f/fin/21/test & drawings/91-92 dated: 11.05.2017 and ... · pore size of filter paper 16000 10....

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Revised Testing charges vide Joint Director/Finance’s note no.

F/Fin/21/Test & Drawings/91-92 dated: 11.05.2017 and Procedure

Order No.1 of 2017

LUBRICANT SECTION

(A) Grease :--

S. No. Name of the Tests Testing Charges (Rs.)

(Excluding GST)

1. Acidity/ alkalinity 6440

2. Ash content 8060

3. Cu- strip corrosion 4090

4. Drop Point 4605

5. Evaporation loss of grease 16060

6. Flash point of extracted oil 6115

7. Graphite content 20320

8. K.V. and VI of extracted oil 10260

9. Leakage tendency 30030

10. Mineral oil content 17040

11. Moisture /volatility 16060

12. Non graphite carbon content 12060

13. Oil separation on storage 6030

14. Penetration at 25 C 10115

15. Resistance to break down 4115

16. Soap base by flame test 12040

17. Structural stability 24205

18. Sulphated ash 16115

19. Visual Examination 2000

20. Water Content 8230

21. Oxidation Stability of Lubrication Grease by the

Oxygen Bomb for 500 Hrs.

20625

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(B) Lubricating oil:-

S. No. Name of the Test Testing Charges (Rs.)

(Excluding GST)

1. Aniline Point 10230

2. Ash content 8090

3. Asphaltene content 16380

4. ASTM Colour test 4090

5. Carbon residue Ramasbottom 10160

6. Cast iron corrosion test 8115

7. Emulsion characteristics 8105

8. Flash Point (ABEL), oC 6175

9. Flash Point(COC), oC 6160

10. Flash Point (PMCC), oC 6160

11. Foaming characteristics 16110

12. Frothing test 8115

13. Insoluble Hexane & Toluene 16550

14. Kinematic Viscosity at 100oC, cst 4130

15. Kinematic Viscosity at 40oC, cst 4130

16. Neutralization Number (pH, TAN, TBNE) 16865

17. Pour Point oC 6130

18. Rust Preventive Characteristics 12090

19 Saponification value 8435

20 Shear stability 6160

21 Specific Gravity 4060

22 Sulphated Ash 16090

23 Thermal stability 16060

24 Total acidity inorganic & organic 8435

25 Viscosity Index 2000

26 Visual Examination 2000

27 Water content 8230

28 Reactive Sulphur 2260

29 Evaporation loss by nocks’ method 8130

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30 Air Release Value 12230

31 RBOT 16335

32 Demulsibility 16230

33 Bacterial Resistance 17325

34 Conradson C-Residue 10115

35 Oxidation stability of Turbine oil 40865

36 Low temperature pumping viscosity of Engine oil 40625

37 Low temperature cranking viscosity 12320

38 Incipient wear of engine components in used engine

oil

8090

39 Wear debris pattern of engine components in used

engine oil

18135

40 Oxidation Stability of Inhibited Mineral Oils for

1000 Hrs.

33245

(C) HSD/Kerosene/Petrol

S.No. Name of the Test Testing Charges (Rs.)

(Excluding GST)

1 Visual examination 2000

2 Density 4070

3 Flash Point 6175

4 Pour Point 6130

5 Carbon Residue (Rams bottom) 10160

6 Distillation (Atmospheric) 8375

7 Distillation (Vacuum) 16260

8 Diesel Index 12175

9 Aniline Point 10230

10 Cetane Index 12115

11 Smoke Point 8115

12 Ash Content 8060

13 Water Content 8230

14 Copper Strip Corrosion 4090

15 Acidity Organic 4290

16 Acidity Inorganic 4290

17 Calorific Value (P7 of IS:1448) 4110

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(D) Bio-diesel & its blends:-

18 Kinematic Viscosity 4260

19 Oxidation stability of HSD Oil 28175

20. Sulphur in HSD 8090

21. Cetane No. 8320

S.No Name of the Test Testing Charges (Rs.)

