
• Outside Force Damage – Areas activity level – Number of OFD incidents
resulting in releases– Number of OFD incidents
without a release– Frequency of visual inspection
![Page 62: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/62.jpg)
Asset Dependability– Equipment
• Other – Instances of damage to equipment caused by “other causes”
– Releases resulting from “other causes”
![Page 63: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/63.jpg)
• Corrosion – External/Atmospheric Corrosion
• Frequency of exposure to standing water
• CP effectiveness • Current coating quality • Years since last external coating
application – Internal Corrosion
• Product Corrosivity• Corrosion inhibitors, coupons
• Equipment – Malfunction/Failure
• MOP greater than or less than 274 psi?• MOP exceedance in the past year?• Sufficient over pressure protection?
• Outside Force Damage • Areas activity level • Number of OFD incidents resulting in
releases• Number of OFD incidents without a release• Frequency of visual inspection
Asset Dependability– Station Pipe
![Page 64: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/64.jpg)
• Operations – Operator error
• Number of operator error tank overflow events • Documented procedures• Procedure implementation
• Other – Instances of damage to equipment caused by “other causes” – Releases resulting from “other causes”
Asset Dependability– Station Pipe
![Page 65: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/65.jpg)
Risk Scores
Likelihood Consequence Risk
Tanks Score Score Risk Score
Equipment
Station Pipe
![Page 66: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/66.jpg)
Reliability Analysis • Requires performance data• Downtime trends• Failure and maintenance history:
– Individual equipment tracking– Trend by equipment model
![Page 67: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/67.jpg)
• Establish inspection and repair schedule• Identify defective equipment models• Develop systematic O&M approach
Reliability Analysis
![Page 68: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/68.jpg)
“Risk Tolerance”
![Page 69: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/69.jpg)
Risk “Tolerance” • Risk tolerance • Piping circuits • Tanks, etc.• Risk reduction • Inspection/maintenance
• API 353 “Managing Systems Integrity of Terminal and Tank Facilities – Managing the Risk of Liquid Petroleum Releases”
• API 1160 “Managing System Integrity for Hazardous Liquid Pipelines”
![Page 70: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/70.jpg)
Threat Categories • Threats
• External corrosion• Internal corrosion • Third party
• Equipment • Natural Hazards• Incorrect Operations
![Page 71: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/71.jpg)
External Corrosion • Leak frequency• Piping age• Corrosion rate • Pipe thickness• Soil resistivity• Cathodic protection• Coating (Underground)• Soil to Air Interface Number/Condition (Underground)
![Page 72: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/72.jpg)
Internal Corrosion
• Leak frequency• Pipe age• Corrosion rate• Pipe thickness• Inspections• Product type• Flow conditions • Pipe length • Ethanol service
• API 353• Underground Piping Base Leak Frequency = 5.0 * 10‐6 leaks per 100 ft‐year• Baseline Underground Piping External Corrosion Rate = 5 mpy
![Page 73: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/73.jpg)
Third Party Damage • Pipe location accuracy • Pipe length
![Page 74: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/74.jpg)
Equipment • Leak frequency• Number
![Page 75: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/75.jpg)
HCA
Consequence of Failure
• Product type(s)• Release volumes• Potential impacts
• Human• Ecological • Business
![Page 76: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/76.jpg)
Risk Scores
Probability Score Consequence Score
Very High Score Score (Urgent Implementationof P&MM or Assessment)
High Score Score (Implement P&MM or Assessment)
Moderate Score Score (Implement P&MM or Assessment)
Low Score Score (Consider P&MM or Assessment)
Very Low Score Score (No Action)
![Page 77: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/77.jpg)
Facilities – Risk Modeling Limitations • Consequence analysis commonly incomplete
• Heavy SME input reliance • Limited actionable results from screening models
• Models for different assets not always comparable
![Page 78: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/78.jpg)
Conclusions • Risk modeling approaches are consistently inconsistent
• Additional work on consequence analysis
• Continue to leverage other regulatory program risk efforts
• More robust models needed to drive action
![Page 79: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/79.jpg)
Integrity Management (Facilities)
# 3
# 4
# 2
# 1
![Page 80: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/80.jpg)
Questions?
![Page 81: Facilities Risk 113016 - PHMSA– Physical location, site security, activity level • Incorrect Ops – Facility staffing during product movement, Operator training program, product](https://reader030.vdocuments.net/reader030/viewer/2022040606/5eb5cddb8e18c1278466b3fb/html5/thumbnails/81.jpg)