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Faculty of Mechanical Engineering

Subject area of studies: Mechanics and Mechanical Engineering

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Course code: 06.1-WM-MiBM-S1-TM-01_12

06.1-WM-MiBM-N1-TM-01_12

Type of course: Compulsory

Language of ins truc t ion: Polish

Direc tor of studies: Dr inŜ. Tadeusz Szmigielski

Name of lec turer : Dr inŜ. Tadeusz Szmigielski, dr inŜ. Mariusz Michalski, mgr inŜ. Paweł Schlafka

Form of instruct ion

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Number of ECTS credits

al located

Ful l - t ime studies

Lecture 30 2 Exam

Class

Laboratory 30 2 Grade

Seminar

Workshop

Project

VI

Part - t ime s tudies

Lecture 18 2 Exam

Class


Seminar

Workshop

Project

VI

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СOURSE AIMS: The aim of the course is to acquire knowledge and skills in a broad sense to prepare for casting processes: conventional alloys, allowing the development of technical documentation to perform: patterns, core boxes, forms, etc., practical skills of making the mold, familiar with the process: melting and working outside furnace melt solidification and cooling of casting, stamping, cleaning and finishing of castings, construction technology learn the principles received cast in sand molds and metal.

PREREQUISITES: Manufacturing engineering.



COURSE CONTENTS: Lecture content: The organizational structure of the foundry. Requirements for the production of cast parts. Rules for the drafting process of the production of castings. Implementation foundry processes in sand casting, depending on the alloy. Implementation processes of casting in metal molds. Processes furnace smelting and processing molten metal. Pouring processes. Heat transfer in the metal-mold system. Solidification and cooling of castings. Shrinkage phenomenon in castings. Rules fueling of castings. Stamping processes, treatment and finishing of castings. Quality control of castings. Casting defects. The certification criteria castings. The impact of foundry processes on the environment. The concept of the construction of the casting choice of technology - part of the cast or welded, cast or stamped part, cast and sintered part of the powders, cast or plastic. Rules of shaping cast machine parts. The design of castings made of sand, metal, pressure, rotating in the forms. The design of castings produced by lost wax method models.

Laboratory content: Sand mold design based on the model casting. Selection of the appropriate type of sand due to the required quality of the casting surface and the thickness of its walls. Current control and core sand. The choice of the right kind of material to cast because of his traits. Hand molds with wet sand. Melting and technological characterization of alloys for example AL-Si alloys; ATD method of qualitative assessment, stress testing and casting shrinkage. Getting cast in sand molds and casting quality assessment in terms of its potential drawbacks. Die-casting and special forms. Comparison of different methods of castings made. Organization of production of castings in sand (a trip to the foundry).

TEACHING METHODS: Lectures with audiovisual aids.

Individual and team execution of laboratory exercises.

LEARNING OUTCOMES: In the field of

technical sciences

Knowledge, skills, competence

K_W14 The student has a basic knowledge on developments in casting technology and methods of processing liquid alloys.

K_W16 He knows the foundry materials, test methods and quality assessment of liquid alloys and castings.

K_U08 Is able to plan and carry out the process of preparation of the casting technology in the sand mould, can do research cast materials and foundry, using the experimental methods and interpret the results.

K_U18 Can according to the design specifications set technological process gray cast iron EN-GJL-200.

K_K03 He can act and cooperate in a group.

LEARNING OUTCOMES VERIFICATION AND ASSESSMENT CRITERIA: The verification methods for learning outcomes are presented in the table below.

The reference to the learning outcomes of the field of

study

The method of the learning outcomes assessment

K_W14 K_W16

Written exam

The pass of the lecture is to get a positive assessment of the 5 written responses to questions regarding the subject of theoretical issues.



K_U08 K_U18 K_K03

Grade based on laboratory classes

Assessment of the laboratory is determined on the basis of preparing the student to practice and their implementation, and reports / reports resulting from the execution of all exercises to be implemented.

Prerequisite for passing is pass, of all its forms.

Final evaluation of the course is to include the arithmetic mean of the ratings for the various forms of activities.

STUDENT WORKLOAD: The student workload of 125 (125) hours, including work in the auditorium 73 (48) hours, part in the consultation and the egxam 15 (14) hours, individual work 50 (75) hours, including preparing for classes and reports 35 (45) hours, sources familiar with the literature 5 (10) hours, preparing for an exam 10 (20) hours.

Total hours of practical classes: 78 (75) which corresponds to 3 ECTS

Total hours of lessons with a teacher: 75 (50) which corresponds to 3 ECTS

RECOMMENDED READING: 1. Braszczyński J.: Teoria procesów odlewniczych, PWN, Warszawa 1989.

2. Longa W.: Krzepnięcie odlewów, Wyd. Śląsk, Katowice 1985.

3. Skarbiński M.: Uruchomienie produkcji w odlewni, WNT, Warszawa 1972.

4. Gregoraszczuk M.: Maszynoznawstwo odlewnicze, Wyd. AGH, Kraków 1994.

5. Górny Z.: Odlewnicze stopy metali nieŜelaznych. Przygotowanie ciekłego metalu, struktura i właściwości odlewów, WNT, Warszawa 1992.

6. Skarbiński M.: Zasady konstruowania odlewanych części maszyn, WNT, Warszawa 1968.

7. Falęcki Z.: Analiza wad odlewów, Wyd. AGH, Kraków 1991.

8. Chudzikiewicz R.: Mechanizacja odlewni, WNT, Warszawa 1974.

OPTIONAL READING: 9. Perzyk M. i inni: Odlewnictwo, Wyd. WNT, Warszawa 2003. 10. Perzyk M. i inni: Materiały do projektowania procesów odlewniczych, PWN,

Warszawa 1990. 11. Podrzucki Cz.: śeliwo, struktura, właściwości, zastosowanie, Wyd. ZG STOP,

Kraków 1991. 12. Podrzucki Cz., Kalata Cz.: Metalurgia i odlewnictwo Ŝeliwa, Wyd. Śląsk,

Katowice 1976. 13. Lewandowski J.L.: Tworzywa na formy odlewnicze, Wyd. „Akapit”, Kraków 1997. 14. Waszkiewicz S. I inni: Kokile i formy ciśnieniowe, WNT, Warszawa 1983. 15. Poradnik inŜyniera. Odlewnictwo, t. 1/2, WNT, Warszawa 1986.

REMARKS: List of laboratories for part time students is selected from the list above.



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06.1-WM-MiBM-N1-TM-02_12

Type of course: compulsory

Language of ins truc t ion: Polish, Russian

Direc tor of studies: Prof. dr hab. inŜ. Eugene FELDSHTEIN

Name of lec turer : Prof. dr hab. inŜ. E. FELDSHTEIN, dr inŜ. A.LABER, dr inŜ. A. LEWANDOWSKI,

dr inŜ. R.MARUDA


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Form of rece iving a credit

for a course

Number of ECTS

credi ts a l loca ted


Lecture 30 2 Exam

Class


Seminar

Workshop

Pro jec t

VI


Lecture 18 2 Exam

Class


Seminar

Workshop

Project

VI

5

COURSE AIM: The aim of the course is to familiarize students with the general factors of the cutting process (chip formation parameters, the impact of processing conditions on the forces and cutting temperature, wear and life of cutting tools), and the structures and operation teams of conventional and CNC machine tools to be used in their further education and future careers.



ENTRY REQUIREMENTS: Manufacturing Engineering, Metrology and Measuring Systems, Fundamentals of Machine Design, Fundamentals of mechanical engineering technology (Fundamentals of machining process design)

COURSE CONTENTS: Lecture content. Kinematic and geometric characteristics of the cutting process. Cutting and machining layers for different types of machining. Types of chips. The process of chip shaping. Influence of processing conditions on cutting forces and cutting power. Heat balance and the temperature in the cutting zone. Influence of processing conditions on the wear and life of cutting tools. Machinability of materials. Types and characteristics of machine tools. Features and main functions of machine tools. Types of machine tool drives. Constructions of speed and feed boxes. Construction of intermittent motion units. Bodies and auxiliary of machine tools. Construction and operation of CNC machine tools. Control systems. Exchange of workpieces and cutting tools on machine tools. Development of numerically controlled production machines.

