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FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA TATJANA KOVALENKO, HEAD OF BUSINESS DEVELOPMENT, SENIOR PROJECT PARTNER, DREES & SOMMER, 01.02.2018 © chungking, Kadmy, Jeanette Dietl – Fotolia.com Making It Possible! AUSSENWIRTSCHAFTFORUM „INVESTMENT IN RUSSIAN FEDERATION“

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Page 1: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA

TATJANA KOVALENKO, HEAD OF BUSINESS DEVELOPMENT, SENIOR PROJECT PARTNER, DREES & SOMMER, 01.02.2018

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Making It Possible!AUSSENWIRTSCHAFTFORUM „INVESTMENT IN RUSSIAN FEDERATION“

Page 2: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

PRODUCTION SETUP IN RUSSIAInitial situation

Strong dependence on imports High import costs because of low value of rouble Not enough added value and diversification (need of modernization and renovation) Sanctions:

- Certain assets- Persons - Financing

Volatile rouble Low oil prices

+ Low labour costs+ Cost advantage over other international locations+ Unique selling propositions+ Competitive advantages

Page 3: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

PRODUCTION SETUP IN RUSSIATerm localization

From the state point of view:

- investments- taxation base, taxes- workplaces - regulation, quality control, protectionism

From the business point of view:

Technical/Practical- infrastructure- personal- know how

Business - securing market entry and market share - costs, prices- currency risk- political- support, subsidies, preferences, guaranteed purchase

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Page 4: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

PRODUCTION SETUP IN RUSSIA Drees & Sommer – our presence

Founded:

Employees in 2016:

Construction volume in 2016:

Group sales in 2016:

1970

2.400

€ 13.7 billion

€ 334.8 million

since 1998since 2005

Offices: 41

Expertise Russia and CIS:Permanent as OOO locally:

Moscow, St. Petersburg, regions, CIS, Baltics

Location Russia:

100Employees:

international scope of services+ local achievements

(SRO accreditations)

Achievements:

Page 5: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

DREES & SOMMER WORLDWIDEAt our clients’ side worldwide

National offices

Project offices

Office types

Represented at 41 locations in 18 countries

▪ 20 locations in Germany

▪ 11 locations in Western and Northern Europe

▪ 1 location in Eastern Europe

▪ 2 locations in Russia/CIS

▪ 5 locations in Middle East and Asia

▪ 2 locations in North and South America

Page 6: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

Project management, management tasks, controlling

PRODUCTION SETUP IN RUSSIASupport in technical and economic implementation

✓ Technical Client

✓ Construction control

✓ General designer

✓ Designer supervision

✓ General contractor

✓ Expert

Strategic location and propertyselection

Design and engineering ofbuildings and technologies

Strategic organizational and processconsulting

Finance controlling, consulting and structuring of projects

Local and approval related functions partly SRO liable

Page 7: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

DREES & SOMMER SECTORSIndustry solutions in focus

Public Sector

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Automotive

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Healthcare

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Manufacturing Industry

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Life Sciences

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Hospitality

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Information and CommunicationTechnology (ICT)

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Housing Industry

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Page 8: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

ProcessTechnologies

PRODUCTION SETUP IN RUSSIAProper organization of every project

Drees & SommerConstruction control

Advisor (tax, accounting, law, marketing, etc.)

Drees & SommerTechnical Client

Drees & SommerProject manager

Holding company(Customer)

Special designer

Designer supervision

External consultant (concept design,

specification sheet)

Drees & SommerGeneral Designer (stage P)

Authorities (approvals, launches, certifications,

validations)

Construction department Holding company

Local subsidiary

SubcontractorInfra-/ GU

General Designer (stage RD)

SubcontractorSite preparation

Subcontractorshell

SubcontractorTGA

Drees & SommerConstruction Manager

Individual solutions – according to individual customer requirements: > Corporate standards> Local requirements

E.g.: international companies, responsible German affiliated company,implementation manufacturing, logistic and office properties

Page 9: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

DREES & SOMMERStrategic Site Selection

Multiple potential sites 3-5 sites Final site

business strategy factors

▪ supply chain factors

▪ customer market

▪ logistical network

business strategy factors

▪ soft factors

▪ site specific factors

▪ incentive package

Constr. cost andsite specific cost

€+Sx

Incentive negotiation to compensate Sitespecific cost

€+Sx-IConstr. cost basedon ideal site condition

General Layout Site specific layout and cost Final layout andmax. incentives

Identification & evaluation of site specific factors and risks, e.g.:

▪ soil conditions

▪ utility availabiltiy

▪ codes & requirements

▪ environmental …

Page 10: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

HOW TO PARTNER FOR LOCALIZATION PROJECTS Example: BIM Engineering (Design, Consulting, Management)

Page 11: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

HOW TO PARTNER FOR LOCALIZATION PROJECTS Example: International Project Management and Control

Compliant

Standardisiert

Zertifiziert nach Deutschen und Int. Systemen

Page 12: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

PRODUCTION SETUP IN RUSSIAThe right format for provision of real estates

Property developer- / Developer model- Construction and sale of properties- “Build to Suit” solutions

Owner model- Individual contract, general contractor- General transferee

Investor model- Construction and long-term lease

Tenant/ lessee

- Buyer- Resale properties- New properties

Combined solutions

Mercedes ASCII, Moscow

BMW Regional Distribution Center, Moscow region

Page 13: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

PRODUCTION SETUP IN RUSSIAProject preparation– creating basis!

Goals- Business development- Manufacturing, sale, representation etc.

Requirements- Corporate benchmarks- Processes, logistic, personal- Location - Supply Chain

Development requirementsDevelopment scenarios

Market boundary conditionsFlexible solutionsMarket relocations

BASF Headquarter, Moscow/ Russia

BOSCO, localization of production to Russia

Page 14: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

PRODUCTION SETUP IN RUSSIAPurchase of existing real estates and properties

Basic requirements of purchaser- Technical task

Actual state of real estate- Zoning, dedication- Development, Energy supply- Approval readiness

Due Diligence SchedulingBudgeting

Structuring of acqisition of rights- Investment or rental agreement- Real estate or property companies- Partly retention or total replacement of

vendor

Business Center City Del, Moscow

Business Center Vivaldi Plaza, Moscow

Page 15: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

PRODUCTION SETUP IN RUSSIADesign and approvals

Existing/ available documentation- Greenfield or Brownfield

Design stages- Concept- (Planning project (urban))- Preliminary project (Stadia „PP“)- Basic Design (Stadia „P“)- Detailed Design (Stadia „RD“)- As-built documentation (Stadia „ID“)

Approvals- Pre-approvals- Expertise- Building permission- Commissioning approval

Conversion of existing factory hall, Moscow Region

Logistic Park Pushkino, Moscow region

Page 16: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

PRODUCTION SETUP IN RUSSIAConstruction

Contract models Local models (SMETA), fixed price or Open BookIncentive model (Bonus-Malus)

Contractor - General contractor (formal required is „coordinating

contractor“)- Individual contracts- Control of subcontractors- Specialized companies (especially development and

infrastructure)

Supplier - Local, international, German

Building permission and construction startControl and acceptance of ongoing works

BMW Regional Distribution Center, Moscow region

Takeover and completion of distressed site, Moscow

Page 17: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

PRODUCTION SETUP IN RUSSIACommissioning

Acceptance/ Commissioning- Ongoing, hidden works- Early checking of functionality - Use of optimization potential - Start early and retain guarantees

Commissioning approval- Complete documentation (audit planning, certificates

(Russ.), manuals- Approval is given by governement

committee

Availability of infrastructureDevelopmentSupply and disposal

Registration (BTI) and other

Opening of Marriott Courtyard Hotel, St. Petersburg

Commissioning management German Centre, Moscow

Page 18: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

PRODUCTION SETUP IN RUSSIAReferences

Viessmann, Lipetsk/ RussiaNew construction production, logistics, office

Siemens, Voronezh/ RussiaWarehouse and connected functions

Extension animal feed, baby food and confectionary production, Russia

ZF Kama, Naberezhnye Chelny/ RussiaNew construction (Brownfield) gearbox production

Mercedes Benz Russia, Moscow region/ Russia, new construction, regional logistics center

Manufacture of textile products, Kaluga/ Russia New construction

Page 19: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

DREES & SOMMER

Your contact

Tatjana Kovalenko

Senior Project Partner/ Head of Business DevelopmentMoscow

LL. B

Mobile: +7 903 0040525 E–Mail: [email protected]: www.dreso.ru, www.dreso.com Russian, German, English

Page 20: FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF ... · FEATURES OF DESIGN, CONSTRUCTION AND ENGINEERING OF INDUSTRIAL FACILITIES IN RUSSIA ... supply chain factors customer market

YOUR INNOVATIVE PARTNER FOR CONSULTING PLANNING

CONSTRUCTION AND OPERATION