fepac - deutsche messe ag
TRANSCRIPT
FEPAC
Foshan Tongbao Electrical Foshan Tongbao Electrical Foshan Tongbao Electrical Foshan Tongbao Electrical
Precision Alloy Co., LtdPrecision Alloy Co., LtdPrecision Alloy Co., LtdPrecision Alloy Co., Ltd
Our CompanyOur CompanyOur CompanyOur Company
Contact Contact Contact Contact
MaterialMaterialMaterialMaterial
Precision Alloy Co., LtdPrecision Alloy Co., LtdPrecision Alloy Co., LtdPrecision Alloy Co., Ltd
Contact Contact Contact Contact Contact Contact Contact Contact
MaterialMaterialMaterialMaterialMaterialMaterialMaterialMaterial
High High High High
ReliabilityReliabilityReliabilityReliability
Product SeriesProduct SeriesProduct SeriesProduct Series
Using powder metallurgyUsing powder metallurgy,,
High High High High
ProcessabilityProcessabilityProcessabilityProcessability
Using powder metallurgyUsing powder metallurgy,,we can producewe can produce::AgNiOAgNiO、、
AgSnOAgSnO、、FF--AgAg、、AgAg、、AgZnOAgZnO、、SilverSilver--rare rare earth material ect.earth material ect.
ProcessingProcessingProcessingProcessingAgAg
CuCuFeFe
SnSnMnMn
FEPAC
NiNi
Atomized powderD e v i c e
AgNo3Sno
Ag ingot
Atomized powder
Mixing(with Ni、Sn)
Powder pre-Oxidized(Ag、Sn)
Ag ingotSn、Me
Atomized Powder
Chemical powder
Powder treatmentD e v i c e
C o l d i s o s t a t i cP r e s s i n g
German Extrusion
(Ag、Sn)
Forming
Sintering
Extrusion
Draw bench
Cleaning&packing
Strip rolling
Cold forging stamping
Bonding part
Cleaning&packing
Cleaning&packing
TestingTestingTestingTestingAgAg
CuCuFeFe
SnSnMnMn
FEPAC
NiNi
Shimadzu particlea n a l y z e r
Ag ingot
Atomized powderMixing
(with Ni、Sn)Powder pre-Oxidized
(Ag、Sn)Chemical composition,
Raw material testingRaw material testing
Atomic absorptions p e c t r o m e t e r
M e t a l l u r g i c a lm i c r o s c o p y
Contac t e lec t r ic
(Ag、Sn)
Forming
Sintering
Extrusion
Draw bench
Cleaning&packing
composition,impurity, and Rohs control
Dimension, uniformity andParticle size testing
Inprocess testingInprocess testing
Physical property, micro-structure and electric property testing
FinishedFinished--part testingpart testing
Technology feature/AgSnOTechnology feature/AgSnOTechnology feature/AgSnOTechnology feature/AgSnO
FEPAC
By using chemical coating process, our material has the advantage as below:By using chemical coating process, our material has the advantage as below:Uniform distribution of oxidizing material, steady electrical performance, steady contact Uniform distribution of oxidizing material, steady electrical performance, steady contact
resistance, low electroerosion, and good electric lifetime.resistance, low electroerosion, and good electric lifetime.Mainly applied in alternated contactor, air switch, high power alternated Mainly applied in alternated contactor, air switch, high power alternated
switch(≥50kW),low voltage circuit breaker under small or middle capacitance, switch(≥50kW),low voltage circuit breaker under small or middle capacitance, continuous contactor, a/c relay and automobile electric appliance.continuous contactor, a/c relay and automobile electric appliance.