Laboratory content. 1. Analysis of the influence of the machine tool loading on its noisiness. 2. Analysis of power changes of the machine operating under load and without load. 3. Measurement of the overall stiffness of the machine. 4. Measurement of static stiffness of a lathe. 5. Effect of the load on lathe spindle bending. 6. Setting of Fellows gear-shaping machine to processing cylindrical gear. 7. Setting of milling machines to processing cylindrical gear. 8. Setting of Gleason gear planer to processing bevel gear. 9. Effect of cutting parameters on chip shape and parameters of chip formation zone. 10. Influence of cutting parameters on cutting power when turning. 11. Influence of cutting parameters on cutting power when drilling. 12. Influence of cutting parameters on cutting power when milling. 13. Influence of the workpiece material on the chip shaping. 14. Correction laboratory and tests.

TEACHING METHODS: Lectures with audiovisual aids. Working with the book. Group work in laboratory classes.


technical sciences


K_W10, K_W16

The student knows the impact of processing conditions on the basic factors of the cutting process, characteristics and uses of various types of machine tools, principles of their units working.

K_U01 can obtain information from the literature and other sources in the area of the subject being studied

K_U07 can use information and communication technologies to prepare results of laboratory exercises and interpret the laboratory results.

K_U08 can carry out measurements of tested quantities, interpret the results of laboratory exercises and draw conclusions.

K_U15 can choose the machining conditions to ensure certain basic factors of the cutting process, offer design solutions of machine tools to ensure the desired effects of their actions.

K_K04 can interact with a group

LEARNING OUTCOMES VERIFICATION AND ASSESSMENT CRITERIA: The verification methods for learning outcomes are presented in the table below:

The reference to the learning outcomes of

the field of study


K_W10

K_W16

written exam



K_U01 K_U07 K_U08 K_U15

grade based on laboratory classes

K_K04 laboratory classes

A passing grade in the lecture part of the course is determined by four written responses to questions about the basic aspects of the subject. A passing grade in laboratory part comprises positive evaluation of reports based on each laboratory class, attendance and initiative on the part of the student. To get a credit the student has to receive both passing grades. The final grade received by the student is the arithmetic mean of the above grades.

STUDENT WORKLOAD:

The student workload of 125 (125) hours, including work in the auditorium 63 (38) hours, consultations and exam 5 (4) hours, individual work 60 (85) hours, preparing for classes and study reports 35 (35) hours, revising for exam 8 (20) hours, study of subject literature 10 (20) hours.

Total hours of practical classes: 68 (55) which corresponds to 3 ECTS.

Total hours of lessons with a teacher: 65 (40) which corresponds to 3 ECTS.

RECOMMENDED READING: 1. Grzesik W. Podstawy skrawania materiałów metalowych. Warszawa WNT 1998; 2. Grzesik W. Podstawy skrawania materiałów konstrukcyjnych. Warszawa, WNT, 2010; 3. Jemielniak K. Obróbka skrawaniem. Warszawa, Oficyna wydawnicza Politechniki

Warszawskiej, 2004; 4. Bartoszewicz J. Obróbka skrawaniem i erozyjna. Cz. 1. Podstawy teoretyczne obróbki

skrawaniem. Gdynia WyŜsza Szkoła Morska 1997; 5. Olszak W. Obróbka skrawaniem. Warszawa WNT 2008; 6. Paderewski K. Obrabiarki. Wyd. 2 popr. i uzup. Warszawa WSiP, 1997; 7. Honczarenko J. Obrabiarki sterowane numerycznie. Warszawa WNT, 2008.

OPTIONAL READING:

1. Kaczmarek J. Podstawy obróbki wiórowej, ściernej i erozyjnej. Warszawa WNT 1970; 2. Praca zbiorowa. Poradnik inŜyniera. Obróbka skrawaniem. Tom 1. Warszawa WNT 1991; 3. Feldshtein E., Kamiński W., Pijanowski M., Wieczorowski K. W. Podstawy teorii obróbki

skrawaniem: tworzenie wióra w obróbce metali skrawaniem. Poznań Komisja Budowy Maszyn PAN Oddział w Poznaniu, 2000.Kwapisz L., Przybył R., Froncki W. Obrabiarki do skrawania metali. Łódź, Politechnika Łódzka, 1999

5. Czasopisma naukowe i naukowo-techniczne: Mechanik; Obróbka metalu; Annals of CIRP i in.

REMARKS: List of laboratories for part time students is selected from the list above. Workloads in parentheses are the numbers for part time studies.

Wydział Mechaniczny

Kierunek: Mechanika i Budowa Maszyn

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06.1-WM-MiBM-N1-TM-03_12


Language of ins truc t ion: English

Direc tor of studies: dr inŜ. Joanna Cyganiuk

Name of lec turer : dr inŜ. Joanna Cyganiuk,

mgr inŜ. Paweł Schlafka


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Lecture 30 2 Exam

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Seminar

Workshop

Pro jec t

VI


Lecture 18 2 Exam

Class


Seminar

Workshop

Pro jec t

VI

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COURSE AIM: The aim of the course is to familiarize students with mechanisms of plastic deformation, with types of plastic forming, with features of materials, semi-finished products and products made with the use of plastic forming methods, with machines and appliances used for shaping products as well as with practical examples of using of plastic forming.

ENTRY REQUIREMENTS: Materials Science, Production Engineering-Waste-free Machining Fundamentals of Machine Design



COURSE CONTENTS:

The content of the lecture:

Fundamentals of plastic flowing of isotropic bodies. Mechanism of plastic deformation. Phenomena accompanying plastic deformations. Factors affected on the value of yield stress. Separation of deforming material. Cold working. Hot working. Semi-hot working. Rolling: shaping metal sheets and flat materials. Methods of sheet metal plastic forming: cutting, blending, shaping products with non-developable shape. Processes of drawing down solids: broaching, upsetting, hobbing, shaping in dies, burnishing and die forging. Examples of correct and incorrect structure of elements shaped with plastic forming methods. Mechanical properties of deformed materials. Calculations: forces, stresses, deformations, etc., Machines and appliances used in plastic forming.

The content of the laboratory:

Mechanical presses construction. Mechanism of changing stroke of eccentric presses. Setting and fastening of tools on presses and hammers. Deformation of metals and alloys – changing of crystallographic structure and mechanical features of deformed materials. Cutting in machines on presses – determining basic technological cutting parameters. Assessment of metal sheets usability for pressing process. Bending processes - determining of springing angle. Rolling – rolling reduction. Upsetting – determining of limiting deformation factor during upsetting, influence of heat treatment on upsetting. Structure of forging hammers – determining of impact energy of drop forging hammer. Open die forging – determining of temperature range of hot working. Direct extrusion of sleeves in cold working.

TEACHING METHODS: Lecturers are given with the use of multimedia technics. Work with specialist literature – textbooks, professional journals. Laboratories are given with the use of computer software – methods: problem tasks, solution analysis. Individual and group job during the realization of laboratory exercises.

LEARNING OUTCOMES: In the field

of technical sciences


K_W09 The student has knowledge of the proper design of finished product, shaped with plastic forming methods.

K_W10 K_W13

The student has detailed knowledge in plastic forming including types, shaping methods and appliances.

K_U09 The student can use analytical methods for formulate and solve engineering tasks.

K_U15 The student can make critical evaluate of the selection methods of plastic forming and of shaped objects structure.

K_U16 The student is able to identify and formulate specification of simple practical engineering tasks in correctly design of elements shaped with plastic forming methods and in selection of plastic forming technology.

K_U17 The student can assess of usefulness of plastic forming methods, tools and appliances for making products with determined shapes, and chose correct methods, tools and appliances.

K_K04 The student is able to appropriately prioritize tasks and targets.

LEARNING OUTCOMES VERIFICATION AND ASSESSMENT CRITERIA:

Rules for the verification of learning outcomes are presented in the table below. In the field of

technical sciences Knowledge, skills, competence

K_W09

K_W10 K_W13

The Exam Grade.

The Exam Grade is based on written test. It is an arithmetic average from grades of written answers.

K_U09



K_U15 K_U16 K_U17 K_K04

To get a credit the student has to pass all course forms. The final grade received by the student is the arithmetic mean of the above grades.

STUDENT WORKLOAD: The student workload of 125(125) hours, including work in the auditorium 73(51) hours, participate in consultations and exam 15(17) hours, individual work 50(72) hours including preparation for classes and study reports, 25(30) hours, exam preparation 51(17) hours.