(Excluding GST)

1 Visual examination 2000

2 Density 4070

3 Kinematic Viscosity 6260

4 Flash Point 6175

5 Sulphur 8090

6 Carbon Residue (Rams-bottom) 10160

7 Sulfated Ash 16090


9 Total contamination 4205

10 Copper Strip Corrosion 4090

11 Cetane No. 4320

12 Acid Value 4090

13 Oxidation Stability of Bio-diesel 32375

14 Moisture content in Bio-diesel 13210

15 Methanol % by mass, Max 12580

16 Ethanol % by mass, Max 12580

17 FAME content % by mass, Max 14435

18 Free Glycerol % by mass, Max & Total Glycerol %

by mass, Max

14720

19 Iodine value 9300

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Tribology Section

(A) Grease:-


(Excluding GST)

1. SKF-V2F Test Rig 130950

2. 760 hrs Rig Test 810600

3. 4-ball Weld Load Test 15000

4. EMCOR Test 19400

5. ETRS 81700

6. Vibration Rig Test 108800

7. Seal Compatibility Test 16000

(B) Lubricating oil:-


(Excluding GST)

1. 4-ball Weld Load Test 15000

(C) HSD/Kerosene/Petrol

S.No. Name of the Test Total Charges (Rs.)

(Excluding GST)

1. CFPP 4350

2. Total contamination 5500

3. Sediment content in HSD oil 8200

4. Total Sediment in HSD 17500

5. Gum Content 9600

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(D) Lube oil Filter


(Excluding GST)

1. Rig. life of filter element for ALCO/DLW locomotive 197050

2. Rig. life of filter element for EMD locomotive 310450

3. End load 2000

4. Fabrication integrity 10200

5. High temperature for ALCO/DLW locomotive 26900

6. High temperature for EMD locomotive 26900

7. Resistance to water 77850

8. Bursting strength of filter 4000

9. Pore size of filter paper 16000

10. Tensile strength of paper 6000

11. Thickness of filter paper 2000

12. Ash content of filter paper 8050

13. Basic weight of filter paper 2000

14. Visual examination & dimension 8000

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Composite Development Centre Lab

S. No.

Name of the Tests/Item/Course Testing Charges (Rs.)

(Excluding GST)

1. Sample Preparation 4000/-

2. Visual Examination 2000/-

3. Hardness (Rockwell ‘R’) 4000/-

4. Modulus of Elasticity 8000/-

5. Cross Breaking Strength 6000/-

6. Acetone Extraction test 12,576/-

7. Ash content 8000/-

8. Density/Specific Gravity 4000/-

9. Shear Strength 8000/-

10. Bending Strength 8000/-

11. Tensile Strength & Elongation at Break 6000/-

12. Toxicity Index 49,276/-

13. Limiting Oxygen Index 12,480/-

14. Polymer Identification by FTIR 12,672/-

15. Izod Impact Test 4000/-

16. Izod Impact Test with preparation of notch 8000/-

17. Charpy Impact Test 4000/-

18. Falling Weight Impact Test + sample preparation 16,000/-

19. Smoke Density – Non flaming (by Optical Density

Smoke Chamber) + sample preparation

24,000/-

20. Smoke Density – Flaming (by Optical Density Smoke

Chamber) + sample preparation

24,600/-

21. Deterioration of visibility due to smoke+ sample

preparation

20,600/-

22. Thermal Properties by Anter Flashline Thermal

Analyzer + sample preparation

24,948/-

23. Thermal properties by DSC 18,480/-

24. Thermogravimetric analysis by TGA 18,360/-

25. Melt Flow Index 8000/-

26. Dynamic properties by DMA + sample preparation 20,000/-

27. Melting Point 6000/-

28. Frictional properties by Tribometer + sample

preparation

38,000/-

29. Checking of samples through Polarizingl Microscope +

sample preparation

20,000/-

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Paint Testing & Corrosion Engg. Lab.

S. No. Name of the Test Testing charges (Rs.)

(Excluding GST)

