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  • 7/22/2019 Fats Oils and Grease

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    Fats, Oil and Grease Removal

    www.WaterWorldCE.com 2011, Texas Engineering Extension Service. All Rights Reserved

    Partnering with

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    I. Course Description

    For generations, man has been pouring all kinds of undesirables

    down the drains of homes, commercial businesses, and institu-

    tional facilities. With the inception of the residential garbage dis-

    posal, it has become even more prevalent because, after all, once

    kitchen waste is ground up, it will all go down the drain, right?

    While the concept is a good one, the reality is that fat, oil and

    grease collect on the walls and components of a municipal collec-

    tion system (or sanitary sewer system) and wastewater treatment

    plant, and that is just the fallout from residential disposal. Add

    to the problem, additional disposal of fats, oil and grease from

    commercial and institutional facilities and it becomes clear that

    this problem can be widespread, costing communities in terms

    of maintenance of collection systems and wastewater treatment

    plant facilities, potential violations of federal and state disposal

    regulations, and in the potential health risks to man and the en-

    vironment. This course looks at the reality of the disposal of fats,

    oil and grease and the impact on municipal systems, as well as

    methods to remove these prior to entry into those systems.

    II. What is F. O. G.?

    The acronym F. O. G. stands for fats, oil and grease. This

    is a term used in the water and wastewater industries for

    the combination that is poured down sinks and drains and

    accumulates in the sanitary sewer system. For the most

    part, fats, oil and grease are a byproduct of cooked foods.

    While it is logical to believe that only fried foods are thesource of problems associated with the presence of fats, oil

    and grease in the sanitary sewer system and wastewater

    treatment plant components, all types of foods and food

    preparation processes may contain fats, oil and grease. F.

    O. G. includes the following:

    Cooking oil

    Shortening/lard, butter, and margarine

    Fats from meat

    Dairy products (milk, cream and cream sauces, ice

    cream, cheese, yogurt)

    Mayonnaise, gravy, and salad dressings

    When residential homeowners, institutional facilities,

    and commercial businesses prepare foods, fats, oil and

    grease attach to the sides of pans, utensils and work surfac-

    es. In the process of cleanup, they are scrubbed and rinsed

    from the pots, pans, and utensils, down the sink drains and

    into the collection system. While more water than grease

    may be poured down, ANY amount of F. O. G. that enters

    the collection system eventually causes problems, not only

    in the sanitary sewer system, but it may reach the waste-

    water treatment facility and impair wastewater treatment

    processes.

    It may seem unbelievable to the average citizen that the

    sewer systems are not designed to handle what they deem

    to be insignificant amounts of fats, oil and grease when

    they handle much larger, disgusting amounts of residential

    matter from each home. Sanitary sewer systems are not

    designed to capture or eradicate the fats, oil and grease that

    enter them.Grease is a triglyceride. It is made up of three carbon

    atoms. These three fatty acids connect to a glycerol mol-

    ecule (Figure 1). All of the compounds are hydrophobic

    Fats, Oil and Grease Removal

    Terminal ObjectiveUpon successful completion of this course, the operator will be able to describe the impact of fats, oil andgrease on a municipal collection system and wastewater treatment plant and methods to improve their removalfrom those systems.

    Enabling Objectives1. Describe the term F.O.G.

    2. Identify contributors of fats, oil and grease to a

    municipal sanitary sewer system.

    3. Discuss the impact of fats, oil and grease disposalon municipal systems.

    4. Identify the equipment used to prevent fats, oil andgrease from entering the sanitary sewer system.

    5. Discuss best management practices for handlingfats, oil, and grease

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    (water-fearing). That is why F. O. G. floats on primary and,

    sometimes, secondary treatment equipment.

    Figure 1: Plate-type mechanical aerator.

    The grease floats on top of the water and, therefore, col-

    lects on top of the collection lines. It attaches to the walls of

    piping systems and accumulates in areas where the piping

    system turns. Sooner or later, so much can accumulate that

    it causes chokes in the collection system. The F. O. G.

    deposits in these areas narrow the path for disposed water

    to travel and can eventually stop the flow completely. The

    accumulation of F. O. G. can cause a backup in the collec-

    tion lines, which in turn can cause a sewer spil l or overflow.

    III. Fats, Oil and Grease Contributors

    F. O. G. enters the sanitary sewer system from numerous sources.

    Each contributor adds an amount in proportion to their use of fats,

    oil and grease, size of their contribution, and prevention practices

    in place to keep those materials from being washed down the drain.

    Residential Contributors

    It is common knowledge that homeowners contribute grease to the

    municipal collection system through the disposal of grease down

    residential sinks and garbage disposals. In daily life, families pre-

    pare and cook meals, with clean-up to follow. In the process, bits

    of food and remnants of meal preparation are washed down the

    kitchen drain. It is not uncommon for many undesirables to be

    poured down the drain or flushed down the toilet as a means of

    disposal. Residents flush unwanted pill, potions, solvents, paints,

    and other chemicals down residential drains. Some believe that ifthose items are flushed down the drain, what can a little grease or

    oil harm? In actuality, none of the aforementioned should enter

    the sanitary sewer system or storm sewers.

    The garbage disposal has become a standard in most

    modern American kitchen sinks. As homeowners and fam-

    ily members rinse dishes and dispose of food fragments,

    the materials pass from the residence and travel through

    the collection system and eventually end up in the water

    treatment facilities. Prior to the invention of the garbage

    disposal, food and other waste was disposed of in kitchen

    trash cans, and eventually ended up in sanitary landfills,rather than in the sanitary sewer system. If anything, the

    garbage disposal may have increased the likelihood that

    fats, oil, grease, and other undesirables will enter municipal

    water and wastewater treatment systems.