Total hours of practical classes: 68(63) which corresponds to 2 ECTS

Total hours of lessons with a teacher:75(53), which corresponds to 3 ECTS

RECOMMENDED READING: 1. Erbel S., Kuczyński K., Marciniak Z., Obróbka plastyczna, PWN, Warszawa 1986, 2. Erbel S., Kuczyński K., Olejnik L., Technologia obróbki plastycznej Laboratorium, Oficyna

Wydawnicza P.W., Warszawa 2003, 3. Gorecki W., InŜynieria wytwarzania i przetwórstwa płaskich wyrobów metalowych, Wydawnictwo

Politechniki Śląskiej, Gliwice 2006, 4. Kajzer S., Kozik R., Wusatowski R., Wybrane zagadnienia z procesów obróbki plastycznej metali

- Projektowanie technologii, Wydawnictwo Politechniki Śląskiej, Gliwice 19977, 5. Marciniak H., Projektowanie procesów technologicznych - Obróbka plastyczna metali,

Wydawnictwo Politechniki Wrocławskiej, Wrocław 1983, 6. Sińczak J., procesy przeróbki plastycznej. Podstawy teoretyczne i wykonawstwo ćwiczeń, Wyd.

naukowo-techniczne, Kraków 20017, 7. Wasiunyk K.: Kucie Matrycowe. WNT Warszawa 1988, 8. Weroński W., Obróbka plastyczna – Technologia, Wydawnictwo Politechniki Lubelskiej, Lublin

1991, 9. Ziółkiewicz B., Nonckiewicz B., Ciupik L., Mstowski J.; Laboratorium z podstaw obróbki

plastycznej. Skrypt WSI-Zielona Góra 1978,

OPTIONAL READING: 1. Ciupik L., Hejmej S., Mstowski J., Techniki Wytwarzania-Obróbka Plastyczna Laboratorium.

Materiały pomocnicze WSI-Zielona Góra 1987, 2. Frączyk A., Mazur. P., Technologia metali i tworzyw sztucznych, Wydawnictwo Uniwersytetu

Warmińsko-Mazurskiego, Olsztyn 2000,Mechanik – czasopismo,Nonckiewicz-Steliga B., Mstowski J., Steliga M.; Teoria obróbki plastycznej Laboratorium. Materiały pomocnicze WSI-Zielona Góra 1987,

5. Obróbka plastyczna metali – czasopismo,

REMARKS: The student workloads written in brackets are the numbers for external studies.



MMM EEE TTT AAA LLL FFF OOO RRR MMM III NNN GGG


06.1-WM-MiBM-N1-TM-03_12




Name of lec turer : dr inŜ. Joanna Cyganiuk,



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for a course

Number of ECTS



Lecture 30 2 Exam

Class


Seminar

Workshop

Pro jec t

VI


Lecture 18 2 Exam

Class


Seminar

Workshop

Pro jec t

VI

5

COURSE AIM: The aim of the course is to familiarize students with mechanisms of plastic deformation, with types of metal forming, with features of materials, semi-finished products and products made with the use of metal forming methods, with machines and appliances used for shaping products as well as with practical examples of using of metal forming.

ENTRY REQUIREMENTS: Materials Science, Production Engineering-Waste-free Machining Fundamentals of Machine Design



COURSE CONTENTS:

The content of the lecture:

Fundamentals of plastic flowing of isotropic bodies. Mechanism of plastic deformation. Phenomena accompanying plastic deformations. Factors affected on the value of yield stress. Separation of deforming material. Cold working. Hot working. Semi-hot working. Rolling: shaping metal sheets and flat materials. Methods of sheet metal forming: cutting, blending, shaping products with non-developable shape. Processes of drawing down solids: broaching, upsetting, hobbing, shaping in dies, burnishing and die forging. Examples of correct and incorrect structure of elements shaped with metal forming methods. Mechanical properties of deformed materials. Calculations: forces, stresses, deformations, etc., Machines and appliances used in metal forming.

The content of the laboratory:

Mechanical presses construction. Mechanism of changing stroke of eccentric presses. Setting and fastening of tools on presses and hammers. Deformation of metals and alloys – changing of crystallographic structure and mechanical features of deformed materials. Cutting in machines on presses – determining basic technological cutting parameters. Assessment of metal sheets usability for pressing process. Bending processes - determining of springing angle. Rolling – rolling reduction. Upsetting – determining of limiting deformation factor during upsetting, influence of heat treatment on upsetting. Structure of forging hammers – determining of impact energy of drop forging hammer. Open die forging – determining of temperature range of hot working. Direct extrusion of sleeves in cold working.





K_W09 The student has knowledge of the proper design of finished product, shaped with pmetal forming methods.

K_W10 K_W13

The student has detailed knowledge in metal forming including types, shaping methods and appliances.

K_U09 The student can use analytical methods for formulate and solve engineering tasks.

K_U15 The student can make critical evaluate of the selection methods of metal forming and of shaped objects structure.

K_U16 The student is able to identify and formulate specification of simple practical engineering tasks in correctly design of elements shaped with metal forming methods and in selection of metal forming technology.

K_U17 The student can assess of usefulness of metal forming methods, tools and appliances for making products with determined shapes, and chose correct methods, tools and appliances.

K_K04 The student is able to appropriately prioritize tasks and targets.




K_W09

K_W10 K_W13

The Exam Grade.

The Exam Grade is based on written test. It is an arithmetic average from grades of written answers.

K_U09



K_U15 K_U16 K_U17 K_K04


STUDENT WORKLOAD: The student workload of 125(125) hours, including work in the auditorium 73(51) hours, participate in consultations and exam 15(17) hours, individual work 50(72) hours including preparation for classes and study reports, 25(30) hours, exam preparation 51(17) hours.


Total hours of lessons with a teacher:75(53), which corresponds to 3 ECTS

RECOMMENDED READING: 1. Erbel S., Kuczyński K., Marciniak Z., Obróbka plastyczna, PWN, Warszawa 1986, 2. Erbel S., Kuczyński K., Olejnik L., Technologia obróbki plastycznej Laboratorium, Oficyna

Wydawnicza P.W., Warszawa 2003, 3. Gorecki W., InŜynieria wytwarzania i przetwórstwa płaskich wyrobów metalowych, Wydawnictwo

Politechniki Śląskiej, Gliwice 2006, 4. Kajzer S., Kozik R., Wusatowski R., Wybrane zagadnienia z procesów obróbki plastycznej metali

- Projektowanie technologii, Wydawnictwo Politechniki Śląskiej, Gliwice 19977, 5. Marciniak H., Projektowanie procesów technologicznych - Obróbka plastyczna metali,

Wydawnictwo Politechniki Wrocławskiej, Wrocław 1983, 6. Sińczak J., procesy przeróbki plastycznej. Podstawy teoretyczne i wykonawstwo ćwiczeń, Wyd.

naukowo-techniczne, Kraków 20017, 7. Wasiunyk K.: Kucie Matrycowe. WNT Warszawa 1988, 8. Weroński W., Obróbka plastyczna – Technologia, Wydawnictwo Politechniki Lubelskiej, Lublin

1991, 9. Ziółkiewicz B., Nonckiewicz B., Ciupik L., Mstowski J.; Laboratorium z podstaw obróbki

plastycznej. Skrypt WSI-Zielona Góra 1978,

OPTIONAL READING: 1. Ciupik L., Hejmej S., Mstowski J., Techniki Wytwarzania-Obróbka Plastyczna Laboratorium.

Materiały pomocnicze WSI-Zielona Góra 1987, 2. Frączyk A., Mazur. P., Technologia metali i tworzyw sztucznych, Wydawnictwo Uniwersytetu

Warmińsko-Mazurskiego, Olsztyn 2000,Mechanik – czasopismo,Nonckiewicz-Steliga B., Mstowski J., Steliga M.; Teoria obróbki plastycznej Laboratorium. Materiały pomocnicze WSI-Zielona Góra 1987,

5. Obróbka plastyczna metali – czasopismo,




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06.1-WM-MiBM-N1-TM-04_12

Type of course: Optional


Direc tor of studies: Dr inŜ. Ryszard Gorockiewicz

Name of lec turer : Dr inŜ. Ryszard Gorockiewicz, mgr inŜ Paweł Schlafka

Form of ins t ruc t ion

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Form of rece iving a c redi t

for a course

Number o f ECTS

cred i ts a l loca ted

Ful l - t ime s tud ies

Lecture 30 2 Exam

Class


Seminar

Workshop

Projec t 15 1

VII

Grade


Lecture 18 2 Exam

Class


Seminar

Workshop

Projec t 9 1

VII

Grade

4

COURSE AIMS: The aim of the course is to provide students with basic knowledge of welding processes, selection of optimum bonding technology, methods, quality control of welded joints..

