fbsn foamboard stapler - the hvac warehousethehvacwarehouse.ca/pdf/malco02.pdf · lay out ductboard...

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Radiant Heat Tools Catalog Description Stapler Size (mm) Number FBSN Foamboard Stapler — 37” x 11 - 1/4” x 2 - 1/2” (940 x 286 x 64) Catalog Description Staple Size (mm) Number FBSN1 1” (25.4 mm) Foamboard Staple 1-1/2” (38.1) FBSN2 2” (50.8 mm) Foamboard Staple 2-1/2” (63.5) Radiant Heating Tools EASY STAPLE FEED Magazine loading-strips of 25 staples are joined together with a discreet plastic weld that allows staples to separate cleanly as they are engaged by the fastening mechanism. Multi-Barbed Staples 6 U.S. Patent Pending NON-JAMMING STAPLING ACTION A leaf spring controlled stop automatically adjusts to setup staple and guide it through the fastening mechanism without risk of jamming or deforming staple. FBSN FOAMBOARD STAPLER For in-floor radiant heating installation. DURABLE LIGHTWEIGHT CONSTRUCTION Solid one-piece aluminum magazine stands up to rugged job-site environments. OPERATES FROM A COMFORTABLE STANDING POSITION Easily secures PEX tubing (Polyethylene Cross-linked Tubing) to a base of foamboard insulation. ERGONOMIC D-GRIP HANDLE Keeps hands in-line for applying downward pressure while stapling or lifting and carrying tool. FBSN1 FBSN2 Stapler and Staples (FBSN, FBSN1 and FBSN2) are compatible with most other popular brands of foamboard stapling systems. 1 -1/2” (38.1 mm) staples are designed for 1” (25.4 mm) foamboard. Additional barbs on 2 -1/2” (63.5 mm) staples “Double the Holding Power” in 2” (50.8 mm) foamboard. RELATED ITEMS Pg. 97 Always use Malco Brand Staples for Superior Pull Strength!

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Page 1: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

Radiant Heat Tools

Catalog Description Stapler Size (mm)NumberFBSN Foamboard Stapler — 37” x 11 - 1/4” x 2 - 1/2” (940 x 286 x 64)

Catalog Description Staple Size (mm)NumberFBSN1 1” (25.4 mm) Foamboard Staple 1-1/2” (38.1)FBSN2 2” (50.8 mm) Foamboard Staple 2-1/2” (63.5)

Radiant Heating Tools

EASY STAPLE FEEDMagazine loading-strips of 25

staples are joined together with a discreet plastic weld that

allows staples to separate cleanlyas they are engaged by the

fastening mechanism.

Multi-Barbed Staples

6

U.S. Patent Pending

NON-JAMMING STAPLING ACTION

A leaf spring controlled stop automatically adjusts to setup

staple and guide it through the fastening mechanism without risk

of jamming or deforming staple.

FBSN FOAMBOARD STAPLERFor in-floor radiant heating installation.DURABLE LIGHTWEIGHT CONSTRUCTIONSolid one-piece aluminum magazine stands up to rugged job-site environments.

OPERATES FROM A COMFORTABLE STANDING POSITIONEasily secures PEX tubing (Polyethylene Cross-linked Tubing) to a base of foamboard insulation.

ERGONOMIC D-GRIP HANDLEKeeps hands in-line for applying downward pressure whilestapling or lifting and carrying tool.

FBSN1

FBSN2

Stapler and Staples (FBSN, FBSN1 and FBSN2) are compatible with most other popular brands of foamboard stapling systems.

1-1/2” (38.1 mm)staples are designedfor 1” (25.4 mm)foamboard.

Additional barbs on 2-1/2” (63.5 mm) staples “Double the Holding Power”in 2” (50.8 mm) foamboard.

RELATEDITEMS Pg. 97

Always useMalco BrandStaples for

Superior PullStrength!

