faster cycles, better preform · pdf filemold-masters® provides technology leading pet...
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NEXT GENERATION PREFORM TOOLING SOLUTIONS www.moldmasters.com
Use your smart phoneto scan the QR Code
www.moldmasters.com/s/mpet/
The proprietary design of iFLOW manifolds and nozzles for PET reduces shear heat generation, lowers energy consumption, improves balance and reduces pressure drop.
The patented iCOOL mold stack technology provides more uniform and efficient cooling over the entire pre-form surface when compared to competitive systems.
Conventional stack design
stack design
Conventional stack design
iCOOL stack design
Mold-Masters, the Mold-Masters logo and MasterPET are either trademarks or registered trademarks of Mold-Masters (2007) Limited © 2012. All rights reserved. E8001-6
BENEFITS OF iCOOL
» Reduced cycle times» Reduced water consumption » Increased water temperatures to eliminate the need for chiller tonnage and dehumidification» Improved dimensional stability» Longer mold and taper life» Lower energy consumption
BENEFITS OF iFLOW
» Faster fill times» Reduced hold time and pressure» Lower AA levels (less need for AA blocker)» Lower energy consumption» Rapid color changes» Reduced maintenance costs
Uniform shear generation in iFLOW manifolds
FASTER CYCLES, BETTER PREFORM QUALITY
Global HeadquartersMold-Masters (2007) Limited
tel: +1 905 877 0185fax: +1 905 873 2818
email: [email protected]
BrazilMold-Masters do Brasil Ltda.
tel: +55 19 3838 8888fax: +55 19 3838 8887
email: [email protected]
MexicoMM Hot Runner Injection México, S.A. de C.V.
tel: +52 728 282 48 33fax: +52 728 282 47 77
email: [email protected]
U.S.A.Mold-Masters Injectioneering LLC
tel: +1 586 752 6551fax: +1 586 752 6552
email: [email protected]
European Headquarters Mold-Masters Europa GmbH
tel: +49 7221 50990fax: +49 7221 53093
email: [email protected]
Austria / East and South East Europe Mold-Masters Handelsges m.b.H.
tel: +43 7582 51877fax: +43 7582 51877 -18
email: [email protected]
FranceMold-Masters France
tel: +33 (0) 1 82 05 00 80fax: +33 (0) 1 82 05 00 83
email: [email protected]
SpainMold-Masters Españatel: +34 93 802 36 01fax: +34 93 802 49 08
email: [email protected]
United KingdomMold-Masters (UK) Limitedtel: +0044 (0) 1432 265768fax: +0044 (0) 1432 263782
email: [email protected]
Asian HeadquartersMold-Masters (Kunshan) Co, Ltd.
tel.: +86 512 86162882fax: +86 512 86162883
email: [email protected]
IndiaMold-Masters Technologies Private Ltd.
tel: +91 422 423 4888fax: +91 422 423 4800
email: [email protected]
JapanMold-Masters K.K.
tel: +81 44 986 2101fax: +81 44 986 3145
email: [email protected]
KoreaMold-Masters Korea Ltd.
Tel:+82 2 2082 4755Fax:+82 2 2082 4756
email: [email protected]
SingaporeMold-Masters Singapore PTE Ltd.
tel: +65 6261 7793fax: +65 6261 8378
email: [email protected]
Manufacturing locationsSales and service locations
Mold-Masters® provides technology leading PET preform molds, conversions, refurbishments and replacement stack parts that deliver savings in cycle time, energy consumption, costs and capital. By leveraging MasterPET (MPET) technologies, preform molders can breathe new life into existing capital investments.
Mold-Masters has five manufacturing locations, seven MPET refurbishing centers and 28 service and sales locations globally. The company is the industry’s largest provider of hot runner and controller technologies with more than 900 granted and pending international patents.
For over 45 years, Mold-Masters has led the hot runner industry in technology and performance. Through MPET, the company brings that same leadership and innovation to the preform molding industry.
