favco-contract operating pro

8/6/2019 Favco-contract Operating Pro.

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CONTRACT OPERATING PROCEDURE

IFMELLEFAVCO

DOCUMENT No: COP.426.M

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SITE ACCEPTANCE TEST PROCEDURECRANE MODEL' 6/1 OK -SERIAL No 1585.

REVISION CONTROL SHEETR E V . P A G E ( S 1 D A T E D E S C R I P T I O N P R E P A R E D A P P R O V E D

P rep ared by

FIRST ISSUE DET;;_ ;;AJ;; ;; .LS: ;;___ -r-tr-~

Ng Kay Thong Engineering Coordinator

A ppro ved by Ang J au Shang Engineering M anager

Q.A.Review Lim Yuin K hon g QA/QC Manager

IMPORTANT

T his operating instru ction is a F avelle F avco C ontrol D ocum ent and as su ch m ust n ot be pho tocopied In full or in

p art. F urth er c op ie s m a y b e o bta in ed from th e Q .A . E n gin ee r a nd w ill b e re gis te re d p rio r to u se .

FAV EllE FAV CD CRANES(M) SDN BHD FFCM-DS-OIP-09A


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, CONTRACT OPERATING PROCEDURE

IFMELLEFAVCO


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SITE ACCEPTANCE TEST PROCEDURECRANE MODEL: 6/1 OK -SERIAL No. 1585

CRANE DESCRIPTION

BOOM LENGTH

DATE OF TEST

LOCAT ION OF TEST

6 1 1OK Pedes ta l Crane

30.Sm

ATTENTION The Eng in ee rin g Mana ge r o rh is designate mus t be In fo rm ed o f readin es s to tes tpriorto te stcommencement .

CONTENTS Page

1. PURPOSE 3

2. SCOPE 3

3. LOADTEST EQUIPMENTREQUIRED 3

4. LUBRICATIONSYSTEM 4

5. FUNCTIONTEST 4

6. NOLOADFUNCTIONTEST 7

7. SLI VERIFICATIONTEST 8

8. STATICOVERLOADTESTS(MAINHOIST 3 FALL) 9

9. STATICOVERLOADTESTS(FLYHOIST. 1FALL) 9

10.CRANESAFETYEQUIPMENT 10

11.VISUAL EXAMINATION 10

FAVELLEFAVCO CRANES (M) SDN BHD FFCM-DS-OIP-09A


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SITE ACCEPTANCE TEST PROCEDURECRANE MODEL: 6/1 OK SERIAL No. 1585

1 .0 P U R P O S E

T o p ro vid e a fo rm a t fo r te stin g th e c ra ne , w h ic h w ill e ns ure fu nc tio na l c on fo rm a nc e to s pe cific a tio n .

2 .0 S C O P EE nc o m pa ss in g a ll fu nc tio na l re qu ire m en ts o f th e c ra ne 's o pe ra tio n, a s w e ll a s in co rp ora tin g m a tte rs s u ch a s s a fe

o ve rlo ad a nd p erfo rm a nc e d ata re co rd in g .

3.0 LO AD T E S T E Q U IPM EN T R EQ U IR ED

3.1 T es t L oa dsTy p e o f Te s t L o a d(T ) P a g e

M ain H ois t - 3 F a lla ) S L I Ve rifte a tio n T e st 5.0 8

b ) S L J Ve rific a tio n T e st 32.0 8

c ) S ta tic O ve rlo ad a t M a xim u m R ad iu s 15.5 9

d) S ta tic O Ve rlo ad a t In te rm e d ia te R a diu s 30.5 9

e ) S ta tic O ve rlo ad a t M in im u m R ad iu s 36.5 9F I): H o is t - 1 F all

~ S L I Ve rific a tio n T e st5.0 B

g) S ta tic O ve rlo ad a t M a xim u m R ad iu s 6.3 9

3.2 O th e r E q ulp m e ntsa ) S to p w a tc h.b ) C a lib ra te d p re s s ure g a ug es .c ) C a lib ra te d e le c tric a l m e te rs , e .g . p o te n tia l m e te r e tc .

d ) C a lib ra te d te s t w e ig hts ( 2% )e ) F o rk lift o r c ra n e .