Page 2: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

Radiant Heat Tools

7

Catalog Length Net Wt.Number Description Clip Usage In. (mm) oz. (g)

PT1 Pex to Wire Tool PC1EV 10-3/8 (264) 28 (794)

Catalog Steel For Crown Opening Inside Dia. Thickness Pkg.Number Type Tools In. (mm) In. (mm) In. (mm) Ga. (mm) Qty

PC1EV Galvanized PT1/PT1EV 1-7/8 (48) 15/16 (25) 15/16 (25) 12 (2.5) 500

Pex to Wire Tool

Pex to Wire Clips - 25 clips per strip

1. 2. 3. 4.

Fast & Secure

The lowest cost per connection for laying out a PEX in-floor radiant heating system on a wire grid!

Sm

toPT1

15/16"(25 mm)

12-ga(2.5 mm)

1-7/8" (48 mm)

15/16" (25 mm)ØPex to Wire

Clips

PC1EV

• Trouble FREE tool operation and secure clip connecton.

• Easy-loading magazine with 25 clip capacity won’t slow you down.

• 12-gauge (2.5 mm) clips will not jam, break or damage PEX.

• Clip connection allows some PEX movement to avoid abrasion.

• Safe to use on all PEX to wire applications and all brands ofPEX tubing from 3/8” (10 mm) to 3/4” (19 mm) diameters.

E A S Y S T E P B Y S T E P L O A D I N G

NEW

Tubing ToolsSee page 59

Pex Tubing Uncoiler See page 97RELATED ITEMS

Page 3: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

RELATED ITEMSFlex Duct Tool Sheath

Page 92

FiberglassDuct Tools

8

OriginalFlex Duct Cutter

Catalog Description Length Net. Wt.Number in. (mm) oz. (g)FDC1 Flex Duct Cutter 11-7/8 (302) 11 (312)

Thumb operated latch ensures that sharpenedblade edges on the FDC2 stay closed when notin use.

Smooth Scissor Action

Wire Cutter

Flex Duct Shear

Multi-Purpose Flex Duct Tool

TOOL SPECIFICATIONSBlades / Wire Cutter Variable Leverage Ratio High/Low Throughout StrokeHigh Carbon Steel 10.4 to 1.0 - 11.9 to 1.0 (Wire Cutter)

WireCutter

Catalog Length of Cut Tool Length Net Wt.Number in. (mm) in. (mm) oz. (g)FDC2 4-3/8 (111) 12-1/4 (311) 13 (369)

Built-in wire cutter lets you finishthe job you started with just one tool!

Double edged blade cleanly pierces through outerskin and insulation. Cuts from either direction around

entire circumference of duct. Fine honed blade is long lastingstainless steel. Wire cutter cuts hardened wire rib coil. Compound

leverage, for easy wire cutting. Comfortable, non-slip vinyl gripped handles.

Cuts insulated flexible round duct and also cutsthe duct liner’s wire rib coil. Pointed bottom blade

easily pierces duct to start cut. Heavy duty wire cutter islocated away from scissor blades. Thumb operated latch ensures

that sharpened blade edges stay closed when not in use.

FDC2

FDC1

Trim flex duct and tighten nylon ties with one tool!

The versatile, new FDC3 Flex Duct Tool from Malco is actually three toolsin one! The finely honed double-edged knife blade cleanly piercesthrough the outer skin, insulation and liner construction of flexible roundduct and cuts in either direction. A thumb-operated latch opens the tool’scompound-leverage handles and the jaws of a built-in wire cutter to easily sever the exposed wire rib coil of duct liner. Use the tool’s tie-tensioning mechanism to install a nylon tie strap and secure the flexduct take-off collar. With the handles of the FDC3 in the open position, anylon tie can be threaded through the mechanism and then tightened bygently pumping the tool’s handles. Use the wire cutter to trim excess tiestrap tail. Trimming and installing flexible round duct is now as easy asone-two-three with Malco’s new FDC3 multi-purpose Flex Duct Tool.

O/ACatalog Length Net Wt.Number in. (mm) oz. (g)FDC3 11-7⁄8 (302) 14 (397)

TOOL SPECIFICATIONSBlades / Wire Cutter Variable Leverage Ratio

High/Low Throughout StrokeHigh Carbon Steel 10.4 to 1.0 - 11.9 to 1.0 (Wire Cutter)

FDC3Thumb

operated latch

Use wire cutter to trim excess tie strap

Tie tensioningmechanism.