1 Drying Time 4674

2 Consistency 817

3 Viscosity 2864

4 Finish 667

5 Colour 672

6 Gloss 2368

7 Spreading Capacity 6162

8 Flexibility & adhesion 4005

9 Dry Film Thickness 1180

10 Fineness of Grind 3052

11 Pot life 20000

12 Mass in kg/10Litrs 4080

13 Flash Point (Two components) 12045

14 Scratch Hardness 5560

15 Resistance to salt Spray for 500 Hrs. 14428

16 Resistance to Humidity for 500 Hrs. 15520

17 % Volume Solids 14050

18 Pigment Content 9617

19 Wt. per epoxy equivalent on volatile vehicle content 24250

20 Volatile Matter 4826

21 Identification of Poly isocyanate 2050

22 % Poly isocyanate by mass in Hardener 4250

23 Resistance to Acid 5200

24 Resistance to Alkali 5250

25 Resistance to Solvent 5250

26 Resistance to Oil 5250

27 Resistance to water 5000

28 Abrasion Resistance for 1000 cycles 6900

29 Impact Resistance 4035

30 Cathodic Disbondment Test 7056

31 Resistance to Humidity for 2000 Hrs. 29520

32 Resistance to Chemical for 1800 Hrs. 29150

33 Stopping property 3100

34 Rubbing Property 4100

35 Hold Out Property 6100

36 Adhesion & Compatibility of Paint System 3000

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37 % Solids 4100

38 Pigment Analysis 27617

39 Flash Point (Single component) 6045

40 Non-Volatile Vehicle Content 15159

41 Resistance to Kerosene 6100

42 Presence of Rosin & Rosin derivative 4000


44 Accelerated storage Stability 20259

45 Phathalic anhydride content 29617

46 Stripping test 5560

47 Ash Content 7130

48 Wet Abrasion resistance, 5000 cycles 6400

49 % Fe2O3 29150

50 %CrO3 & %ZnO 30200

51 Flattening property 2100

52 Resistance to chlorine 5300

53 Freedom from coarse particles 667

54 Freedom from lead 2000

55 Reaction with white paint 7675

56 Resistance to heat 14110

57 Resistance to Varnish exterior 7675

58 Fitness to take a coat of primer & cellulose finish 8000

59 Forced drying 5110

60 % Tio2 by mass 13367

61 % CaCO3 as CaO by mass 22367

62 Fire Resistance test 6000

63 Resistance to Lube Oil 6300

64 Water absorption 5667

65 Resistance to warm water 8000

66 Resistance to salt water 14200

67 % BaSO4 by mass 24200

68 % Cr2O3 by mass 23200

69 Leafing Property 8717

70 Acid Value 10000

71 Visual Appearance 667

72 Settling Property 3150

73 Residue on sieve 6150

74 Grease content 6817

75 Aluminum powder content 13485

76 Form and condition 667

77 Skin property 667

78 Thinning property 667

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79 Wet opacity 6062

80 Odour 667

81 Specific Gravity 3333

82 pH Value 2000

83 Corrosion test for 24 hrs. 8000

84 Rinsability 2050

85 Freedom from acidity & Alkalinity 8000

86 Determination of free chlorine 8000

87 Evaporation loss 8000

88 Effect of solvents on insulating materials 12000

89 Hot Zinc & Manganese Phosphating test 18235

90 Skin irritation 1000

91 Demulsifying capacity 4000

92 Immersion test 32000

93 Visible impurities 2000

94 Foaming power 8000

95 Lab performance test for cleaning efficiency 16000

96 Effect on metals 4000

97 Corrosion test of butt weld 25500

98 Salt spray test of six pin emergency plug for S&T 6450

99 Corrosion test for engine coolant in glassware 26525

100 Report Preparation 4000

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RUBBER & PLASTIC SECTION A:RUBBER

S.No Name of Test Testing Charges (Rs.)

(Excluding GST)


2 Dimensional Check 2000

3 Hardness(Shore 'A')(before aging) 2000

4 TS & % EB (before aging) 6000

5 Modulus (before aging) 6000

6 Compression Set 6000

7 Tension Set 6000

8 TS & % EB (after aging) 8000

9 Modulus (after aging) 8000

10 Hardness(Shore 'A')(after aging) 2000

11 Electrical Resistance (before immersion) 4000

12 Electrical Resistance (after immersion) 4000

13 Resistnce to Fluid & Chemicals(by volume) 8000

14 Specific gravity 4000

15 Polymer Identification (i) By flame Test 4000

16 Load deflection 6000

17 Adhesion 6000

18 Extended ageing 2000 Per day

19 Extraction 8000

20 Ash content 6000

21 Tear Strength 6000

22 Dynamic Properties of rubber pad 12000

23 Stretch test for 'O' ring 2000

24 Stretch test for Rolling ring 6000

25 Secant stiffess 6000

26 Shear Bond test 6000

27 Before Durability test

i) Tensile strength 6000

ii % relaxed modulus 6000

iii) impact attenuation test 8000

28 After Durability

i) Tensile strength /(per pad) 68000

ii % relaxed modulus/(per pad) 68000

iii) impact attenuation /(per pad) 70000

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2 Hardness (Rockwell 'R')/Shore 'D' 2000

