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1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 [email protected] www.klimaoprema.hr Installation manual Fire protection Issue Date: 18.8.2020 FD Rectangular fire damper

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Page 1: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

1

Gradna 78A, 10430 Samobor, Croatia

+385 (0)1 33 62 513

[email protected]

www.klimaoprema.hr

Installation manual

Fire protection

Issue Date: 18.8.2020

FDRectangular fire damper

Page 2: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

2

table of contents

1. Product presentation..........................................................................................................................3

2. Dimensional range.............................................................................................................................4

3. Dimensions........................................................................................................................................5

4. Storage and handling..........................................................................................................................7

5. Installation and implementation...........................................................................................................8

6. Control mechanism..........................................................................................................................27

7. Electrical connections.......................................................................................................................29

8. Other mechanisms...........................................................................................................................30

9. Evolution of service kits....................................................................................................................32

10. Maintenance...................................................................................................................................32

Page 3: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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1. Product presentation..........................................................................................................................3

2. Dimensional range.............................................................................................................................4

3. Dimensions........................................................................................................................................5

4. Storage and handling..........................................................................................................................7

5. Installation and implementation...........................................................................................................8

6. Control mechanism..........................................................................................................................27

7. Electrical connections.......................................................................................................................29

8. Other mechanisms...........................................................................................................................30

9. Evolution of service kits....................................................................................................................32

10. Maintenance...................................................................................................................................32

1. product presentation

Fire dampers FD25/FD40 are installed in ventilation ducts between fire compartments in order to stop the spread of fire and smoke trough the duct. They have a modular (manual or magnet) or motorized mechanism, entirely outside the wall. Casing is made out of galvanized steel sheet, damper blade is made of special insulating material, and damper blade shaft and push rod are made of stainless steel. Bearings are made of brass, seals of polyurethane and elastomer. The fire damper can be equipped with a simple mechanism with thermal fuse, or with solenoid actuator mechanism or with electric actuator mechanism..

• Tested according to EN 1366-2 up to 500 Pa• Airtightness according to standard EN 1751 class C• Approved for installation in a concrete wall, a concrete slab, plasterboard wall and gypsum

blocks wall• Operating mechanism completely outside the wallw• Easy to install• Maintenance free

1. Galvanized steel casing2. Fire resistant damper blade3. Control mechanism4. Intumescent joint5. Connection flanges6. Product marking on the casing7. Thermal fuse

1. Gypsum layers2. Fastening fascia3. Intumescent joint4. Cold smoke seal5. Flange

1

3

47

2

6

5

1

23

4

5

Page 4: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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2. dimensional range

In decimeters:

Free surface for FD 25 (dm²) = (L-40)*(H/2-32,5)*2 / 10 000

Free surface for FD 40 (dm²) = (L-40)*(H/2-40)*2 / 10 000

In meters:

Free surface for FD 25 (m²) = (L-40)*(H/2-32,5)*2 / 1 000 000

Free surface for FD 40 (m²) = (L-40)*(H/2-40)*2 / 1 000 000

800

750

700

650

600

550

500 Blade 40 mm

450

400 Blade 25 mm

350

300

250

200

H/L 100

150

200

250

300

350

400

450

500

550

600

650

700

750

800

850

900

950

1000

1050

1100

1150

1200

1250

1300

1350

1400

1450

1500

600

550

500

450

400 Blade 25 mm

350

300

250

200

H/L 100

150

200

250

300

350

400

450

500

550

600

650

700

750

800

In decimeters:

Free surface for FD 25 (dm²) = (L-40)*(H/2-32,5)*2 / 10 000

In meters:

Free surface for FD 25 (m²) = (L-40)*(H/2-32,5)*2 / 1 000 000

Page 5: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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3. dimensions

Fd25-r

Fd40-r

Fd25/40 m

Product A C D E

Belimo

BFL (M) 25 200 90 120

BFN (M) 25 225 100 120

BF (M) 50 250 100 120

Klimaoprema

-R (FD 25) 55 150 105 150

-R (FD 40) 55 200 105 200

-EMS/EMP (FD 25/40) 55 200 105 200

B + 60B + 30

B

100

230

350

X X

X X

350

B+60B+30

B

70

190B+

60B+

30 B

380

n

Y

A C

D

n/2+12 n/2+22

E

C A

B + 60B + 30

B

E

CA

H +

60H

+ 30 B

XX

C

D350

A

Lenght of damper blade outside of casing: X=(H/2)-175 (mm)

