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FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA
TATJANA KOVALENKO, HEAD OF BUSINESS DEVELOPMENT, SENIOR PROJECT PARTNER, DREES & SOMMER, 01.02.2018
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Making It Possible!AUSSENWIRTSCHAFTFORUM „INVESTMENT IN RUSSIAN FEDERATION“
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PRODUCTION SETUP IN RUSSIAInitial situation
Strong dependence on imports High import costs because of low value of rouble Not enough added value and diversification (need of modernization and renovation) Sanctions:
- Certain assets- Persons - Financing
Volatile rouble Low oil prices
+ Low labour costs+ Cost advantage over other international locations+ Unique selling propositions+ Competitive advantages
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PRODUCTION SETUP IN RUSSIATerm localization
From the state point of view:
- investments- taxation base, taxes- workplaces - regulation, quality control, protectionism
From the business point of view:
Technical/Practical- infrastructure- personal- know how
Business - securing market entry and market share - costs, prices- currency risk- political- support, subsidies, preferences, guaranteed purchase
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PRODUCTION SETUP IN RUSSIA Drees & Sommer – our presence
Founded:
Employees in 2016:
Construction volume in 2016:
Group sales in 2016:
1970
2.400
€ 13.7 billion
€ 334.8 million
since 1998since 2005
Offices: 41
Expertise Russia and CIS:Permanent as OOO locally:
Moscow, St. Petersburg, regions, CIS, Baltics
Location Russia:
100Employees:
international scope of services+ local achievements
(SRO accreditations)
Achievements:
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DREES & SOMMER WORLDWIDEAt our clients’ side worldwide
National offices
Project offices
Office types
Represented at 41 locations in 18 countries
▪ 20 locations in Germany
▪ 11 locations in Western and Northern Europe
▪ 1 location in Eastern Europe
▪ 2 locations in Russia/CIS
▪ 5 locations in Middle East and Asia
▪ 2 locations in North and South America
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Project management, management tasks, controlling
PRODUCTION SETUP IN RUSSIASupport in technical and economic implementation
✓ Technical Client
✓ Construction control
✓ General designer
✓ Designer supervision
✓ General contractor
✓ Expert
Strategic location and propertyselection
Design and engineering ofbuildings and technologies
Strategic organizational and processconsulting
Finance controlling, consulting and structuring of projects
Local and approval related functions partly SRO liable
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DREES & SOMMER SECTORSIndustry solutions in focus
Public Sector
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Automotive
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Healthcare
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Manufacturing Industry
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Life Sciences
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Hospitality
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Information and CommunicationTechnology (ICT)
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Housing Industry
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ProcessTechnologies
PRODUCTION SETUP IN RUSSIAProper organization of every project
Drees & SommerConstruction control
Advisor (tax, accounting, law, marketing, etc.)
Drees & SommerTechnical Client
Drees & SommerProject manager
Holding company(Customer)
Special designer
Designer supervision
External consultant (concept design,
specification sheet)
Drees & SommerGeneral Designer (stage P)
Authorities (approvals, launches, certifications,
validations)
Construction department Holding company
Local subsidiary
SubcontractorInfra-/ GU
General Designer (stage RD)
SubcontractorSite preparation
Subcontractorshell
SubcontractorTGA
Drees & SommerConstruction Manager
Individual solutions – according to individual customer requirements: > Corporate standards> Local requirements
E.g.: international companies, responsible German affiliated company,implementation manufacturing, logistic and office properties
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DREES & SOMMERStrategic Site Selection
Multiple potential sites 3-5 sites Final site
business strategy factors
▪ supply chain factors
▪ customer market
▪ logistical network
business strategy factors
▪ soft factors
▪ site specific factors
▪ incentive package
Constr. cost andsite specific cost
€+Sx
Incentive negotiation to compensate Sitespecific cost
€+Sx-IConstr. cost basedon ideal site condition
€
General Layout Site specific layout and cost Final layout andmax. incentives
Identification & evaluation of site specific factors and risks, e.g.:
▪ soil conditions
▪ utility availabiltiy
▪ codes & requirements
▪ environmental …
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HOW TO PARTNER FOR LOCALIZATION PROJECTS Example: BIM Engineering (Design, Consulting, Management)
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HOW TO PARTNER FOR LOCALIZATION PROJECTS Example: International Project Management and Control
Compliant
Standardisiert
Zertifiziert nach Deutschen und Int. Systemen
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PRODUCTION SETUP IN RUSSIAThe right format for provision of real estates
Property developer- / Developer model- Construction and sale of properties- “Build to Suit” solutions
Owner model- Individual contract, general contractor- General transferee
Investor model- Construction and long-term lease
Tenant/ lessee
- Buyer- Resale properties- New properties
Combined solutions
Mercedes ASCII, Moscow
BMW Regional Distribution Center, Moscow region
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PRODUCTION SETUP IN RUSSIAProject preparation– creating basis!