U.S. Patent No. 5,226,237

HVAC-Tools of the Trade

Tailor made for the FDC1 and FDC2.The TP601 is constructed of top grain saddleleather, double stitched and rivet reinforced.

Page 4: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

FiberglassDuct Tools

Adjustable, High LeverageTensioning Toolwith Auto-Cut-Off

For continuous use on-the-job. The TY6 Tensioning Tool is designed for a heavy user of nylon ties. An adjustment knob allows installer to set desiredtension for securing flex duct to a take-off collar. When the tie is tight, a breakaway spring mechanism releases the tool’s lower handle, causing the bladeto engage and automatically flush cut off the excess tail of the nylon tie. Noextra operation for manual trimming is required. Nylon tie installation is fastand easy with the TY6. Works on all ties including thin designs.

Operating the TY6 is easy on the installer too! Contoured handles, with stops,are easier to grasp. Also, smooth lever action and vinyl cushion grips minimizehand and arm fatigue on big jobs.

The TY6 features a hardened steel body, long wearing parts, and a weatherresistant nickel chrome finish to assure many years of dependable service.

Hardened steel stampingswith weather resistant nickelchrome finish.

TENSIONING ADJUSTMENTKNOB AND AUTOMATICCUT-OFF MECHANISM.

AUTO-CUT-OFFBreakaway spring mechanism automaticallyengages cut-off blade at desired tension setting.

Vinyl cushiongrips withhand stops

Catalog Description Length Net Wt.Number in. (mm) oz. (g)TY6 High Leverage Tie Tool 8-1/2 (216) 15 (425)

Turn knob clockwise to increasetension and counterclockwise

to decrease tension. Do not over-tighten.

Adjust knob only with fingersto avoid breaking ties before

cut-off occurs.

AdjustmentKnob

TY6

ExcessTie

CuttingBlade

These rugged lever action tie tools feature a unique notched gripper. A cleanblack baked on enamel wrinkle finish will also weather the elements and standup to abuse on-the-job. Comfortable handles reduce the pinch point area, andgray vinyl cushion grips are available on the model TY4G. Works on all tiesincluding thin designs.

Catalog Description Length Net Wt.Number in. (mm) oz. (g)TY4 Manual Cut-Off Tie Tool 6 (152) 10 (284)TY4G Manual Cut-Off Tie Tool /Gripped 6 (152) 11 (312)

AdjustableNylon Ties

Use Malco Nylon Ties to install flexible duct to take-offs, orsecure bundles, up to 15” (3.81 cm) diameter. Made of 100%nylon, Malco ties offer a minimal tensile strength of 175 pounds.

Catalog Length Width Adjustable Dia.Number in. (mm) in. (mm) in. (mm)TY34 36 (914) 3/8 (9.5) to 10 (254)TY48 48 (1219) 3/8 (9.5) to 15 (381)

TensioningHandles

CutterHandle

MANUAL CUT-OFFTensioning Tools

TY4TY4G

All Malco Tie Toolsare designed to workon standard 175 lb.ties as well as thinner125 lb. ties.

All Malco Tie Tools aredesigned to work on standard 175 lb. ties as well as thinner 125 lb. ties.

CAUTION: DO NOT OVERTIGHTEN. ADJUST KNOB ONLY WITH FINGERS.

9

U.S. Patent No. 4,947,901and U.S. Patent No. 5,048,575

HVAC-Tools of the Trade

Page 5: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

FiberglassDuct Tools

Serrated Edgeaids cutting “Flex” fiberglass wool duct.

offers comfortable, sure grip.

ErgonomicCushioned Handle

Puncture Resistant Nylon Sheathincluded with DK6S

Cushion Gripped Knife.

Duct Knifefor Flex and Ductboard

with Hardened Stainless Steel!