PREREQUISITIES: Manufacturing engineering, materials science, Principles of TBM.



COURSE CONTENTS: Lecture content. Morphology welded, soldered and welded. Call quality control methods, as well as safety rules. Structure and properties of bonded joints. Weldability of metals. Arc welding. Electric welding without the use of the arc. Gas welding and cutting. Electric welding. Soldering and brazing. Welding related processes: spray metallizing. surface hardening. review and criteria for the selection of optimal bonding technology (welding, soldering, thermal cutting). Mechanization and automation in welding. Welding stresses and strains. Design Basics bonded connections. Welding of non-compliance and evaluation of the quality of welded joints. The project comprised of the weld metal of more than 1 m in lengh. ..

TOPICS LABORATORY:

1. Effect of pre-heating on the structure of welded carbon and alloy steel

2. Construction of macro and micro weld

3. Manual arc welding

4. Semi-automatic welding in gas-shielded

5. Monitoring and classification rules welds

6. Welding and brazing

TEACHING METHODS:

Llectures with audiovisual aids. working with professional literature. individual and team execution of laboratory exercises. execution of the project.

EFEKTY KSZTAŁCENIA: In the field of technical sciences


K_W10 He has detailed knowledge of the morphology of welded, soldered and welded, structure and properties of bonded joints and weldability of metals and their alloys, welding stresses and strains.

K_W16 Knows the basic methods and techniques of welding (arc welding, electric welding without the use of an arc, gas welding), welding, soldering and brazing. He knows the related welding processes: metal spraying, surface hardening and the criteria for selection of optimal bonding technology, as well as the basis of design of welded joints, imperfections and evaluate the quality of welded joints.

K_U16 Able to develop terms and conditions of the weld. K_K01 Understand the importance and need for learning throughout life K_K02 Understand the non-technical aspects of the mechanical engineer, the

validity and effects, including the impact on the environment K_K03 Able to interact and work in a group, taking in the different roles

LEARNING OUTCOMES VERIFICATION AND ASSESSMENT CRITE RIA: The verification methods for learning outcomes are presented in the table below.

The reference to the learning outcomes of the field of study


K_W10, K_W16 Exam

K_K01, K_K02, K_K03

Assessment of student preparation for laboratory and a report

K_K03 Laboratory reckoning

K_U16 Completion of the project



Lecture - positive evaluation of the written exam. Final rating depends on the evaluation of the test, the activity in the classroom.

The laboratory-provided credit is to get positive ratings from all the exercise. Final rating depends on the ratings of the partial report and oral responses in class activities. The project - provided credit is to get a positive assessment of the project.

STUDENT WORKLOAD: The student workload of 100 (100) hours, including work in the auditorium 60 (36) hours, exam 2 (2), stand-alone 38 (62) hours, including preparation for classes and study reports, 11 (20) hours, to draft 5 (10), prepare for the exam from the lecture 20 (20) hours, read the literature on the subject 2 (12). Total hours of practical classes: 46 (48), which corresponds to 2 ECTS. Total hours of lessons with a teacher: 62 (38), which corresponds to 2 ECTS.

BASIC READING :

1. Lecture materials 2. Advisory Engineer - Welding, Edited by Prof. J. Pilarczyk, Vol 1, WNT, Warsaw 2003 3. S. Butnicki: "Weldability of steel and fragility." WNT, Warsaw 1979 4. E. Cleaver, "Metallurgy and Metallography of welds." AGH, Kraków 1985 5. E. Cleaver, "Weldability of steel." Fotobit, Kraków 2002 6. A. KLIMPEL, A. Szymanski "Quality control in the welding industry." Publisher Silesian

Technical University, Gliwice, 1992. 7. Z. Pawłowski, "Destructive testing". Warsaw 1988 8. EN 26520 - Classification of imperfections in welded joints of metal with an explanation. 9. Guide to Technology laboratory of permanent joints

OPTIONAL READING:

1. K Przybyłowicz: „Metallurgy". WNT, Warsaw 1999 2. L.A. Dobrzanski : "The basics of metallurgy materials science." WNT, Warsaw 1996 3. L.A. Dobrzanski: Fundamentals of materials science and materials science”. WNT,

Warsaw 2002 4. J. Barcik, M. Kupka, A. Wala: „Metal Technology”, Ed. Univ. Silesia, Katowice 2000

REMARKS:

The list of student load in parentheses are the numbers for extramural studies.



SELECTED HEAT AND SURFACE TREATMENT TECHNOLOGIES

Coursecode: 1 06.1-WM-MiBM-S2-TM-05_12

06.1-WM-MiBM-N2-TM-05_12

Type of course : 2 Compulsory

Language of instruct ion: 3 Polish

D irector of studies : 4 dr inŜ. Ryszard Gorockiewicz

Name of lecturer 5: dr inŜ. Ryszard Gorockiewicz


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Number of ECTS



Lecture 30 2 Exam

Class


Seminar

Workshop

Pro jec t

III

Grade


Lecture 18 2 Exam

Class


Seminar

Workshop

Pro jec t

III

Grade

4

СOURSE AIMS:

The aim of the course is to provide students with knowledge of the equipment and heat treatment technology, thermo-chemical and surface and skills in the selection of appropriate equipment for heat treatment.

PREREQUISITES:

Included items: Science Materials, Heat and Surface Processing



course contents:

Lecture content. Furnaces and heat treatment equipment. Technology heat treatment of tools and machine parts in vacuum furnaces with cooled gas. Carburizing technology in atmospheric and vacuum furnaces. Technology controlled nitriding and ZeroFlow. Vacuum carbonitriding of steel. Preparation of complex PVD coatings.

Laboratory content.

1. The heat treatment in a vacuum furnace charge composed of tools made of high speed steel (1.3343) - preparation charge, the choice of parameters, the assessment of the correctness of performance - measurement of hardness and observations of the structure.Hardenability of steel

2. The heat treatment in a vacuum furnace charge composed of tools made of tool steel for cold work (1.2379) - preparation charge, the choice of parameters, the assessment of the correctness of performance - measurement of hardness and observations of the structure.Computer simulation of cooling gas composed of semi-loads of tools.

3. Design parameters of carburization in a vacuum furnace charge consisting of a disc gear - computer simulations.

4. Design parameters of atmospheric carburizing furnace charge in a complex with toothed rollers - computer simulations.

5. Assessment of performance (surface hardness, thickness, microstructure) coatings on tools made by PVD

TEACHING METHODS:

Lectures with audiovisual aids. working with professional literature. Individual and team execution of laboratory exercises.

LEARNING OUTCOMES:

In the field of technical sciences


K-W03 It has a general knowledge about the ordered furnaces and heat treatment.

K_W04 Theoretical underpinnings has detailed knowledge of technologies: heat treatment of tools and machine parts in vacuum furnaces, carburizing furnaces atmospheric and vacuum; controlled nitriding and ZeroFlow; manufacturing of complex PVD coating methods.

K_W05 He has knowledge of the development trends and the most important new developments in the field of heat treatment equipment and technology

K_W07 He has knowledge of the design process of heat treatment of machine parts

K_K02 Is aware of and understands the validity of the non-technical aspects and consequences arising from the use of heat treatment technology of metal alloys and its impact on the environment

K_U01 Able to integrate the information from literature, databases and other sources, to make their interpretations and draw conclusions and formulate opinions.

K_U19 Able to plan and carry out experiments, including measurements and computer simulations to interpret the results and draw conclusions.

