FI11807 Issue: 5 Date: 13/08/2018

Suitable for: Hilux / FortunerKit Part No: TPWKIT-004

© 2018

Page 01 of

Tow-Pro Wiring Kit

Accessory Kit

Suitable for: Toyota Hilux / Fortuner

Estimated Fitting Time: 90 Minutes

Fitting Instructions

Kit Part No: TPWKIT-004

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Parts Supplied

Safety Notes

General Notes

Tools Required

FI11807 Issue: 5 Date: 13/08/2018

Suitable for: Hilux / FortunerKit Part No: TPWKIT-004

© 2018

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Read through the fitting instructions before installation of the accessory. Install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory.

Ensure all recyclables, discarded vehicle accessory components and packaging are recycled following local recycling regulations.

It is always recommended that this accessory is fitted by a qualified automotive Technician.

Safely store and protect any removed vehicle components.

Ensure all bare metal surfaces are protected using automotive bare metal primer and touch-up paint, or suitable automotive rust inhibitor.

Remove all metals swarf and dust from all vehicle surfaces if surfaces are used for accessory installation.

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Check that all work practices comply with safety standards.

Please wear appropriate clothing and use safety equipment.

Phillips Head Screw Driver

A

Electric Brake Harness x1

G

B

4-way connector x1

H

C D E F

I

M6 Spring Washer x2

J K L

Switch Insert x1 Heat Shrink x1

M4 Flat Washer x4 M4 Spring Washer x4 M4 Pan Head Bolt x4 M6 Bolt x2

Ratchet Socket Set Side Cutters Trim Removal Tool PVC Tape

M

Butt Splice x1

N

M6 Flat Washer x2

Fitting Instruction x1

Brake Controller Bracket x1

Cable Tie x30

900mm x20200mm x10

Page 02 of11

FI11807 Issue: 5 Date: 13/08/2018

Suitable for: Hilux / FortunerKit Part No: TPWKIT-004

© 2018

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Wiring Diagram

Page 03 of

Step 1

Step 3

FI11807 Issue: 5 Date: 13/08/2018

Suitable for: Hilux / FortunerKit Part No: TPWKIT-004

© 2018

Step 2

• Note down all clock and radio settings.

• In the engine bay, disconnect the negative battery terminal (1).

Important

Always refer to the vehicle’s Workshop Manual when removing vehicle components.

3

1

4

2

• Unclip the glove box dampener (1).

Remove LH retaining clip (2) by rotating anti-clockwise.

Remove the glove box (3).

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• Remove the passenger’s lower dash garnish (4).

• In the LHS front cabin, remove the LHS front scuff plate (1).

• Remove the plastic nut (2) securing the driver’s kick panel (3) and remove the kick panel (3).

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1

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Page 04 of11

Step 4

FI11807 Issue: 5 Date: 13/08/2018

Suitable for: Hilux / FortunerKit Part No: TPWKIT-004

© 2018

Step 6

Step 5

• In the passenger side footwell area, remove the white plastic cap (1).

• Using a large screwdriver, dislodge the carpet (2).

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2

• In the engine bay on the passenger side, remove the smaller grommet (1).

• Insert a sharp object through the hole to pierce the firewall insulation. Note: If required, inside the cabin use a knife to enlarge the in hole in the firewall insulation.

• Feed the Electric Brake Harness through the grommet hole until the grommet is seated correctly and makes a good seal. 1

• Route the Electric Brake Harness (1) towards the driver side.

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Page 05 of11

Step 7

FI11807 Issue: 5 Date: 13/08/2018

Suitable for: Hilux / FortunerKit Part No: TPWKIT-004

© 2018

Step 9

Step 8

1

• Continue routing the Electric Brake Harness (1) across the centre console and towards the driver side lower dash area.

• Secure the harness (1) to the vehicle using supplied cable ties every 300mm.

• Secure the Brake Controller ECU (1) onto the Brake Controller Bracket (2) using supplied M4 Screws (3) M4 Spring Washer (4) and M4 Flat Washers (5).

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5

4

2

1

Page 06 of

• Inside the vehicle, using the table below, house the terminals (1) from the Electric Brake Harness into the supplied 4-Way Connector (2), ensuring the terminals lock into the housing.

• Snap off the secondary lock (3) from behind the 4-Way Connector (2).

• Fit the secondary lock (3) to the underside of the 4-Way Connector (2).

Wire ColourTerminal

1234

RedBlue

WhiteBlack Rear View of Connector

(Wire Entry Side)

4 3 2 1

3

2

2

3

1

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FI11807 Issue: 5 Date: 13/08/2018

Suitable for: Hilux / FortunerKit Part No: TPWKIT-004

© 2018

Step 11

Step 10

Step 12

• Connect the 4-Way connector (1) from the Electric Brake Harness to the Brake Controller ECU (2).

