fero strata product brochure 2013_strata mesh brochure
TRANSCRIPT
www.fero.com.auAll specifications are applicable at the time of publication and may be amended from time to time.
A Division of Fero Group
For further information and ordering contact: [email protected]
www.fero.com.au
Corporate Office & Manufacturing Facility WESTERN AUSTRALIA44 Chisholm Crescent Kewdale WA 6105Tel: +618 9453 0000 Fax: +618 9453 0050
Manufacturing Facility QUEENSLAND9 Boron Street Narangba QLD 4504Tel: +617 3888 4533 Fax: +617 3888 4790
Branch Locations AUSTRALIAKalgoorlie WABurnie TASBendigo VICMount Isa QLDTownsville QLD
Fero Strata Mesh and Strap are designed to provide additional underground surface support when rock bolting.
A Division of Fero Group
Strata Mesh & Strap
www.fero.com.auAll specifications are applicable at the time of publication and may be amended from time to time.
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Strata Mesh, Strap and W-Strap are used in conjunction with friction stabilisers and other rock bolts to provide additional coverage in ground conditions where bolts and support plate cover is not sufficient. The ability to overlap the products enables continuous coverage of the rock surface.
Fero Strata Mesh is manufactured in house at our Perth and Brisbane manufacturing facilities using the latest in electric resistance welding technology. This enables Fero to manufacture Strata Mesh up to 6 metres in length and 2.4 metres wide, and to customise product in a range of configurations to assist in optimising bolting patterns. The mesh is manufactured with minimal overhang of line and cross wires to eliminate material handling injuries on site.
Strata Strap is used in conjunction with friction stabilisers and rock bolts to provide additional ground support by increasing the area of support provided and conforming to major irregularities in the rock. Fero’s strata strap range includes W-Strap and Strata Mesh Strap, which was developed as an alterantive to conventional W-Strap whereby the wire construction allows for simpler hole alignment. Strata Mesh Strap can also be supplied with an arch for use in shotcreting of pillars.
To ensure a consistently high quality product, Strata Mesh is weld-shear tested in-house every 300 sheets and torque tested every 50 sheets.
Strata Mesh and strap are available in untreated steel, pre-galvanised or hot-dip galvanised.
Contact the Fero Strata team for more information at [email protected]
1.0 Strata Mesh & Strata Strap Fero Strata Mesh, Strata Strap and W-Strap are designed to provide a safer work environment by ensuring the surface support of the underground mine or tunnel.
1.1 Features
Provides a safer work environment
Manufactured in a comprehensive range of spacing configurations to optimise bolting patterns
Quality tested to the highest standards in-house
Available untreated steel, pre-galvanised and hot dip galvanised
Provides continuous coverage
Strata Mesh is turned and stacked providing more compact packs for efficient transport
www.fero.com.auAll specifications are applicable at the time of publication and may be amended from time to time.
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1.2 Strata Mesh Range
1.3 Strata Strap Range
Fero Strata manufactures and supplies a variety of Strata Mesh products appropriate for a range of ground conditions. Strata Mesh is available in a range of wire diameter and crosswire apertures and can be custom produced to suit specific site requirements.
Strata Mesh can be manufactured and supplied as pre-treated galvanised product to assist in the protection of the mesh in corrosive environments. Black Strata Mesh, also known as ‘Bright’ is a more cost effective product, however it does not offer the same level of protection in corrosive environments. With an additional anti-corrosive aluminium coating, Innogal mesh provides a higher level of protection in highly corrosive environments.
Contact the Fero Strata Team for further details.
Fero Strata manufactures and supplies a variety of StrataMesh products appropriate for a range of ground conditions. Strata-mesh is available in a range of diameter wire and crosswire apertures and can be custom produced to suit specific site requirements.
StrataMesh can be manufactured and supplied as pre-treated galvanised product to assist in the protection of the mesh in corrosive environments. Black StrataMesh, also known as ‘Bright’ is a more cost effective product. However, it does not offer the same level of protection in corrosive environments. With an additional anti-corrosive aluminium coating, Innogal provides a higher level of protection in highly corrosive environments.
Contact the Fero Strata team for further details.