    A simple garbage disposal does not stop the entry of

    fats, oil and grease to the collection system. The grinding

    process of the garbage disposal simply makes the pieces of

    fat or grease smaller. These pieces may pass through the

    residential piping systems just fine, but they eventually con-

    tribute to an accumulation or clog elsewhere in the collec-

    tion system. Adding detergent to break up the grease onlyhelps to transport the grease further down the collection

    system lines. The smaller pieces eventually attach to the

    pipe walls and structure anyway.

    Some may be convinced that running hot water down

    the drain while discarding fats, oil or grease effectively

    transports the typically hardened matter through the

    piping system. It may transport the material out of the

    residential pipes. But, how far will hot water actually travel

    in a piping system that is miles long? Will it simply move

    the fats, oil and grease out of the residential piping system?

    Will it move the same through the piping system down the

    street? Will the hot water last long enough to push the fats,

    oil and grease to the water treatment facility? Not likely.

    Once the water cools, the once-liquefied fats, oil and grease

    begin to congeal and attach to the inside walls of pipes

    and other structures within the residential or commercial

    piping system, collection system, or wastewater treatment

    piping systems (Figure 2).

    Figure 2: Residential disposal of fats, oil and grease.

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    Multiply the impact that an individual residence make

    to the incidence of fats, oil and grease in the collection

    system by the number of residents in a community. Then

    magnify this amount exponentially when the residents of

    apartment complexes, multi-family dwellings, condomini-

    ums, and townhomes are included in the residential con-

    tributors category. While the individual homeowner may

    be more concerned with harming his/her own dwelling orhaving to pay out of his/her own budget for repairs caused

    by fats, oil and grease, the residents of multi-family com-

    plexes often rent their residences and may not be concerned

    with the condition of the piping systems or costs associated

    with repairs to the complex that are caused by deposits of

    fats, oil and grease.

    While it is not typically poured down a kitchen drain,

    motor oil that is improperly disposed can also end up in

    the sanitary sewer system. This oil is disposed daily by

    residential homeowners and commercial businesses. Both

    individual residential contributors and residents of multi-family complexes change the oil in their vehicles, recre-

    ational vehicles, lawnmowers, and other small engines.

    The used oil that is collected is often poured down drains,

    into the yard, into the storm sewer or into a trash can.

    Improperly discarded motor oil can seep into groundwater

    and surface water runoff and end up in streams, lakes, and

    rivers. If it is poured down a drain or into a storm sewer, it

    ends up in the sanitary sewer system and wastewater treat-

    ment plant. It is harmful to people, pets, plants, and pipes.

    If the end goal of a wastewater treatment system is to

    return water to consumers or recharge local streams, why

    should humans dump anything harmful down a house

    drain or storm drain? Many believe that education is the

    key to preventing this kind of disposal.

    Commercial Contributors

    In addition to residential contributors of fats, oil and grease, there

    are a large number of commercial contributors. Restaurants and

    fast food establishments are significant contributors (Figure 3).

    Figure 3: Commercial disposal of fats, oil and grease

    There are other entities that produce grease that may

    not be as well known. Some of these include the following:

    Doughnut shops

    Supermarkets

    Truck stops

    Shopping malls

    Butchers markets

    Meat packaging plants

    Flea markets

    Caterers

    Banquet facilities

    Car washes

    Amusement and theme parks

    Retirement homes

    Mobile home and RV parks

    Day care centers

    Stadiums and professional sports arenas

    Vehicle maintenance shops and garages

    This list is in no way complete. The list of contributors

    of grease to the collection system is lengthy.

    At the same time, each of these contributes different

    amounts of fats, oil and grease to the system, depending

    on the size of the operation and its operational guidelines

    concerning the disposal of grease. Many in this particular

    list may have no established guidelines for the disposal of

    fats, oil or grease to prevent their disposal to the sanitary

    sewer system.

    Institutional Contributors

    In addition to residential and commercial contributors, there are

    institutions that contribute fats, oil and grease to the sanitary

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    sewer system. These may include some of the following:

    Public and private schools and colleges

    Churches

    Nursing homes

    Hospitals and medical centers

    Airports

    Prisons

    While industrial contributors can impact municipalsystems and the environment, the focus of this course is

    on the impact of residential, commercial and institutional

    contributions of fats, oil and grease to municipal systems.

    IV. Impact on Municipal Systems

    Physical Impact

    What happens when a sewer pipe is blocked with fats, oil and

    grease? A number of undesirable situations can occur when a pipe

    becomes clogged or blocked. These may include one or more of

    the following: The sewer system backs up into a residence or

    residences.

    Sewer overows can occur through manholes at the

    street level.

    The smelly mess has to be cleaned up, which is

    unpleasant and costly.

    It is possible to come in contact with disease-causing

    matter.

    There may be increases in sewer bills due to increased

    incidence of repair to the sanitary sewer system due to

    deposits of fats, oil and grease.

    Spills and overows can lead to environmental con-

    tamination and fines.

    If a pipe backs up into a residence or a residential clean-

    out, it makes a mess that the homeowner must clean up. It

    is up to the homeowner to locate the blockage, have repairs

    made, and clean up or replace the damaged surroundings,

    whether indoors or outdoors.