~ Doc ume n t a t i o n - lo ad c ha rt.- H y dra u lic a nd E le ctr ic C irc u its .

- R O BWAY s a fe lo ad in dic a to r m a n u a l.

FAYEL LE FAVCO CRANE S(M) SO N BHO FFCM-OS-OIP-09A


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4.0 LUBR ICATIONSYSTEM

4.1 Check:O il le ve ls in w in ch , s le w a n d p u m p d riv e g e arb o xe s .

A ll o pe n g ea rs a nd s plin e sa re s u f fi c ie n t ly g r e a s e d .

H y d ra u lic ta n k o il le v e l.

A ll ro p e s a re s u ffic ie n tly g re a s ed fo llo w in g a s se m b ly .

A ll g re a se p o in ts o n c ra n e a re g re a se d .

H y d ra u lic s ys te m s fo r le a ks o r d a m a ge to s ys te m .

M a c hin e s urro u nd s tobe c le a n a n d fre e fro m o il. In s pe c t f o r le a ks d u rin g a n d a fte ro p e ra tio n a l te s ts .

O il le ve l o f p rim e m o v er.

C o rre c t in h ib ito r h a s b e en a d de d to e n gin e ra d ia to r.Type: _

5.0 F UNCT IONT ES T5.1 Hyd r a u l i c

C o n tro l o il p re s s u re@ M ax im um En g in e S p e e d (2 1 5 0 )R PM _ _ (3 0 )B a r@ Id le E n g in e S p e e d (7 5 0 ) R PM _ (3 0 ) B a r

Check oper at io n of:

A n ti-c a vita tio n S w i tc h - M a i nI FlyHo i s t

A n ti-c a vita tio n S w i tc h - L u ff

A c cu m u la to r P re s su re G a u ge

H y d ra u lic C o n tr ol O i l P r es s ure G a u g e

H y d ra u lic O il T a nk L e ve l G a u g e

H y d ra u lic O i l Te m p e ra tu re G a u g e

S le w B ra ke

S le w L oc k

F ly H o is t B a n d B ra ke A c tu a to r

M a in H o is t B a n d B ra ke A c tu a to r

L u ff B a n d B ra ke A c tu a to r

5.2 Engine

M a xim u m e ng in e s pe ed u nd er fu ll lo adD e sig n : 2 10 0 R P M A c tu a l: R PM

. IN IT IA LOK

FAVElLE FAVCO CRANES (M ) SDN BHD F FCM -DS -O I P - 0 9A


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SITE ACCEPTANCE TEST PROCEDURECRANE MOPEL: 6/1 OK -SERIAL No. 1585

IN IT IA L O K.3 A nnunc ia to rI Warn ing Pane l

Simulateto check the fol lowingif possible:Engin e Over -s pe ed (TR IP ):75% Te5t-1811( )10RPMLow Boos t P re ss ure (An ti- cav ita tio n Sw itc h)

1. Fly I Main Ho is t P re ss ur e2. Lu ff Ho is t P re ss ure

E ng in e Water Tempe ra tu re H ig h (ALARM)

E ng in e L ube O il Pres su re L ow (ALARM )

E ng in e L ube O il Tem peratu re H ig h (ALARM )

Hyd rau lic O il Temperatu re H ig h (ALARM)

Hyd rau lic O il L eve l L ow

E ng in e Water L evel L ow

F uel L evel L ow

M ain H oist U p Lim it

M ain H oist D ow n Umit

Fly H oist U p Umit

F ly H ois t D ow n L im it

L uff In L im it

L uff O ut L im it

S lew L eft L im it

S lew R ig ht L im it

U lt ima te L im it

Ala rmReset

L am p Tes t

Acknowledge

Buzzer

Actual: _ _ RPM I I

DI

FAVELLE FAVCO CRANES(M) SDN BHD FFCM-DS-01P-09A


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SITE ACCEPTANCE TEST PROCEDURECRANE MODEL: 6/1 O K - SERIAL No. 1585

