features introduction - tiger controls equipment co.,ltd. the dpcv usually be installed on the...
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Rev.A
Differential pressure control valve(DPCV) can keep the differential pressure at two sides of load constant,that can improve the stability and accuracy,reduce the noise,and easy to balance and commission.
DPCVTYL...Series
Features Introduction
Digital Handwheel
The DP can be set by rotating the handwheel and the number on handwheel can show the cycles which is easy for operation and convenient for debugging and recording.
Close off Function
The valve has the close off function, the valve can be locked by an Allen wrench which is convinient for on-site maintenance.
Build-in Diaphragm Capsule
The va lve adop ts the bu i ld - in diaphragm capsule which could make the valve smaller and significantly avoid damaging during installation compared with external connecting pipe.
3-port Test Plug with Close off Function
Closing the test plug can avoid the tube from blocking during washing pipes. During normal use, keep the test plug open so as to achieve the balancing function of the valve.
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1.Connect capillary pipe①, As shown in the installation diagram,one end of
capillary pipe connects DPCV,the other end connects with static balancing
valve through 3-port test plug②.Now the system is in a state of low
pressure.
2.Open the plug of air hole③,then open the 3-port test plug ②. Pour water
into pipeline until it exhausts all the air in valve cavity,and lock the air hole
plug ③.
3.As shown in the installation diagram,use digital differential pressure
meter(see page 5) to measure differential pressure of P2 and P3,that is
△PL .
4.Setting △PL, by rotating the hand wheel⑤. Accurately adjust the data
according to data of digital pressure meter.
Shut off function: on the top of hand wheel⑤,close the valve by allen
wrench.
Test plug④
Remove the cover and then insert the probe into selfsealing test plug.
Notes: High pressure end is in red, low pressure is in blue.
HP and LP can't be reversed!
Capillary pipe①
2m capillary pipe is optional if longer one is needed.
Attention! Must use matched capillary pipe.
Valve Body TypePN16
TypePN25 △Pset Caliber [in.] DN
[mm] Kvs
Female threaded
TYL25-2VTC-30 TYL25-2VTD-30 5-30kPa 1" 25 6.5
TYL32-2VTC-30 TYL32-2VTD-30 5-30kPa 1-1/4" 32 13
TYL40-2VTC-30 TYL40-2VTD-30 5-30kPa 1-1/2" 40 14
TYL50-2VTC-30 TYL50-2VTD-30 5-30kPa 2" 50 20
TYL25-2VTC-70 TYL25-2VTD-70 25-70kPa 1" 25 7
TYL32-2VTC-70 TYL32-2VTD-70 25-70kPa 1-1/4" 32 9
TYL40-2VTC-70 TYL40-2VTD-70 25-70kPa 1-1/2" 40 14
TYL50-2VTC-70 TYL50-2VTD-70 25-70kPa 2" 50 33
PN
16 Medium
Temp. -10~120
℃
Type Summary
Operating Instruction
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Installation Instruction
Notes:The DPCV usually be installed on the return pipe and setted according to correct water flow direction.
Pay a t t en t i on t o med ium f l ow direction!Pay attention to the reversed height for valve, which is easy debugging and maintaince.
Debugging Instruction
1.Open the 3-port test plug.
5
2. Open the plug of air hole and lock the air hole plug after it exhausts all the air in valve body.
3. Rotate hand wheel to set the DP. 4. Close off function: rotate clockwise to tighten the valve.
25
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Notes:When we do the p i p e p r e s s u r e t e s t i n g a n d flushing pipeline, the 3 -por t tes t p lug should be in a state of full open.Please see the step 1.
DPCVTYL...Series
Globe ValveTL...Series
TJL...Series
Primary side water supply
Primary side water return
Static Balancing Valve
A. Kvmin
B. Kvnom C. Kvmax
D. Working range △PL±25%
Working Range
Type Selection
1. Select the desired △PL from the tables.2. Select the same size of the valve as the pipe.3. Check that the desired flow is smaller than the specified qmax.If not,select themost similar large dimension,or a larger △PL.