OVERALL TOOLING FEATURES
» 100% interchangeable with existing mold and hot runner platforms» Standard interface for water, air and electric connections » Fits into all major machine platforms including post mold cooling technologies with 1 to 4 position take offs
COLD HALF FEATURES
» Universal mold design fits into other machines without the need for a retrofit kit» Patented iCOOL conformal cooling technology for reduced cycles, lower water consumption and improved dimensional stability» Long life stack designs for extended cycles between refurbishments» Patent pending Rapide quick part change option» Optical part detection
HOT RUNNER FEATURES
» Unique iFLOW hot runner design for rheologically balanced filling from 2-144 drops» Flow path optimized for lower pressure drop» No dead spots for faster colour change» Brazed-in manifold heaters for improved uptime, precise temperature control and energy savings» Optional group or individual nozzle tip control» In-press replaceable nozzle tip, seal and insulator
KEY FEATURES
» 1-40 drop hot half designs for injection blow machines (IBM) and injection stretch blow machines (ISBM)» iFLOW manifold technology offers rheologically balanced in-line solution» Hydraulic valve gates with proven Master-Series Nozzle technology » Quick, reliable actuation » No stringing, Reduced crystallinity» Brazed in nozzle and manifold heaters along with proven valve disk technology reduce required maintenance » Industry best 10 year warranty on heated components when used with a TempMaster controller
MOLD AND HOT RUNNER CONVERSIONS / REFURBISHING» Precision stack components are produced centrally. The exchange and rework of the mold base is completed at a global MPET refurbishment center to reduce costs and downtime.» Three levels of hot runner refurbishment packages are available» Each refurbishment comes with an inspection report and warranty for the completed work
PREFORM DESIGN AND PROTOTYPING» Services available to allow you to reduce time and risk in bringing a new bottle to market » Preform design capabilities including availability of patented Cappello lightweighting design » Molding system and modular tooling available for quick preform validation and pilot production runs
INNOVATIVE PREFORM TOOLING PREFORM SOLUTIONS LOWER PART COST FULLY BALANCED IN-LINE VALVE GATING SOLUTIONS
The new hot runner standard for IBM & ISBM
Faster cycles and better balance reduce bottle costs Superior bottle and gate quality offer higher yield and increased design flexibility Fast, simple startup reduces scrap and downtime
Mold-Masters® provides technology leading PET preform molds, conversions, refurbishments and replacement stack parts that deliver savings in cycle time, energy consumption, costs and capital. By leveraging MasterPET (MPET) technologies, preform molders can breathe new life into existing capital investments.
Mold-Masters has five manufacturing locations, seven MPET refurbishing centers and 28 service and sales locations globally. The company is the industry’s largest provider of hot runner and controller technologies with more than 900 granted and pending international patents.
For over 45 years, Mold-Masters has led the hot runner industry in technology and performance. Through MPET, the company brings that same leadership and innovation to the preform molding industry.
OVERALL TOOLING FEATURES
» 100% interchangeable with existing mold and hot runner platforms» Standard interface for water, air and electric connections » Fits into all major machine platforms including post mold cooling technologies with 1 to 4 position take offs
COLD HALF FEATURES
» Universal mold design fits into other machines without the need for a retrofit kit» Patented iCOOL conformal cooling technology for reduced cycles, lower water consumption and improved dimensional stability» Long life stack designs for extended cycles between refurbishments» Patent pending Rapide quick part change option» Optical part detection
HOT RUNNER FEATURES
» Unique iFLOW hot runner design for rheologically balanced filling from 2-144 drops» Flow path optimized for lower pressure drop» No dead spots for faster colour change» Brazed-in manifold heaters for improved uptime, precise temperature control and energy savings» Optional group or individual nozzle tip control» In-press replaceable nozzle tip, seal and insulator
KEY FEATURES
» 1-40 drop hot half designs for injection blow machines (IBM) and injection stretch blow machines (ISBM)» iFLOW manifold technology offers rheologically balanced in-line solution» Hydraulic valve gates with proven Master-Series Nozzle technology » Quick, reliable actuation » No stringing, Reduced crystallinity» Brazed in nozzle and manifold heaters along with proven valve disk technology reduce required maintenance » Industry best 10 year warranty on heated components when used with a TempMaster controller
MOLD AND HOT RUNNER CONVERSIONS / REFURBISHING» Precision stack components are produced centrally. The exchange and rework of the mold base is completed at a global MPET refurbishment center to reduce costs and downtime.» Three levels of hot runner refurbishment packages are available» Each refurbishment comes with an inspection report and warranty for the completed work
PREFORM DESIGN AND PROTOTYPING» Services available to allow you to reduce time and risk in bringing a new bottle to market » Preform design capabilities including availability of patented Cappello lightweighting design » Molding system and modular tooling available for quick preform validation and pilot production runs
INNOVATIVE PREFORM TOOLING PREFORM SOLUTIONS LOWER PART COST FULLY BALANCED IN-LINE VALVE GATING SOLUTIONS
The new hot runner standard for IBM & ISBM
Faster cycles and better balance reduce bottle costs Superior bottle and gate quality offer higher yield and increased design flexibility Fast, simple startup reduces scrap and downtime
Mold-Masters® provides technology leading PET preform molds, conversions, refurbishments and replacement stack parts that deliver savings in cycle time, energy consumption, costs and capital. By leveraging MasterPET (MPET) technologies, preform molders can breathe new life into existing capital investments.