3 Dimensional check 2000

4 Melting point/Vicat Softening Point 6000

5 Specific gravity/Density/Bulk density 4000

6 Water absorption 8000

7 Resistance to Boiling water 8000

8 Inherent viscosity/MFI 8000

9 Tensile Strength & Elongation at Break 6000

10 Cross breaking strength 6000

11 Fire resistance/flammability 4000

12 Izod Impact strength 4000

13 Compressive strength Proof Load 6000

14 Compressibility & Recovery 6000

15 Polymer Identification (IR) 8000

16 Ash content/Glass content(%) 6000

17 Electric Resistance 4000

18 Internal Cavity 4000

19 Crushing Test on Bush 2000

20 Annealing test 4000

21 TS & EB after hydroysis of PU sample 6000

22 Chemical test 4000

B: PLASTICS

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2 Dimensional Check 4000

3 Hardness (Rockwell 'R') 2000

4 Ash content (%) Glass content 8000

5 specific graviy 4000

6 insert pull out 4000

7 bolt pull out 4000

8 bending test 6000

9 impact strength/indentation 4000

10 Tensile strength and % elongation at break 8000

11 resistance to boiling water 8000

12 fire resistance/flambility 6000

13 adhesion 4000

14 resistance to flexing 48000

15 dynamic fatigue test 40000

16 pull belt tensile strength 8000

17 weight square meter 4000

18 construction/count/no of plies 4000

19 breaking strength treated fabric 8000

20 adhesion of laminated or treaed fabric 6000

21 annealing test 4000

22 staining test 4000

23 weldability test of PVC 8000

24 Mandrel flexibility 4000

25 crushing test on bush 2000

C: FRP & OTHER COMPOSITE MATERIALS

1 weight /square meter 4000

2 construction/count/no of plies 4000

3 adhesion 6000

D: TEXTILES

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NDT Section

S.No. Name of Tests Testing Charges (Rs.)

(Excluding GST)

1. Standardization of ultrasonic testing of axles, wheels,

tyres, armature shafts etc.

Rs. 4,58,763 (Plus visiting Charges)

2. Magnetic particle testing of ferro-magnetic materials

(wheels, tyres, bogie frames etc )

Rs. 12,604

3. Dye penetrant testing of different compounds (wheels,

tyres, bogie frames etc)

Rs. 12,750

4. Ultrasonic testing of rails & welds (AT & FB) & butt

welded plates of 300 mm length etc

a) Up to sample of 2 meters length.

Rs 8,177

b) AT, FB & butt welded plates (up

to set of 02 nos of welds), for

less than 2 welds charge will be

the same Rs 4,138

5. Evaluation of radiographs of welds & steel castings (upto

set of 6 radiographs), less than 6 radiographs charges will

same

Rs.4,100

6. Radiographic examination of butt welded plates of size

300 mm length & up to 25 mm thick

Rs. 8,340

7. Magnetic Particle testing of pin of lock arm of clamp point

lock (Length – 150 mm & maximum dia 40 mm)

Rs. 4,587

8. Certification of Ultrasonic Equipments (Single Rail- tester,

Axle Tester, Weld Tester)

Rs.4,100

9. Certification of ultrasonic double rail- tester (01 No. only) Rs. 4,100

10. Evaluation of standard rail piece for calibration &

sensitivity setting (SRT, DRT,AT Weld, FB Weld) (01 No.

only)

Rs. 4,100

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NDT Training Centre

S. No. Course Total Charges (up

to 05 candidates) Rs.

(Excluding GST)

Charges per additional

candidate. Rs.

(Excluding GST)

1. (a) Course for UST of AT & FB

welded rail joints/ New rails.