    For multi-family dwellings, several residences may ex-

    perience the effects of a backup. While the blockage may be

    the result of one family pouring F. O. G. repeatedly down a

    kitchen sink, it can affect an entire section or building. The

    cost of location, repair and clean-up falls upon the complex

    owner and the residents affected.

    A sewer overflow can occur at a manhole in the cen-

    ter of a busy city street. The city must send out a team of

    professionals to assess the situation, locate the problem,

    make the repairs, and clean up the mess. Most municipal

    budgets are stretched thin already. The process of locating

    the problem within the collection system and cleaning out

    the accumulation can be very costly. Often, the city has nochoice but to pass this expense to the residents in the form

    of an increased sewer use fee.

    Some F. O. G. will travel all the way to the wastewater

    treatment plant and cause problems with system pipes,

    clogging pump volutes, and adding unwanted floating

    material to primary and secondary treatment tanks. This

    grease or scum can coat and kill the bacteria needed for the

    treatment processes.

    Most large wastewater treatment plants do not have a

    problem with the grease added to their wastewater. Theamount of flow coming in the wastewater treatment plant

    will dilute and carry the grease through the preliminary

    treatment units and to the primary units. In the process, the

    grease will float because it is lighter than water. The grease

    is skimmed off the primary clarifiers and, sometimes, the

    second or final clarifier.

    In the chlorine contact chamber (CCB), F. O. G. can

    settle to the bottom if it clings to inorganic solids before it

    gets there. The bottom of the CCB can then be cleaned, and

    the F. O. G. and inorganic matter can be properly disposed.

    Some of the grease however, will go over the efuent weirsand be carried into the wastewater treatment plant effluent

    and to the creek, stream, lake or reservoir.

    Costs of Maintenance and Repair

    Backups and overflows are costly, no doubt. The first, and usu-

    ally the highest, price is paid by the public utility system. The city

    typically has a collection crew that rods the collection lines and

    cleans up the mess caused by a backup in the collection system.

    Overows can occur at a manhole (MH) that is located

    at the lowest point in the area near the blockage. Once the

    overflow occurs, that area becomes contaminated with

    grease and small amounts of organic and inorganic solids.

    The city invests time and money to clean the area due to

    the public health hazards caused by the backup in the line.

    The grease and solids have to be raked up. When the

    area is free of the greasy mess, it should be cleaned with a

    disinfectant such as 5.25% bleach or calcium hypochlorite

    (HTH). If the area is not disinfected, imagine children and

    domestic animals being exposed to this health risk! The

    citys concern does not just involve the risk to public health.

    It must take into consideration any monetary wastewater

    fines or surcharges imposed by state and federal regulatory

    agencies as a result of an accidental overflow or spill.

    Health Hazards

    Sewage spills and overows pose a health risk for all who may

    be exposed to the mess. Humans and domestic animals are at

    risk if the exposure is in an area that they may frequent. A pet

    might roam and pick up potential contaminants on their paws or

    faces and carry it back to their yards and homes. Overflows and

    discharges into local streams, lakes and rivers can affect humans,

    domestic animals and aquatic life.A municipal sewer use ordinance establishes certain

    uniform, minimum standards for controlling the amount of

    matter pushed into the sanitary sewer system and to protect

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    and preserve the public health, safety and general welfare

    of a community. The ordinance may include the following:

    Requirements for the regulation of pumping out grease traps

    Procedures for cleaning and servicing septic tanks, grease

    traps, car washes, interstate restroom facilities, grease inter-

    ceptors, and package wastewater treatment plants

    For health reasons and as a means of cost control, a citymay focus on the instances of frequently clogged lines. This

    should be monitored because it is a potential health hazard,

    but it can also identify establishments that may not be in

    compliance with city ordinances related to the proper dis-

    posal of wastes. Any time emulsified grease is passed into

    the collection system from an establishment, grease is going

    to relocate in the system. Because of

    F. O. G. buildup, the wastewater treatment facility may

    have trouble meeting required effluent levels.

    The Environmental Protection Agency (EPA) intends to

    keep waters of the United States shable and swimmable.Discharges that do not meet the appropriate standards ac-

    cording to state and federal guidelines are punishable. If

    water from the commercial business exits the effluent line

    and is not in compliance with the municipal wastewater

    ordinance, it may cause non-compliance with the citys

    wastewater permit for discharge to a stream, lake or reser-

    voir. Fines can be posed by the Environmental Protection

    Agency (EPA) and state environmental agency for this Total

    Suspended Solid (TSS) output to the environment.

    Biochemical Oxygen Demand (BOD) is the amount of

    oxygen needed for the stabilization of the water (organics)

    by the wastewater plant bacteria. BOD may be regulated by

    the state in a wastewater treatment facility, although the city

    typically sets the standard for BOD. The efuent is released

    to the source, and any grease that gets out to the stream,

    lake, creek or reservoir can be unsightly to the public, could

    cause stream breakdown, and produce odors and vector

    insect problems (such as flies, etc.).

    V. Equipment Used to Limit Disposal of Fats, Oil andGrease

    Prior to construction of a commercial business that will contribute

    fats, oil and grease to the sanitary sewer system, ordinances should

    be established that require the installation of pretreatment equip-

    ment, such as grease interceptors and/or grease traps, to capture

    and contain used F. O. G. The installation of a grease interceptor

    or a grease trap is usually a function of the size of the establishment

    and the type of food processes used. Grease traps are generally

    used as point source control and are used in smaller establishments

    that do not produce high volume foods. Generally, fast food res-

    taurants, hotels, factories, and school cafeterias require a grease

    interceptor. Local plumbing codes typically outline the parametersfor the installation of grease interceptors such as the type and size

    of equipment necessary for the size of the establishment. Some

    communities regulate placement of oil and grease separators on

    the interior of the business, while others mandate the use of exte-

    rior oil and grease separators.