IN IT IA L OK

I I

5 .4 ElectricalS im u la te L u ff O u t O v e rrid e

Check operat ion o f:

Em e r ge n cy S to p (C a b in )

E m e rg en cy S to p (M a c hin ery H o us e)

Ta c h ome t e r

I g n it io n K e y

E le c tr ic / H y d ra u lic S ta rt S e le c to r S w itc h

O f fb o ard In d ic a tin g L a m p

S le w O v e r rid e

S le w B ra ke S w itc h

S le w B r ak e E n g ag e d In d ic a to rS le w L oc k S w itc h

S le w L oc k E n ga ge d In dic a to r

Ma i nI F ly H o is t S e le c to r

M a in H o is t E n g ag e d In d ic a to r

F ly H o is t E n g ag e d In d ic a to r

E n g in e S t ar t

E n g in e S to p

Wa rn in g H o m

Wi p e r

Wa s h e rA ir CO n d itio n e r

Check ope ra tio n o f:

C a b in F lu o re s ce n t L ig h t(E 1 /1 ) -S w itc h S 1 1

R e ar C a bin E m e rg en cy L ig ht(E 1 /2 ) -S w itc h S 1 2

In s id e M a c h in e ry H o u s e F lu o re s ce n t L ig h t( E 1 / 6& E 1n ) - S w itc h S 12

O u ts id e M a ch in ery H o us e E m e rg en cy L ig ht (E 1 /S ) - S w itc h S 12

S le w We ll F lu ore sc en t L ig ht (E 1 /3 4 ) - S w itc h S 1 2

A c ce ss P la tfo rm E m e rg en cy L ig ht (E 1 13 7) - S w itc h S 1 2

B o om F lo od lig h t 1& 2 (E 3 12 1-E 3 /2 2) -S w itc h S 1 3

B oom T ip&Ma s t T ipAviat ionLigh t(E 4 /2 1 - E 4 /3 1 ) -Sw itc h S 1 4

FAVELLE FAVCO CRANES (M ) SDN BHD FFCM-DS-OIP-09A


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6.0 NO LOAD FUNCTION TEST

6.1 Limits

6.1.1 Main Ho is t L im its

Up (Stop Hoist Up Motion)

Up Ultimate

Down

(S to p Hoist U p Motio n - Anti Two B lo ck S ystem )

(Stop Ho is t Down Motion)

6.1.2 F ly Ho is t L im its

Up (Stop Hoist Up Motion)

Up Ultimate (Stop H oist Up Motion - Anti Two Block System)

Down (Stop Ho is t Down Motion)

6.1.3 Luff Limi ts

Out (Stop Luff Out Motion) Radius: m

Luff In Deceleration and Stop Radius: m

In (Stop Luff In Motion) Radius: m

6 .1.4 E nsu re cra ne s le ws in b oth d ire ctio ns u ntil it m eets th e lim its

Clockwise

Anti- Clockwise

Note:A ll funct iona l t es t s ta ted in I tem "6" sha ll be t es ted in con junc tion with Annuncia to r A la rm .

COP.42S.M

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INITIAL OK

FAVELLE FAVCO CRANES(M) SDN BHD FFCM-DS-OIP-09A


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SITE ACCEPTANCE TESTPROCEDURECRANE MODEL: 6/10K- SERIAL No. 1585

7 .0 SLI VERIFICATION TEST

7 .1 Radius Veri ficat ionL uff th e bo om w ith ou t lo adto re lative radiu s th en h ois t down th e h oo k toth e ground.R ec ord d is ta nc e f rom c en tre o f ro ta tio nto hook.