• Connect the supplied cat-5 cable (3) to the Brake Controller ECU (2).

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2

1

• Underneath the RHS of the dash, s

• Secure the Brake Controller bracket assembly (4) to the vehicle using the supplied M6 fasteners (5) in the existing holes.

ecure the ground ring terminal (1) from the Electric Brake Harness to the vehicle earth point (2) using the existing fastener (3).

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1 2

5

5 4

3

• Fit the switch insert (1) into the dash.

Page 07 of11

FI11807 Issue: 5 Date: 13/08/2018

Suitable for: Hilux / FortunerKit Part No: TPWKIT-004

© 2018

11

Step 14

Step 13

Step 15

• In the engine bay, secure the fused link ring terminal (1) to the positive battery terminal (2).

• Secure the harness with the supplied Cable Ties.

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• Route the RED, RED/WHITE & BLUE wire branch on the Electric Brake Harness down the transmission tunnel.

• Continue routing the Electric Brake Harness (1) down the chassis rail.

• Route the Electric Brake Harness (1) across the rear bumper towards the trailer socket head.

• Secure the Electric Brake Harness using the supplied cable ties every 300mm.

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3

1

24

5

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Plug the cat-5 cable (1) into the remote head (2) .

Secure the remote head to the switch insert (3) as shown, (image A). Torque the nut (4)to 0.8 Nm.

Rotate the shaft (5) fully anti-clockwise and fit the knob to the shaft (5) with “0" pointing upwards as shown (image B).

B

A

5

Page 08 of

FI11807 Issue: 5 Date: 13/08/2018

Suitable for: Hilux / FortunerKit Part No: TPWKIT-004

© 2018

11

Step 16

Step 17

• Locate ‘RED’ wire (1) on the trailer wiring harness socket head.

• Cut the wire 150mm from the base of the socket.

Step 18

• Butt-splice and heat shrink the previously cut ‘RED’ wire on the vehicle end, to the ‘RED/WHITE’ wire on the Electric Brake Harness.

• Remove the cut ‘RED’ wire from the trailer socket.

• Insert new ‘RED’ wire with brass ferrule from the Electric Brake Harness into the same position in the trailer socket.

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7

2

3

5

6

1

Pin No. Function Cable Colour123456

7

Left-hand turn signalReversing signalEarth returnRight-hand signalService brakesStop lamp signalRear lamps, clearance andside marker lamps

YellowBlackWhiteGreen

BlueRed

Brown

1

150mm

X

1 2

3 4• C

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rimp both wires to the butt splice using indent type crimpers.

Solder the wires to the butt splice. Ensure that a good connection is made.

Wait for the butt splice to cool, slip heatshrink over the joint and heat.

Keep heatshrink away from joint until after soldering is complete and cooled.

• Remove the ‘BLUE’ wire (1) from the trailer wiring harness socket head (2).

• Tape back and isolate.

• Insert new ‘BLUE’ wire with brass ferrule from the Electric Brake Harness into the same position in the trailer socket.

Pin No. Function Cable Colour123456

7

Left-hand turn signalReversing signalEarth returnRight-hand signalService brakesStop lamp signalRear lamps, clearance andside marker lamps

YellowBlackWhiteGreen

BlueRed

Brown

4

7

2

3

5

6

1

2

1

Page 09 of

FI11807 Issue: 5 Date: 13/08/2018

Suitable for: Hilux / FortunerKit Part No: TPWKIT-004

© 2018

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E. & O.E. This document is copyright and must not be used except as permitted below or under the Copyright Act 1968. You may reproduce and publish this document in whole or in part for your or your organisation's own personal or internal compliance, educational or non-commercial purposes. You must not alter or amend this document in any way. You must not reproduce or publish this document for commercial gain without the prior written consent of the copyright owner.

Page 10 of

Step 19

• Re-connect the negative battery terminal.

• Test the operation of the Tow-Pro system as per the Tow-Pro user manual.

• Dispose of any parts not used from the fitment.

Important

Reprogram all radio stations and clock settings by referring to the vehicle's Owner's Manual.

Please place the Fitting Instructions and Owner’s Manual in the glovebox after the installation is completed.

ImportantSecure all harnesses to the vehicle using cable ties. Refit all removed parts and secure all fasteners to the Service Manual torque specifications.

FI11807 Issue: 5 Date: 13/08/2018

Suitable for: Hilux / FortunerKit Part No: TPWKIT-004

© 2018

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