    Mechanical Grease Separator

    A mechanical grease separator is a device that performs oil skim-

    ming. The purpose of a mechanical oil skimmer is to remove free-

    floating grease and oil. They can be installed in the same area that

    a grease interceptor is placed; usually in the kitchen area. It shouldbe noted that this device does not remove emulsified grease and

    oil. These separators are usually stationary and non-active. Cool

    water is run into the separator first, and then oil is poured into the

    separator. The device is turned on and the oil and emulsified grease

    flow through the mechanical separator and flow down line to a

    collection tank. The water from this process enters the municipal

    collection system and moves on to the wastewater treatment plant

    for treatment.

    Grease Trap

    A grease trap is installed under a sink where disposed water flowsfrom the sink drain into the grease trap. Inside the trap, the water

    moves through baffles that separate the fats, oil, and grease from

    the wastewater

    (Figure 4). The grease rises to the surface, where it can be

    removed. There are many different designs of grease traps.

    Many grease traps are electro-mechanical, with the grease

    being removed automatically.

    Inlet

    Air Intake Vent

    Flow Regulatory Device

    Removable Baffles

    Lock and Lift Ring

    Fog Accumulation

    Solids Accumulation

    Cleanout

    Outlet

    Sample Point

    Air Relief

    Figure 4: Grease trap

    In order to decide which is best for an establishment,

    there are many factors to consider. The size of the area to

    be served and the type of food being served are important

    considerations for food establishments. Another consider-

    ation is the water consumption of the business. The grease

    trap must be able to handle the volume of water that flows

    through the establishment.

    In making a pre-construction decision, it might be wise

    to survey similar businesses in the area to see what types

    of traps are in use and how effectively they function for the

    purpose intended. City ordinances may mandate the size of

    grease trap that is required for a particular purpose. It isimportant to plan where the sampling or clean-out port is

    to be located. This should be located before and after the

    grease trap on the drain line.

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    It is important to research potential grease trap disposal

    problems. Problems can occur at the sanitary T on the ef-

    fluent side. It is important that the line goes down 24 inches

    off the bottom of the grease trap. If the line goes down too

    far and solids are allowed to accumulate, a blockage can

    occur in the effluent line, causing an overflow at the effluent

    T. Any accumulated grease could overflow into the effluent

    line. One manhole access lid is necessary for this particulargrease trap. It is located between the influent and effluent

    sides of the grease trap(s).

    There are grease traps with two manhole lids (Figure

    5). One manhole opens over the grease area and provides

    access for pumping out the grease and solids. The second

    manhole access opens to allow for visual inspection of the

    effluent water area to ensure that the effluent water flow can

    exit to the collection lines.1200 Gallon Grease Trap

    Cleanout

    Manhole Lids

    Cleanout

    Water Flow

    Water Flow

    Water Flow

    Influent Line

    Grease Accumulation

    Solids Accumulation

    Baffle

    Clean Water

    Open

    Effluent Line

    Figure 5: Grease trap with two manhole accesses

    Grease Interceptor

    A grease interceptor is designed to separate fats, oil, and grease

    from wastewater. As wastewater travels from the sink to the inter-

    ceptor, it passes through a vented flow control device that prevents

    siphonage and back pressure. It then travels over a series of baffles

    inside the interceptor that separates the fats, oil and grease depos-

    its from the rest of the wastewater (Figure 6). As the wastewater

    cools, those deposits float and accumulate at the top of the 1,000

    to 1,500 gallon interceptor. The remainder of the wastewater

    moves through the interceptor into a discharge pipe and continues

    to the sanitary sewer system. The accumulated material must be

    removed from the top and bottom of the interceptor.

    Inlet

    Air Intake Vent

    Flow Regulatory Device

    1-10' Typ.

    Interceptor Cover

    Solids Accumulation

    Outlet

    FOG AccumulationFOGAccumulation

    Sample Point

    10'

    Figure 6: Grease interceptor

    In many communities, it is not uncommon for inspec-

    tors to verify that interceptors are the correct size, were

    installed properly, are being maintained adequately, and

    are operating efficiently. There are usually fines associated

    with non-compliance. Municipal ordinances often provide

    specific guidelines for the minimum and maximum size

    limits for grease interceptors, as well as how often they

    must be pumped out, maintained, and inspected. It is bestthat building plans for new commercial businesses include

    the appropriate installation of grease interceptor(s).

    Recycling (De-Watering) Pump Trucks

    Recycling pump trucks are useful to remove grease from any con-

    tainers or for establishments that want to recycle grease and oil.

    These trucks may be owned by the commercial business or hired

    to remove grease from establishment. Recycling pump trucks

    may not be workable for grease trap separation and collection of

    grease and oil. The idea for restaurants and fast food establish-

    ments is to remove the layer of grease (cap) at the facility, leavingthe collected solids behind to break down and provide stabiliza-

    tion in the tank. Most of the skim grease traps are not allowed to

    be pumped out with a recycling pump.

    VI. Best Management Practices for Handling Fats, Oiland Grease

    What can be done with fats, oils and grease?