HH

H +

30

H +

60

HH

+ 3

0H

+ 6

0H

+ 3

0H

+ 6

0

Page 6: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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Fd appliQue

350110 112

H+60

H+72

H+30

H+10

6H+

138

B+30B+106B+138

B+194

350110 112

H+60

H+72

H+30

H+10

6H+

138

B+30B+106B+138

B+194

110 112

350

H+6

0

H+7

2

B+106 B+138

B+30

B+140

H+3

0

H+1

06

H+1

38

circular connections

The circular connections are used to connect the circular ventilation ducts to the rectangular fire dampers. When installing the connection plates, if the damper blade protrudes from the casing (check dimension X> 0 - chapter 3 - Dimensions), it is very important to install an extension piece of duct. The dimension X of the extension piece shall be calculated according to the equation X= (H-370) / 2 (mm). The connecting plate is provided with a lip seal.

Page 7: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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4. storage and handling

As a safety element, the fire damper must be stored, handled and installed carefully. Pay attention to:• unload in a dry area• avoid any shocks• do not use the damper as a workbench or scaffolding• do not fit the small dampers in the large one

The damper must be stored in a dry place, and kept out of water and frost. It should not be stacked beyond the original packaging. It must be properly stowed so as to prevent any damage or deformation resulting from an impact or high humidity. It must not be exposed to direct sunlight to prevent premature aging of the thermal fuse. Once the damper is installed, the mechanism should be kept away from any projections (cement, paint, flocking, water, dust) that may harm its operation. The damper must be protected against the risk of heavy condensation.The intumescent joints are essential for the fire resistance of the damper, all mechanical actions on the refractory parts are to be excluded. All precautions shall be taken to ensure that premature aging of the damper does not occur before it is actually installed. The actions of wedging and caulking during the sealing of the dampers must not cause deformations that will alter the good functioning of the damper and in particular the closing of the blade.

Diameter of the connection

plate

Dimension of the damper

L H

Ø100 200 200Ø125 200 200Ø160 200 200Ø200 200 200Ø250 250 250Ø315 350 350Ø355 350 350Ø400 400 400Ø450 450 450Ø500 500 500Ø560 550 550Ø630 650 650Ø710 700 700Ø800 800 800

B+65B+33 62±2

B+65

B+33

4x ∅8

∅n-

2

Page 8: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5. installation and implementation

5.1 installation

• Mounting is possible with the blade axis in horizontal or in vertical position• The installation must comply with the tests that were performed during certification, s explained

in 8.2.• Avoid any obstruction of the moving blade by the connected ducts• The class of air-tightness is maintained in case the installation of the damper is made in

accordance with the tech• nical manual• Operating temperature: 50° C max• For indoor use only

The FD25 / FD40 fire damper is always tested in standardized support frames (both in a concrete wall and in a flexible wall) in accordance with EN 1366-2: 1999 table 3/4/5. The results obtained are valid for all similar support frames which have a thickness and / or density and / or fire resistance similar or greater than the one of the test.

5.2 installation and sealing

5.2.1 Aerated concrete wall installation and reinforced concrete wall installation The wall is made of aerated concrete with a minimum density of 550 kg/m³ and a minimum thickness of 100 mm.

Place the damper in an opening of H + 80 mm and B + 80 mm or more

Fix the damper to the wallusing screws

Fill the space between the damper and the wall with mortar

Page 9: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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Place the damper in an opening of H + 80 mm and B + 80 mm or more

Fix damper and GKF gypsum boards (12,5mm thick) to wall with screws

Fill the space between the damper and the wall with mortar

Cover the mortar with GKF gypsum boards (12,5 mm thick)

Dimensions (mm)

Mounting kit

Alldimensions *

60061444

* The Kit is universal for all dimensions and must be cut to fit the specific dimensions

of the damper

5.2.2 Gypsum blocks wall mounting 70 mmThe wall is composed of gypsum blocks (minimum density of 995kg/m³), and with minimum thickness of 70mm.