K_K03 Able to interact and work in a group assuming different roles and prioritize appropriately designed to achieve specified by you and other tasks


The reference to the learning outcomes




of the field of study

K_W03

K_W04

K_W05

K_W07

Written exam. The pass of the lecture is to get a positive assessment of the 5 written responses to questions regarding the subject of theoretical issues

K_U01

K_U19

K_K02

K_K03

Counting the evaluation of the laboratory. Assessment of the laboratory is determined on the basis of preparing the student to practice and their implementation, and reports / reports resulting from the execution of all exercises to be implemented.

A passing grade in the lecture part of the course is determined by five written responses to questions about the theoretical aspects of the subject. A passing grade in laboratory part comprises positive evaluation of reports based on each laboratory class, attendance and initiative on the part of the student. The project - provided credit is to get a positive assessment of the project technological socket designed for heat treatment of the steel indicated To get a credit the student has to receive both passing grades. The final grade received by the student is the arithmetic mean of the above grades.

STUDENT WORKLOAD:

The student workload of 100 (100) hours, including work in the auditorium 60 (36) hours, individual work 38 (62) hours, preparing for classes and study reports 11 (20) hours, revising for tests 5 (10) hours. prepare for the exam from the lecture 20 (20) hours, read the literature on the subject 2 (12) hours. Total hours of practical classes: 46 (48) which corresponds to 2 ECTS Total hours of lessons with a teacher: 62 (38) which corresponds to 2 ECTS

RECOMMENDED READING: 1. Lecture materials, 2. S. Rudnik: Metallurgy, PWN, Warszawa 1994. 3. K. Przybyłowicz: Metallurgy, WNT, Warszawa 2001.

OPTIONAL READING: 1. Engineer's Guide - Iron Alloy Heat Treatment, ed. NT, Warszawa 1977

2. A. Moszczynski - Gas carburizing steel, ed. WNT, Warszawa, 1983

3. T. Hryniewicz – Technologia Powierzchni i Powłok, wyd. Uczelniane Politechniki Koszalińskiej, Koszalin2004

4. Modern Trends in heat treatment, seminar materials Seco / Warwick, numbers I-XI and the currentremarks:

REMARKS:

List of laboratories for part time students is selected from the list above. Workloads in parentheses are the numbers for part time studies. .



DDD EEE SSS III GGG NNN OOO FFF MMM AAA CCC HHH III NNN III NNN GGG PPP RRR OOO CCC EEE SSS SSS EEE SSS

Course code: 06.1-WM-MiBM-S1-TM-06.1_12

06.1-WM-MiBM-N1-TM-06.1_12

Type of course: optional



Name of lec turer : Prof. dr hab. inŜ. E. FELDSHTEIN, dr inŜ. A.LEWANDOWSKI, dr inŜ. R. MARUDA


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Number of ECTS



Lecture 15 1 Grade

Class

Laboratory

Seminar

Workshop

Pro jec t 15 1

VI

Grade


Lecture 9 1 Grade

Class

Laboratory

Seminar

Workshop

Project 9 1

VI

Grade

3

COURSE AIM: The aim of the course is to familiarize students with the details of design processes for machine parts machining to be used in their further education and future careers.

ENTRY REQUIREMENTS:



Manufacturing Engineering, Metrology and Measuring Systems, Computer aided manufacturing, Fundamentals of CNC machine tools programming, Fundamentals of mechanical engineering technology, Fundamentals of machining process design

COURSE CONTENTS: Lecture content. The basic concept of the technological process. Characteristics of the technological processes. Selection of the process type. The order of the machining process design. Analysis of the processibility of the construction. Rules for selecting bases. Methods of mounting objects on the machines. Determination of the material stock to machining. The rules for selection of machine tools for machining of typical machine parts. Rules for selecting devices and tools for the machining of type surfaces. Machining methods for typical surfaces of workpiece (internal and external surfaces of revolution, flat surfaces, etc.). The choice of cutting parameters. Matters of setting of output rates.

Project. Machining technology for the typical parts of machines (multi-shaft, body, pinion shaft, etc.).

TEACHING METHODS: Lectures with audiovisual aids. Working with the book, catalogs and in Internet.


technical sciences


K_W10, K_W16

The student knows the use of conventional technological machines for machining, machining technology, design and use of cutting tools and fixtures

K_U01 Can obtain information from the literature and other sources in the area to be studied.

K_U03 Can prepare project in the field of cutting technology in the Polish language K_U15 Can assess the possibilities of different machining technologies, select the typical

machine tools and cutting tools and propose methods for machining of typical machine parts

K_U18 Can draw the machining technology for typical machine parts, as well as technical documentation

K_K01 Understand the importance and need for learning throughout life.



the field of study


K_W10 K_W16

grade based on written test A passing grade in the lecture part of the course is determined by three written responses to questions about the theoretical aspects of the subject.

K_U01 K_U03 K_U15 K_U18 K_K01

Project A passing grade in the project part comprises a positive assessment of the project prepared according the assigned task.

To get a credit the student has to receive both passing grades. The final grade received by the student is the arithmetic mean of the above grades.

STUDENT WORKLOAD: The student workload of 75 (76) hours, including work in the auditorium 30 (18) hours, consultations 8(3) hours, individual work 37(55) hours, preparing for classes 5 (10) hours, preparing a project 20 (30) hours, revising for the tests 7 (10) hours, study of subject literature 5(5) hours. Total hours of practical classes: 48 (52) which corresponds to 2 ECTS. Total hours of lessons with a teacher: 38 (21) which corresponds to 2 ECTS

RECOMMENDED READING:



1. Feld M. Podstawy projektowania procesów technologicznych typowych części maszyn. Warszawa, WNT 1999;

2. Feld M. Technologia budowy maszyn. Warszawa PWN, 2000.

OPTIONAL READING: 1. Feld M. Projektowanie i automatyzacja procesów technologicznych części maszyn. Warszawa

WNT, 1994; 2. Brodowicz W., Grzegórski Z. Technologia budowy maszyn. Warszawa WSiP, 1998.

REMARKS: Workloads in parentheses are the numbers for part time studies.



DDD EEE SSS III GGG NNN OOO FFF MMM AAA CCC HHH III NNN III NNN GGG PPP RRR OOO CCC EEE SSS SSS EEE SSS UUU SSS III NNN GGG CCC NNN CCC MMM AAA CCC HHH III NNN EEE SSS


06.1-WM-MiBM-N1-TM-06.2_12




Name of lec turer : Prof. dr hab. inŜ. E. FELDSHTEIN,dr inŜ. A.LEWANDOWSKI, dr inŜ. R. MARUDA


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Number of ECTS



Lecture 15 1 Grade

Class

Laboratory

Seminar

Workshop

Project 15 1

VI

Grade


Lecture 9 1 Grade

Class

Laboratory

Seminar

Workshop

Project 9 1

VI

Grade

3

COURSE AIM:



The aim of the course is to familiarize students with the details of design of machine parts processing technology on CNC machine tools to be used in their further education and future careers.

ENTRY REQUIREMENTS: Manufacturing Engineering, Metrology and Measuring Systems, Computer aided manufacturing, Fundamentals of CNC machine tools programming, Fundamentals of mechanical engineering technology, Fundamentals of machining process design.

COURSE CONTENTS: Lecture content. The basic concept of the technological process. The order of the machining process design. Analysis of the processibility of the construction. Rules for selecting bases. Determination of the material stock to machining. Technological capabilities of CNC machine tools. Devices and tools used on CNC machines. Machining methods for typical surfaces of workpiece (internal and external surfaces of revolution, flat surfaces, threaded surfaces, grooves, teeth, etc.). Movement trajectories for the machining of type shapes with CNC machine tools. The choice of cutting parameters and matters of setting of output rates using CNC machine tools.

Project. Machining technology for the changed parts of machines using CNC machine tools.

TEACHING METHODS: Lectures with audiovisual aids. Working with the book, catalogs and in Internet.


technical sciences


K_W10, K_W16

The student knows the rules for evaluating processibility of the construction, principles of CNC machines use, knows constructions and approaches to use cutting tools and fixtures.

K_U01 Can obtain information from the literature and other sources in the area to be studied.

K_U03 Can prepare project in the field of cutting technology for CNC machine tools in the Polish language

K_U15 Can assess the possibilities of different machining technologies for CNC machine tools, select the typical machine tools and cutting tools and propose methods for machining of typical machine parts

K_U18 Can draw the machining technology for machine parts using CNC machine tools, as well as technical documentation

K_K01 Understand the importance and need for learning throughout life.



the field of study


K_W10 K_W16

grade based on written test A passing grade in the lecture part of the course is determined by three written responses to questions about the theoretical aspects of the subject.