Mold-Masters has five manufacturing locations, seven MPET refurbishing centers and 28 service and sales locations globally. The company is the industry’s largest provider of hot runner and controller technologies with more than 900 granted and pending international patents.
For over 45 years, Mold-Masters has led the hot runner industry in technology and performance. Through MPET, the company brings that same leadership and innovation to the preform molding industry.
OVERALL TOOLING FEATURES
» 100% interchangeable with existing mold and hot runner platforms» Standard interface for water, air and electric connections » Fits into all major machine platforms including post mold cooling technologies with 1 to 4 position take offs
COLD HALF FEATURES
» Universal mold design fits into other machines without the need for a retrofit kit» Patented iCOOL conformal cooling technology for reduced cycles, lower water consumption and improved dimensional stability» Long life stack designs for extended cycles between refurbishments» Patent pending Rapide quick part change option» Optical part detection
HOT RUNNER FEATURES
» Unique iFLOW hot runner design for rheologically balanced filling from 2-144 drops» Flow path optimized for lower pressure drop» No dead spots for faster colour change» Brazed-in manifold heaters for improved uptime, precise temperature control and energy savings» Optional group or individual nozzle tip control» In-press replaceable nozzle tip, seal and insulator
KEY FEATURES
» 1-40 drop hot half designs for injection blow machines (IBM) and injection stretch blow machines (ISBM)» iFLOW manifold technology offers rheologically balanced in-line solution» Hydraulic valve gates with proven Master-Series Nozzle technology » Quick, reliable actuation » No stringing, Reduced crystallinity» Brazed in nozzle and manifold heaters along with proven valve disk technology reduce required maintenance » Industry best 10 year warranty on heated components when used with a TempMaster controller
MOLD AND HOT RUNNER CONVERSIONS / REFURBISHING» Precision stack components are produced centrally. The exchange and rework of the mold base is completed at a global MPET refurbishment center to reduce costs and downtime.» Three levels of hot runner refurbishment packages are available» Each refurbishment comes with an inspection report and warranty for the completed work
PREFORM DESIGN AND PROTOTYPING» Services available to allow you to reduce time and risk in bringing a new bottle to market » Preform design capabilities including availability of patented Cappello lightweighting design » Molding system and modular tooling available for quick preform validation and pilot production runs
INNOVATIVE PREFORM TOOLING PREFORM SOLUTIONS LOWER PART COST FULLY BALANCED IN-LINE VALVE GATING SOLUTIONS
The new hot runner standard for IBM & ISBM
Faster cycles and better balance reduce bottle costs Superior bottle and gate quality offer higher yield and increased design flexibility Fast, simple startup reduces scrap and downtime
NEXT GENERATION PREFORM TOOLING SOLUTIONS www.moldmasters.com
Use your smart phoneto scan the QR Code
www.moldmasters.com/s/mpet/
The proprietary design of iFLOW manifolds and nozzles for PET reduces shear heat generation, lowers energy consumption, improves balance and reduces pressure drop.
The patented iCOOL mold stack technology provides more uniform and efficient cooling over the entire pre-form surface when compared to competitive systems.
Conventional stack design
stack design
Conventional stack design
iCOOL stack design
Mold-Masters, the Mold-Masters logo and MasterPET are either trademarks or registered trademarks of Mold-Masters (2007) Limited © 2012. All rights reserved. E8001-6
BENEFITS OF iCOOL
» Reduced cycle times» Reduced water consumption » Increased water temperatures to eliminate the need for chiller tonnage and dehumidification» Improved dimensional stability» Longer mold and taper life» Lower energy consumption
BENEFITS OF iFLOW
» Faster fill times» Reduced hold time and pressure» Lower AA levels (less need for AA blocker)» Lower energy consumption» Rapid color changes» Reduced maintenance costs
Uniform shear generation in iFLOW manifolds
FASTER CYCLES, BETTER PREFORM QUALITY
Global HeadquartersMold-Masters (2007) Limited
tel: +1 905 877 0185fax: +1 905 873 2818
email: [email protected]
BrazilMold-Masters do Brasil Ltda.
tel: +55 19 3838 8888fax: +55 19 3838 8887
email: [email protected]
MexicoMM Hot Runner Injection México, S.A. de C.V.
tel: +52 728 282 48 33fax: +52 728 282 47 77
email: [email protected]
U.S.A.Mold-Masters Injectioneering LLC
tel: +1 586 752 6551fax: +1 586 752 6552
email: [email protected]
European Headquarters Mold-Masters Europa GmbH
tel: +49 7221 50990fax: +49 7221 53093
email: [email protected]
Austria / East and South East Europe Mold-Masters Handelsges m.b.H.