(b) Refresher Course on UST of Rails

& Rail welds/ Axle & wheels

1,61,960/- 32,392/-

32,390/-

2. Certification of trainees for UST of

rails / AT & FB welds (outsourcing)

64,500/- 12,900/-

3. Revalidation / Recertification of

certificates

32,500/- 6,500/-

4. Regular Course on UST of Rails &

Rail welds/ Axle & wheels

6,43,740/- 1,28,748/-

1,28,750/-

5. Orientation Course in UST of AT &

FB welds (outsourcing)

97,680/- 19,536 /-

19,540/-

S. No. Details of works Total Charges

(Excluding GST)

6. Checking & verification of quality Assurance plan (QAP) of

agency in connection with outsourcing of USFD testing of

Rails/ welds by zonal Railways

Rs 16,200/-

Validity – 01.04.2017 to 31.03.2019.

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Metallurgical Investigation & Testing Section (MIT)

S.

No.

Name of tests/Item/Course Testing charges (Rs.)

(Excluding GST)

1. Visual Examination 6100.00

2. Tensile test/Compression test (Without preparation of test piece) 6000.00

3. Hardness Test with preparation of test sample 8066.00

4. Impact Test (Without preparation of test piece) 5000.00

5.(a) Cold Bend Test (With preparation) 8000.00

5.(b) For additional bend test 4000.00

6. Macro Examination (Deep etching Test) 8156.00

7. Micro Examination (With preparation of sample) 18156.00

8. Chemical Analysis by Wet method (per element) 12264.00

9. Testing of galvanised coating

(a) Coating thickness

(b) Uniformity of coating

7372.00

7528.00

11. Digital photograph

(a) With three copies

(b) For each extra copy

2204.00

736.00

12. Digital photomicrograph

(a) With three copies (Without preparation)

(b) For each extra copy

3204.00

736.00

13. Spectrographic analysis of elements in metals and alloys per

sample

9117.00

14. Analysis of results for metallurgical investigation and report

making

48000.00

15. Charges for sample preparation from welding section/M&C or

Central Workshop, RDSO

As per charges of

concerned section.

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WELDING RESEARCH SECTION

A. MIG/MAG FILLER WIRE in welding section

S. No.

Description of test/sample preparation

Testing charges (Rs.)

(Excluding GST)

1 All Weld Tensile Sample preparation 24741

2 All Weld Charpy Sample preparation 18000

3 Corrosion Sample preparation 10251

4 Weld Pad for flux cored wire Sample preparation 9439

5 Fillet Weld test 12173

6 Fillet Weld (SS) test 12636

7 Macro/Visual examination test 2000

8 Cast and Helix test 4000

9 Copper coating content test 4150

10 Filling from core wire for chemical analysis Sample

preparation 4000

11 Performance Test 16000

12 Diffusible Hydrogen Content test 6080

13 Storage stability test 8000

B. SAW WIRE & FLUX in welding section (BASIC DATA)

S. No.



(Excluding GST)

1 Multi Run Tensile Sample preparation 37409

2 Multi Run Charpy Sample preparation 18000

3 Two Run Bend test Sample preparation 15346

4 Two Run Transverse Tensile Sample preparation 4000

5 Two run charpy Sample preparation 18000

6 Copper coating content test 4150

7 Weld Pad Sample preparation 9353

8 Filling from core wire Sample preparation 4000

9 Visual examination of wire test 2000

10 Storage stability test 8000

11 Cast & helix test 4000

12 Grain size for flux test 8000

13 Tap density test 4000

14 Moisture content test 4000


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C. MMAW ELECTRODES in welding section (BASIC DATA)

S. No.



(Excluding GST)

1 All Weld Tensile Sample preparation 24615

2 All Weld Charpy Sample preparation 18000

3 Butt Weld Sample preparation 9269

4 a) Transverse Bend 1st Sample prepra. 4000

b) Transverse Bend 2nd Sample prepara 4000

5 Transverse Tensile Sample preparation 4000

6 Usability Test 13409

7 Weld pad Preparation 9353

8 Fillet Weld test 12084

9 Fillet Weld (SS) test 12431


11 Cutting & Gouging test 11346

12 Storage Stability Test 8000

13 Performance Test 16000

14 Deposition Efficiency test 8000

15 Filling from core wire sample prepar. 4000

16 Diffusible Hydrogen Content test 6078

Note: GST extra, as applicable, may also be deposited along with testing

charges.

f/fin/21/test & drawings/91-92 dated: 11.05.2017 and ... · pore size of filter paper 16000 10....

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