The tables work in the following situation:ΔH≥2xΔPL,the valve will work effectively from 2*△PL to 250kpa+△P
25~70kPaqmin / qnom / qmax(m
3/h)
DN
△pL(kPa)
25 30 40 50 60 70
qmin qnom qmax qmin qnom qmax qmin qnom qmax qmin qnom qmax qmin qnom qmax qmin qnom qmax
25 0.25 1.83 2.61 0.32 2.62 3.68 0.38 3.46 5.58 0.52 4.52 6.42 0.61 5.33 7.52 0.72 7.23 9.18
32 0.34 2.81 3.86 0.42 3.58 5.23 0.61 4.62 6.41 0.71 5.47 7.65 0.76 6.21 8.82 0.83 8.21 11.2
40 0.39 4.51 6.62 0.44 5.07 7.12 0.51 5.61 8.14 0.58 6.23 10.5 0.67 7.21 12.5 0.78 7.41 13.6
50 0.66 7.61 11.2 0.75 9.12 13.3 0.88 10.7 15.5 0.96 12.1 17.2 1.15 13.2 19.1 1.28 14.5 20.7
5~30kPaqmin / qnom / qmax(m
3/h)
DN
△pL(kPa)
5 10 20 30
qmin qnom qmax qmin qnom qmax qmin qnom qmax qmin qnom qmax
25 0.15 0.96 1.33 0.28 1.24 1.68 0.36 1.82 2.66 0.47 2.12 3.21
32 0.26 1.74 2.63 0.33 2.06 2.65 0.45 2.51 3.84 0.59 3.15 4.57
40 0.32 2.71 3.71 0.46 2.93 4.08 0.55 3.87 5.52 0.68 4.58 7.12
50 0.47 3.52 5.12 0.57 5.07 9.11 0.63 7.44 10.4 0.88 9.14 13.3
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DN D L H Weight (kg)
25 1“ 98 177 2.4
32 1-1/4“ 110 185 2.8
40 1-1/2“ 120 192 3.6
50 2“ 150 205 4.8
Dimension Figure
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Technical Parameters
Operating Parameters
Caliber range DN25~DN50
Permissible pressure PN16,PN25 are optional
DP setting range 5~30kPa or 25~70kPa
Max. working DP △Pv≤250kPa
Connection standard Female threaded connection ISO7-1
Medium temperature -10~120°C
Applicable medium Chilled/hot water, cooling water, glycol solution under 50%
Spare Parts Material
Valve body Brass HPpb59-1
Valve stem Brass
Valve core Brass
Handwheel PA
Diaphragm EPDM
41
G1/4
Capillary pipe
The standard length is 100mm. If the pipe is not long enough, there is a 200mm capillary pipe for choice.
L[mm] Article No.
100 PIPE-100200 PIPE-200
3-port test plug with close off function
With two test plug and close off function. Article No.
CY-002
Seal-cappingSpecifications Article No.
Red CY-003-RBlue CY-003-B
Plug
For air hole G D[mm] Article No.
G1/16 12 TYL-001G1/8 14 TYF-001
Test plug
High pressure end is in red, low pressure is in blue.
Specifications Article No.
Red CY-001-RBlue CY-001-B
Allen wrench
Use for closing the valve
Hand wheel
Supplied with the valve Specifications Article No.
DN15~DN50 SL-001DN65~DN150 SL-002DN200~DN500 SL-003
Specifications Article No.
3mm TPS-006-35mm TPS-006-58mm TPS-006-8
Joint
Used for welding the joint onto the pipe.
If there is no Static Balancing Valve in front of the DPCV, the testing point could be screwed with the threads end of Joint. Then dig a hole at the pressure-sampling position on pipe and weld the joint onto the pipe.
Article No.
TYF-002
G 1/4
Φ20
Accessories
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TPS is a debugging instrument for measuring and documenting of differential pressure, flow, temperature and power consumption in hydronic systems. It connects to the specialized APP sofeware in an Android phone via bluetooth which could debug faster and more economical.
Hydraulic Balancing Debugging InstrumentTPS-200KPA.BOXTPS-1000KPA.BOX
Debugging Instrument
Debugging Software
Technical Parameters
Max. Permissible Pressure 1000kPa
DP Measurement RangeTPS-200KPA.BOX: 0~200kPaTPS-1000KPA.BOX: 0~1000kPa
Pressure Range during Flow measurement (Recommended Value)
TPS-200KPA.BOX: 3~200kPaTPS-1000KPA.BOX: 3~1000kP
Measured DeviationDP Sensor:≤0.5%Flow: DP Deviation+ Valve Deviation
Battery Capacity 3000mA
Operating time >20h
Charge Time 6h
Ambient TemperatureOperating and charging status:0~40°CStorage status:-20~60°C(Please exhuase the water in sensor when there is a risk of freezing)
Ambient Humidity Max. 90%RH
ChargerOutput Voltage:12.6V DCOutput Current:500mA
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①Status Bar: The battery status is on the left. Time is in the middle. On the right, it shows the
connecting status of device, Bluetooth connection status and device battery status. When the
connection works, the icon will flicker.
②Title Bar: the software title is in the middle, right is setting button. Its functions include
equipment search, help, update and so on.
Search: search for Bluetooth devices, paired and so on.
Help: provide operating instructions.
Update: interconnection state, update software if there is a new version.
About: check the version number of the program.
③Display Bar: show current status of DP, Flow and temperature, connection status, current
cycles, current KV value and Distortion Ratio.
④Formula Bar: Input basic testing parameters, including valve number, caliber choice, cycles
setting, design flow, remark info. and so on.
⑤Operation Bar: Include calibrate, connect, data storage, view records and generate reports.
Calibrate: calibrate the zero drift of the instrument.
Connect: connect to the default paired device.
Data Storage: store the current measuring value.
View records: View the current records in the database.
Generate reports: generate xls spreadsheet and store in the SD card.
⑥Menu Bar: include measure, data, settings and about.
Measure: turn to measuring interface
Data: view xls spreadsheet management.
Settings: set the normal operation information, such as project name, company selection and
so on.
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Information contained in this document, such as product design, specifications, or appearance, is subject to change without notice.This information is for reference only, please prevail in kind when buying.
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