18.0m 30.0m

IN IT IAL OK

D7.2 Load Verification

7.2 .1 MainH o is t L oad= 5.0TH o is t a verified lo ad o f 5.0 T u p 3.0m at m in im um rad iu s (8 .0m), In term ed iate(18 .0m ) & m axim um radius (30.0m ). Indication of 5.0T to rem ain the sam e o n all 3cond it io n s. Radiu s s hou ldbe recorded to veri theSLIradius indicat ion.Radius 6 .0m 18 .0m 30.0m

L oad R eading (m )

FAVELLE FAVCO CRANES (M) SDN BHD FFCM -DS-O 1 P -09A

7 .2 .2 MainH o ist L oad= 32.0TH oist a verified lo ad of 32 .0T u p 3.0m at m inim um radius (6 .0m )& Intermediate(14.0m ). In dic atio n o f 32 .0 T to rema in th e s am e o n bo th c on ditio ns . R adiu s s ho uldbe recorded to veri theS L Iradius indicat ion.Radius 6 .0m 14.0m

Load R eading (m )

7.2 .3 FlyHoist Load = 5.0TH ois t a verified lo ad o f 5 .0T u p 3.0m at m in im um rad iu s (7 .2m ), In term ed iate(20.0m)&maximum ra diu s ( 32 .7m ). In dic atio n o f 5 .0Tto remain th e sam e on all 3

co ndition s. R adiu s sho uld be reco rded to verl th eS L Iradius indicat ion.Radius 7.2m 20.0m 32.7m

L oad R ea din g (m )

7.3 A ngle VerificationL uff o ut bo om w ith ou t lo ad a t m in im um rad iu s (8 .0m ), in term edia te ra diu s (18 .0m ) &m ax im um radiu s (30 .0m ) an d ve rifie d ROBWAY an gle d is play w ith m ec han ic al bo omindicator.

Radius 8 .0m 18 .0m 30.0mA ng le R eadin g -

ROBWAYAngl e Read ing -

Mechan ica l Ind ica to r


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SITE ACCEPTANCE TEST PROCEDURECRANE MODEL: 6/1 O K - SERIAL No. 1585

S .O S TATIC O V ER LO A D T ES TS (M A IN H O IS T3 FALL )

8.1 S ta tic O ve rlo ad a t M a xim u m R ad iu s

Lifts m o oth ly . H o ld lo ad fo r fiv e (5 ) m in ute swithc o n tr ol in n e u tr al p o s itio n .

D E S IG N A C TUA Ls ta tic L oa d (1 2.4 T SW L+ 2 5% ) 1 5 .5 T TTe s t R a d iu s 30 . 0m mH o is t P re ss ure (W i re R o p e@ 3 r dLaLe ! l 1 5 8 B a r :!:1 0% B a r

8.2 S ta tic O v e rlo ad a t In te rm e d ia te R a d iu s

Lifts m o o th ly . H o ld lo a d fo r fiv e (5 ) m i nu te s w ith c o ntro lin n eu t r a l p o s i tio n .

D E S IG N AC TU A LS ta tic . L o a d (2 6 .0 T SW L+ 4 .5 n 3 0 .5 T TTe s t R a d iu s 18 . 0m mH o is t P re ss ure (W i re R o p e@ 3 r dL a y e r ) 2 7 2 B a r :!:1 0% B a r

8.3 S ta tic O v e rlo a dat M in im u m R a diu sLifts m o o th ly . H o ld lo a d fo r fiv e (5 ) m i nu te s w ith c o ntro l in n e utra l p o sitio n .

D E S IG N AC TU ALS ta tic L oa d (3 2 .0 T SW L+ 4 .S n 3 6 .5 T TT e s t R a d iu s 6 .0m mH o is t P re ss ure (W i re R o p e@ 3 r dLay e r ) 3 1 7 B a r :l:1 0% B a rH o is t P re ss ure (W i re R o p e@ 2n d Laye r ) 3 0 0 B a r :!:1 0% B a r

9.0 S TATIC O V ER LO A D T ES TS (F LY H O IS T S IN G LE FALL )

9.1 S ta tic O v e rlo a dat M a xim u m R a diu sLifts m o o th ly . H o ld lo a d fo r fiv e(5 )m i n u te s w i th c o n tr ol in n e u tr al p o s itio n .

