Product Data

Pyroplex Limited, The Furlong, Droitwich, Worcestershire WR9 9BG, UK[t] +44 [0]1905 795432 [f] +44 [0]1905 791878 [e] info@pyroplex.com www.pyroplex.com

Application: Glazing aperturesFire resistance period: 30 minutesInsulation/integrity: Insulation and integrity depending on glass typeTest standard: BS 476: Part 22: 1987 BS EN 1634:1Approval type: Certifire CF348QU

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Field of application Pyroplex® FG30 30 Minute Glazing Systems have been specifically designed for use in glazed apertures in fire resisting timber doors and steel doors.

Product features• Supplied on continuous reels for dispensing applications, ease

of storage and to reduce wastage in cut-offs.

• Supplied with a high performance self-adhesive backing for ease of application and installation.

• Pyroplex® intumescent material is totally unaffected by water, robust, ‘non-flaking’ and difficult to tear.

Product data

Installation instructions1. Unwind the glazing system from the coil. Remove the release

liner from the product. Fit the product to the bead.

2. Mitre cut the bead [with glazing system installed] to fit the aperture. Install one complete side of the beading system using M5 x 50mm stainless steel screws at 150mm centres.

3. Cut glass to fit aperture with a tolerance of +/-2mm and install. Repeat steps for opposite side of the door.

Quality approval Pyroplex Limited has a Quality Management System that meets the requirements of ISO 9001:2008, and is independently verified by BSI Quality Assurance under Certificate No. FM10371. Copies of this approval are available on request.

Other informationEnd user should ensure that the door has been previously tested and certificated to accept a glazed aperture, failure to observe this guidance may invalidate the test evidence or approval for the door set assembly.

The information contained herein is based upon the present state of our knowledge. Recipients of our Pyroplex® products must take responsibility for observing existing laws and regulations.

Due to our policy of continuous improvement Pyroplex Limited reserves the right to amend specifications without prior notice.

For glass types and aperture sizes refer to the CERTIFIRE certificate of approval CF348. Copies of this approval are available on request.

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Pyroplex® FG30 30 Minute Glazing Systems offer a range of solutions for glazing vision panels in fire doors.

They are fully flexible and supplied in slimline reels for easy storage and to minimise wastage. They are also approved for use on slimline economical beads.

Pyroplex® FG30 30 Minute Glazing Systems are tested to BS 476: Part 22: 1987 BS EN1634:1 and other international standards.

They are compliant with the requirements of CERTIFIRE TS25.

CERTIFIRE Certificate No. CF348

FG30 30 Minute Glazing Systems

30049 30054 8193 8492

Part no. Metres on coil Fire resistance

30049 100m 30 minutes

30054 150m 30 minutes

8193 100m 30 minutes

8492 250m 30 minutes

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Technical Data

Pyroplex Limited, The Furlong, Droitwich, Worcestershire WR9 9BG, UK[t] +44 [0]1905 795432 [f] +44 [0]1905 791878 [e] info@pyroplex.com www.pyroplex.com

Material Safety DataComposition/information on ingredientsChemical nature: Thermoplastic element composition containing intercalated graphite in a synthetic compound with the addition of fillers and process oils. Encapsulated in an elastomeric polymer for aesthetic finish.

Possible hazardsPrinciple hazard: Not subject to decree of hazardous substances.

Critical hazard to man and environment: Not applicable.

First aid measuresOn skin contact: Not applicable.

On contact with eyes: Not applicable.

On ingestion: Not applicable.

If inhaled: Not applicable.

Fire fighting measuresPyroplex® intumescent material is self extinguishing.

Suitable extinguishing media: Water, foam, powders and dry extinguishing media.

Special protective equipment: suitable forms of PPE [personnel protective equipment]. Avoid inhalation of smoke or fumes.

In the event of a fire, contact the appropriate emergency services for assistance.

Accidental release measuresPersonnel precaution: Not applicable.

Environmental precautions: No special measures necessary.

Method for cleaning up: No special measures necessary.

Handling and storageHandling: No special requirements.

Storage: Store in a cool dry place [above +35˚C]. Ensure sufficient ventilation.

Exposure controls and personal protectionRespiratory protection: Not applicable.

Hand protection: Not applicable.

Eye protection: Not applicable.

Skin protection: Not applicable.

Physical and chemical properties

Stability and reactivityConditions to be avoided: Thermal decomposition above +300˚C.

Hazardous decomposition products: Thermal decomposition, fumes contain Hydrogen Chloride. However, the activated graphite is effective at removing aromatic particles from smoke emissions.

Toxicological informationAcute toxicity: Not applicable in solid state.

Ecological informationGeneral advice: Observe the legal provisions regarding the prevention or ground water and surface water as well as air.

Disposal considerationsRecommendations: Disposal by means in accordance with local authority regulations e.g. suitable deposition.

Transport informationTransport hazards: No regulations apply for the transport of this material. Not classified as hazardous for road, rail, sea or air transport.

Regulatory information

Technical dataChemical composition: The active element is low-pressure forming, multi-directional expandable graphite contained within a high performance durable polymer. Expansion characteristics 10:1.

Adhesive performance: Adhesive type: High performance modified acrylic.

Thickness: 205 microns.

Temperature resistance: +200°C short term, +100°C long term.

Tensile strength: >30N/15mm.

Humidity resistance: Very good.

Product testing Pyroplex® FG30 30 Minute Glazing Systems have been tested to the requirements of Certifire TS25 and other international standards, including British Standards BS 476: Part 22: 1987. BS EN1634:1

Test reports and international standards

Certifire CF348

Warringtonfire 136934, 136935, 137714, 139878, 165278

Form Solid

Colour All colours

Odour Acidic

Labelling according to EEC directives

National legislation/regulations Not applicable

VbF classifications None

Water hazard class Not applicable

Solvent resistance: Very good.

Ageing resistance: Very good.

Life cycle: 10 years, providing the seal is installed in accordance with the requirements given in this guidance notes.

Maintenance and installation recordsAs this product is not subject to routine and replacement programmes, Pyroplex Limited recommend that all firestopping materials are checked on a regular basis to ensure that the product remains integral. Replace and fit any damaged components to reinstate the fire resistance.

Product guarantee and traceability Providing the product is installed in accordance with the requirements of the guidance document the product is guaranteed for a period of 10 years.

Technical support and guidanceShould you require any further information regarding this product please contact Pyroplex Limited or visit our website, www.pyroplex.com

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