K_U01 K_U03 K_U15 K_U18 K_K01

Project A passing grade in the project part comprises a positive assessment of the project prepared according the assigned task.

To get a credit the student has to receive both passing grades. The final grade received by the student is the arithmetic mean of the above grades.

STUDENT WORKLOAD:



The student workload of 75 (76) hours, including work in the auditorium 30 (18) hours, consultations 8(3) hours, individual work 37(55) hours, preparing for classes 5 (10) hours, preparing a project 20 (30) hours, revising for the tests 7 (10) hours, study of subject literature 5(5) hours. Total hours of practical classes: 48 (52) which corresponds to 2 ECTS. Total hours of lessons with a teacher: 38 (21) which corresponds to 2 ECTS

RECOMMENDED READING: 1. Feld M. Podstawy projektowania procesów technologicznych typowych części maszyn.

Warszawa, WNT 1999; 2. Feld M. Technologia budowy maszyn. Warszawa PWN, 2000; 3. Grzesik W., Niesłony P., Bartoszuk M. Programowanie obrabiarek NC/CNC. Warszawa, WNT,

2006.

OPTIONAL READING: 1. Feld M. Projektowanie i automatyzacja procesów technologicznych części maszyn. Warszawa

WNT, 1994; 2. Brodowicz W., Grzegórski Z. Technologia budowy maszyn. Warszawa WSiP, 1998.

REMARKS: Workloads in parentheses are the numbers for part time studies.



CONTROL AND MONITORING OF TECHNOLOGICAL PROCESSES


06.1-WM-MiBM-N1-TM-07.1_12

Type of course: Optional


Direc tor of studies: dr inŜ. Ryszard Gorockiewicz

Name of lec turer : dr inŜ. Ryszard Gorockiewicz,

dr inŜ. Janusz Walkowiak


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Number of ECTS



Lecture 30 2 Exam

Class


Seminar

Workshop

Project

VII


Lecture 18 2 Exam

Class


Seminar

Workshop

Project

VII

4

COURSE AIMS:

The aim of the course is to acquire the skills validation control of technological processes of production machines chipless machining methods

PREREQUISITIES: Manufacturing Technology, Metrology and Measurement Systems.

COURSE CONTENTS: Lecture content..

Technological tests used in casting, punching and forming, welding, heat treatment, and in plastics processing. Methods to control the accuracy of the technological process: casting, hot forming and cold welding, welding and soldering, heat and thermo-chemical production of plastic products. Controls of



the technological process casting, metal forming, welding, heat treatment and thermo-chemical, plastics processing and measuring equipment used, control and regulation. Control of the production process on the example of the casting mold sand casting and die casting. Control process for the preparation of Example forging die forging. Control process for the production of moldings example cold pressed. Control of the production process of an example of vacuum molding of thermoplastics. Control of the process of heat treatment in a vacuum oven matrices. Control of surface hardening process on the example węgloutwardzania gears in batch furnaces weather.

Topics laboratory:

1. Control of the process of heat treatment in a vacuum oven matrices. 2. Control of surface hardening process on the example case-hardened gears in batch furnaces weather 3. Control of the production process of an example of vacuum molding of thermoplastics

4. Control of the production process on the example of the casting mold sand casting and die casting. 5. Control process for the production of moldings example cold pressed

TEACHING METHODS:

Lectures with audiovisual aids. working with professional literature. individual and team execution of laboratory


technical sciences


K_W16 He knows the basic methods of checking validity of the technological process: casting, hot forming and cold welding, welding and soldering, heat and thermo-chemical production of plastic products.

K_U15 It can make a critical analysis of how to control the production process on the example of the casting mold sand casting and die casting, manufacturing process control as an example forging die forging, manufacturing process control stampings for example, cold stamping, manufacturing process control products for example, vacuum forming thermoplastic materials, inspection of the matrix of the heat treatment in a vacuum oven to control the process of surface hardening for example gear carburizing furnace for batch precipitation.

K_K02 Understand the non-technical aspects of the mechanical engineer, the validity and effects, including the impact on the environment


The reference to the learning

outcomes of the field of study


K_W16 Written exam Evaluation of the course is determined by the evaluation of the 5 written responses to questions regarding the subject of theoretical issues

K_U15

K_K02

Laboratory reckoning Assessment of the laboratory is determined based on the student's level of preparation for classes and reports resulting from the execution of all exercises to be implemented.

The prerequisite is, of all of its forms. Final evaluation of the course is to include the arithmetic average of the ratings for the various forms of activities.

STUDENT WORKLOAD:



The student workload of 100 (102) hours, including work in the auditorium 45 (27) hours, consult 3 (8) hour exam 2 (2) hours, working alone 50 (65) hours, including preparation for classes and study reports 25 (25) hours, to prepare for the exam in lecture 15 (30) hours, read the literature on the subject 10 (10) hours. total hours of practical classes: 43 (42), which corresponds to 2 ECTS total hours of lessons with a teacher: 50 (37), which corresponds to 2 ECTS


Lecture materials

OPTIONAL READING: -

REMARKS: The course provided two trips to the plant engineering and automotive industries: 1 Gedia

Poland, Dozamet, and Voit in Nowa Sol, 2 Seco / Warwick in Swiebodzin.



PPP LLL AAA SSS TTT III CCC SSS III NNN MMM EEE CCC HHH AAA NNN III CCC AAA LLL EEE NNN GGG III NNN EEE EEE RRR III NNN GGG


06.1-WM-MiBM-N1-TM-7.2_12


Language of ins truc t ion: polish

Direc tor of studies: Dr.Sc. K. Bielefeldt, Associate Professor

Name of lec turer : Prof. K. Bielefeldt, Dr. Janusz Walkowiak


Number of

teaching

hours per

semester

Number of

teaching

hours per

week

Semester


for a course

Number of ECTS



Lecture 30 2 Exam

Class


Seminar

Workshop

Project

VII


Lecture 18 2 Exam

Class


Seminar

Workshop

Project

VII

4

COURSE AIM: The aim of the course is to acquaint students with the proper use of plastics in the construction of machines together with an indication of processing technology.

ENTRY REQUIREMENTS: Manufacturing technologies and machinery design base.



COURSE CONTENTS: Lecture:

Plastics as an engineering material - comparison of the properties of plastics and metals. Polymeric materials - forming the properties and their special characteristics. The principle of substitution. Design requirements for the plastic parts. Compatibility of the technology with the structure of the part. Connecting of plastics and plastics with metals; connection methods and connecting elements. Integration of functions and other components in plastic products. Constructing bases, housings and covers, levers and brackets, bearing elements, vessels and tanks, gears, pulleys, rollers, etc.

Laboratory:

1. Determine the impact of structure on the flammability of products from plastics

2. Adhesive connections - execution and determination of strength

3. Effect of aggressive liquids and oils on plastics – modification of the parts characteristics

4. Analysis of the defects of plastic products

TEACHING METHODS: Lecture - with audiovisual means. Laboratory - work in groups.


technical sciences


K_W16 student selects appropriate materials and methods required for solving engineering tasks in the construction and operation of machines

K_U15 student should be able to determine the technological process of the construction and operation of machines, using appropriate methods, tools and materials

K_K02 understanding the non-technical aspects of the engineering-mechanics and consciously makes decisions in the design of machine parts

LEARNING OUTCOMES VERIFICATION AND ASSESSMENT CRITERIA: The reference to

the learning outcomes of the

field of study


K_W10 K_W13 K_W14 K_W16

Lecture: Exam: Written test (test tasks) on the thematic scope of the lecture. Evaluation the following criteria: Thresholds: Grade: 60% mastery for thematic material object (60% of the possible points of the test). Score Good: the master is 75 to 90% of the material in the thematic subject (75 - 90% of the possible points test). Very good: More than 90% of the material in the thematic subject (more than 90% of the possible points of test execution).

K_U19 K_K03

Exercises in the laboratory: Grade: based on of participation in laboratory work (activity, report and the like).