    Collect (strainers/interceptors/grease traps) and dispose in

    the trash

    Recycle

    There are a number of grass roots programs across the

    country aimed at educating the public on the hazards of

    disposing fats, oil and grease into the domestic wastewater

    systems. While it is possible for local and state government

    to exert some control over commercial businesses that dump

    excess fats, oil and grease down the drain, it is nearly impos-

    sible to control what is disposed in every residence. Cities

    can impose ordinances concerning the installation of grease

    traps or interceptors in new commercial construction. They

    can create ordinances requiring commercial businesses to

    empty those traps on a set schedule or face monetary pen-

    alty. Rather than impose such on residential homeowners,

    communities across the country are choosing to implement

    public education campaigns that encourage disposal of fats,

    oil and grease safely, without adverse impact on the munici-

    pal wastewater systems or the environment.

    Excesses within the system can lead to sanitary sewer

    overflows, which can lead to code violations, environmen-

    tal violations, and pose health hazards to the public. In

    order to prevent these smelly, costly occurrences, there are

    some widely regarded best management practices for theproper handling and disposal of fats, oil and grease.

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    Controls for Wastewater Treatment

    Municipal collection crews are always looking for ways to control

    grease. A common method of control is the use of a surfactant

    product that helps to relocate the grease down the collection line.

    However, this method does not eliminate the grease. The grease

    can still build up in long collection lines or collection lines that

    have 45 or 90 angles.

    There are several methods used by wastewater collec-tion crews and wastewater plant operators for separating

    grease as a means of control. These are skimming off

    the primary treatment units, aeration, pre-chlorination,

    and primary digesters. In the collection system, methods

    of removal can include mechanical (rodding machines),

    hydraulic (jet machines), and chemical processes. In the

    wastewater treatment plant, grease is removed mechani-

    cally on bar screens and primary clarifiers.

    F. O. G. affects the pH of the wastewater. The pH in

    a wastewater permit indicates a certain acceptable range

    for pH values, usually between 69 units in most waste-water treatment plants. If the wastewater flows down the

    wastewater line at 25 feet/second, the grease and inorganic

    material will stay in suspension. The size of the collection

    line makes a difference in how fast the lines flow. The flow

    of the wastewater is important part of the grease control

    in the pipe. If the grease in the collection system is flowing

    slowly, more grease will collect on the walls of the pipe as

    the slow movement of the water cools and grease solidifies

    and collects on pipe walls. The slower the water, the more

    time that grease is able to collect on the pipe walls.

    Water temperature is important in controlling the

    impact of F. O. G. The average flow of wastewater in the

    collection system on its way to the source is 7276F. A

    temperature range near 72F is considered normal for

    wastewater. Warmer water can come from residential

    sources (showers, dishwashers, washing machines, or

    other) and commercial sources (grease garbage grinders,

    laundromats, power plants, or other).

    When the water must turn 45 and 90 angles in the

    pipes, the flow of water slows down where there is no dis-

    solved oxygen (DO) being added or not added fast enough

    to keep grease in suspension until it gets to the next lift sta-

    tion or reaches the wastewater plant for removal. Costs are

    incurred if and when maintenance crews must go in and

    mechanically clean the lines to keep the water flowing to

    its destination.

    It is important to track and monitor the point originator

    or the grease trap waste, transporter and disposal location.

    New facilities that are limited by space or other factors and

    cannot install a grease trap (as specified) could be required

    to install and maintain internal grease interceptors of

    twenty gallons in size. If a facility does not meet dischargecompliance levels, the facility may be subject to discharge

    fines based on effluent parameters.

    In controlling grease, the monitoring rules should be

    outlined by the pretreatment program to maintain effluent

    discharge limits. An example of these limits could be as

    follows:

    BOD less than 300 mg/L

    TSS less than 300 mg/L; grease and oil less than

    75 mg/L

    pH less than 9 or greater than 6 Grease trap efuent water temperature in excess

    of 111F

    All surcharges could be added to a food establishments

    monthly water bill. This may be written in the pretreatment

    ordinance.

    Commercial Business Best Management Practices

    Most communities rely on regulation of commercial businesses to

    curtail the disposal of excess fats, oil and grease. Generally, there

    are a number of suggested best management practices for com-

    mercial businesses to control the disposal of fats, oil and grease.Some could be written into municipal ordinances, some relate

    to proper construction of the facility to handle proper disposal,

    some relate to the proper use of preventive equipment, and others

    are general guidelines for proper disposal of fats, oil and grease.

    Some that could be written into municipal ordinances

    include the following:

    Discharges from commercial businesses must comply with

    local, state, and federal guidelines.

    Applicable commercial businesses must have installed and

    fully functioning grease interceptors and/or grease traps.

    The design and installation of such devices must comply with

    building codes for the applicable state.

    Grease interceptors and grease traps must be properly in-

    stalled to drain directly from the device according to design.

    Disposals, if installed, should pipe through the grease re-

    moval device or trap.

    Consider the installation of a three sink system: wash, rinse,

    and sanitizing basins to utilize water that is 140F or less.

    (Commercial dishwashing equipment uses 160F minimum

    temperature, which dissolves grease and allows it to pass into

    the sanitary sewer system.)

    Hot water, greater than 140F, should not be allowed down

    drains connected to grease traps or interceptors as the hot

    water allows the fat or grease to liquefy and pass through the

    system into the collection system.