Strata Mesh & Strap Strata Mesh is primarily used in conjunction with rock bolts when additional support is required in underground mining and tunnelling. The mesh straps are pulled into the rock surface by rock bolts and conform to irregularities in the rock. Ranging from 4-8mm diameter linewire and crosswire with standard 100 x 100 apertures, Strata Mesh can be customised to suit specific mine site requirements. The wire construction method of the strap allows greater flexibility in hole alignment and fit to the irregularities with the rock surface. Can be supplied in bright wire, galvanised or hot dip galvanised coatings
W-Strap Fero W-Strap is rolled from 1.9mm steel coil and shaped to form a ‘W’ with multi-holes spaced 300mm apart. The W shape of the strap grips the rock surface and increases the area of support when used in conjunction with rock bolts. W-Strap is supplied in standard lengths of 2.4m, 3m and 6m with other lengths available on request and can be supplied in un-treated pre-galvanised or Hot Dip Galvanised coatings.
Chain Link Mesh Chain link mesh offers an economical and durable solution for underground surface support. Fero offers chain link mesh in a standard galvanised finish in a variety of continuous roll size configurations to suit specific mine requirements. Standard widths include 1.8 and 2.4m and standard length rolls 10m, 15m and 20m.
www.fero.com.auAll specifications are applicable at the time of publication and may be amended from time to time.
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The ground support mesh manufactured and supplied by Fero Strata for both domestic and international mining markets is manufactured under strict controlled conditions to meet the stringent requirements of mining ground support applications.
The ground support mesh manufactured at Fero is subjected to rigorous in-house testings (refer to table below). These tests are conducted at our Western Australian based Laboratory located at our Kewdale facility as well as periodic testing at NATA accredited laboratories, ensuring compliance is met and maintained.
2.0 Physical/Technical Properties & Testing
Test Type On-Line Test Off-Line Test
Calibrated or Non-Calibrated Spanner Test
Weld Shear Strength
Frequency 50 sheets 300 sheets
Mesh Type Min. Torque Value (all welds on one cross wire)
Min. Shear value kN
FSG224, FSB224, FSG234 20 5.0
FSG445, FSB445 35 8.0
FSG445A, FSB445A 40 9.5
FSSB448, FSSHDG448 50 23.0
Ground Support Mesh Testing Program
Strata Mesh & Strap
Galvanised TYPICAL
Strata Mesh & Strap Bright
TYPICAL
Mechanical Properties
Yield Strength of Wire (MPa) 350 450
Tensile Strength of Wire (MPa) 550 500
www.fero.com.auAll specifications are applicable at the time of publication and may be amended from time to time.
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3.0 Product Codes, Weights & Pack Sizes
Strata Mesh Product Code IdentificationMesh Type
Coating Finish
Line Wire Spacing
Cross Wire Spacing
Wire Diameter
Mesh Length
Mesh Width
FS - StrataMesh B - Bright Wire (Untreated) 2 - 2” or 50mm 2 - 2” or 50mm 4 - 4mm 30 - 3000m 17 - 1700mm