Catalog Description Blade Length Net Wt.Number in. (mm) oz. (g)

DK6S Cushioned-Gripped Duct Knife (Serrated) 6 (152) 7 (199)

DK6S

10

HVAC-Tools of the Trade

Page 6: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

FiberglassDuct Tools

RW732

REINFORCEMENT WASHERUse with #8 screw for fastening sheet metal components to fiberglass duct.CatalogNumber DescriptionRW732 2-1/2” x 2-1/2”x.030” (64 x 64 x 0.76 mm)

galvanized reinforced volcano washer with 7/32” (5.56 mm) diameter hole.CatalogNumber DescriptionFLW 2-1/2” x 2-1/2”x.030” (64 x 64 x 0.76 mm)

galvanized reinforced volcano washer with 1/8” (3.18 mm) diameter hole.

FG1

Catalog Hole Diameter Net Wt.Number in. (mm) oz. (g)FG1 4 to 20 (102 to 508) 7.5 (213)

1-1/2” (38.1 mm) Ductboard Blade for FG1KBHC 1-1/2" (38 mm) Ductboard Blade for FG1 Hole Cutter. Also works on 1” (25 mm) ductboard.

Replacement Parts for FG112761 Blade Holder12045 Blade Clamp12047 Blade Knob

12045

12047

12761No. KBHC11⁄2-inch Blade

KBHC Bladefor 11⁄2-inch

board.

Fiberglass DuctHole Cutter

Fiberglass Ductboard Washers

Makes precise holes in ductboard for flex duct take-offs.

Supplied with standard double point utility knife blade for cutting 1 inch (25.4 mm)board. USE SPECIAL No. KBHC BLADE FOR 1-1/2 (38.1 mm) INCH

DUCTBOARD. Cuts 4" to 20" (102 to 508 mm) diameter holes in fiberglass ductboard. Operation is fast and easy. Cutter rotates counter clockwise on a center

pivot punch. Durable extruded aluminum frame and engineering grade molded plastic and nylon components. Blade holder stores in body for safety and to

protect blade from damage when not in use.

Rotate counter-clockwise as shown above. Replacement blade KBHC

11

HVAC-Tools of the Trade

Page 7: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

FiberglassDuct Tools

12

Lay out ductboard as you cut withthe FasGroov Fabricating System.Single tools and full kits available for easy fabrication of allbrands of 1” (25.4 mm) or 1-1/2” (38.1 mm) ductboard.Malco's patented one-piece layout system incorporates a FasGroov Square withdistinctive sled-style tools. Offsets built into square and tools allow you to lay outductboard as you cut. Simply align dimensions on square with edge of previouscut and move across the board.

Easy turn-the-knobblade height adjustment

Ergonomic moldedhandles reducefatigue

Grooved Sled bottom for easy sliding.

Easy Blade Removal

Square Easy-to-use, easy-to-adjust anodized aluminum square.

Adjustable “Finger”Clip allows user to

finish cut accuratelywhile arm is fully

extended.

90° predetermined setting illustrated here.

Adjustment slot for additional angles Five position Angle Arm Handleaccommodatesuser’s reach andholds square inalignment.

Pivot KnobCatalogNumber DescriptionFGS Square

Hand Tools Anodized aluminum sled-style tools for 1” (25.4 mm) and 1-1/2” (38.1 mm) ductboard. See page 13 for individual tool numbers and kits.

Knives Safer to use with comfortable molded handles. Male and Female Shiplap Knivesfor 1” (25.4 mm) and 1-1/2” (38.1 mm) ductboard can be used on closed ductsections. Duct Knife features a rounded scoring edge to cut fiberglass withouttearing skin. Plus, Malco’s No. FG1 Hole Cutter and a special 1-1/2” (38.1mm) blade No. KBHC are available separately for creating flex duct take-offs.