    Some best management practices that could be either

    written into municipal ordinances or adopted by commer-

    cial businesses that relate to preventive equipment include

    the following:

    Grease traps and interceptors should be cleaned routinely.

    Establish cleaning protocols for the grease interceptor basedupon the type of establishment, interceptor size, and flow vol-

    ume of discharge for the establishment. It is common practice

    to clean grease interceptors every 60 to 90 days.

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    Manual grease traps should be cleaned every week unless

    historical maintenance logs indicate sufficient performance

    for a longer period of time.

    Electro-mechanical grease traps should have the following

    performed daily: empty oil containers, clean solids strainer.

    Wiper blades should be cleaned weekly.

    Commercial grease traps and interceptors must be emptied,

    and the equipment maintained on a regularly scheduled basisas determined by the commercial business.

    Removal of grease and solids from interceptors or traps must

    occur when the amount of fats, oil and grease reach a certain

    percentage of functional volume of the device.

    Mandatory removal of all fats, oil and grease from all inter-

    ceptors and traps on a semi-annual or annual basis as man-

    dated by local authority.

    Mandatory inspection of the interceptor and/or grease trap

    on a semi-annual or annual basis, or when the devices are

    emptied as mandated by local authority.

    Establish protocol for the use of interceptor additives, if use isallowed.

    Appropriately schedule and record visits from commercial

    haulers for interceptor/trap contents.

    Determine improvements to practices based on annual statis-

    tics of grease removal for the commercial business.

    Perform routine maintenance of food preparation equipment

    to prevent breakdown and subsequent disposal of fats, oil and

    grease into the facility sinks and drains.

    Consider the disposal of food waste into containers for recy-

    clers to pick up for animal consumption.

    Maintain records for installation, cleaning, emptying, inspec-

    tions, and maintenance of all grease interceptors and grease

    traps. Pretreatment programs may require routine mainte-

    nance logs for grease interceptors.

    Perhaps one of the best management practices for a

    commercial food establishment to prevent disposal of ex-

    cess fats, oil and grease to the collection system is the main-

    tenance of equipment that is used to prepare food. If proper

    maintenance is performed and recorded, breakdowns are

    less frequent. That means equipment functions as intended,

    and the facility should perform as designed. Grease inter-

    ceptors and traps that malfunction or do not function at all

    cannot fulfill their purpose for the facility.

    Equipment Maintenance

    The following are some suggestions for routine maintenance of

    food service equipment:

    Exhaust hoods

    Routinely inspect and clean small and large exhaust hoods

    so they perform efciently and effectively. Small hoods maybe wiped down with spray detergent and a soft cloth. Large

    exhaust hoods can be cleaned by professional service compa-

    nies.

    Frequently spray lters with hot water over a mop sink so that

    any greasy residue drains through the grease trap. Oil and

    grease can also escape through the ventilation system filters

    and coat the roof of the establishment.

    Once rinsed, place in a commercial dishwasher for nal

    cleaning.

    Keep the ventilation systems functioning properly, with an

    adequate balance of air intake.

    Commercial Fryers

    Skim the oil for food particles on a daily basis.

    Keep surfaces wiped clean with absorbent paper products.

    Routinely test oil for life span and change as indicated by the

    test.

    Check the bottom of the fryer for carbon buildup and clean to

    lengthen the life of the oil and the equipment.

    For facilities with multiple fryers, alternate the use of fryers

    that process heavy foods (those that produce a large amount

    of deposits) with those that do not and/or change out the oilfor the fryer that has heavy deposits more often.

    Collect used oil in covered, oil-rendering tanks for transport.

    Facility Maintenance

    Perform routine cleaning of the entire facility to eliminate the ac-

    cumulation of fats, oil and grease on surfaces other than kitchen

    surfaces. Other maintenance may include the following:

    Grease Trap Maintenance (electro-magnetic or automatic

    grease interceptor [or AGI])

    Remove contents of solids strainer and outside grease

    cup.

    Clean wiper blades and grease outlet.

    Remove solids from entire trap and clean.

    Change wiper blades as necessary to maintain efciency.

    Reset auto timer.

    Grease Trap Maintenance (passive system)

    Remove the accumulated grease and place into a con-

    tainer for recycling.

    If possible, remove the bafes.

    Scrape any remaining greasy residue from the trap walls,

    lid, and baffles.

    Return the bafes to their position.

    Make note of the date, volume of grease removed, and

    other maintenance details in a maintenance log.

    Grease Interceptor Maintenance

    These devices should be maintained by a professional

    grease hauler or recycler, however, it is a paid service. It

    may be in the best interests of the commercial owner/man-

    ager to understand what should be done to maintain the

    interceptor so that the service received warrants the cost

    of service. Pump the grease content from the grease interceptor.

    Remove any excess residue from the walls, lid and bafes

    of the interceptor.

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    Close the lid and wipe the surface clean.

    Make note of the date, volume of grease removed, and

    other maintenance details in a maintenance log.

    BMPs for Employees

    In addition to the proper installation and use of devices to control

    the amount of fats, oil and grease that enter the collection system,

    there should be some best management practices established forthe employees of commercial businesses to eliminate unnecessary

    disposal of fats, oil and grease. Some of those best management

    practices might include the following:

    Establish and post guidelines for proper disposal of fats, oil

    and grease for personnel of commercial businesses. Speci-

    cally target the following employee practices as part of those

    guidelines:

    Do not pour any fats, oil or grease from cooking down a

    sink or drain.

    Wipe fats, oil and grease from pots, pans, utensils and

    surfaces with scrapers, paper towels, or other absorbentmaterial and discard in a trash receptacle.