D E S IG N A C TU A LS ta tic L oa d (5 .0 T S W L + 2 5% ) 6 .3 T TTe s t R a d iu s 32 . 7m mH o is t P re ss ure (W i re R o p e@ 2n d Laye r ) 3 00 B a r:t 1 0% B a r

COP.42S.M

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IN IT IA L OK

FAVELLE FAVCO CRANES (M ) SDN BHD F FCM -DS - 0 1 P - 0 9A


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S ITE A CC EP TA NC E TE ST P RO CE DU REC RA NE MOD EL: 6/1 OK -S ER IA L N o. 1 58 5

10.0 C R AN E S A FE TY E Q U IP M E NT

Check t he f ol low i ng :

Guards o n all ex po sed m ac hin ery, s uc h as pu lleys , s heaves , s hafts . c ou plin g an d g ears . are fitted.

A ll e le ct ric al items a re la be lle d corre ct ly.

Emerg en cy s to p switc h o pe ra tio n.

H an d pump (fo r em erg en cy lo ad lowerin g).

Handrail fastener.

Boom ang le indic at or.

11.0 V IS U A L E X A M IN AT IO N

P erfo rm vis ua l in sp ec tio n o f c omple te c ra ne .

In sp ec t a ll s tru ctu ra l a nd mec ha nic al c ompo ne nts fo r s atis fa cto ry c on ditio n.

FAVEL LE FAVCO CRANE S(M) SDN BHD FFCM-DS-01P-09A


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SITE ACCEPTANCE TEST PROCEDURECRANE MODEL: 6/10K- SERIAL No. 1585

REMARKS

- - - - - - - - - - - - - - - - - - - - - - - - - - - - . - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~I------- ------- ------ ------- ------- .-~------- --I

~ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - . - -

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~

FAYEL LE FAVCO CRANES(M) SDN BHD FFCM-DS-01P-09A


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SITE ACCEPTANCE TEST PROCEDURECRANE MODEL: 6/1 O K SERIAL No. 1585

ON COMPLET ION OF TEST REPORT,TEST SUPERVISORTO S IGN CRANETEST CERTIF ICATEFOR INCLUS IONWITHMDR.

ACCEPTANCE BY SERVICE ENGINEER ! CO -ORD INATOR

The S erv ic e E n gin ee r! C o -o rd in ato r s ho uld s atis fy h im s elf th at th e c ra ne is wo rk in g s atis fa cto rily w ith re sp ec t tosm oo th o pe ratio n a nd th at th e c ra ne fin is h Is c om ple te . If te stin g o f th e c ra ne is in comp le te , a P un ch L is t s ho uldb e g enera te d It em i sin g a ll d efic ie n cie s a nd th en a tta ch ed t o t his re po rt. Th e Se rv ic e Eng in e er! Co -o rd in ato r s hou lds atis fy h im s elf th at a ll p oin ts o n th e P un ch L is t h av e b ee n a tte nd ed to b efo re s ig nin g th e P un ch L is t.

Th is a ctiv ity I s t o b e S ign ed o ff b elow by th e app lic ab le Se rv ic e Eng in e er! Co -o rd in a to r.

Signed Date------

P rin t NameService Engineer

Tes t Witnessedby: FavelleFavco Representa t ive :

Name Name

Position Position

Date Date- - - - - - - - - - - - - -

Customer Representa t ive :(if applicable)

Third Party Representa t ive :(if applicable)

Name Name- - - - - - - - - - - - - - - - - -Position _____________ Position

Date Date- - - - - - - - - - - - - - - - - - - -

FAVELL E FAVCO CRANES(M) SDN BHD FFCMDS-OIP 09A

favco-contract operating pro

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