CatalogNumber Description

SHIPLAP KNIVES FOR 1” (25.4 MM) BOARDFGF Female Shiplap Knife (Green)FGM Male Shiplap Knife (Blue)

SHIPLAP KNIVES FOR 1-1/2” (38.1 MM) BOARDFGFL Female Shiplap Knife (Red)FGML Male Shiplap Knife (Yellow)

DUCTBOARD KNIFEFGK Duct Knife (Black)

FGF (Green) 1” (25 mm)

FGFL (Red) 1-1/2” (38 mm) Female Knife FGM (Blue) 1” (25 mm)

FGML (Yellow) 1-1/2” (38 mm) Male Knife

FGK (Black) Duct KnifeScoring Edge

FG1 Hole Cutter and accessories See page 11

RELATED ITEMS

HVAC-Tools of the Trade

Page 8: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

FiberglassDuct Tools

13

Hand Tools

1/2”

1/16”

1/16”

1-3/4”

Kits

Shiplap Kit #FGSLK -Silver Hand Tools

Includes: FGS Square and tools listed above plus FGK, FGM and FGFKnives and #6 Tool FGV6 in Tool Case.

Vee Kit #FGVK

Includes: FGS Square and tools listed above plus FGK, FGM and FGFKnives and #6 Tool FGV6 in Tool Case.

FGV1 FGV24 FGV3 FGV5#1 #2/4 #3 #5Gray Dark Orange Orange Blue

FGV1 FGV FGV5#1 Vee #5Gray Red Blue

#6 Shiplap Trim Tool

Use #6 Tool to shorten length of duct section, bymeasuring from outside edge of material to bescrapped. Available for 1-inch board only.

See preceding page for description of FGS Square

(12.7 mm)

(1.6 mm)

(1.6 mm)

(44.5 mm)

1” (25.4 mm)SILVER TOOLS

1-1/2” (38.1 mm)GOLD TOOLS

FGV1 FGV1RB FGL1 FGL1RB

FGV24 FGV24RB FGL24 FGL24RB

FGV3 FGV3RB FGL3 FGL3RB

FGV5 FGV5RB FGL5 FGL5RB

FGV FGVRB FGLV FGLVRB

3/4”

1/8”

1/8”

2-5 ⁄8”

(19.1 mm)

(3.2 mm)

(3.2 mm)

(66.7 mm)

Catalog Repl. BladeNumber Description NumberFGV6 #6 Shiplap Trim Tool FGV6RB

Kits for 1” (25.4 mm) Ductboard

Kits for 1-1/2” (38.1mm) Ductboard

Includes: FGS Square and tools listed above plus FGK, FGML andFGFL Knives in Tool Case. Order FGSLKLW for Shiplap Kit WITHOUT Square.

FGL1 FGL24 FGL3 FGL5#1 #2/4 #3 #5Gray Dark Orange Orange Blue

FGL1 FGLV FGL5#1 Vee #5Gray Red Blue

#1 Female Shiplap

#1 GRAY

#2/4 DARK ORANGE

#3 ORANGE

#5 BLUE

VEE RED

#6 TAN

#2/4 R. Hand Shiplap

#3 L. Hand Shiplap

#5 Staple Flap

Vee-Groove

Catalog Numbers

Tools Repl. Blade

Catalog Numbers

Tools Repl. Blade

Includes: FGS Square and tools listed above plus FGK, FGML and FGFL Knives in Tool Case. Order FGVKLW for Vee Kit WITHOUT Square.

Vee Kit #FGVKL

Shiplap Kit #FGSLKL - Gold Hand Tools

1/8”

HVAC-Tools of the Trade

(3.2 mm) 1/8” (3.2 mm)

Page 9: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

MetalDuctTools

14

Fast and easy cutting. Notcher makes a clean 30° “V” shaped cut in sheet metal.13/16" (20.6 mm) maximum throat depth. Upper cutting jaw is drop forgedhigh impact alloy steel. Hook design of cutting jaw facilitates notching cornersor take-off tabs to desired depth without slipping. Rust resistant nickel plateand black oxide finishes. Tool also features vinyl grips with hand stops foradded comfort and resistance to elements.

Catalog Throat Depth Cutting Length Net Wt.Number in. (mm) Angle in. (mm) oz. (g)N1 13/16 (20.6) 30° 8 (203) 16 (454) Join sheet metal, duct and pipe sections economically.