Page 10: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.3 Gypsum blocks wall 100mmThe wall is composed of gypsum blocks (minimum density of 995kg/m³), and with minimum thickness of 100mm.

Fix the damper to the wallusing screws

Fill the space between the damper and the wall with mortar

Cover the mortar with GKF gypsum boards (12,5 mm thick)

Place the damper in an opening of H + 80 mm and B + 80 mm or more

Dimensions (mm)

Mounting kit

Alldimensions *

60061444

* The Kit is universal for all dimensions and must be cut to fit the specific dimensions

of the damper

Page 11: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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625 625 > 440

5.2.4 Flexible wall mounting (mineral wool sealing)The wall is composed of 2x2 GKF plates, 12.5 mm thick, installed on a 48 mm wide steel construction. The interior of the wall is filled with mineral wool of 100 kg/m³ density.

Realization of the steel construction

Place the damper in an opening of H + 80 mm and B + 80 mm or more

Fix the damper to the wallusing screws

Fill the space between the damper and the wall with with mineral wool

100kg/m³

Cover the mineral wool with GKFgypsum boards (12,5 mm thick)

Dimensions (mm)

Mounting kit

Alldimensions *

60061444

* The Kit is universal for all dimensions and must be cut to fit the specific dimensions

of the damper

Page 12: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.5 Flexible wall mounting (mortar sealing)

The wall is composed of 2x2 GKF plates (example PROMATECT 100, 12,5 mm thick), installed on a steel construction of 48 mm width.

625 625 > 440

Realization of the steel construction

Place the damper in an opening of H + 80 mm and B + 80 mm or more

Fix the damper to the wallusing screws

Fill the space between the damper and the wall with with mortar sealing

100kg/m³

Cover the mortar with GKFgypsum boards (12,5 mm thick)

Dimensions (mm)

Mounting kit

Alldimensions *

60061444

* The Kit is universal for all dimensions and must be cut to fit the specific dimensions

of the damper

Page 13: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.6 Installation in Flexible wall (Weichschott)

The wall is composed of 2x2 GKF plates, 12.5 mm thick, installed on a 48 mm wide steel construction. The interior of the wall is filled with mineral wool of 140 kg/m³ density, sealed with fire resistant sealant (e.g. Promastop-I or Hilti CFS-CT)

Recommended wall opening for fire damper installation is B(H) + 400mm,

but openings from B(H) +80…600 mm can also be used

Insert fire damper into wall.Damper blade must be closed during

installation!

Space between casing and wallmust be closed with two layers of

mineral wool (density 140 kg/m³ ormore, 50 mm thick, coated on one side)

Connections of mineral wool must be sealed with intumescent fire resistant sealant (e.g. Promastop-I or Hilti CFS-CT). Mineral wool and damper casing

must be coated with 2 mm thick fire protection coating

Page 14: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.7 Installation in ceiling (Weichschott)

The ceiling is made of aerated concrete with a minimum density of 550 kg/m³ and a minimum thickness of 100 mm.

Recommended ceiling opening for fire damper installation is

B(H) + 400mm, but openings from B(H) +80…600 mm can also be used

Insert fire damper into ceiling.Damper blade must be closed

during installation.

Space between casing and ceiling must be closed with two layers of mineral wool (density 140 kg/m³ or more, 50

mm thick, coated on one side)

Connections of mineral wool must be sealed with intumescent fire resistant sealant (e.g. Promastop-I or Hilti CFS-CT). Mineral wool and damper casing must be coated with 2 mm thick fire

protection coating

Page 15: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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Place the damper in an opening of H + 80 mm and B + 80 mm or more

Fix the damper to the slab using screws

Fill the space between the damper and the slab with mortar

5.2.8 Aerated concrete ceiling installation and reinforced concrete ceiling installation

The ceiling is made of aerated concrete with a minimum density of 550 kg/m³ and a minimum thickness of 100 mm.

