facility planning & design prepared by: brannon mcgrotha
TRANSCRIPT
![Page 1: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/1.jpg)
Facility Planning & Design
Prepared by:
Brannon McGrotha
![Page 2: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/2.jpg)
ISE482
2
Introduction
Facilities planning 1. Strategy2. Competition (bring in customer)
Significance• U.S. invested $1.038 trillion
(320.8 billion, 92.7%, spent of structures)• Since 1955, 8% of GNP
![Page 3: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/3.jpg)
ISE482
3
Introduction (con’t)
Continuous improvement cycle
School Improvement Cycle
![Page 4: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/4.jpg)
ISE482
4
Introduction (con’t)
Objectives of facilities planning
• Improve customer satisfaction• Increase ROA, ROI• Max customer response speed• Employee safety• Job satisfaction
• Reduce costs• Grow supply chain• Effectively util. people, equip., space, energy
![Page 5: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/5.jpg)
ISE482
5
Introduction (con’t)
Facilities planning process (6 steps)
1. Define the problem
2. Analyze the problem
3. Determine space requirements
4. Evaluate alternatives
5. Select design
6. Implement design
![Page 6: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/6.jpg)
ISE482
6
Product & Process Design
Product Design (assembly drawing)
![Page 7: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/7.jpg)
ISE482
7
Product & Process Design
Product Design (part drawing)
![Page 8: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/8.jpg)
ISE482
8
Product & Process Design
Process Design (parts list)
![Page 9: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/9.jpg)
ISE482
9
Product & Process Design
Process Design (bill of materials)
![Page 10: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/10.jpg)
ISE482
10
Flow, Space, Activity
Flow – depends on lot sizes, unit load sizes,
space, activity relationships
Space – function of the lots, storage system, production equipment and size, layout, building configuration
Relationships – material flow, personnel flow, environmental considerations, org. structure, control issues, process requirements
![Page 11: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/11.jpg)
ISE482
11
Flow, Space, Activity
• Department planning• Volume-variety layout
![Page 12: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/12.jpg)
ISE482
12
Flow, Space, Activity
• Material flow1. Product planning
2. Fixed materials location planning
3. Product family planning
4. Process planning
![Page 13: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/13.jpg)
ISE482
13
Flow, Space, Activity
• Cellular manufacturing
• Space requirements
• Flow patterns• Product department• Process department
• Line balancing
![Page 14: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/14.jpg)
ISE482
14
Flow, Space, Activity
![Page 15: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/15.jpg)
ISE482
15
Material Handling
![Page 16: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/16.jpg)
ISE482
16
Material Handling
Definition- Art and science of moving, storing, protecting, controlling
material- Moving the right amount of material, in the right
condition, place, position, sequence, cost, methods
Scope• 25% of employees• 55% of factory space• 87% production time• 15% - 70% total cost
![Page 17: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/17.jpg)
ISE482
17
Warehouse Operations
• Layout planning
• Receiving
• Shipping
![Page 18: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/18.jpg)
ISE482
18
Capacity Planning
• Measures• Capacity
• Arrival time• Service time• Utilization = (Arrival rate / Service rate)
• Queuing theory(
http://www.csee.umbc.edu/~plusquel/611/slides/chap6_3.html)
![Page 19: Facility Planning & Design Prepared by: Brannon McGrotha](https://reader035.vdocuments.net/reader035/viewer/2022062407/56649d755503460f94a5630d/html5/thumbnails/19.jpg)
Thank You
Questions Comments