STUDENT WORKLOAD: The student workload is 100 (97) * hours, including work in the auditorium 50 (29) hours, including consultations 3 (0) hours, exam 2 (2) hours, working alone 50 (68) hours, including preparation to lecture and laboratory 18 (0), prepare for the exam 14 (20) hours, report / job control 10 (30) hours, literature studies 8 (18) hours.

RECOMMENDED READING: 1. Saechtling H. – Tworzywa sztuczne. Poradnik. WNT, Warszawa 2000.



2. Szlezyngier W. – Tworzywa sztuczne, T. 2. OW Politechniki Rzeszowskiej, Rzeszów 1996.

3. Łączyński B. – Niemetalowe elementy maszyn. WNT, Warszawa 1988.

4. śuchowska D. – Polimery konstrukcyjne. WNT, Warszawa 2001.

OPTIONAL READING: 1. Ziemiański K. – Zastosowanie tworzyw sztucznych w budowie maszyn. OWPW,

Wrocław 1995.

2. Dobrzański L. A. – Podstawy nauki o materiałach i metaloznawstwo. WNT, Warszawa 2003.

REMARKS: *In parentheses is the number of hours for part-time students



CCC OOO MMM PPP UUU TTT EEE RRR AAA III DDD EEE DDD DDD EEE SSS III GGG NNN AAA UUU TTT OOO CCC AAA DDD


06.1-WM-MiBM-N1-TM-08.1_12


Language of ins truc t ion: Englishi


Name of lec turer : dr inŜ. Joanna Cyganiuk



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Number of ECTS



Lecture

Class

Laboratory 30 2

Seminar

Workshop

Pro jec t

VI


Lecture

Class

Laboratory 18 2

Seminar

Workshop

Pro jec t

VI

2

COURSE AIM: The aim of the course is to familiarize students with creating of three-dimensional models and prototypes of technological tools and appliances, with calculation of prototypes, with the analysis of their producibility (in terms of work), with possibilities of design of virtual model and with giving them right features as well as with possibilities of automatic technical documentation generation.

ENTRY REQUIREMENTS: Engineering Mechanics, Mechanics of materials, Fundamentals of Machine Design, Construction Notation, Production Engineering, Computer Aided Design.



COURSE CONTENTS: The content of the laboratory:

Introduction to computer aided design. Tools and functions of modules. Conception project. Work with digital model. Creating three-dimensional models of objects (virtual equivalents). Three-dimensional structure of tools prototypes. Three-dimensional structure of appliances prototypes. Work with model (material, features, calculations). Automatic generation of simple three-dimensional models. Visual reflection of the virtual prototype (rendering). Generation of technical documentation. Prototype analysis. Model producibility - structural changes. Three-dimensional structure of tools prototypes. Three-dimensional structure of appliances prototypes.

TEACHING METHODS: Laboratories are given with the use of computer software – methods: problem tasks, solution analysis. Individual and group job during the realization of laboratory exercises.




K_W09 K_W11

The student has knowledge in the area of design and computer aided design of virtual prototypes of parts of appliances and machines with taking into consideration their manufacturing technology.

K_U13 The student is able to use modern computer techniques in solving engineering tasks in the field of machine design.

K_U15 The student can make a critical analysis of virtual prototypes of technological appliances and tools.

K_U16 The student is able to identify and make specification of simple practical engineering tasks in the field of three-dimensional virtual design and prototyping of technological machines and appliances.

K_U18 The student can create design of a virtual prototype of a simple appliance, typical for process of technological design with the use of appropriate computer software.

K_K04 The student is able to correctly identify priorities for implementation of actions determined by others or by him.




K_W09 K_W11

K_U13 K_U15 K_U16 K_U18

K_K04

The Grade is based on realization of laboratory classes.

The laboratory Grade is determined from lab reports and from results of solving design problems.

The laboratory Grade is an arithmetic average from partial grades.

To get a credit the student has to pass the laboratory.

STUDENT WORKLOAD: The student workload of 60(60) hours, including work in the auditorium 30(28) hours, participate in consultations 0(10) hours, individual work 30(32) hours including preparation for classes and study reports, 20(22) hours, familiarize with the course literature 10(10).


Total hours of lessons with a teacher: 30(28), which corresponds to 1 ECTS




1. Malinowski M., Babirecki W., Belica T., Materiały pomocnicze z podstaw systemu CAD AutoCAD 2000 GB/PL, Uniwersytet Zielonogórski, Zielona Góra 2002 (preskrypt),

2. Matthews B., Autocad 2000 3d f/x, Helion, Gliwice 2001, 3. Pikoń A., AutoCad 2007, Helion, Gliwice 2007, 4. Bobkowski G., Biały W., AutoCAD 2004 i AutoCAD Mechanical 2004 w zagadnieniach

technicznych, WTN, Warszawa 2004,

OPTIONAL READING: 1. Babiuch M., AutoCAD 2000PL, Ćwiczenia praktyczne, Helion, 2000, 2. Chlebus E., Techniki komputerowe CAx w inŜynierii produkcji, WNT, Warszawa 2000, 3. CAD/CAM/CAE – czasopismo,




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Number of ECTS



Lecture

Class

Laboratory 30 2

Seminar

Workshop

Pro jec t

VI


Lecture

Class

Laboratory 18 2

Seminar

Workshop

Pro jec t

VI

2











K_W09 K_W11










K_W09 K_W11

K_U13 K_U15 K_U16 K_U18

K_K04











1. Malinowski M., Babirecki W., Belica T., Materiały pomocnicze z podstaw systemu CAD AutoCAD 2000 GB/PL, Uniwersytet Zielonogórski, Zielona Góra 2002 (preskrypt),

2. Matthews B., Autocad 2000 3d f/x, Helion, Gliwice 2001, 3. Pikoń A., AutoCad 2007, Helion, Gliwice 2007, 4. Bobkowski G., Biały W., AutoCAD 2004 i AutoCAD Mechanical 2004 w zagadnieniach

technicznych, WTN, Warszawa 2004,

OPTIONAL READING: 1. Babiuch M., AutoCAD 2000PL, Ćwiczenia praktyczne, Helion, 2000, 2. Chlebus E., Techniki komputerowe CAx w inŜynierii produkcji, WNT, Warszawa 2000, 3. CAD/CAM/CAE – czasopismo,




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Number of ECTS



Lecture

Class

Laboratory 30 2

Seminar

Workshop

Pro jec t

VI


Lecture

Class

Laboratory 18 2

Seminar

Workshop

Pro jec t

VI

2











K_W09 K_W11










K_W09 K_W11

K_U13 K_U15 K_U16 K_U18

K_K04










RECOMMENDED READING: 1. Babiuch M., SolidWorks 2006 w praktyce, Helion, Gliwice 2007, 2. Babiuch M., SolidWorks 2009:Ćwiczenia, Helion, Gliwice 2009, 3. Kapias K., SolidWorks 2001 Plus. Podstawy, Helion Gliwice 2003,

OPTIONAL READING: 1. Chlebus E., Techniki komputerowe CAx w inŜynierii produkcji, WNT, Warszawa 2000, 2. CAD/CAM/CAE – czasopismo, 3. Tickoo S., SolidWorks for Designers, Published by CADCIM Technologies, USA, Schererville

2004,




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06.1-WM-MiBM-N1-TM-08.1_12






Form of ins t ruc t ion

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Form of rece iving a c redi t

for a course

Number o f ECTS

cred i ts a l loca ted

Ful l - t ime s tud ies

Lecture

Class

Laboratory 30 2

Seminar

Workshop

Pro jec t

VI


Lecture

Class

Laboratory 18 2

Seminar

Workshop

Pro jec t

VI

2











K_W09 K_W11







LEARNING OUTCOMES VERIFICATION AND ASSESSMENT CRITE RIA:



K_W09 K_W11

K_U13 K_U15 K_U16 K_U18

K_K04










RECOMMENDED READING: 1. Skarka W., Mazurek A., CATIA., Podstawy modelowania i zapisu konstrukcji, Helion, Gliwice 2005, 2. Skarka W., CATIA V5: Podstawy budowy modeli autogenerujących, Gliwice 2009, 3. Wełyczko A., CATIA V5. Przykłady efektywnego zastosowania systemu w projektowaniu

mechanicznym, Helion, Gliwice 2005,

WYLEśOŁ M., MODELOWNIE BRYŁOWE W SYSTEMIE CATIA - PRZYKŁ ADY I ĆWICZENIA, HELION, GLIWICE 2002,OPTIONAL READING:

1. Chlebus E., Techniki komputerowe CAx w inŜynierii produkcji, WNT, Warszawa 2000, 2. CAD/CAM/CAE – czasopismo, 3. Kogent Learning Solutions INC., CATIA v6 Essentials, Jones & Bartlett Publishers, Burlington

2011,




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06.1-WM-MiBM-N1-TM-09_12






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Lecture 30 2 Grade

Class


Seminar

Workshop

Pro jec t

VI


Lecture 18 2 Grade

Class


Seminar

Workshop

Pro jec t

VI

3

COURSE AIM: The aim of the course is to familiarize students with the methods of mathematical and physical modeling as well as with methods and techniques of processes simulation. To familiarize students with the options of the use of the modelling and simulation techniques for technological processes.