tel: +43 7582 51877fax: +43 7582 51877 -18
email: [email protected]
FranceMold-Masters France
tel: +33 (0) 1 82 05 00 80fax: +33 (0) 1 82 05 00 83
email: [email protected]
SpainMold-Masters Españatel: +34 93 802 36 01fax: +34 93 802 49 08
email: [email protected]
United KingdomMold-Masters (UK) Limitedtel: +0044 (0) 1432 265768fax: +0044 (0) 1432 263782
email: [email protected]
Asian HeadquartersMold-Masters (Kunshan) Co, Ltd.
tel.: +86 512 86162882fax: +86 512 86162883
email: [email protected]
IndiaMold-Masters Technologies Private Ltd.
tel: +91 422 423 4888fax: +91 422 423 4800
email: [email protected]
JapanMold-Masters K.K.
tel: +81 44 986 2101fax: +81 44 986 3145
email: [email protected]
KoreaMold-Masters Korea Ltd.
Tel:+82 2 2082 4755Fax:+82 2 2082 4756
email: [email protected]
SingaporeMold-Masters Singapore PTE Ltd.
tel: +65 6261 7793fax: +65 6261 8378
email: [email protected]
Manufacturing locationsSales and service locations
NEXT GENERATION PREFORM TOOLING SOLUTIONS www.moldmasters.com
Use your smart phoneto scan the QR Code
www.moldmasters.com/s/mpet/
The proprietary design of iFLOW manifolds and nozzles for PET reduces shear heat generation, lowers energy consumption, improves balance and reduces pressure drop.
The patented iCOOL mold stack technology provides more uniform and efficient cooling over the entire pre-form surface when compared to competitive systems.
Conventional stack design
stack design
Conventional stack design
iCOOL stack design
Mold-Masters, the Mold-Masters logo and MasterPET are either trademarks or registered trademarks of Mold-Masters (2007) Limited © 2012. All rights reserved. E8001-6
BENEFITS OF iCOOL
» Reduced cycle times» Reduced water consumption » Increased water temperatures to eliminate the need for chiller tonnage and dehumidification» Improved dimensional stability» Longer mold and taper life» Lower energy consumption
BENEFITS OF iFLOW
» Faster fill times» Reduced hold time and pressure» Lower AA levels (less need for AA blocker)» Lower energy consumption» Rapid color changes» Reduced maintenance costs
Uniform shear generation in iFLOW manifolds
FASTER CYCLES, BETTER PREFORM QUALITY
Global HeadquartersMold-Masters (2007) Limited
tel: +1 905 877 0185fax: +1 905 873 2818
email: [email protected]
BrazilMold-Masters do Brasil Ltda.
tel: +55 19 3838 8888fax: +55 19 3838 8887
email: [email protected]
MexicoMM Hot Runner Injection México, S.A. de C.V.
tel: +52 728 282 48 33fax: +52 728 282 47 77
email: [email protected]
U.S.A.Mold-Masters Injectioneering LLC
tel: +1 586 752 6551fax: +1 586 752 6552
email: [email protected]
European Headquarters Mold-Masters Europa GmbH
tel: +49 7221 50990fax: +49 7221 53093
email: [email protected]
Austria / East and South East Europe Mold-Masters Handelsges m.b.H.
tel: +43 7582 51877fax: +43 7582 51877 -18
email: [email protected]
FranceMold-Masters France
tel: +33 (0) 1 82 05 00 80fax: +33 (0) 1 82 05 00 83
email: [email protected]
SpainMold-Masters Españatel: +34 93 802 36 01fax: +34 93 802 49 08
email: [email protected]
United KingdomMold-Masters (UK) Limitedtel: +0044 (0) 1432 265768fax: +0044 (0) 1432 263782
email: [email protected]
Asian HeadquartersMold-Masters (Kunshan) Co, Ltd.
tel.: +86 512 86162882fax: +86 512 86162883
email: [email protected]
IndiaMold-Masters Technologies Private Ltd.
tel: +91 422 423 4888fax: +91 422 423 4800
email: [email protected]
JapanMold-Masters K.K.
tel: +81 44 986 2101fax: +81 44 986 3145
email: [email protected]
KoreaMold-Masters Korea Ltd.
Tel:+82 2 2082 4755Fax:+82 2 2082 4756
email: [email protected]
SingaporeMold-Masters Singapore PTE Ltd.
tel: +65 6261 7793fax: +65 6261 8378
email: [email protected]
Manufacturing locationsSales and service locations