No need for extra hardware. Punches raise a louveredshaped projection on metal edge for locking into rollededge of sheet or piece to be joined. Metal pieces snaptogether and are fastened securely. Compound HandleLeverage for maximum ease of operation. Punchimpression spaced 3/8" from edge of metal. Heavy forged cutting jaw. Rustresistant nickel plate and black oxide finishes. Tool also features vinyl gripswith hand stops for added comfort and resistance to elements.

Catalog Throat Depth Length Net Wt.Number in. (mm) in. (mm) oz. (g)SL1 3/8 (9.5) 8 (203) 16 (454)

Catalog Throat Depth Length Net Wt.Number in. (mm) in. (mm) oz. (g)SL2 1/4 to 5/8 (6.4 to 15.9) 8 (203) 16 (454)

Slide adjustment for throat depth allows settings from 1/4" to 5/8" (6.35 to 15.88 mm) depth. Also used to crimp end caps on gutter. Nickelplate and black oxide finish. Green grips. Formed metal cutting jaws.

Hand Notchers

One-Inch Notcher

Snap Lock Punches

Not recommended for heavy sheet metal.

The N2 Notcher punches a big 1 inch (25.4 mm) deep “V” notch in common24 to 30 (0.71-0.41 mm) gauge galvanized sheet metal quickly and easily. A narrower handle opening provides additional user comfort while still allowing a full throat opening. Folding and fabricating metal ductwork is easier than ever with the full 1 inch clearance that the N2 single operationnotcher provides.

Catalog Description Net Wt.Number in. (mm) oz. (g)N2 1 (25.4) Notcher 17 (482)

N2

SL1

Provides more clearance for folding and fabricating metal ductwork

CAPACITIESMaterial: Aluminum Copper Stainless Steel Galvanized Steel

26 Gauge 24 GaugeInches (mm) .035 (0.89) .023 (0.58) .018 (0.46) .028 (0.71)

TOOL SPECIFICATIONSJaws Variable Leverage Ratio

High/Low Throughout StrokeAlloy Steel Forging w/Carbon Steel Shell 7.4 to 1.0 - 8.0 to 1.0

Replacement Spring for Hand Tools5018 Fits N1, N2, SL1 and SL2 (See page 19 for full list).

Mild Steel 24 Gauge.024 (0.61)

CAPACITIESMaterial: Aluminum Copper Stainless Steel Galvanized Steel

26 Gauge 24 GaugeInches (mm) .035 (0.89) .023 (0.58) .018 (0.46) .028 (0.71)

TOOL SPECIFICATIONSJaws Variable Leverage Ratio

High/Low Throughout StrokeAlloy Steel Forging w/Carbon Steel Shell 10.8 to 1.0 - 11.7 to 1.0

Mild Steel 24 Gauge.024 (0.61)

CAPACITIESMaterial: Aluminum Copper Stainless Steel Galvanized Steel

26 Gauge 24 GaugeInches (mm) .035 (0.89) .023 (0.58) .018 (0.46) .028 (0.71)

TOOL SPECIFICATIONSJaws Variable Leverage Ratio

High/Low Throughout StrokeInvestment Casting with Carbon Steel Shell 6.6 to 1.0 - 7.0 to 1.0

Mild Steel 24 Gauge.024 (0.61)

N1

SL2

Adjustable Snap LockPunch

Page 10: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

Metal Duct Tools

Catalog Throat Depth Length Net Wt.Number in. (mm) in. (mm) oz. (g)C5 1-5/8 (41.3) 9-5/8 (244) 17 (482)

Pipe CrimpersEasy Hand Motion and Greater Control:A superior compound leverage mechanism offers maximum ease of operation. Comfortable opening, spring-actuated handles, and vinyl cushioned grips, give additional comfort and control.

Longer Lasting PerformanceWear resistant, hardened steel construction features heavy duty linkage between handles and jaws. Hardened steel also produces greater handle strength to resist abuse and collapsing. Nickel plating resists elements.

Ideal crimping tool wherever youencounter tight working quarters or working over-head. A unique blade designkeeps handles offset and keeps hands offwork obstacles such as floor joists andunderlayments. The handle design alsopromotes correct gripping of tool resulting in less wrist fatigue.