2

1

3

4

5

46

5.2.9 Suspension for Weichschott installationSuspension systems are required for the dry mortarless installation of the fire damper with mineral wool in solid walls, flexible walls and ceiling slabs. Fire dampers can be suspended from solid ceiling slabs using adequately sized threaded rods. Load the suspension system only with the weight of the fire damper. Ducts must be suspended separately.

Wall installation Ceiling installationThreaded rod (M10), galvanized steel

Washer, galvanized steel

Nut, galvanized steel

Bracket, 45x30x1,5 mm, galvanized steel

Screw (M10)

L shaped profile (50x50x1) secured with self tapping screw to damper housing, every 400mm

1

2

3

4

5

6

Page 16: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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150 150 150

5.2.10 Battery installation

The wall is composed of blocks of aerated concrete (minimum density 550 kg/m³) and with a minimum thickness of 100 mm.

Place the damper in an opening of B + 80 mm and 2xH + 140mm

Fix the dampers to the wall using the screws and fill the space between the

dampers and the wall with mortar

Place the installation kit tothe dampers

Attach the installation kit to the dampers using the self-tapping screws (provided

in the kit) every 150mm

Fill the space between the dampers with mineral wool (100 kg/m³ of density) Installation completed

Width of the damper B

(mm)Mounting kit

850 60061445900 60061446950 600614471000 600614481050 600614491100 600614501150 600614511200 600614521250 600614531300 600614541350 600614551400 600614561450 600614571500 60061458

Page 17: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.11 Battery installation

The wall is composed of blocks of aerated concrete (minimum density 550 kg/m³) and with a minimum thickness of 100 mm.

Prepare a hole of dimensions 2B + 160 mm and 2H + 160 mm and fill the bottom with mortar/gypsum in 50 mm

height

Place two lower dampers in the opening, and fix dampers to the wall using screws (only 2

sides facing aerated concrete)

Fill the space between the dampers and the wall with mortar/gypsum, and fill the space

between the dampers with mineral wool (100 kg/m³ of density or higher)

Place two upper dampers and fix the dampers to the wall using the screws. (only 2 sides facing aerated concrete)

Fill the gap between dampers and wall on upper side with mortar/gypsum and

the installation is completeInstallation is complete

Place the vertical part from the instalation kit to the dampers on both sides, and attach it using

the self-tapping screws (provided in the kit)

Place the vertical part and two horizontal parts from the instalation kit to the dampers on both

sides, and attach it using the self-tapping screws (provided in the kit)

Maximum dimension of fire dampers:2X2 grid: 1200x800 mm

Page 18: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.12 Battery installation

The ceiling is composed of blocks of aerated concrete (minimum density 550 kg/m³) and with a minimum thickness of 100 mm.

118

42 wall

Prepare a hole of dimensions 2B + 160 mm and 2H + 160 mm and set all U

profiles to a height of 118 mm (use blocks of aerated concrete to keep distance

between ceiling and profiles)

Arrangement of steel U profiles

Place the dampers in the openings, put them on U profiles and fix the dampers to the ceiling and profiles

using the screws

Place four connection profiles from the installation kit to the dampers on both sides and attach it using the self-tapping screws

(provided in the kit)

Fill the space between the dampers with mineral wool (100 kg/m³ of density or higher) and then fill the space between the dampers

and the wall with mortar/gypsum

Installation is complete

Maximum dimension of fire dampers:2X2 grid: 1200x800 mm

Page 19: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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AB

5.2.13 Installation remote from the rigid wall (Promat)

Prepare wall opening B (H) + 100 mm. Place fire damper and duct on pre-cut calcium silicate 52mm (Pro-mat L500). 100mm wide supports from same material need to be used to support the duct as well as the damper.

Fit the duct and the damper through the wall, and cover them with 52 mm calcium silicate (Promat L500). Board corner joints must be glued with glue PROMAT K84 and connected with

staples every 100mm

The gap between the damper and the wall must be filled with mineral wool

(density 140 kg/m³ or more)

Close the mineral wool with Promatect H plates 20mm thick. Duct and

damper supporting brackets have to be insulated with 52 and 20mm

calcium silicate boards (Promatect H and L500)

More detail drawing of installation will be send upon request!