    Use water at a temperature of 140F or less in all sinks.

    Discard any yellow grease in a container to be rendered

    and recycled.

    Use absorbent paper products to catch grease beneath

    fryer baskets.

    Perform initial cleanup of all surface areas with absor-

    bent paper products. Cloth materials will collect fats, oil

    and grease and can be washed down the sink or drain.

    Consider the reduction in use of garbage disposals.

    Eliminate the disposal of food particles down sink drains

    or other facility drains.

    Frequently clean/wipe down exhaust hoods.

    Maintain the use and cleanliness of drain screens.

    Use a cover when moving the contents of a container with

    fats, oil or grease to eliminate spills.

    Maintain a spill kit.

    Recycle fats, oils and grease whenever possible.

    Keep outdoor grease containers and holding tanks tightly

    covered and secured.

    Never pour fats, oil or grease into a storm sewer.

    If grease containers must be near a storm sewer, place absor-

    bent pads in the sewer to capture any spill before it enters the

    sewer.

    Use appropriate absorbing materials for outdoor spills (sug-

    gest an alternative to cat litter), remove them upon absorp-

    tion, and dispose in a trash receptacle. Cat litter and saw dust,

    if left out, can be washed into gutters and storm drains.

    Wash mats, trash cans, and grills indoors so that wastewater

    and cleaning detergent flow through a grease interceptor or

    trap and not into gutters or storm drains.

    Residential BMPs

    It is up to each community to determine how to effectively regu-

    late the disposal of fats, oil and grease into their sanitary sewer

    systems. While designing guidelines for commercial businesses, it

    is also important to consider the impact of a residential awareness

    or education program regarding proper disposal of fats, oil and

    grease. Both are contributors to the sanitary sewer system. Hav-

    ing guidelines for one without some type of recommendations for

    the other would be ineffective if the goal is to limit the amount of

    fats, oil and grease entering the community sewer system.

    A training program to educate the public on properdisposal of F. O. G. that begins with residential practices is

    worth its weight in gold. These educational programs can

    benefit the wastewater collection system, wastewater lift

    station, wastewater treatment plant, and the community.

    The public should be made aware of all collection and recy-

    cling efforts available locally and the cost, if any, for these

    services.

    The public needs to understand the nature of the grease

    and how it affects the integrity of their plumbing. They

    should also understand the affects that F. O. G. has on city

    piping and structures and the cost that can be passed on tothem as a result of costly repairs. The public should know

    how the overflows can affect the environment, stream,

    lakes, rivers, and reservoirs. They should understand the

    state and federal regulations that target discharges to local

    water systems and how spills and overflows can be costly

    for the community. An effective public education program

    must include suggestions for proper disposal of all fats, oil

    and grease and any community programs that could make

    that disposal easy for them.

    Emphasize that proper disposal of F. O. G. helps to

    eliminate foul drain odors in their homes. Also, disposing

    of fats, oil and grease in a trashcan helps prevent blockages

    in residential drains and keeps the homeowner from having

    to call a plumber to unblock costly grease backups.

    The public should be discouraged from putting kitchen

    any form of F. O. G. down the garbage disposal system,

    especially with hot water. It is always best to wipe out pots

    and pans before hand-washing or placing in a dishwasher.

    Plates and utensils should be thoroughly rinsed before be-

    ing placed in the dishwasher. Home kitchens should keep

    all sink strainers and floor drain covers in place.

    A number of communities across the country have es-

    tablished fats, oil and grease programs aimed at educating

    all members of the communityresidential, institutional,

    and commercial contributors to the sanitary sewer sys-

    temon the acceptable disposal practices established in

    their communities. The web is a wonderful resource for

    those who wish to research such programs. Search fats, oil

    and grease programs to discover a wealth of information

    on the internet.

    Many communities offer recycling centers for motor oil.

    Used motor oil never belongs in community drains of anykind. Instead, educate residents on the ease and benefits

    of recycling. It is as simple as collecting used motor oil in

    a sturdy plastic container (milk jugs work perfectly) and

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    transporting it to a local recycling center or service station

    for disposal. The center usually has a log where residents

    can indicate the date the oil was recycled and how much

    was added to the receptacle. It is simple, usually free, and

    beneficial to the environment.

    VII. Summary

    Fats, oil, and grease wreak havoc on municipal collection systemsand wastewater treatment plans. They hinder and clog piping

    systems intended to effectively treat wastewater. The first step to

    remedy this problem is public education. If humans can learn to

    limit the disposal of these wastes into the wastewater system, it will

    greatly benefit municipalities in terms of maintenance and cost.

    The next step is to remove as much of these nuisances from the

    systems they have inltrated. Current methods of removal, if used,

    will improve the wastewater treatment processes, prevent possible

    federal and state violations, and help to protect the environment.

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    Questions

    Online CompletionUse this page to review the questions and choose your answers. Return to www.waterworldce.com and sign in. If you have not previously purchased

    the program select it from the Online Courses listing and complete the online purchase. Once purchased the exam will be added to your Archives

    page where a Take Exam link will be provided. Click on the Take Exam link, complete all the program questions and submit your answers. An

    mmediate grade report will be provided and upon receiving a passing grade (70%) your Verification Form will be provided immediately for viewing

    and/or printing. Verification Forms can be viewed and/or printed anytime in the future by returning to the site, sign in and return to your Archives Page.