M a t e r i a lf e a t u r e
Micro structure
Oxidizing material %
SnO,InO8、10、12、15%
SnO10、12、15%
SnO+additive material10、12、15%
Oxidizing material size
tiny/wide tiny/wide medium
Oxidizing material shape
powder powder powder
Process Chemical coating process Chemical coating process Chemical coating process
TypeOxide Oxide Oxide Oxide
contentcontentcontentcontent
WtWtWtWt%%%%&size&size&size&size
hardnessHV,N/mmHV,N/mmHV,N/mmHV,N/mm
2222
densitydensitydensitydensity
≧g/cm≧g/cm≧g/cm≧g/cm3333
ResistivityResistivityResistivityResistivity
≦≦≦≦μΩμΩμΩμΩ·cmcmcmcm
Tensile Tensile Tensile Tensile
strengthstrengthstrengthstrength
MpaMpaMpaMpa
extensibility≧%≧%≧%≧%
210210210210 10101010,,,,tinytinytinytiny ≤≤≤≤1050 ≥9.84≥9.84≥9.84≥9.84 ≤2.50≤2.50≤2.50≤2.50 250250250250~~~~350350350350 ≥17≥17≥17≥17
218218218218 10101010,,,,widewidewidewide ≤≤≤≤900 ≥9.84≥9.84≥9.84≥9.84 ≤2.25≤2.25≤2.25≤2.25 250250250250~~~~350350350350 ≥17≥17≥17≥17
212212212212 12121212,,,,widewidewidewide ≤≤≤≤950 ≥9.75≥9.75≥9.75≥9.75 ≤2.40≤2.40≤2.40≤2.40 250250250250~~~~380380380380 ≥15≥15≥15≥15
S n 2 O 3
s e r i e s
Physica li n d e x
Technology feature/ Technology feature/ Technology feature/ Technology feature/ AgSnOAgSnO
FEPAC
212212212212 12121212,,,,widewidewidewide ≤≤≤≤950 ≥9.75≥9.75≥9.75≥9.75 ≤2.40≤2.40≤2.40≤2.40 250250250250~~~~380380380380 ≥15≥15≥15≥15
229229229229 15151515,,,,widewidewidewide ≤≤≤≤950 ≥9.60≥9.60≥9.60≥9.60 ≤2.60≤2.60≤2.60≤2.60 300300300300~~~~350350350350 ≥15≥15≥15≥15
TypeOxide Oxide Oxide Oxide
contentcontentcontentcontent
WtWtWtWt%%%%&size&size&size&size
hardnessHV,N/mmHV,N/mmHV,N/mmHV,N/mm
2222
densitydensitydensitydensity
≧g/cm≧g/cm≧g/cm≧g/cm3333
resistivity resistivity resistivity resistivity
≦≦≦≦μΩμΩμΩμΩ·cmcmcmcm
Tensile Tensile Tensile Tensile
strengthstrengthstrengthstrength
MpaMpaMpaMpa
extensibility≧%≧%≧%≧%
226226226226 10101010,,,,tinytinytinytiny ≤≤≤≤950 ≥9.84≥9.84≥9.84≥9.84 ≤2.30≤2.30≤2.30≤2.30 250250250250~~~~350350350350 ≥17≥17≥17≥17
223223223223 12121212,,,,tiny ≤≤≤≤1100 ≥9.75≥9.75≥9.75≥9.75 ≤2.50≤2.50≤2.50≤2.50 250250250250~~~~350350350350 ≥15≥15≥15≥15
264264264264 15,wide15,wide15,wide15,wide ≤≤≤≤1000 ≥9.60≥9.60≥9.60≥9.60 ≤2.50≤2.50≤2.50≤2.50 250250250250~~~~350350350350 ≥15≥15≥15≥15
TypeOxide Oxide Oxide Oxide
contentcontentcontentcontent
WtWtWtWt%%%%&size&size&size&size
hardnessHV,N/mmHV,N/mmHV,N/mmHV,N/mm
2222
densitydensitydensitydensity
≧g/cm≧g/cm≧g/cm≧g/cm3333
resistivity≦≦≦≦μΩμΩμΩμΩ·cmcmcmcm
Tensile Tensile Tensile Tensile
strengthstrengthstrengthstrength
MpaMpaMpaMpa
extensibility≧%≧%≧%≧%
228228228228 10101010,,,,mediummediummediummedium ≤≤≤≤950 ≥9.84≥9.84≥9.84≥9.84 ≤2.30≤2.30≤2.30≤2.30 250250250250~~~~350350350350 ≥15≥15≥15≥15
219219219219 12121212,,,,mediummediummediummedium ≤≤≤≤1000 ≥9.75≥9.75≥9.75≥9.75 ≤2.50≤2.50≤2.50≤2.50 250250250250~~~~350350350350 ≥10≥10≥10≥10
SnSn22oo33 InIn22OO33
s e r i e ss e r i e s
Ad d i t i veAd d i t i vep r o d u c tp r o d u c t
s e r i e ss e r i e s
welding resistance 、、、、arc energy 、、、、material erosion in processing
E l e c t r i cp r o p e r t yt e s t i n g
Technology feature/AgSnTechnology feature/AgSnTechnology feature/AgSnTechnology feature/AgSn oxideoxideoxideoxide
FEPAC
testing environmenttesting environment ::::::::
voltage:250V voltage:250V current:20A current:20A
Technology feature/AgNi
FEPAC
Using “ powder sintering extrusion“ technologyUsing “ powder sintering extrusion“ technology,,our product has advantage of lowour product has advantage of low--contact resistance, lowcontact resistance, low--electric erosion and good electric lifetime. electric erosion and good electric lifetime.