Catalog Throat Depth Length Net Wt.Number in. (mm) in. (mm) oz. (g)SC1 1-1/4 (31.8) 8 (203) 8 (227)

Fast, easy to use and lightweight. Handy lock makes tool pocket sized. Zinc plated steel. Red grips.

Single Crimper

5-Blade CrimperLonger, shallower crimps produced with the C5 result in a tighter fitting,more self supporting, leak-proof connection in sheet metal pipe and duct.

SC1

C5

Catalog Throat Depth Net Wt.Number Description in. (mm) oz. (g)C6 Offset Pipe Crimper 1-5/8 (41.3) 16 (454)

C6

Catalog Throat Depth Length Net Wt.Number in. (mm) in. (mm) oz. (g)SC3 1-1/4 (31.8) 9 (229) 14 (397)

CAPACITIESMaterial: Aluminum Copper Stainless Steel Galvanized Steel

24 Gauge 22 GaugeInches (mm) n/a n/a .024 (0.61) .034 (0.86)

TOOL SPECIFICATIONSBlades Variable Leverage Ratio

High/Low Throughout StrokeCarbon Steel 6.6 to 1.0 - 8.7 to 1.0

HEAVY GAUGE

Replacement Spring for Hand Tools5018 Fits C5 and SC3 (See page 19 for full list).

3-Blade CrimperIdeal for crimping heavy 24 to 22 gauge (0.71 to 0.86 mm) galvanized sheet steel. Nickel plating and vinyl grips.

SC3

CAPACITIESMaterial: Aluminum Copper Stainless Steel Galvanized Steel

26 Gauge 24 GaugeInches (mm) .035 (0.89) .023 (0.58) .018 (0.46) .028 (0.71)

TOOL SPECIFICATIONSBlades Variable Leverage Ratio

High/Low Throughout StrokeCarbon Steel 6.6 to 1.0 - 8.7 to 1.0

Mild Steel 24 Gauge.024 (0.61)

CAPACITIESMaterial: Aluminum Copper Stainless Steel Galvanized Steel

26 Gauge 24 GaugeInches (mm) .035 (0.89) .023 (0.58) .018 (0.46) .028 (0.71)

Mild Steel 24 Gauge.024 (0.61)

Mild Steel 22 Gauge.030 (0.76)

15

All tools on both pagesHVAC-Tools of the Trade

See Catalog Supplement

Offset Crimper

Page 11: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

Locking duct stretcher pulls duct sectionstogether and holds them in place while freeing both hands to align and install drive cleats.

The DS3 locks on from either sideof duct connection. No need to adjustwheels! Simply place wheel located on moveable cam to one side of adjoining duct flanges. Turn handle downward to pull duct sectionstogether and lock in place. Greater wheel clearance makes capturing the ends of duct sections, even misshapen flanges, easier than ever. Theversatile shape of the DS3 frame also lets you hook and pull duct fromabove as the drive cleat is coaxed along the remainder of flanged track. Thedurable all steel frame extends beyond wheel edges, making it safe to push,hammer and bend drive cleats as necessary to complete installation. An offset handle design eliminates knuckle contact with work.

Catalog Length Net Wt.Number Description in. (mm) oz. (g)

DS2 Offset Duct Stretcher 16 (406) 12 (340)

REPLACEMENT PARTS FOR DS1, DS2, DS3Catalog DescriptionNumber

DS1C Replacement wheels, nuts & screws (2 ea.)

DS2

DS1

DS1

DS2

Locking Duct Stretcher

Locks on from either sideof duct connection

Duct StretchersUse the Duct Stretcher to hold duct in place with one hand whileslipping drive cleat in place with other hand. The low profile,straight body is designed to go anywhere, even in the tightestquarters. Additional spacing holes allow wheels to be adjusted to span greater distances. Rugged anodized aluminum body features large vinyl cushion grip and handy hang-up hole.

Catalog Length Net Wt.Number Description in. (mm) oz. (g)DS1 Duct Stretcher 16 (406) 12 (340)

OFFSET DUCT STRETCHERSame features as DS1 plus offset handle to eliminate knuckle contact.

