features introduction - tiger controls equipment co.,ltd. the dpcv usually be installed on the...

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Rev.A Differential pressure control valve(DPCV) can keep the differential pressure at two sides of load constant,that can improve the stability and accuracy,reduce the noise,and easy to balance and commission. DPCV TYL...Series Features Introduction Digital Handwheel The DP can be set by rotating the handwheel and the number on handwheel can show the cycles which is easy for operation and convenient for debugging and recording. Close off Function The valve has the close off function, the valve can be locked by an Allen wrench which is convinient for on-site maintenance. Build-in Diaphragm Capsule The valve adopts the build-in diaphragm capsule which could make the valve smaller and significantly avoid damaging during installation compared with external connecting pipe. 3-port Test Plug with Close off Function Closing the test plug can avoid the tube from blocking during washing pipes. During normal use, keep the test plug open so as to achieve the balancing function of the valve. Tiger Controls Equipment Co., Ltd. 1 Http:// www.tiger-control.com

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Page 1: Features Introduction - Tiger Controls Equipment Co.,Ltd. The DPCV usually be installed on the return pipe and setted according to correct water flow direction. Pay attention to medium

Rev.A

Differential pressure control valve(DPCV) can keep the differential pressure at two sides of load constant,that can improve the stability and accuracy,reduce the noise,and easy to balance and commission.

DPCVTYL...Series

Features Introduction

Digital Handwheel

The DP can be set by rotating the handwheel and the number on handwheel can show the cycles which is easy for operation and convenient for debugging and recording.

Close off Function

The valve has the close off function, the valve can be locked by an Allen wrench which is convinient for on-site maintenance.

Build-in Diaphragm Capsule

The va lve adop ts the bu i ld - in diaphragm capsule which could make the valve smaller and significantly avoid damaging during installation compared with external connecting pipe.

3-port Test Plug with Close off Function

Closing the test plug can avoid the tube from blocking during washing pipes. During normal use, keep the test plug open so as to achieve the balancing function of the valve.

Tiger Controls Equipment Co., Ltd. 1Http:// www.tiger-control.com

Page 2: Features Introduction - Tiger Controls Equipment Co.,Ltd. The DPCV usually be installed on the return pipe and setted according to correct water flow direction. Pay attention to medium

1.Connect capillary pipe①, As shown in the installation diagram,one end of

capillary pipe connects DPCV,the other end connects with static balancing

valve through 3-port test plug②.Now the system is in a state of low

pressure.

2.Open the plug of air hole③,then open the 3-port test plug ②. Pour water

into pipeline until it exhausts all the air in valve cavity,and lock the air hole

plug ③.

3.As shown in the installation diagram,use digital differential pressure

meter(see page 5) to measure differential pressure of P2 and P3,that is

△PL .

4.Setting △PL, by rotating the hand wheel⑤. Accurately adjust the data

according to data of digital pressure meter.

Shut off function: on the top of hand wheel⑤,close the valve by allen

wrench.

Test plug④

Remove the cover and then insert the probe into selfsealing test plug.

Notes: High pressure end is in red, low pressure is in blue.

HP and LP can't be reversed!

Capillary pipe①

2m capillary pipe is optional if longer one is needed.

Attention! Must use matched capillary pipe.

Valve Body TypePN16

TypePN25 △Pset Caliber [in.] DN

[mm] Kvs

Female threaded

TYL25-2VTC-30 TYL25-2VTD-30 5-30kPa 1" 25 6.5

TYL32-2VTC-30 TYL32-2VTD-30 5-30kPa 1-1/4" 32 13

TYL40-2VTC-30 TYL40-2VTD-30 5-30kPa 1-1/2" 40 14

TYL50-2VTC-30 TYL50-2VTD-30 5-30kPa 2" 50 20

TYL25-2VTC-70 TYL25-2VTD-70 25-70kPa 1" 25 7

TYL32-2VTC-70 TYL32-2VTD-70 25-70kPa 1-1/4" 32 9

TYL40-2VTC-70 TYL40-2VTD-70 25-70kPa 1-1/2" 40 14

TYL50-2VTC-70 TYL50-2VTD-70 25-70kPa 2" 50 33

PN

16 Medium

Temp. -10~120

Type Summary

Operating Instruction

Tiger Controls Equipment Co., Ltd. 2Http:// www.tiger-control.com

Page 3: Features Introduction - Tiger Controls Equipment Co.,Ltd. The DPCV usually be installed on the return pipe and setted according to correct water flow direction. Pay attention to medium

Installation Instruction

Notes:The DPCV usually be installed on the return pipe and setted according to correct water flow direction.

