fibc & rigid ibc bridge breaker

MACHINES • SYSTEME • IDEAS

Training Hecht 2008

THE WORLD OF BULK SOLIDS HANDLING

PRESENTATION ON MATERIAL HANDLING

Presented to: AUROBINDO PHARMA LTD.


Training Hecht 2008


Process Application : Handling of METFORMIN Product

Product Bulk density 0.5 -0.6 gm/cc

Comparison

Rigid IBC Flexible IBC (FIBC)


Training Hecht 2008


OFFCENTERED RIGID IBC


Training Hecht 2008


Rigid IBC with Sterivalve PNEUMATIC VIBRATOR


Training Hecht 2008


•Above vibrators with are “SELF-LOCKING” type with the help of Pneumatic pressure of 4 to 6 kg/cm2.

•System not only facilitates quick mounting / dismantling but also enables easy regulations of vibrations; further noise factor is extremely less in comparison to electro magnetic units.

•Avoids Tapping on bins and accelerates smooth flow/discharge of the material

•Requirement of air pressure 6 kg/cm2, Qty approx ½ to 1 CFM.

ADVATAGES OF PNEUMATIC VIBRATOR (Product of Sterivalve Italy)


Training Hecht 2008


Lump / Bridge Breaker system for Rigid IBC:

Working Principle: Principle of magnetism. Magnetic masses, located in theinternal and external belt of the IBC, provide a substantial tangential force for the actuation. Design conceived to improve the descent of non free flowing product and it is designed to break eventual lumps and bridges and thus simplify the gravitational flow of the product.


Training Hecht 2008


Lump / Bridge Breaker system for Rigid IBC:


Training Hecht 2008


LUMP/ BRIDGE BREAKER IN OFFCENTERED RIGID IBC


Training Hecht 2008


TOP VIEW



Training Hecht 2008




Training Hecht 2008


The system is composed of following items.

1.Handle in AISI3042.Screw TSI M8 X16 in A23.Light support bushing loaded with graphite.4.Bridge breaker support in stainless steel AISI3045.Bridge breaker shaft in stainless steel AISI 3166.Clamp TC 1” ½ in AISI 3167.Support in AISI 3168. Bridge breaker in AISI 316L9.Teflon spherical bushing10.Light support bushing loaded with graphite11.Teflon bushing12.Earthing terminal in A213.Support O-ring14.Spring plunger M4 inox

LUMP / BRIDGE BREAKER SYSYTEM


Training Hecht 2008


•Expensive handling technology

Rigid IBC Handling


Training Hecht 2008


• Expensive Material Handling Technology

• Difficultly in discharging of dense(heavy ) materials

• Clogging of the Discharge especially for wet cake materials

• Containment /Dust Free operation not possible• Open system during preparing and removal after discharge• • Cleaning & Validation Cost involved

• Logistics

Empty IBC consumes sizable storage area

Rigid IBC Handling


Training Hecht 2008


Flexible

Handling

Solution

through FIBC

FIBC From HECHT Technologie GmbH


Training Hecht 2008


+Bringing Innovation in Powder Handling Technologie

TEAM


Training Hecht 2008


- Cleaning requirements!

- Product requirements!

- Capacity requirements!

- Shape requirements!

-Maintenance requirements!

- Containment requirements!

Why flexible handling/diposable technology


Training Hecht 2008


FIBC (Smart Drum / Mini Bag)

Inlet neck with shaped liner inlet

Outlet neckshaped liner inlet

Loops for easy handling


Training Hecht 2008


SHAPE VARIANTS- Flexibility

VARIANTS


Training Hecht 2008


• Reliable Material Discharge• Dust Free operation•Discharge of heavy flowing materials and wet cake materials is ensured•Discharge of super bags and small bags by using the same equipment possible•LDPE Inner Liner Anti-Static complying FDA norms•Space Saving Equipment•Lower costs of consumables•Low cost of equipment•Simple handling•No cleaning/validation costs

Inherent Advantages of FIBCTechnology


Training Hecht 2008


Rigid Systems as IBC‘s

Flexible Systemsas FIBC‘s, Disposable Transfer Systems

Installations

Source: Hecht Technologie GmbH

Cost effectiveness Data of FIBC over Rigid/IPC Bins Ref.: Pharmaceutical and API-Production - Europe


Training Hecht 2008


Rigid Systemsas IBC‘s

Flexible Systemsas FIBC‘s, Disposable Transfer Systems

Installations


Pharmaceutical Production - Europe


Training Hecht 2008


Rigid - Systemsas IBC‘s

Flexible – Systems as FIBC‘s, Disposable Transfer Systems

Installations


API-Production - Europe


Training Hecht 2008


Rigid conveying/ containment IBC’s with mechanical containment/ transfer system

Flexible conveying/ containment FIBC with connecting technology for FIBC Bin (optional)

Flexible Conveying / Containment reduce InvestmentProduction (Multi Purpose)


Training Hecht 2008


Rigid Systems

Flexible Systems

Cleaning Maintenance Qualification and Requalification Consumables

Investment cost

Life Cycle Cost


Life Cycle Cost


Training Hecht 2008


Cost of Cleaning Requalification Consumables Spares per product change per unit

Life Cycle Cost


IBC‘s verses FIBC‘s OEL < 5µg/m³


Training Hecht 2008


Filling LBK Discharge LAS

Mini Bag-Technology


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Mobile column lift

Chain hoist handling

Mini Bag-Technology


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FIBC connecting Fixing the primary liner to Downstream Equipment

Sili Hose


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Closing tools and Clips


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Cloosing tool with case


Training Hecht 2008


FIBC In Use with DOUBLE CONE BLENDER


Training Hecht 2008


FIBC Application:

The installation

Lifting and Pivoting Column

Loading Platform for FIBC Frame

Active Product Transfer Containment Isolator

Agitation Unit

20 Conical FIBCs

2 FIBC Loading Frames

Operating platform


Training Hecht 2008


HECHT FIBC WITH RMG & FBD IN GRANULATION AREA


Training Hecht 2008


Tablett press discharge with Hecht continuous liner technology


Training Hecht 2008


Attention

Thank You for Your

fibc & rigid ibc bridge breaker

Documents

offcentered rigid ibc

hecht fibc

rigid systems

bridge breaker support

lump bridge breaker

fibc application

containment requirements

view lump bridge breaker