Metal Duct Tools& Accessories

Catalog Length Net Wt.Number Description in. (mm) oz. (g)DS3 Locking Duct Stretcher 12 (305) 30 (851)16

RELATED ITEMSPipe and Duct HoldersSee page 17

HVAC-Tools of the Trade

Frees Hands and Frees up Time!

DS3

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Metal Duct Tools& Accessories

Turn handle down to pullduct sections together andlock in place.

Place wheel locatedon moveable cam toone side of adjoiningduct flanges.

INSIDE VIEWPipe & Duct Holders

Like an extra pair of hands!

Two powerful clamps and four feet of 125 lb. tensile strength linked chain. Setholds duct in place, either between or under joists until it is properly secured.Also ideal for installing fiberglass duct, link chain will not puncture foil skin.Clamps and chain are nickel plated steel.

Catalog Description Chain Length Tensile StrengthNumber ft. (m) lbs.

2DH 1 pair of clamps and chain 4 (1.22) 125

Holds duct in place, eitherbetween or under joists untilproperly secured.

Holders also open wide and clamp securelyfor use on Engineered Wood Joists.

2DH

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Page 13: FBSN FOAMBOARD STAPLER - The HVAC Warehousethehvacwarehouse.ca/pdf/Malco02.pdf · Lay out ductboard as you cut with the FasGroov Fabricating System. Single tools and full kits available

Metal Duct Tools& Accessories

1/4” (6.4 mm) bearings allow bearing holes to be made in round duct with theuse of a scratch awl. Squeeze pipe so that it is oval shaped. Insert damper into pre-punched bearing hole(s). Pipe will spring back to round when released.Secure with wing nut(s) provided. Damper may be adjusted with screwdriveror optional damper handle. Available with or without handles. See below.

PRE-ASSEMBLED DAMPERS,HANDLES and WINGNUTS28 Gauge (0.48 mm) 100 packs

STANDARD DAMPERS,WINGNUTS INCLUDEDUNASSEMBLED28 Gauge (0.48 mm) 100 packsCatalog Pipe Diameter BearingNumber in. (mm)D5100 5 (127) singleD6100 6 (152) singleD6HT100 6 (152) doubleD7HT100 7 (178) doubleD8HT100 8 (203) double

STANDARD DAMPER, HANDLES & WINGNUTS INCLUDED UNASSEMBLED28 Gauge (0.48 mm) 100 packsCatalog Pipe Diameter BearingNumber in. (mm)D6NA 6 (152) single

Catalog Pipe Diameter BearingNumber in. (mm)D4AST 4 (102) singleD5AST 5 (127) singleD6AST 6 (152) singleD7AST 7 (178) singleD8AST 8 (203) singleD6HTAST 6 (152) doubleD7HTAST 7 (178) doubleD8HTAST 8 (203) double

CAUTION: Malco Dampers are designed for forcedair systems, they are not capable of being used inwood, coal, or other s imilar systems.

D8HT100

D5100

D7HT100

D6HT100

D6NA

D4AST

D6100

28 Gauge Dampers

Damper Regulator Hardware• Fast installing hammer-on design.• For use on 30-24 gauge (0.41-0.71 mm) galvanized steel.• Standard 5/16” (8 mm) threads.• Packaged 12 sets per bag.• Not for stove pipe: Use only for air handling applications where

temperature does not exceed 350°F (176°C).

Bulk ComponentsDT516 (1000 pc. ctn.)Head/Tail Piece, Fixed(5/16” threads)

DRW (1000 pc. ctn.)Inside Washer

H1100 (100 pack) Damper Handles

DR25Single Bearing / FixedContents: 1 fixed tip • 1 inside washer • 1 handle • 1 wing nut

DR69Single Bearing /Spring LoadedContents: 1 spring bearing • 1 inside washer • 1 handle • 1 wing nut

DR70Double BearingContents: 2 spring bearings • 1 inside washer • 1 handle • 1 wing nut

DR71Double BearingContents: 1 spring bearing • 1 fixed tip • 1 inside washer • 1 handle • 1 wing nut

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WN100 (100 pack)Wing Nuts