Pay a t t en t i on t o med ium f l ow direction!Pay attention to the reversed height for valve, which is easy debugging and maintaince.

Debugging Instruction

1.Open the 3-port test plug.

5

2. Open the plug of air hole and lock the air hole plug after it exhausts all the air in valve body.

3. Rotate hand wheel to set the DP. 4. Close off function: rotate clockwise to tighten the valve.

25

Tiger Controls Equipment Co., Ltd. 3Http:// www.tiger-control.com

Notes:When we do the p i p e p r e s s u r e t e s t i n g a n d flushing pipeline, the 3 -por t tes t p lug should be in a state of full open.Please see the step 1.

DPCVTYL...Series

Globe ValveTL...Series

TJL...Series

Primary side water supply

Primary side water return

Static Balancing Valve

Page 4: Features Introduction - Tiger Controls Equipment Co.,Ltd. The DPCV usually be installed on the return pipe and setted according to correct water flow direction. Pay attention to medium

A. Kvmin

B. Kvnom C. Kvmax

D. Working range △PL±25%

Working Range

Type Selection

1. Select the desired △PL from the tables.2. Select the same size of the valve as the pipe.3. Check that the desired flow is smaller than the specified qmax.If not,select themost similar large dimension,or a larger △PL.

The tables work in the following situation:ΔH≥2xΔPL,the valve will work effectively from 2*△PL to 250kpa+△P

25~70kPaqmin / qnom / qmax(m

3/h)

DN

△pL(kPa)

25 30 40 50 60 70

qmin qnom qmax qmin qnom qmax qmin qnom qmax qmin qnom qmax qmin qnom qmax qmin qnom qmax

25 0.25 1.83 2.61 0.32 2.62 3.68 0.38 3.46 5.58 0.52 4.52 6.42 0.61 5.33 7.52 0.72 7.23 9.18

32 0.34 2.81 3.86 0.42 3.58 5.23 0.61 4.62 6.41 0.71 5.47 7.65 0.76 6.21 8.82 0.83 8.21 11.2

40 0.39 4.51 6.62 0.44 5.07 7.12 0.51 5.61 8.14 0.58 6.23 10.5 0.67 7.21 12.5 0.78 7.41 13.6

50 0.66 7.61 11.2 0.75 9.12 13.3 0.88 10.7 15.5 0.96 12.1 17.2 1.15 13.2 19.1 1.28 14.5 20.7

5~30kPaqmin / qnom / qmax(m

3/h)

DN

△pL(kPa)

5 10 20 30

qmin qnom qmax qmin qnom qmax qmin qnom qmax qmin qnom qmax

25 0.15 0.96 1.33 0.28 1.24 1.68 0.36 1.82 2.66 0.47 2.12 3.21

32 0.26 1.74 2.63 0.33 2.06 2.65 0.45 2.51 3.84 0.59 3.15 4.57

40 0.32 2.71 3.71 0.46 2.93 4.08 0.55 3.87 5.52 0.68 4.58 7.12

50 0.47 3.52 5.12 0.57 5.07 9.11 0.63 7.44 10.4 0.88 9.14 13.3

Tiger Controls Equipment Co., Ltd. 4Http:// www.tiger-control.com

Page 5: Features Introduction - Tiger Controls Equipment Co.,Ltd. The DPCV usually be installed on the return pipe and setted according to correct water flow direction. Pay attention to medium

DN D L H Weight (kg)

25 1“ 98 177 2.4

32 1-1/4“ 110 185 2.8

40 1-1/2“ 120 192 3.6

50 2“ 150 205 4.8

Dimension Figure

Tiger Controls Equipment Co., Ltd. 5Http:// www.tiger-control.com

Technical Parameters

Operating Parameters

Caliber range DN25~DN50

Permissible pressure PN16,PN25 are optional

DP setting range 5~30kPa or 25~70kPa

Max. working DP △Pv≤250kPa

Connection standard Female threaded connection ISO7-1

Medium temperature -10~120°C

Applicable medium Chilled/hot water, cooling water, glycol solution under 50%

Spare Parts Material

Valve body Brass HPpb59-1

Valve stem Brass

Valve core Brass

Handwheel PA

Diaphragm EPDM

Page 6: Features Introduction - Tiger Controls Equipment Co.,Ltd. The DPCV usually be installed on the return pipe and setted according to correct water flow direction. Pay attention to medium

41

G1/4

Capillary pipe

The standard length is 100mm. If the pipe is not long enough, there is a 200mm capillary pipe for choice.