M a t e r i a lf e a t u r e
Micro-structure
Ni% 10% 20% 30%
Ni powder size
Ø FSSS : 2 to 5 µm
Processing Powder sintering extrusion
Powder sintering extrusion
Powder sintering extrusion
Technology feature/AgNi
FEPAC
Type Ni%hardness densitydensitydensitydensity resistivity Tensile Tensile Tensile Tensile
strengthstrengthstrengthstrength
extensibility
E l e c t r i cp r o p e r t y
Ni has excellent extensibility with high melting po int (melting point:1455 Ni has excellent extensibility with high melting po int (melting point:1455 ℃℃℃℃℃℃℃℃). By ). By adding silver, the material will have good physical property and can be applied adding silver, the material will have good physical property and can be applied in lowin low--current environment, such as relay, contact or, circuit breaker.current environment, such as relay, contactor, circ uit breaker.
AgNi alloy with Ni content at 20% or above is usual ly applied in movable contact in AgNi alloy with Ni content at 20% or above is usual ly applied in movable contact in protection switch.protection switch. 。。。。。。。。
P h y s i c a li n d e x
Type Ni%hardnessHV,N/mmHV,N/mmHV,N/mmHV,N/mm
2222
densitydensitydensitydensity
≧g/cm≧g/cm≧g/cm≧g/cm3333
resistivity≦≦≦≦μΩμΩμΩμΩ·cmcmcmcm
strengthstrengthstrengthstrength
MpaMpaMpaMpa
extensibility≧%≧%≧%≧%
230230230230 10101010 ≤750≤750≤750≤750 ≥10.25≥10.25≥10.25≥10.25 ≤1.90≤1.90≤1.90≤1.90 200200200200~~~~300300300300 ≥15≥15≥15≥15
237237237237 12121212 ≤800≤800≤800≤800 ≥10.20≥10.20≥10.20≥10.20 ≤1.96≤1.96≤1.96≤1.96 200200200200~~~~300300300300 ≥15≥15≥15≥15
239239239239 13.513.513.513.5 ≤800≤800≤800≤800 ≥10.15≥10.15≥10.15≥10.15 ≤2.02≤2.02≤2.02≤2.02 200200200200~~~~350350350350 ≥15≥15≥15≥15
231231231231 15151515 ≤800≤800≤800≤800 ≥10.10≥10.10≥10.10≥10.10 ≤2.05≤2.05≤2.05≤2.05 250250250250~~~~350350350350 ≥15≥15≥15≥15
232232232232 20202020 ≤800≤800≤800≤800 ≥10.00≥10.00≥10.00≥10.00 ≤2.20≤2.20≤2.20≤2.20 250250250250~~~~350350350350 ≥15≥15≥15≥15
236236236236 30303030 ≤800≤800≤800≤800 ≥9.80≥9.80≥9.80≥9.80 ≤2.35≤2.35≤2.35≤2.35 250250250250~~~~350350350350 ≥6≥6≥6≥6
Technology feature/ Technology feature/ Technology feature/ Technology feature/ SilverSilver--rare earth material oxiderare earth material oxide
FEPAC
M a t e r i a lf e a t u r e
P h y s i c a li n d e x
TypeRare earth
material content
hardnessHV,N/mmHV,N/mmHV,N/mmHV,N/mm
2222
density≧g/cm≧g/cm≧g/cm≧g/cm
3333
ResistivityResistivityResistivityResistivity
≦≦≦≦μΩμΩμΩμΩ·cmcmcmcmTensile strenth
MpaMpaMpaMpa
extensibility
≧%≧%≧%≧%