Goals- Business development- Manufacturing, sale, representation etc.
Requirements- Corporate benchmarks- Processes, logistic, personal- Location - Supply Chain
Development requirementsDevelopment scenarios
Market boundary conditionsFlexible solutionsMarket relocations
BASF Headquarter, Moscow/ Russia
BOSCO, localization of production to Russia
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PRODUCTION SETUP IN RUSSIAPurchase of existing real estates and properties
Basic requirements of purchaser- Technical task
Actual state of real estate- Zoning, dedication- Development, Energy supply- Approval readiness
Due Diligence SchedulingBudgeting
Structuring of acqisition of rights- Investment or rental agreement- Real estate or property companies- Partly retention or total replacement of
vendor
Business Center City Del, Moscow
Business Center Vivaldi Plaza, Moscow
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PRODUCTION SETUP IN RUSSIADesign and approvals
Existing/ available documentation- Greenfield or Brownfield
Design stages- Concept- (Planning project (urban))- Preliminary project (Stadia „PP“)- Basic Design (Stadia „P“)- Detailed Design (Stadia „RD“)- As-built documentation (Stadia „ID“)
Approvals- Pre-approvals- Expertise- Building permission- Commissioning approval
Conversion of existing factory hall, Moscow Region
Logistic Park Pushkino, Moscow region
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PRODUCTION SETUP IN RUSSIAConstruction
Contract models Local models (SMETA), fixed price or Open BookIncentive model (Bonus-Malus)
Contractor - General contractor (formal required is „coordinating
contractor“)- Individual contracts- Control of subcontractors- Specialized companies (especially development and
infrastructure)
Supplier - Local, international, German
Building permission and construction startControl and acceptance of ongoing works
BMW Regional Distribution Center, Moscow region
Takeover and completion of distressed site, Moscow
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PRODUCTION SETUP IN RUSSIACommissioning
Acceptance/ Commissioning- Ongoing, hidden works- Early checking of functionality - Use of optimization potential - Start early and retain guarantees
Commissioning approval- Complete documentation (audit planning, certificates
(Russ.), manuals- Approval is given by governement
committee
Availability of infrastructureDevelopmentSupply and disposal
Registration (BTI) and other
Opening of Marriott Courtyard Hotel, St. Petersburg
Commissioning management German Centre, Moscow
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PRODUCTION SETUP IN RUSSIAReferences
Viessmann, Lipetsk/ RussiaNew construction production, logistics, office
Siemens, Voronezh/ RussiaWarehouse and connected functions
Extension animal feed, baby food and confectionary production, Russia
ZF Kama, Naberezhnye Chelny/ RussiaNew construction (Brownfield) gearbox production
Mercedes Benz Russia, Moscow region/ Russia, new construction, regional logistics center
Manufacture of textile products, Kaluga/ Russia New construction
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DREES & SOMMER
Your contact
Tatjana Kovalenko
Senior Project Partner/ Head of Business DevelopmentMoscow
LL. B
Mobile: +7 903 0040525 E–Mail: [email protected]: www.dreso.ru, www.dreso.com Russian, German, English
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YOUR INNOVATIVE PARTNER FOR CONSULTING PLANNING
CONSTRUCTION AND OPERATION