L[mm] Article No.

100 PIPE-100200 PIPE-200

3-port test plug with close off function

With two test plug and close off function. Article No.

CY-002

Seal-cappingSpecifications Article No.

Red CY-003-RBlue CY-003-B

Plug

For air hole G D[mm] Article No.

G1/16 12 TYL-001G1/8 14 TYF-001

Test plug

High pressure end is in red, low pressure is in blue.

Specifications Article No.

Red CY-001-RBlue CY-001-B

Allen wrench

Use for closing the valve

Hand wheel

Supplied with the valve Specifications Article No.

DN15~DN50 SL-001DN65~DN150 SL-002DN200~DN500 SL-003

Specifications Article No.

3mm TPS-006-35mm TPS-006-58mm TPS-006-8

Joint

Used for welding the joint onto the pipe.

If there is no Static Balancing Valve in front of the DPCV, the testing point could be screwed with the threads end of Joint. Then dig a hole at the pressure-sampling position on pipe and weld the joint onto the pipe.

Article No.

TYF-002

G 1/4

Φ20

Accessories

Tiger Controls Equipment Co., Ltd. 6Http:// www.tiger-control.com

Page 7: Features Introduction - Tiger Controls Equipment Co.,Ltd. The DPCV usually be installed on the return pipe and setted according to correct water flow direction. Pay attention to medium

TPS is a debugging instrument for measuring and documenting of differential pressure, flow, temperature and power consumption in hydronic systems. It connects to the specialized APP sofeware in an Android phone via bluetooth which could debug faster and more economical.

Hydraulic Balancing Debugging InstrumentTPS-200KPA.BOXTPS-1000KPA.BOX

Debugging Instrument

Debugging Software

Technical Parameters

Max. Permissible Pressure 1000kPa

DP Measurement RangeTPS-200KPA.BOX: 0~200kPaTPS-1000KPA.BOX: 0~1000kPa

Pressure Range during Flow measurement (Recommended Value)

TPS-200KPA.BOX: 3~200kPaTPS-1000KPA.BOX: 3~1000kP

Measured DeviationDP Sensor:≤0.5%Flow: DP Deviation+ Valve Deviation

Battery Capacity 3000mA

Operating time >20h

Charge Time 6h

Ambient TemperatureOperating and charging status:0~40°CStorage status:-20~60°C(Please exhuase the water in sensor when there is a risk of freezing)

Ambient Humidity Max. 90%RH

ChargerOutput Voltage:12.6V DCOutput Current:500mA

Tiger Controls Equipment Co., Ltd. 7Http:// www.tiger-control.com

①Status Bar: The battery status is on the left. Time is in the middle. On the right, it shows the

connecting status of device, Bluetooth connection status and device battery status. When the

connection works, the icon will flicker.

②Title Bar: the software title is in the middle, right is setting button. Its functions include

equipment search, help, update and so on.

Search: search for Bluetooth devices, paired and so on.

Help: provide operating instructions.

Update: interconnection state, update software if there is a new version.

About: check the version number of the program.

③Display Bar: show current status of DP, Flow and temperature, connection status, current

cycles, current KV value and Distortion Ratio.

④Formula Bar: Input basic testing parameters, including valve number, caliber choice, cycles

setting, design flow, remark info. and so on.

⑤Operation Bar: Include calibrate, connect, data storage, view records and generate reports.

Calibrate: calibrate the zero drift of the instrument.

Connect: connect to the default paired device.

Data Storage: store the current measuring value.

View records: View the current records in the database.

Generate reports: generate xls spreadsheet and store in the SD card.

⑥Menu Bar: include measure, data, settings and about.

Measure: turn to measuring interface

Data: view xls spreadsheet management.

Settings: set the normal operation information, such as project name, company selection and

so on.

Page 8: Features Introduction - Tiger Controls Equipment Co.,Ltd. The DPCV usually be installed on the return pipe and setted according to correct water flow direction. Pay attention to medium

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Information contained in this document, such as product design, specifications, or appearance, is subject to change without notice.This information is for reference only, please prevail in kind when buying.

www.tiger-control.com