Page 20: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.14 Installation remote from flexible/rigid wallThe wall is composed of 2x2 GKF plates, 12.5 mm thick, installed on a 48 mm wide steel construction. The interior of the wall is filled with mineral wool of 100 kg / m³ density.

Recommended wall opening isB,H+70 mm

Place ventilation duct trough wall. Distance between suspensions se max. 800 mm (thickness of threaded rod for suspension should be M12 or more)

Install fire damper and secure it to ventilation duct

Fill space between duct and wall with mineral wool (Isover U protect).

Additionally paint wool with Isover BSF in thickness of 1mm.

Close installation with L profiles 30x30x3mm. Additionally fix profiles to

duct with self-tapping screws, and screw them to wall with 4,5x50 screws. Repeat the same procedure on the other side.

Install wool (Isover U protect). Wool should be glued to the wall with Isover BSK glue. Glue is applied in thickness

2mm. For details please see Isover U-protect brochure page 28.

Secure the wool with welding nails. Nails are placed 60mm from the end

of the plate and 150mm between each other.

Place the wool on ventilation duct in lenght of 80m and scure it withwelding

nails.

In the corner are aditionaly used IsoveFireProtectScrew screws on

every 150mm. Additionally place steel protection on place where insulation on

damper ends.

Page 21: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.15 Installation in gypsum blocks wall 70mmThe wall is composed of gypsum blocks (minimum density of 995kg/m³), and with minimum thickness of 70mm.

Hn

Hn

Bn

200

50

50

30

30

6060

200

200

200

Prepare opening in the wall according to H + 80 mm and B + 80 mm or more Insert fire damper into wall

Space between casing and wallclose with mortar

Cover the mortar with GKF gypsum boards (12,5 mm thick)

Fire damper can be installed with minimal distance of 30 mm between

wall, ceiling or other dampers

Page 22: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.16 Installation in gypsum blocks wall 100mmThe wall is composed of gypsum blocks (minimum density of 995kg/m³), and with minimum thickness of 100mm.

Hn

Hn

Bn

200

50

50

30

30

6060

200

200

200

Prepare opening in the wall according to H + 80 mm and B + 80 mm or more Insert fire damper into wall

Space between casing and wallclose with mortar

Cover the mortar with GKF gypsum boards (12,5 mm thick)

Fire damper can be installed with minimal distance of 30 mm between

wall, ceiling or other dampers.

Page 23: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.17 Installation in rigid wall 100mmThe wall is composed of concrete blocks (minimum density of 550 kg/m³) and with a minimum thickness of 100 mm.

Hn

Hn

Bn

200

50

50

30

30

6060

Prepare opening in the wall according to H + 80 mm and B + 80 mm or more Insert fire damper into wall

Space between casing and wallclose with mortar

Fire damper can be installed with min-imal distance of 30 mm between wall,

ceiling or other dampers.

Page 24: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.18 Flexible wall mountingThe wall is composed of 2x2 GKF plates, 12.5 mm thick, installed on a 48 mm wide steel construction. The interior of the wall is filled with mineral wool of 100 kg/m³ density.

200

50

50

30

30

6060

Arrangement of steel profiles according to drawing. Prepare opening

in the wall according to H + 80 mm and B + 80 mm or more

Insert fire damper into wall

Space between casing and wallclose with two layers of mineral

wool (density 140 kg/m³

Mineral wool and damper casing must be coated with 2 mm thick fire

protection coating

Fire damper can be installed with minimal distance of 30 mm between

wall, ceiling or other dampers

Page 25: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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5.2.19 Installation in rigid floor 100mmThe floor is composed of concrete blocks (minimum density of 550 kg/m³) and with a minimum thickness of 100 mm.

Hn

Hn

Bn

200

50

50

30

30

6060

Prepare opening in the wall according to H + 80 mm and B + 80 mm or more Insert fire damper into floor

Space between casing and wallclose with mortar

Fire damper can be installed with min-imal distance of 30 mm between wall,

ceiling or other dampers.

Page 26: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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installations and sealing For appliQue:

5.2.20 Flexible wall installationThe wall is composed of 2x2 GKF plates, 12.5 mm thick, installed on a 48 mm wide steel construction. The interior of the wall is filled with mineral wool of 100 kg/m³ density.