FR - Reinforcing Mesh G - Galvanised (Pre-Galvanised Wire) 3 - 3” or 75mm 3 - 3” or 75mm 5 - 5mm 40 - 4000mm 24 - 2400mm
HDG - Hot Dip Galvanised 4 - 4” or 100mm 4 - 4” or 100mm 5A - 5.6mm 45 - 4500mm
8 - 8mm 60 - 6000mm
FS Mesh Type
G Coating Finish
4 Line Wire Spacing
4 Cross Wire Spacing
5A Wire Diameter
30 Mesh Length
24 Mesh Width
Example FSG445A3024 - Strata Mesh 3000 x 2400 x 5.6mm - Galv
Fero Product Code
Fero Product Description
Strata Mesh Size (length x width) (mm)
Surface Finish
Weight /Sheet (kg)
Pack Size
Pack Weight (kg)
FSB4456017 Strata Mesh 6000 x 1700 x 5mm 6000 x 1700 Bright Wire 33 50 1650
FSB4453024 Strata Mesh 3000 x 2400 x 5mm 3000 x 2400 Bright Wire 23 50 1150
FSB4454024 Strata Mesh 4000 x 2400 x 5mm 4000 x 2400 Bright Wire 31 50 1550
FSB4454524 Strata Mesh 4500 x 2400 x 5mm 4500 x 2400 Bright Wire 35 50 1750
FSB4456024 Strata Mesh 6000 x 2400 x 5mm 6000 x 2400 Bright Wire 46 50 2300
FSG4454017 Strata Mesh 4000 x 1700 x 5mm - Galv 4000 x 1700 Galvanised Wire 22 50 1100
FSG4454517 Strata Mesh 4500 x 1700 x 5mm - Galv 4500 x 1700 Galvanised Wire 25 50 1250
FSG4456017 Strata Mesh 6000 x 1700 x 5mm - Galv 6000 x 1700 Galvanised Wire 33 50 1650
FSG4453024 Strata Mesh 3000 x 2400 x 5mm - Galv 3000 x 2400 Galvanised Wire 23 50 1150
FSG4454024 Strata Mesh 4000 x 2400 x 5mm - Galv 4000 x 2400 Galvanised Wire 31 50 1550
FSB445A3024 Strata Mesh 3000 x 2400 x 5.6mm 3000 x 2400 Bright Wire 29 50 1450
FSB445A3624 Strata Mesh 3600 x 2400 x 5.6mm 3600 x 2400 Bright Wire 35 50 1750
FSB445A4024 Strata Mesh 4000 x 2400 x 5.6mm 4000 x 2400 Bright Wire 39 50 1950
FSG445A3017 Strata Mesh 3000 x 1700 x 5.6mm - Galv 3000 x 1700 Galvanised Wire 21 50 1050
FSG445A4017 Strata Mesh 4000 x 1700 x 5.6mm - Galv 4000 x 1700 Galvanised Wire 28 50 1400
FSG445A4517 Strata Mesh 4500 x 1700 x 5.6mm - Galv 4500 x 1700 Galvanised Wire 31 50 1550
FSG445A5817 Strata Mesh 5800 x 1700 x 5.6mm - Galv 5800 x 1700 Galvanised Wire 40 50 2000
FSG445A6017 Strata Mesh 6000 x 1700 x 5.6mm - Galv 6000 x 1700 Galvanised Wire 41 50 2050
FSG445A3024 Strata Mesh 3000 x 2400 x 5.6mm - Galv 3000 x 2400 Galvanised Wire 29 50 1450
FSG445A3524 Strata Mesh 3500 x 2400 x 5.6mm - Galv 3500 x 2400 Galvanised Wire 34 50 1700
FSG445A3624 Strata Mesh 3600 x 2400 x 5.6mm - Galv 3600 x 2400 Galvanised Wire 35 50 1750
FSG445A3824 Strata Mesh 3800 x 2400 x 5.6mm - Galv 3800 x 2400 Galvanised Wire 37 50 1850
Strata Mesh & Strata Strap
www.fero.com.auAll specifications are applicable at the time of publication and may be amended from time to time.
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Fero Product Code
Fero Product Description
Chain Link Mesh Size (length x width) (mm)
Surface Finish
Wire Diameter (mm)
FCLWMG3A3004 Chain Link Wire Mesh 30 Mtrs x 4 Mtrs x 3.15mm - Galv 30000 x 4000 Galvanised Wire 3.15mm
Chain Link Mesh
Fero Product Code
Fero Product Description
W-Strap Size (length x width) (mm)
Surface Finish
Material Thickness (mm)
Hole Size (mm)
Weight /Strap (kg)
Pack Size
Pack Weight (kg)