ENTRY REQUIREMENTS: Mathematics, Physics, Engineering Mechanics, Fundamentals of Machine Design, Construction Notation, Operation of Machines



COURSE CONTENTS:

The content of the lecture: Basic concepts connected with modelling and simulation of processes: model, system, simulation, process. Model construction. Types of models and algorithms of modelling processes. Issues connected with mathematical and physical modelling and simulation of processes: data types and their collection, define parameters and variables, define a problem. Issues: apparatus of dimensional analysis, modelling with the use of dimensional functions. Methods of formalization of description of process and object. Queuing models. Network models. Petri network. Scheduling. Modelling of tools and appliances with the use of FEM. Practical examples of using discussed modelling methods for technological processes like: shaping products and organization processes involving with manufacturing preparation and production. Computer tools in modelling and simulation of processes.

The content of the laboratory: Create virtual models, dimensional analysis and simulation of appliances used in metal working. The use of queueing models – queueing systems with or without queue. The use of FEM in modelling of tools and elements used in shaping. The use of network models in analysis of work centers including Petri network. Scheduling - planning of working and shaping appliances for chosen products.





K_W12 K_W16

The student knows computational methods, basic tools and techniques of informatics needed in solving engineering tasks which are essential in modeling and technological processes simulation.

K_W22 The student has an elementary knowledge of the modelling and simulation as well as analysis of mechanical systems, appliances working and shaping material, processes manufacturing and technological designing.

K_U08 The student is able to plan and carry out computer simulations, to interpret the results and to draw conclusions.

K_U09 K_U13

The student uses modern simulation and analytical computational methods for modeling and simulation of processes like engineering problems.

K_U15 The student can make a critical analysis of the way of functioning of processes of modeling and simulation including used in processes appliances, operations, and planning methods.

K_K04 The student is able to identify aims and priorities used for tasks set by him and others.

K_K06 The student is able to demonstrate the ingenuity and skill in selection of appropriate modeling and simulation methods, depending on considered problem.


Rules for the verification of learning outcomes are presented in the table below. In the field of technical

sciences Knowledge, skills, competence

K_W12 K_W16

K_W22

The lecture grade is based on written tests.

The Grade is an arithmetic average from two written tests.



K_U08 K_U09 K_U13 K_U15 K_K04 K_K06


The laboratory Grade is determined from lab reports and from modeling results.

The laboratory Grade is an arithmetic average from grades of reports and from modelling results.


STUDENT WORKLOAD: The student workload of 90(90) hours, including work in the auditorium 65(56) hours, participate in consultations 5(20) hours, individual work 25(34) hours including preparation for classes and study reports, 10(18) hours, revising for tests 10(10) hours, familiarize with the course literature 5(6).



RECOMMENDED READING: 1. Barker R., Longman C., Modelowanie funkcji i procesów, WNT, Warszawa 1996, 2. Kacprzyk J., Modelowanie i optymalizacja: metody i zastosowania, Akademicka Oficyna

Wydawnicza EXIT, Warszawa 2002, 3. Kasprzak W. Lysik B., Analiza wymiarowa: algorytmiczne procedury obsługi eksperymentu, WNT,

Warszawa 1988. 4. Krupa Krzysztof, Modelowanie symulacja i prognozowanie, WNT, Warszawa 2008, 5. Milenin A., Podstawy metody elementów skończonych, Wydawnictwo AGH, Kraków 2010, 6. Starke P. H., Sieci Petri: podstawy, zastosowania, teoria, PWN, Warszawa 1987, 7. Zdanowicz R., Modelowanie i symulacja procesów wytwarzania, Wydawnictwo Politechniki

Śląskiej, Gliwice 2007,

OPTIONAL READING: 1. Abramov S. A., Marinicev M. I., Polakov P. D., Metody analizy sieciowej w planowaniu

i zarządzaniu, Wydawnictwo MON, Warszawa 1967, 2. Gnedenko B.V. Kovalenko I. N., Wstęp do teorii obsługi masowej, PWN, Warszawa1971, 3. Modelowanie inŜynierskie – czasopismo, 4. Oniszczuk W.: Metody modelowania, Wyd. Politechnika Białostocka, Białystok 1995, 5. Zienkiewicz, O.C.; Taylor, R.L , Finite Element Method (5th Edition) Volume 1 - The Basis,

Elsevier, Oxford 2000, 6. Zienkiewicz, O.C.; Taylor, R.L. Finite Element Method (5th Edition) Volume 2 - Solid Mechanics y;

Elsevier, Oxford 2000,




TECHNOLOGICAL PROJECT - 01


06.1-WM-MiBM-N1-TM-10_12

Type of course: Compulsory


Direc tor of studies: dr inŜ. Ryszard Gorockiewicz

Name of lec turer : dr inŜ. Ryszard Gorockiewicz



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Number of ECTS



Lecture

Class

Laboratory

Seminar

Workshop

Project 30 2

VII

Grade


Lecture

Class

Laboratory

Seminar

Workshop

Project 18 2

VII

Grade

3

COURSE AIMS: The aim of the course is to acquire the skills of the design process using the basic machinery manufacturing.

PREREQUISITIES: Fundamentals of machine design, materials science, engineering, manufacturing, metrology and measurement systems.



ZA COURSE CONTENTS: Lecture content.

The development process of the machine selected using the techniques: casting, machining and forming, depending on the needs of the heat treatment. The project scope includes the following topics: design manufacturability analysis, determine the size of the party, performance drawing a blank, the setting of the initial order of the operations process, the calculation of the parameters of the process, the exact development process, establishing the necessary machines, tools and fixtures, tools and measuring instruments and process parameters , setting time standards for specific operations, the development of technical documentation.

TEACHING METHODS:

Working with professional literature. individual project


technical sciences


K_U17, K_U18

He can design a technological process of manufacturing of machine parts using appropriate methods, machinery and tools.

K_K01 Understand the importance and need for learning throughout life Able to interact and work in a group, taking in the different roles

K_K03 He can design a technological process of manufacturing of machine parts using appropriate methods, machinery and tools


The reference to the learning outcomes of the field of study


K_U17, K_U18 Evaluation of the project

K_K01, K_K03 Project Assignment

The project - provided credit is to get a positive assessment of the project

STUDENT WORKLOAD: The student workload of 75 (75) hours, including work in the auditorium of thirty (18) hours, consult 8 (0) hours, working alone 37 (57) hours, including the development of the project 32 (50) hours, to prepare for classes 5 (7) hours. Total hours of practical classes: 75 (75) which corresponds to 3 ECTS Total hours of lessons with a teacher: 38 (18), which corresponds to 2 ECTS

RECOMMENDED READING: 1. L.A. Dobrzanski: Fundamentals of materials science and materials science. WNT, Warsaw

2002.

2. J. Barcik, M. Kupka, A. Wala: Metal Technology, Ed. Univ. Silesia, Katowice 2000

3. W. Olszak: Machining. WNT Warsaw 2008.

4. M. Perzyk: Casting, Ed. WNT, Warsaw 2004

5. L. Przybylski: Strategy selection tools modern machining conditions. Cracow University of Technology, Cracow 2000.

OPTIONAL READING: 1. Engineer's Guide. "Machining" Volume 1 Ed. WNT, Warsaw, 1991

2. Engineer's Guide "Welding", Ed. WNT, Warsaw 1993

3. T. Karpinski.: "Production Engineering", Ed. WNT, Warsaw 2004



REMARKS: Workloads in parentheses are the numbers for part time studies. .

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