5.2.21 Concrete wall and reinforced concrete wall installationThe wall is made of aerated concrete with a minimum density of 550 kg/m³ and a minimum thickness of 100 mm.

Arrangement of steel profilesInstallation hole is

B(H) + 80 mm

Installation hole isB(H) + 80 mm

Insert fire damper into walland fasten with screws

(4 pcs, 4.8x45 mm)

Insert fire damper into walland fasten with screws

(4 pcs, 4.8x45 mm)

H+1

00

625 625 B+100

Page 27: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

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6. control mechanism

MANUAL FUSE ONLY MECHANISMSelf-operating mechanism equipped with a thermal fuse.The Manual fuse only control mechanism closes the damper blade automatically if the temperature in the duct exceeds72 °C. The damper is reset manually by means of a screwdriver.Standard equipment:• Thermal fuse 72 °C• Manual triggering is possible• Manual reset, use the screwdriver (turn counterclockwise)

To open the damper, insert the screwdriver into the shaft (parallel to the ventilation duct axis) and turn

counterclockwise

To close the damper, press the thermal fusehead with a screwdriver

OPTIONSFor this self-operating version, the double contact – S - is available as an option (factory option or after-sales kit):The double contact S (OPEN / CLOSED) consists of:• electric limit switch indicating CLOSED position• electric limit switch indicating OPEN position

MANUAL FUSE ONLY MECHANISM UPGRADABLE TO SOLENOID MECHANISMFD25/FD40 in self-operating versionActivation :• Manual activation: Push the release button.• Self-operating activation: With a fuse at 72 ºCResetting :• Manual reset: Turn the screwdriver counter clockwise

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28

To open the damper, insert the screwdriver into the shaft (parallel to the ventilation duct axis) and turn

counterclockwiseTo close the damper, press the thermal fuse head

with a screwdriver

OPTIONS• For this self-operating version, the double contact – S and the 4-contacts – S2 - are available as

an option (factory option or after-sales kit):The 4-contact – S2 - consists of:• electric limit switch indicating CLOSED position• electric limit switch indicating OPEN position• additional electric limit switch indicating CLOSED position• additional electric limit switch indicating OPEN

FD25/FD40 solenoid mechanism version: EVO T

Activation:• Manual activation: Push the release button.• Self-operating activation: With a fuse at 72 ºC• Remote activation: By emission or break of current (solenoid with 24/48 V automatic voltage)

Resetting:• Manual reset: Turn the lever counterclockwise

Reminder:• For this version with remote activation, the double contact S (OPEN / CLOSED) are mounted as

standard equipment• The 4-contact – S2 - are available as an option (factory option or after-sales kit).

Page 29: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

29

7.electrical connections

FD25 MANUAL FUSE ONLY MECHANISM

• Electrical wiring of the S option Electronic control board

FC = Limit switch - end C = common NF = normally closedDC = Limit switch - start NO = normally open

Electrical specifications FD fuse only FD fuse only upgradable

Nominal voltage N/ASolenoid: 24/48 VDC

(automatic change on the electronic card)

Power N/ADual voltage SOLENOID:

• Break of current: Pnom = 1.6W

Switching capacity1mA…500mA, 5VDC…48VDC

1mA…500mA, 5VDC…48VDC

Blade closure timeBlade opening time

Spring: 1 secondManual

Spring: 1 second

Degree of protection IP 42 IP 42

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30

8. other mechanism

BELIMO

OperationDamper is delivered in closed position. When electric actuator is connected to the power supply damper will open. When the damper reaches the end position (damper open), the electromotor will stop. Closing fire damper takes place automatically when a power failure occurs. Thermal tripping device that comes with fire damper causes power circuit break at a temperature of 72 °C (inside or outside duct). If checking is needed for proper functioning of fire damper, pushing the switch on the thermal tripping device will close damper. When switch on tripping device is released, the damper will open.Damper can be opened without connecting to a voltage with enclosed handle turning in the direction of the arrow on electric actuator (clockwise). Damper can be locked in the desired position by fast turning back handle a quarter of a turn (counterclockwise) for Belimo BF, and by puling brake on Belimo BFL and BFN. To unlock the electromotor, turn handle clockwise for a quarter of a turn for Belimo BF, or release brake for Belimo BFL and BFN. After release, damper will be closed by return spring. When damper is opened manually, electric actuator will not move the damper into closed position after power failure.