250250250250 10101010 ≤950≤950≤950≤950 ≥10.10≥10.10≥10.10≥10.10 ≤2.30≤2.30≤2.30≤2.30 200200200200~~~~300300300300 ≥15≥15≥15≥15
252252252252 12121212 ≤1000≤1000≤1000≤1000 ≥10.00≥10.00≥10.00≥10.00 ≤2.40≤2.40≤2.40≤2.40 200200200200~~~~300300300300 ≥15≥15≥15≥15
Micro-structure
Rare earth oxided material content
10% 12%
material erosion conditionE l e c t r i cp r o p e r t yt e s t i n g
FEPAC
Technology feature/ Technology feature/ Technology feature/ Technology feature/ SilverSilver--rare earth material oxiderare earth material oxide
testing environmenttesting environment ::::::::
voltage:250V voltage:250V current:20A current:20A
AgZnOAgZnO::::::::
Application area:current-limited switch and leakage switch working under 10A~1000A and 24~600V。
General evaluation:Since Zno has high thermostability, AgZnO is of good electric and heat conductivity & outstanding melting welding resistance.
M a t e r i a lf e a t u r e
Technology feature/AgCuOTechnology feature/AgCuOTechnology feature/AgCuOTechnology feature/AgCuO、、、、AgZnO
FEPAC
electric and heat conductivity & outstanding melting welding resistance. We can provide you wire and part using powder metallurgy technology.
AgCuOAgCuO::::::::
Application area:Contactor, magnetic switch, relay and controller working under middle or heavy loads.
General evaluation:we can provide you wire and part using powder metallurgy.
Voltage Current Contact material recommended
120V/250V ≦≦≦≦10A /Ag / Fag / AgCdO/AgNi/AgSnO2/AgSnO2In2O3
120V/250V 10A~16A / AgCdO/AgNi/AgSnO2/AgSnO2In2O3
120V/250V 16A~20A / AgCdO/AgSnO2/AgSnO2In2O3
120V/250V ≧≧≧≧20A / AgCdO/AgSnO2In2O3/AgSnO2+additive
A Capplication
application instruction/Alternated currentapplication instruction/Alternated currentapplication instruction/Alternated currentapplication instruction/Alternated current
FEPAC
55 1010 1515 2020
55
1010
1515
FAg AgNi AgCdO
AgSnO 2
AgSnO 2+additiveAgSnO 2In2O3
(A)(A)
(times)(times)
Continuous Continuous currentcurrent
Surge
Surge
currentcurrent
Voltage Current Contact material recommended
12V/24V ≦≦≦≦5A / Fag /AgNi/AgSnO2/AgSnO2In2O3
12V/24V 5A~15A /AgNi/AgSnO2/AgSnO2In2O3
12V/24V 15A~20A /AgSnO2/AgSnO2In2O3
12V/24V ≧≧≧≧20A /AgSnO2+additive material
Continuousc u r r e n tapplication
Application instruction/continuous currentApplication instruction/continuous currentApplication instruction/continuous currentApplication instruction/continuous current
FEPAC
55 1010 1515 2020
55
1010
1515
11 FAg AgNi
AgSnO 2
AgSnO 2Additive material
AgSnO 2In2O3
(A)(A)
(times)(times)
Rated Rated currentcurrent
Surge
Surge
currentcurrent
FEPAC
For our better future!For our better future!