    2011. Texas Engineering Extension Service. All Rights Reserved.

    1. A grease trap is instal led under asink where disposed water flows from

    the ________ into the grease trap.A. fryerB. sink drainC. prep tablesD. HVAC

    2. In a grease interceptor, wastewatertravels over a series of ________inside the interceptor that separatesthe fats, oil, and grease depositsfrom the rest of the wastewater.

    A. rakesB. tubesC. bafesD. sponges

    3. F. O. G. stands for ________,________ and ________.

    A. fats, oxygen, gasesB. fuel, oil, gasC. fats, oil, greaseD. fats, oxygen, grease

    4. Some commercial contributors of F.O. G. to the sanitary sewer systeminclude which of the following?

    A. restaurantsB. fishing vesselsC. schools and collegesD. a and c

    5. F. O. G. affects a municipal wastewatertreatment facility in the following ways:

    A. It clogs pump volutes.B. It can kill bacteria necessary for

    wastewater treatment processes.C. It adds unwanted oating

    material to primary andsecondary treatment tanks.

    D. All of the above

    6. Best management practices forcommercial control of F. O. G.include which of the following:

    A. Do not pour any fats, oil or greasefrom cooking down a sink or drain.

    B. Discard any yellow greasein a container to berendered and recycled.

    C. Keep outdoor grease containersand holding tanks tightlycovered and secured.

    D. All of the above.

    7. Fats, oil and grease that are poureddown a residential kitchen sink with

    hot water are likely to ________.A. collect elsewhere in the

    sanitary sewer systemB. disintegrateC. help to digest matter in the

    sanitary sewer systemD. congeal

    8. Grease is a ________.

    A. triglycerideB. cause of blockages in

    the collection linesC. contributor to sewage overowsD. all of the above

    9. Some best management practicesfor residential homeowners includewhich of the following?

    A. Wipe out pots and pans before hand-washing or placing in a dishwasher.

    B. Install a grease trap in the kitchen.C. Use hot water when pouring

    grease down the sink.D. Only dump motor oil in

    the drain at the street.

    10. A common method of control isthe use of a(an) ________ productthat helps to relocate the greasedown the collection line.

    A. acidB. fertilizerC. surfactantD. oxygen

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    Course Evaluation

    Please evaluate this course by responding to the following statements, using a scale of Excellent = 5 to Poor = 0.

    1. Please rate the courses effectiveness. 5 4 3 2 1 0

    2. Was the overall administration of the course effective? 5 4 3 2 1 0

    3. Do you feel that the references were adequate? Yes No

    4. Would you participate in a similar program on a different topic? Yes No

    5. If any of the test questions were unclear or ambiguous, please list them. ________________________________________________________

    6. Was there any subject matter you found confusing? Please describe. ________________________________________________________

    7. What additional power education topics would you like to see? ________________________________________________________

    Name: Title: Specialty:

    Address: E-mail:

    City: State: ZIP: Country:

    Telephone: Home ( ) Office ( ) Lic. Renewal Date:

    Requirements for successful completion of the course and to obtain 1 professional development hour (PDH):

    Read the entire course.

    Take the test online at: www.WaterWorldCE.com A score of 70% on this test will earn you 1 PDH.

    Optional: Complete course evaluation below and return to:

    PennWell, James Laughlin, 1421 S. Sheridan Rd., Tulsa, OK 74112 or [email protected].

    Payment of $30.00 will be required to take the test. Charges on your statement will show up as: PennWell

    SPONSOR/PROVIDERAll content has been derived from references listed, and or the opinions of WaterWorldCE faculty. Please direct all questions pertaining toPennWell or the administration of this course to James Laughlin, 1421 S. Sheridan Rd., Tulsa, OK 74112 or [email protected].

    EDUCATIONAL DISCLAIMERThe opinions of efficacy or perceived value of any products or companies mentioned in this course and expressed herein are those of theauthor(s) of the course and do not necessarily reflect those of PennWell. Completing a single professional development course does not provideenough information to give the participant the feeling that s/he is an expert in the field related to the course topic. It is a combination of manyeducational courses and on-the-job experience that allows the participant to develop skills and expertise.

    COURSE EVALUATION and PARTICIPANT FEEDBACKWe encourage participant feedback pertaining to all courses. Please be sure to complete the survey included with the course and mail to:[email protected].

    RECORD KEEPINGPennWell maintains records of your successful completion of any exam. Please contact our offices for a copy of your professionaldevelopment hours report. This report, which will list all credits earned to date, will be generated and mailed to you within five business daysof receipt. 2010 by the PennWell Corporation

    PROGRAM COMPLETION INFORMATION

    If you wish to purchase and complete this activity traditionally (mail or fax) rather than Online, you must provide the information requested below. Please be sure toselect your answers carefully and complete the evaluation information. To receive credit, you must receive a score of 70% or better.

    Complete online at: www.WaterWorldCE.com

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    ANSWER FORMPlease check the correct box for each question below.

    PAYMENT & CREDIT INFORMATION

    Examination Fee: $30.00 Credit Hours: 1

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    Fats, Oil and Grease Removal

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    training material for operators.

    Te Water and Wastewater raining Program at EEX is the one of the largest water and wastewateroperator training organizations in the United States. EEX provides training to thousands of operatorsevery year. EEXs mission is to provide continuing education in engineering and engineering-relatedapplied sciences.

    EEX is a member of Te exas A&M University System, one of the largest systems of higher educationin the United States. Trough a statewide network of 11 university campuses, seven state agencies and a

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