Wiring diagram

1 negative (direct-current) or neutral (alternating current)2 positive (direct-current) or faze (alternating current)

S1 common micro switch closed damperS2 normally closed micro switch closed damperS3 normally open micro switch closed damperS4 common micro switch open damperS5 normally closed micro switch open damperS6 normally open micro switch open damperTf1 temperature sensor on the outer side of the duct (ambienttemperature) max. 72°CTf2 temperature sensor on the inner side of the duct (temperature in the duct) max. 72°CTf3 temperature sensor on the inner side of the duct (temperature in the duct) max. 72°C

Page 31: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

31

Type of Belimo actuator BFL24-T BFN24-T BFL230-T BFN230-T BF24-T BF230-T

Nominal voltage /

power con-sumption

voltageAC/

DC 24V, 50/60Hz

AC 24V, 50/60Hz

AC 230V, 50/60Hz

AC 230V, 50/60Hz

AC/DC 24V, 50/60Hz

AC 230V, 50/60Hz

opening 2,5 W 4 W 3,5 W 5 W 7 W 8.5 W

holding 0,8 W 1,4 W 1,1 W 2,1 W 2 W 3 W

for wire sizing

4 VA 6 VA 6,5 VA 10 VA 10 VA 11 VA

End switch

1 mA...3 A (0,5 A), DC

5 V...AC 250V

1 mA...3 A (0.5 A), DC

5 V...AC 250 V

1 mA...3 A (0.5 A), DC

5 V...AC 250 V

1 mA...3 A (0.5 A), DC 5 V...AC 250 V

1 mA...6 A (3 A), DC 5 V...AC 250 V

1 mA...3 A (0.5 A), DC

5 V...AC 250 V

Running timemotor <60 s <60 s <60 s <60 s <120 s <120 s

spring-return ~20 s ~20 s ~20 s ~20 s ~16 s ~16 s

Ambient temperature range min. -30°C, max. 50°C

SCHISCHEK ExMax

OperationDamper is delivered in closed position. When electricactuator is connected to the power supply damperwill open. When the damper reaches the end position(damper open), in which is it blocked, the electromotorwill stop. Closing fire damper takes place automatically when a power failure occurs. Thermal tripping device that comes with fire damper causes power circuit break at a temperature of 72 °C (inside or outsideduct). If checking is needed for proper unctioning of fire damper, pushing the switch on the thermal tripping device will close damper. When switch on tripping device is released, the damper will open. Damper can be opened without connecting to a voltage with enclosed Allen key, by turning in the direction of the arrow on electric actuator(clockwise). After release of Allen key, damper will go to closed position.Type Examination Certificate Number: EXA 14 ATEX0064XEquippment complies with the essential health and safety requirements relating to the design and construction of equippment intended to usein potentially explosive atmospheres given in annex II of the directive 94/9/EC..

Wiring diagram

Page 32: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

32

9. evolution / service kits

10. maintenance

• Observe the requirements specified in the NF S 61-933.• Provide at least one annual check of the damper• After each intervention, provide a systematic cleaning of dust and especially the solenoid and its

movable plate• Check the if the electrical terminals are tightened

Designation Code

Fuse

onl

y m

echa

nism

Fuse kit FD-THERM-72

Double contact S kit FD-S-KIT

Upg

rade

able

to s

olen

oid

Solenoid current break kit FD-EMP-KIT

Page 33: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

33

1.

Uni

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de o

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(300

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of

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ted

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/m3)

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to 8

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ster

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tar

Page 34: FD · 1 Gradna 78A, 10430 Samobor, Croatia +385 (0)1 33 62 513 info@klimaoprema.hr  Installation manual Fire protection Issue Date: 18.8.2020

Design, production and service of Ventilation, Air-Conditioning and Cleanroom equipment.

Gradna 78A, 10430 Samobor, Croatia

+385 (0)1 33 62 513

[email protected]

www.klimaoprema.hr