FWS280-2400 W-Strap 280 x 2400 (50) 280 x 2400 Un-Treated 1.9 50 10.9 50 545
FWS280-2400G W-Strap 280 x 2400 (50) - HDG 280 x 2400 Hot Dip Galvanised 1.9 50 11.8 50 590
FWS280-2400PG W-Strap 280 x 2400 (50) - Galv 280 x 2400 Galvanised 1.9 50 10.9 50 545
FWS280-3000 W-Strap 280 x 3000 (50) 280 x 3000 Un-Treated 1.9 50 13.6 50 680
FWS280-3000G W-Strap 280 x 3000 (50) - HDG 280 x 3000 Hot Dip Galvanised 1.9 50 14.7 50 735
FWS280-3000PG W-Strap 280 x 3000 (50) - Galv 280 x 3000 Galvanised 1.9 50 13.6 50 680
FWS280-3600PG W-Strap 280 x 3600 (50) - Galv 280 x 3600 Galvanised 1.9 50 16.4 50 820
FWS280-3600PG-S W-Strap 280 x 3600 (Slot Hole) - Galv 280 x 3600 Galvanised 1.9 300 x 50 16.4 50 820
FWS280-3600G-S W-Strap 280 x 3600 (Slot Hole) - HDG 280 x 3600 Hot Dip Galvanised 1.9 300 x 50 17.7 50 885
FWS280-3600-S W-Strap 280 x 3600 (Slot Hole) 280 x 3600 Un-Treated 1.9 300 x 50 16.4 50 820
FWS280-6000 W-Strap 280 x 6000 (50) 280 x 6000 Un-Treated 1.9 50 27.3 50 1365
FWS280-6000G W-Strap 280 x 6000 (50) - HDG 280 x 6000 Hot Dip Galvanised 1.9 50 29.5 50 1475
FWS280-6000PG W-Strap 280 x 6000 (50) - Galv 280 x 6000 Galvanised 1.9 50 27.3 50 1365
FWS280-6000PG-S W-Strap 280 x 6000 (Slot Hole) - Galv 280 x 6000 Galvanised 1.9 300 x 50 27.3 50 1365
W-Strap
Fero Product Code
Fero Product Description
Strata Mesh Size (length x width) (mm)
Surface Finish
Weight /Sheet (kg)
Pack Size
Pack Weight (kg)
FSG445A4024 Strata Mesh 4000 x 2400 x 5.6mm - Galv 4000 x 2400 Galvanised Wire 39 50 1950
FSG445A4224 Strata Mesh 4200 x 2400 x 5.6mm - Galv 4200 x 2400 Galvanised Wire 41 50 2050
FSG445A4524 Strata Mesh 4500 x 2400 x 5.6mm - Galv 4500 x 2400 Galvanised Wire 44 50 2200
FSG445A5824 Strata Mesh 5800 x 2400 x 5.6mm - Galv 5800 x 2400 Galvanised Wire 56 50 2800
FSG445A6024 Strata Mesh 6000 x 2400 x 5.6mm - Galv 6000 x 2400 Galvanised Wire 58 50 2900
FSSHDG4482403 Strata Mesh Strap 2400 x 300 x 8mm - HDG 2400 x 300 Hot Dip Galvanised 8 25 200
FSSHDG4483504 Strata Mesh Strap 3500 x 400 x 8mm - HDG 3500 x 400 Hot Dip Galvanised 13 25 325
FSSHDG4486004 Strata Mesh Strap 6000 x 400 x 8mm - HDG 6000 x 400 Hot Dip Galvanised 22 25 550
FSSHDG4C64860045 Strata Mesh Strap 6000 x 450 x 8mm c/w Cntr app 150 - HDG 6000 x 450 Hot Dip Galvanised 25 25 625
FSSAB445200030D18 Strata Mesh Strap Arch 2000 x 300 x 5mm, Depth 180mm 2000 x 300 Bright Wire 3 25 75
FSSAG445200030D18 Strata Mesh Strap Arch 2000 x 300 x 5mm, Depth 180mm - HDG 2000 x 300 Hot Dip Galvanised 4 25 100
Strata Mesh & Strata Strap
www.fero.com.auAll specifications are applicable at the time of publication and may be amended from time to time.
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Strata Mesh Size (Length x Width) FERO ID Mark3000mm x 1700mm Fero4000mm x 1700mm Fero4500mm x 1700mm Fero5800mm x 1700mm Fero6000mm x 1700mm Fero3000mm x 2400mm Fero3500mm x 2400mm Fero3600mm x 2400mm Fero3800mm x 2400mm Fero4000mm x 2400mm Fero4200mm x 2400mm Fero4500mm x 2400mm Fero6000mm x 2400mm Fero
Fero Strata Mesh Colour ID
Strata Mesh Wire Diameter Vertical Stripe Colour5.6mm wire None5.0mm wire Red4.0mm wire Yellow